EP0048216B1 - Öl-in-Wasser-Emulsion zum Kaltwalzen von Aluminium und Aluminiumlegierungen - Google Patents

Öl-in-Wasser-Emulsion zum Kaltwalzen von Aluminium und Aluminiumlegierungen Download PDF

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Publication number
EP0048216B1
EP0048216B1 EP81810351A EP81810351A EP0048216B1 EP 0048216 B1 EP0048216 B1 EP 0048216B1 EP 81810351 A EP81810351 A EP 81810351A EP 81810351 A EP81810351 A EP 81810351A EP 0048216 B1 EP0048216 B1 EP 0048216B1
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Prior art keywords
oil
emulsion
water
cold rolling
aluminium
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Expired
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EP81810351A
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English (en)
French (fr)
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EP0048216A1 (de
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Rudolf Baur
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Alcan Holdings Switzerland AG
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Schweizerische Aluminium AG
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    • C10M173/00Lubricating compositions containing more than 10% water
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    • C10M2201/02Water
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/026Butene
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/129Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2217/04Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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    • C10N2040/241Manufacturing joint-less pipes
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/242Hot working
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/243Cold working
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Definitions

  • the invention relates to an oil-in-water emulsion for cold rolling aluminum and aluminum alloys, with a hydrodynamic film former or reaction layer former, polyethoxylated sorbitan oleate as an emulsifier, unsaturated, long-chain alkyl monocarboxylic acids as an inhibitor against hydrogen embrittlement and rust formation, hexamethylene tetramine and stabilizer, fungus Bactericide and deionized water.
  • oil-in-water emulsions allow much better cooling due to the greater heat of evaporation of water and thus greater stitch reduction and / or increased rolling speed.
  • aqueous rolling agents pose greatly reduced exhaust air problems and are less dependent on oil. For this reason, many attempts have been made in the aluminum industry to use oil-in-water emulsions when cold rolling strips.
  • a major disadvantage of the oil-in-water emulsions belonging to the prior art is that the metal surface freshly produced by the rolling process reacts with water within a few seconds. This superficial corrosion attack as a result of the water phase leads to annoying spots on the belt surface. The reduced surface quality of a tape or film due to the formation of these so-called water stains is inadequate for many applications.
  • the inventor has set himself the task of creating an oil-in-water emulsion of the type mentioned at the beginning for cold rolling aluminum and aluminum alloys, with which the formation of water spots on the freshly rolled strip surface can be reduced.
  • the object is achieved in that the emulsion additionally contains 0.1 to 3 percent by weight of xylitol and sorbitol as inhibitors against water stain formation.
  • xylitol and sorbitol to an oil-in-water emulsion largely prevents the formation of water stains. It is therefore no longer absolutely necessary to remove the emulsion from the surface of the freshly rolled strips.
  • the inhibitor is already fully effective when 1000 parts by weight of the emulsion contain 1 to 30 parts by weight of xylitol and sorbitol.
  • the effect of the inhibitor composed of xylitol and sorbitol can be increased further by adding glycerol.
  • 1000 parts by weight of the emulsion contain 20 to 90 parts by weight of glycerin.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Metal Rolling (AREA)

Description

  • Die Erfindung bezieht sich auf eine ÖI-in-Wasser-Emulsion zum Kaltwalzen von Aluminium und Aluminiumlegierungen, mit einem hydrodynamischen Filmbildner bzw. Reaktionsschichtbildner, polyäthoxylierten Sorbitanoleaten als Emulgator, ungesättigten, langkettigen Alkylmonocarbonsäuren als Inhibitor gegen Wasserstoffversprödung und Rostbildung, Hexamethylentetramin als Stabilisator, Fungicid und Baktericid sowie deionisiertem Wasser.
  • Verglichen mit Walzschmiermitteln auf Ölbasis ermöglichen Öl-in-Wasser-Emulsionen wegen der grösseren Verdampfungswärme von Wasser eine viel bessere Kühlung und damit eine grössere Stichabnahme und/oder erhöhte Walzgeschwindigkeit. Neben diesen rein wirtschaftlichen Faktoren, die Rationalisierungsbestrebungen weitgehend entgegenkommen, muss weiter berücksichtigt werden, dass wässrige Walzmittel stark verminderte Abluftprobleme stellen und weniger vom Erdöl abhängig sind. Deshalb sind in der Aluminiumindustrie schon viele Versuche unternommen worden, beim Kaltwalzen von Bändern ÖI-in-Wasser-Emulsionen einzusetzen.
  • Aus der DE-AS 26 32 142 ist eine ÖI-in-Wasser-Emulsion zum Kaltwalzen von Leichtmetallen bekannt, die Alkylmonocarbonsäureester als Reaktionsschichtbildner, Polyisobutylen als hydrodynamischen Filmbildner, polyäthoxylierte Sorbitanoleate als Emulgator, ungesättigte, langkettige Alkylmonocarbonsäuren als Inhibitor gegen Wasserstoffversprödung und Rostbildung, Hexamethylentetramin als Stabilisator, Fungicid und Baktericid, Rest deionisiertes Wasser enthält.
  • Ein wesentlicher Nachteil der dem Stand der Technik zugehörigen ÖI-in-Wasser-Emulsionen liegt darin, dass die durch den Walzvorgang frisch erzeugte Metalloberfläche innerhalb weniger Sekunden mit Wasser reagiert. Dieser oberflächliche Korrosionsangriff als Folge der Wasserphase führt zu störenden Flecken auf der Bandoberfläche. Die durch die Bildung dieser sogenannten Wasserflecken verminderte Oberflächenqualität eines Bandes bzw. einer Folie ist für viele Anwendungszwecke ungenügend. Es ist deshalb bei Anwendung der bekannten Öl-in-Wasser-Emulsionen unbedingt erforderlich, die Emulsion unmittelbar nach dem Austritt des Bandes aus dem Walzwerk beispielsweise durch Abblasen mit Druckluft möglichst vollständig von der gewalzten Bandoberfläche zu entfernen.
  • Aus der FR-A-2 391 261 ist es bekannt, Kaltwalzemulsionen zur Verarbeitung von Aluminium und Aluminiumlegierungen Polyole mit einer 6-C-Atom-Kette, beispielsweise Sorbitol, als Korrosionsinhibitoren beizugeben. Die Verminderung der Wasserflecken oben beschriebener Art ist damit jedoch nicht im gewünschten Masse erreichbar.
  • Angesichts dieser Gegebenheiten hat sich der Erfinder die Aufgabe gestellt, eine ÖI-in-Wasser-Emulsion der eingangs erwähnten Art zum Kaltwalzen von Aluminium und Aluminiumlegierungen zu schaffen, mit welcher die Bildung von Wasserflecken auf der frisch gewalzten Bandoberfläche vermindert werden kann.
  • Die Aufgabe wird erfindungsgemäss dadurch gelöst, dass die Emulsion zusätzlich als Inhibitor gegen Wasserfleckenbildung je 0.1 bis 3 Gewichtsprozente Xylit und Sorbit enthält.
  • Durch den gemeinsamen Zusatz von Xylit und Sorbit zu einer Öl-in-Wasser-Emulsion wird die Bildung von Wasserflecken weitgehend unterbunden. Ein Entfernen der Emulsion von der Oberfläche der frisch gewalzten Bänder ist somit nicht mehr unbedingt erforderlich. Der Inhibitor ist bereits voll wirksam, wenn 1000 Gewichtsteile der Emulsion je 1 bis 30 Gewichtsteile Xylit und Sorbit enthalten.
  • Es hat sich des weiteren herausgestellt, dass die Wirkung des aus Xylit und Sorbit zusammengesetzten Inhibitors durch die Zugabe von Glycerin noch gesteigert werden kann. Vorteilhafterweise enthalten 1000 Gewichtsteile der Emulsion 20 bis 90 Gewichtsteile Glycerin.
  • Der Zusatz von Xylit, Sorbit und gegebenenfalls Glycerin beeinflusst den Walzvorgang nicht und führt bei einer anschliessenden Glühung der gewalzten Bänder auch nicht zu Rückständen auf der Bandoberfläche.
  • Die Vorteilhaftigkeit des erfindungsgemässen Zusatzes des Inhibitors gegen Wasserfleckenbildung geht aus den Versuchen mit den nachstehend angeführten Kaltwalzemulsionen hervor.
  • Emulsion 1
  • Figure imgb0001
    Figure imgb0002
  • Die organischen Komponenten wurden bei Raumtemperatur unter einfachem Rühren zusammengegeben und mit deionisiertem Wasser versetzt. Die beiden getrennten Phasen wurden anschliessend in einer Emulgiermaschine zu einer Emulsion verarbeitet.
  • Mit den vorstehend genannten Emulsionen wurden auf einem Einzelquartogerüst Kaltwalzversuche mit Aluminium der Reinheit AI 99,2 durchgeführt. Die Stichabnahmen betrugen teilweise bis zu 92%. An den gewalzten Aluminiumbändern konnten in keinem Fall Anzeichen von Wasserfleckenbildung beobachtet werden. Ebenso führte keine der Emulsionen bei einer anschliessenden Glühung der gewalzten Bänder zu Rückständen auf der Bandoberfläche.

Claims (4)

1. ÖI-in-Wasser-Emulsion zum Kaltwalzen von Aluminium und Aluminiumlegierungen, mit einem hydrodynamischen Filmbildner bzw. Reaktionsschichtbildner, polyäthoxylierten Sorbitanoleaten als Emulgator, ungesättigten, langkettigen Alkylmonocarbonsäuren als Inhibitor gegen Wasserstoffversprödung und Rostbildung, Hexamethylentetramin als Stabilisator, Fungicid und Baktericid sowie deionisiertem Wasser, dadurch gekennzeichnet, dass die Emulsion zusätzlich als Inhibitor gegen Wasserfleckenbildung je 0.1 bis 3 Gewichtsprozente Xylit und Sorbit enthält.
2. Emulsion nach Anspruch 1, gekennzeichnet durch mindestens einen hydroxynamischen Filmbildner oder Reaktionsschichtbildner aus der Gruppe:
- Polyisobutylen
- Palmkernfett
- Paraffinöl
- Alkylmonocarbonsäureester (bspw.) Butyllaureat)
3. Emulsion nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die zusätzlich Glycerin enthält.
4. Emulsion nach Anspruch 3, dadurch gekennzeichnet, dass sie 2 bis 9 Gewichtsprozente Glycerin enthält.
EP81810351A 1980-09-12 1981-08-27 Öl-in-Wasser-Emulsion zum Kaltwalzen von Aluminium und Aluminiumlegierungen Expired EP0048216B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT81810351T ATE9712T1 (de) 1980-09-12 1981-08-27 Oel-in-wasser-emulsion zum kaltwalzen von aluminium und aluminiumlegierungen.

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CH6863/80 1980-09-12
CH686380 1980-09-12
DE3035016A DE3035016C2 (de) 1980-09-12 1980-09-17 Oel-in-Wasser-Emulsion zum Kaltwalzen von Leichtmetallen

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EP0048216A1 EP0048216A1 (de) 1982-03-24
EP0048216B1 true EP0048216B1 (de) 1984-10-03

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EP81810351A Expired EP0048216B1 (de) 1980-09-12 1981-08-27 Öl-in-Wasser-Emulsion zum Kaltwalzen von Aluminium und Aluminiumlegierungen

Country Status (12)

Country Link
US (1) US4326974A (de)
EP (1) EP0048216B1 (de)
JP (1) JPS5780496A (de)
AR (1) AR224704A1 (de)
AU (1) AU543996B2 (de)
BR (1) BR8105802A (de)
CA (1) CA1161827A (de)
DE (1) DE3035016C2 (de)
DK (1) DK150548C (de)
IE (1) IE51790B1 (de)
PT (1) PT73661B (de)
ZA (1) ZA815909B (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009010757A1 (de) 2008-02-28 2009-09-10 F & B Gmbh Feuerschutz & Baustofftechnik Gleit- und Schmiermittel

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH646193A5 (de) * 1980-09-12 1984-11-15 Alusuisse Oel-in-wasser-emulsion zum kaltwalzen von leichtmetallen.
US5211861A (en) * 1988-09-19 1993-05-18 Ausimont S.R.L. Liquid aqueous compositions comprising perfluoropolyethereal compounds suitable as lubricants in the plastic processing of metals
WO1991018074A1 (en) * 1990-05-14 1991-11-28 Idemitsu Kosan Co., Ltd. Lubricant composition for metal working
JP3133141B2 (ja) * 1992-04-03 2001-02-05 日石三菱株式会社 金属加工油組成物
TW548330B (en) * 2001-09-21 2003-08-21 Nippon Oil Corp Lubricating oil composition for aluminum processing
FR2904396B1 (fr) 2006-07-28 2008-12-05 Freudenberg Meillor Soc Par Ac Procede de mesure d'une grandeur physique dans un joint
JP6854481B2 (ja) * 2017-04-05 2021-04-07 トヨタ自動車北海道株式会社 水溶性金属加工油組成物、及び金属加工方法

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US2981128A (en) * 1956-04-17 1961-04-25 Socony Mobil Oil Co Inc Process and lubricant composition for rolling aluminum
US3507792A (en) * 1967-11-30 1970-04-21 Sinclair Research Inc Biodegradable,water-dispersible lubricant compositions
US3649538A (en) * 1969-08-27 1972-03-14 Chevron Res Diol-containing aluminum lubricant
US3704321A (en) * 1971-05-24 1972-11-28 Richardson Co Polyoxyalkylene bis-thiourea extreme pressure agents and methods of use
US3855136A (en) * 1971-11-15 1974-12-17 Kaiser Aluminium Chem Corp Dispersion for hot rolling aluminum products
US3770636A (en) * 1971-11-15 1973-11-06 Kaiser Aluminium Chem Corp Dispersion for hot rolling aluminum products
US3835052A (en) * 1971-11-15 1974-09-10 Kaiser Aluminium Chem Corp Emulsion for hot rolling aluminum products
US3923671A (en) * 1974-10-03 1975-12-02 Aluminum Co Of America Metal working lubricant
CH615696A5 (de) * 1975-08-05 1980-02-15 Alusuisse
US4067817A (en) * 1975-11-03 1978-01-10 Emery Industries, Inc. Modified triglyceride metal working lubricants
FR2391261A1 (fr) * 1977-05-18 1978-12-15 Shell France Inhibiteurs de corrosion pour l'aluminium ou ses alliages

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009010757A1 (de) 2008-02-28 2009-09-10 F & B Gmbh Feuerschutz & Baustofftechnik Gleit- und Schmiermittel
EP2113555A1 (de) 2008-02-28 2009-11-04 F & B GmbH Feuerschutz und Baustofftechnik Gleit- und Schmiermittel für die Metallbearbeitung enthaltend Bentonit, Pflanzenöl und Wasser

Also Published As

Publication number Publication date
DK150548B (da) 1987-03-23
JPS5780496A (en) 1982-05-20
DK150548C (da) 1987-10-05
AR224704A1 (es) 1981-12-30
BR8105802A (pt) 1982-05-25
IE51790B1 (en) 1987-04-01
AU543996B2 (en) 1985-05-16
AU7438781A (en) 1982-03-18
PT73661A (en) 1981-10-01
ZA815909B (en) 1982-08-25
DE3035016A1 (de) 1982-04-01
US4326974A (en) 1982-04-27
DK379981A (da) 1982-03-13
JPH0227391B2 (de) 1990-06-15
PT73661B (en) 1983-10-20
EP0048216A1 (de) 1982-03-24
CA1161827A (en) 1984-02-07
IE812122L (en) 1982-03-12
DE3035016C2 (de) 1985-02-21

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