CN211672336U - Camellia oleifera fruit unshelling cleaning equipment - Google Patents
Camellia oleifera fruit unshelling cleaning equipment Download PDFInfo
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- CN211672336U CN211672336U CN202020142222.8U CN202020142222U CN211672336U CN 211672336 U CN211672336 U CN 211672336U CN 202020142222 U CN202020142222 U CN 202020142222U CN 211672336 U CN211672336 U CN 211672336U
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Abstract
The utility model discloses a tea-oil camellia fruit shelling and cleaning device, which comprises a hopper, a separating device and a frame, wherein the hopper and the separating device are arranged on the frame; the hopper comprises a first scraping shell and a second scraping shell, the first scraping shell is fixedly arranged on one side in the hopper, the second scraping shell is movably arranged on the other side of the hopper opposite to the first scraping shell, one end of the second scraping shell is eccentrically arranged on a rotating wheel, the other end of the second scraping shell is connected with a rocker, the rotating wheel is driven by a rotating motor, and the first scraping shell and the second scraping shell are combined to form a feeding port which is sequentially reduced from top to bottom; the utility model discloses a fruit shell separation of the oil tea fruit after shelling and to the clearance of tea-oil camellia seed, make things convenient for the further processing of tea-oil camellia seed, the human labor that has significantly reduced simultaneously.
Description
Technical Field
The utility model belongs to oil tea fruit processing equipment field, concretely relates to oil tea fruit shelling cleaning equipment.
Background
Camellia oleifera is a seed of a plant belonging to the genus Camellia, the family Theaceae. The unique woody oil in China, as well as oil palm, olive oil and coconut are praised as four major woody edible oil in the world and are widely planted in the south of Yangtze river in China. The oil-tea camellia fruit contains 26-39% of oil, while the oil content of the tea seed is up to 40-50%. The oleic acid content in the oil-tea camellia seed oil is up to 80%, the fatty acid composition is extremely similar to that of olive oil, and the oil-tea camellia seed oil is known as east olive oil and has high economic value. The camellia oleifera is mainly planted in mountainous areas in the south, a mature camellia oleifera fruit huller is not available at present, only the method of drying in the sun, naturally cracking shells and manually sorting tea seeds can be adopted, the method is long in time, low in efficiency and high in labor cost, and the development of the camellia oleifera industry is restricted due to the influence of weather.
The first step of the tea oil industrial production is to grade the sizes of tea-oil trees, then put the tea-oil trees into different hullers to hulle the tea-oil trees, the discharge of the huller of the tea-oil trees is the discharge of the tea-oil trees shells and the seeds of the tea-oil trees together, then further screen the tea-oil trees shells and the seeds of the tea-oil trees, then clear up and heat treat the seeds of the tea-oil trees, and finally extract oil from the seeds of the tea-oil trees. The existing equipment has the problems that the oil-tea camellia fruit shell breaking rate is not high, the oil-tea camellia seed damage rate is too high, the oil-tea camellia seed is inconvenient to clean after the shell breaking treatment, and the like, and better equipment is required to be designed for treating the oil-tea camellia fruit.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to above not enough, provide a tea-oil camellia fruit shell splitter to handle the tea-oil camellia shell and the tea-oil camellia fruit of shelling completion, further improve the tea-oil camellia shelling rate and guarantee the tea-oil camellia shelling quality.
In order to achieve the above object, the utility model provides a following technical scheme: the camellia oleifera fruit unshelling and cleaning equipment comprises a hopper, a separating device and a rack, wherein the hopper and the separating device are arranged on the rack; the hopper comprises a first scraping shell and a second scraping shell, the first scraping shell is fixedly arranged on one side in the hopper, the second scraping shell is movably arranged on the other side of the hopper opposite to the first scraping shell, one end of the second scraping shell is eccentrically arranged on a rotating wheel, the other end of the second scraping shell is connected with a rocker, the rotating wheel is driven by a rotating motor, and the first scraping shell and the second scraping shell are combined to form a feeding port which is sequentially reduced from top to bottom; first scrape shell and second and scrape the shell and carry out further scraping the shell to the tea-oil camellia fruit that gets into the feed cylinder, strike off remaining shell on the tea-oil camellia seed, first scrape shell and second scrape the used material of shell and be rubber class material, can not harm the tea-oil camellia seed. The first shell of scraping is the immovable, and the second is scraped the shell and is being rotated the wheel motion through eccentric settings, and the rocker is fixed at the second simultaneously and is scraped the shell, has restricted the second and has scraped the motion range of shell, and the second is scraped the produced effect of shell motion and is the vibration, and the second is scraped the shell slope and is set up and first shell of scraping and form funnel formula entry, extrudes the oil tea fruit and send into separator in the extrusion friction in the hopper.
The housing described herein is not limited in shape and location, but is used only to mount and support the desired structure.
The separating device comprises a plurality of groups of separating rollers, power gears and driving motors which are arranged on a rack, the separating rollers comprise small-tooth rollers and multi-tooth rollers, the radius of the small-tooth rollers is smaller than that of the multi-tooth rollers, small-end gears and large-end gears are respectively arranged at two ends of the small-tooth rollers and the multi-tooth rollers, the small-end gears and the large-end gears are meshed with each other, the power gears are driven by the driving motors and are meshed with the small-end gears and the large-end gears at the same time, a shell loading hopper is arranged below the separating rollers, and cleaning mechanisms are arranged at outlets of the separating rollers; the elasticity difference of tea-oil camellia fruit shell and tea-oil camellia seed is very big, and when moving on the pair roller, tea-oil camellia fruit elasticity is greater than the shell, and the tea-oil camellia shell can be rotated to the below by many fluted rollers and few fluted roller extrusion, and separator is that the slope is placed has a bit angle, and the tea-oil camellia fruit can roll the export along with the slope.
The industrial processing oil tea fruit is a fresh oil tea fruit, so that a large amount of fruit shell juice and other impurities are adhered to oil tea seeds in the crushing process, the oil tea seeds after being shelled need to be cleaned, the cleaning mechanism comprises a cleaning inner barrel and a cleaning outer barrel, a water outlet is formed in the bottom of the cleaning outer barrel, a plurality of through holes are formed in the wall of the cleaning inner barrel, the aperture of each through hole is set to be 5mm, the oil tea seeds cannot go out of the through holes and enter the cleaning outer barrel, the impurities can enter the cleaning outer barrel through the centrifugal force generated by the rotation in the water barrel, a cleaning brush is arranged in the middle of the cleaning inner barrel and connected with a cleaning motor at the bottom of the cleaning inner barrel, the oil tea seeds enter the cleaning inner barrel from an inlet, the cleaning motor drives the cleaning inner barrel to operate clearly, the oil tea seeds are polished by the cleaning brush and are removed, a conveying belt is arranged below the fruit outlet, a drying cylinder is arranged on the conveying belt, and a plurality of fans are installed in the drying cylinder. The cleaned camellia seeds have moisture on the surfaces, need to be dried, are firstly subjected to cold blowing by a fan, and can be sent to the next step for processing after the moisture on the surfaces is removed.
As a further improvement of the above technical solution:
the first shell portion of scraping is equipped with respectively with the second shell portion of scraping opposite face and scrapes the shell arch. Scrape protruding setting of shell can be better with scraping off the surplus shell of tea-oil camellia seed.
1-5 convex teeth are arranged on the surface of the less-tooth roller; few fluted roller and multiple fluted roller are reverse operation, can roll into the dress shell fill with the tea-oil camellia fruit shell, set up the dogtooth on few fluted roller, centre gripping shell that can be better, the dogtooth gradient is between 30-60 on the multiple fluted roller, and the setting of gradient also increases the separation effect, better rolls away the tea-oil camellia fruit shell.
Compared with the prior art, the utility model, following beneficial effect has:
1. the utility model discloses a set up first shell portion of scraping and the second shell portion of scraping on the hopper, the tea-oil camellia fruit that will transport out from the decorticator is shelled once more, and the shelling rate of tea-oil camellia fruit improves more than 10% at least, has improved production efficiency, chooses for use the residual seed rate that rubber materials had guaranteed the tea-oil camellia seed below 2%, has reduced the waste of tea-oil camellia fruit.
2. The utility model discloses rational design separation pair roller will lack the fluted roller and use with the cooperation of multiple fluted roller, the fruit that greatly increases and the separation efficiency of shell.
3. The utility model discloses a tea-oil camellia seed after the wiper mechanism of inside and outside binocular clears up the shelling, discharges into from the through-hole with impurity and washs the urceolus, obtains clean tea-oil camellia seed, adopts the fan to dry up tea-oil camellia seed surface moisture simultaneously, has guaranteed the quality of tea-oil camellia seed.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the separating apparatus of the present invention;
fig. 3 is a partial schematic view of the separating device of the present invention.
Reference numerals: 2. a frame; 3. a separation device; 5. a cleaning mechanism; 11. a hopper; 31. separating the pair rollers; 32. a power gear; 33. a drive motor; 41. loading a shell bucket; 51. cleaning the inner cylinder; 52. cleaning the outer cylinder; 53. a conveyor belt; 54. a drying drum; 111. a first scraper shell part; 112. a second wiper portion; 113. a rotating wheel; 114. a rocker; 115. rotating the motor; 311. a less toothed roller; 312. a multi-tooth roller; 313. a small end gear; 314. a large end gear; 511. cleaning the motor; 512. cleaning brushes; 521. a water outlet; 522. a feed inlet; 523. a water inlet; 524. a fruit outlet; 541. a fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model discloses the technical scheme of well each embodiment can make up, and technical feature in the embodiment does to make up and forms new technical scheme.
As shown in fig. 1, the camellia oleifera fruit shelling and cleaning apparatus of the present embodiment includes a hopper 11, a separating device 3, and a frame 2, wherein the hopper 11 and the separating device 3 are mounted on the frame 2; the first scraping shell part 111 and the second scraping shell part 112 are arranged on two sides of the inner hopper of the hopper 11, the first scraping shell part 111 is fixedly arranged on one side in the hopper 11, the second scraping shell part 112 is movably arranged on the other side of the hopper 11 opposite to the first scraping shell part 111, one end of the second scraping shell part 112 is eccentrically arranged on the rotating wheel 113, the other end is connected with the rocker 114, the rocker 114 can limit the moving range of the second scraping shell part 112, the rotating wheel 113 is driven by the rotating motor 115, the first scraping shell part 111 and the second scraping shell part 112 are combined to form a feeding port which is gradually reduced from top to bottom, shell scraping bulges are respectively arranged on opposite surfaces of the first scraping shell part 111 and the second scraping shell part 112, when the rotating motor 115 operates, the rotating wheel 113 moves, the second scraping shell part 112 reciprocates along with the circumferential movement of the rotating wheel 113, the shell scraping bulges on the first scraping shell part 111 and the second scraping shell part 112 can scrape the residual shells on the, the oil tea fruit shell breaking rate is improved.
The separating device 3 comprises a plurality of groups of separating roller pairs 31, power gears 32 and driving motors 33 which are arranged on the rack 2, each separating roller pair 31 comprises a small-tooth roller 311 and a multi-tooth roller 312, the radius of the small-tooth roller 311 is smaller than that of the multi-tooth roller 312, the upper sides of the small-tooth roller 311 and the large-tooth roller 312 are on the same horizontal plane when the separating roller pairs are installed, a small-end gear 313 and a large-end gear 314 are respectively installed at two ends of the small-tooth roller 311 and the multi-tooth roller 312, the small-end gear 313 and the large-end gear 314 are mutually meshed, the power gears 32 are driven by the driving motors 33 and are simultaneously meshed with the small-end gear 313, a shell loading hopper 41 is arranged below each separating roller pair 31, the camellia oleifera fruit shells can be used; the radius of the small end gear 313 is smaller than that of the large end gear 314, so that the rotating speed of the small toothed roller 311 is larger than that of the large toothed roller 312, the camellia shells can be rapidly rolled into a gap between the small toothed roller 311 and the large toothed roller 312 in the separation process, and then enter a shell loading hopper, camellia seeds can be bounced away by the pair rollers 31 due to the large elasticity and cannot be rolled into the gap, the separation device 3 is obliquely arranged, and the camellia seeds can reach an outlet of the separation device 3 to enter a cleaning mechanism. The double-roller design with different speeds can enhance the separation effect, and the separation of the shells and the tea seeds is more thorough.
The cleaning mechanism 5 comprises a cleaning inner cylinder 51 and a cleaning outer cylinder 52, a water outlet 521 is arranged at the bottom of the cleaning outer cylinder 52, a feed inlet 522 and a water inlet 523 are arranged at the top of the cleaning outer cylinder 52, a plurality of through holes are formed in the wall of the cleaning inner cylinder 51, impurities can enter the cleaning outer cylinder 52 from the cleaning inner cylinder 51 through the through holes, a cleaning brush 512 is arranged in the middle of the cleaning inner cylinder 51 and connected with a cleaning motor 511 arranged at the bottom of the cleaning inner cylinder 51, a fruit outlet 524 is further arranged at the bottom of the cleaning inner cylinder 51, a conveying belt 53 is arranged below the fruit outlet 524, and a drying cylinder 54 is arranged on the. After the fresh oil tea fruits are husked, impurities can be on the surfaces of the fresh oil tea fruits, the oil tea fruits need to be cleaned when oil is pressed, the cleaning mechanism cleans the surfaces of the oil tea fruits through the combination of the inner drum and the outer drum and the cleaning brush, and the quality of the oil tea fruits is guaranteed.
The surface of the less-tooth roller 311 is provided with 1-5 convex teeth; the inclination of the lobes on the multi-toothed roll 312 is between 30 and 60. For smooth tooth roller on the present few fluted roller, the separation effect is not good, increases the dogtooth on the few fluted roller and can strengthen the separation effect, and the setting of dogtooth gradient all has the improvement to the protection of tea-oil camellia seed and the extrusion effect of shell simultaneously.
The utility model discloses a theory of operation:
pouring the camellia seeds after husking by the husking machine into the hopper 11, moving the second shell scraping part 112 along with the operation of the rotating motor 115, performing friction extrusion on the camellia seeds by combining with the first shell scraping part 111, scraping shells remained on the camellia seeds, enabling the camellia seeds and the camellia shells to enter the separating device 3 from the outlet of the hopper 11, driving the double rollers 31 to move by the driving motor, enabling the camellia shells to be wound into the shell containing hopper 41 by the double rollers 31, enabling the camellia seeds to move to the outlet of the separating device 3 on the double rollers 31, entering the cleaning mechanism 5 from the feeding hole 522, driving the cleaning brush 512 to rotate by the cleaning motor 511, wiping the surfaces of the camellia seeds by the cleaning brush 512, discharging water into the cleaning mechanism 5 from the water inlet 523 after 2 minutes of wiping, continuing to operate the cleaning brush 512, enabling impurities to enter the cleaning outer barrel 52 from the through hole of the cleaning inner barrel 51 along with the increase of the operation speed, discharging sewage from the water outlet 521 after 3 minutes of, entering the conveyer belt 53, being conveyed to the drying cylinder 54 through the conveyer belt 53, starting the fan 541 to dry the surface moisture of the camellia seeds. The oil tea fruit is processed by combining multiple devices, so that the quality of oil tea seeds is ensured, and the production efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The camellia oleifera fruit unshelling and cleaning equipment is characterized by comprising a hopper (11), a separating device (3) and a rack (2), wherein the hopper (11) and the separating device (3) are arranged on the rack (2); the hopper (11) comprises a first scraping shell part (111) and a second scraping shell part (112), the first scraping shell part (111) is fixedly arranged on one side in the hopper (11), the second scraping shell part (112) is movably arranged on the other side, opposite to the first scraping shell part (111), of the hopper (11), one end of the second scraping shell part (112) is eccentrically arranged on a rotating wheel (113), the other end of the second scraping shell part is connected with a rocker (114), the rotating wheel (113) is driven by a rotating motor (115), and the first scraping shell part (111) and the second scraping shell part (112) are combined to form a feeding port which is sequentially reduced from top to bottom;
the separating device (3) comprises a plurality of groups of separating roller pairs (31), power gears (32) and driving motors (33) which are arranged on a rack (2), each separating roller pair (31) comprises a small-tooth roller (311) and a multi-tooth roller (312), the radius of the small-tooth roller (311) is smaller than that of the multi-tooth roller (312), two ends of the small-tooth roller (311) and the multi-tooth roller (312) are respectively provided with a small end gear (313) and a large end gear (314), the small end gear (313) is meshed with the large end gear (314), the power gears (32) are driven by the driving motors (33) and are meshed with the small end gear (313) or the large end gear (314), a shell loading hopper (41) is arranged below the separating roller pair (31), and a cleaning mechanism (5) is arranged at an outlet of the separating roller pair (31);
cleaning mechanism (5) are including wasing inner tube (51) and wasing urceolus (52), it is provided with delivery port (521) to wash urceolus (52) bottom, it has a plurality of through-holes on wasing inner tube (51) section of thick bamboo wall, it is provided with cleaning brush (512) and is connected with cleaning motor (511) of setting in wasing inner tube (51) bottom to wash inner tube (51) middle part, it still is provided with out fruit mouth (524) to wash inner tube (51) bottom, it is provided with conveyer belt (53) to go out fruit mouth (524) below, be provided with drying drum (54) on conveyer belt (53) a plurality of fans (541) are installed in drying drum (54).
2. The oil tea fruit unshelling cleaning apparatus according to claim 1, wherein: the opposite surfaces of the first scraping shell part (111) and the second scraping shell part (112) are respectively provided with a scraping shell bulge.
3. The oil tea fruit unshelling cleaning apparatus according to claim 2, wherein: 1-5 convex teeth are arranged on the surface of the less-tooth roller (311); the inclination of the convex teeth on the multi-tooth roller (312) is between 30 and 60 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020142222.8U CN211672336U (en) | 2020-01-22 | 2020-01-22 | Camellia oleifera fruit unshelling cleaning equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020142222.8U CN211672336U (en) | 2020-01-22 | 2020-01-22 | Camellia oleifera fruit unshelling cleaning equipment |
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| CN211672336U true CN211672336U (en) | 2020-10-16 |
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| CN202020142222.8U Active CN211672336U (en) | 2020-01-22 | 2020-01-22 | Camellia oleifera fruit unshelling cleaning equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113142606A (en) * | 2021-05-24 | 2021-07-23 | 信阳市林业科学研究所 | Camellia oleifera fruit huller |
| CN114041614A (en) * | 2021-11-11 | 2022-02-15 | 湖南大三湘茶油股份有限公司 | Shell separator is used in tea-seed oil processing |
| CN116410817A (en) * | 2023-03-01 | 2023-07-11 | 江西青龙高科油脂有限公司 | Extraction process of camellia seed oil |
-
2020
- 2020-01-22 CN CN202020142222.8U patent/CN211672336U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113142606A (en) * | 2021-05-24 | 2021-07-23 | 信阳市林业科学研究所 | Camellia oleifera fruit huller |
| CN114041614A (en) * | 2021-11-11 | 2022-02-15 | 湖南大三湘茶油股份有限公司 | Shell separator is used in tea-seed oil processing |
| CN116410817A (en) * | 2023-03-01 | 2023-07-11 | 江西青龙高科油脂有限公司 | Extraction process of camellia seed oil |
| CN116410817B (en) * | 2023-03-01 | 2024-04-05 | 江西青龙高科油脂有限公司 | Extraction process of camellia seed oil |
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