CN208253236U - Globular bulb mechanized production system - Google Patents
Globular bulb mechanized production system Download PDFInfo
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- CN208253236U CN208253236U CN201821004952.0U CN201821004952U CN208253236U CN 208253236 U CN208253236 U CN 208253236U CN 201821004952 U CN201821004952 U CN 201821004952U CN 208253236 U CN208253236 U CN 208253236U
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- light source
- radiating piece
- rivet
- lamp cup
- assembly
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Abstract
The utility model discloses a kind of globular bulb mechanized production system, including transport device, Lamp cup assembly device, radiating piece assembly device, light source panel assembly apparatus, lamp cap assembly device, rivet assembly device and PC cover assembly device, Lamp cup assembly device, radiating piece assembly device, light source panel assembly apparatus, lamp cap assembly device, rivet assembly device and PC cover assembly device are sequentially arranged on transport device；Compared with prior art, the utility model is linked together each processing unit (plant) using transport device, the workpiece for needing to process assembling automatically enters in production line, corresponding process successively is carried out by above-mentioned each device again, entire processing assembling process is full-automatic or carries out close to automation, while ensure that machining accuracy, promote working efficiency, also cost of labor is effectively reduced, automation processing of the utility model, throughput rate and success rate can be effectively improved, and substantially reduces human cost and labor intensity.
Description
Technical field
The utility model relates to automated production fields, in particular to globular bulb mechanized production system.
Background technique
What LEDbulb lamp was selected due to internal light source is LED lamp bead, have energy conservation and environmental protection, long service life, it is guide-lighting uniformly
The advantages that unglazed injury, to become one of most commonly used light bulb of citizen.
Currently, the LEDbulb lamp of the prior art is mainly made of radiating piece, lamp cap, Lamp cup, light source board, PC cover, LED ball
The manufacture of lamp Assembling Production is steeped, is needed by the multiple tracks techniques such as feeding, press fitting, dispensing, lock screw, riveting, pressing, production technology
Mostly use it is artificial or it is semi-automatic realize, especially cumbersome, artificial or semi-automatic production causes production efficiency slow, and due to artificial
The situation operated every time is different, causes stable product quality and consistency poor, the method for this artificial or semi-automatic production
Leading to the workpiece produced, there are many flaws, such as there are mistakes etc. for light source board rigging position.
Utility model content
One aspect according to the present utility model, globular bulb mechanized production system, including the assembly of transport device, Lamp cup
Device, radiating piece assembly device, light source panel assembly apparatus, lamp cap assembly device, rivet assembly device and PC cover assembly device,
Lamp cup assembles device, radiating piece assembly device, light source panel assembly apparatus, lamp cap assembly device, rivet assembly device and PC cover
Assembly device is sequentially arranged on transport device；
Transport device is configured to transport workpiece；
Lamp cup assembly device is configured to move to Lamp cup on transport device；
Radiating piece assembly device is configured in the Lamp cup installed radiating piece to transport device；
Light source panel assembly apparatus is configured to install light source board into the Lamp cup after assembly radiating piece；
Lamp cap assembly device is configured to install lamp cap into the Lamp cup after assembly light source board；
Rivet assembly device is configured to install rivet into the Lamp cup after assembly lamp cap；
PC cover assembly device is configured to PC covering installation into the Lamp cup after dummy rivet.
Lamp cup assembly device moves to Lamp cup on transport device, which is successively transported to radiating piece by transport device and assembled
Device, light source panel assembly apparatus, lamp cap assembly device, rivet assembly device, PC cover are assembled and are processed in device, are finally obtained
The bulb lamp of one finished product.
The utility model is equipped with transport device, Lamp cup assembly device, radiating piece assembly device, light source board assembly dress as a result,
Set, lamp cap assembly device, rivet assembly device and PC cover assembly device, compared with prior art, the utility model using fortune
Defeated device links together each processing unit (plant), and the workpiece for needing to process assembling automatically enters in production line, then successively
Corresponding process is carried out by above-mentioned each device, it is entire to process assembling process full-automation or carried out close to automation, it is protecting
While having demonstrate,proved machining accuracy, promoted working efficiency, cost of labor is also effectively reduced, automation of the utility model adds
Work can effectively improve throughput rate and success rate, and substantially reduce human cost and labor intensity.
In some embodiments, Lamp cup assembly device includes Lamp cup feeding machanism and the first hold-down mechanism, Lamp cup feed
Mechanism and the first hold-down mechanism are set on transport device.
Lamp cup assembles in the process of device, and Lamp cup is moved in production line by Lamp cup feeding machanism, and by the first pressure
Lamp cup is fixed in tight mechanism, that is, fixes in the production line, prevent it from shaking during transportation.
In some embodiments, radiating piece assembly device includes radiating piece feeding machanism, radiating piece visual component, heat dissipation
Part feeds manipulator and the second hold-down mechanism, and radiating piece feeding machanism is located at the side of radiating piece charging manipulator, radiating piece
Visual component is located between radiating piece feeding machanism and radiating piece charging manipulator, radiating piece feeding machanism and radiating piece vision group
The connection of part signal, the second hold-down mechanism are located at one end of radiating piece charging manipulator.
As a result, in the process of radiating piece assembly device, radiating piece feeding machanism, radiating piece visual component, radiating piece
The mechanical palmistry of charging, which mutually cooperates, moves to radiating piece in the Lamp cup on transport device, and is compressed by the second hold-down mechanism to it
It is fixed, i.e., radiating piece is fixed in Lamp cup.
In some embodiments, radiating piece feeding machanism includes left pallet stacking component, right pallet stacking component, pallet
Lifting assembly and pallet recycle component, and tray lift component and pallet recycling component are divided along the transporting direction of pallet
Cloth, left pallet stacking component and right pallet stacking component are respectively provided at the both ends of pallet recycling component, left pallet stacking component, the right side
Pallet stacking component, tray lift component and pallet recycling component cooperate with each other.
Radiating piece feeding machanism is by left pallet stacking component, right pallet stacking component, tray lift component and support as a result,
Disk recycling component cooperates with each other, and realizes that front and back pallet places pickup, empty pallet automatic arranging recycles function.
In some embodiments, radiating piece feeds mechanical hand and includes four shaft mechanical arms and adjust gripper, adjusts mechanical
Pawl is connected on the driving end of four shaft mechanical arms；
Adjusting gripper includes connection frame, and the both ends of connection frame are equipped with adjusting fixing piece, adjusts in fixing piece and passes through axis
It holds and is connected with shaft, one end of shaft is equipped with pneumatic gripping device, and the side of fixing piece is equipped with actuator, and the other end of shaft is equipped with tooth
Wheel is connected with actuator, and the driving end of actuator is able to drive shaft and is rotated, and photoelectric sensor, tooth are additionally provided on connection frame
Wheel is equipped with inductance loop and photoelectric sensor cooperates.
As a result, in the fill process of radiating piece charging manipulator, firstly, four shaft mechanical arms driving end drives and adjusts gripper
Close to radiating piece feeding machanism, the pneumatic gripping device crawl radiating piece of gripper is adjusted；Secondly, band is continued at four shaft mechanical arms driving end
The dynamic top for adjusting gripper and moving to radiating piece visual component, radiating piece visual component to the carry out vision-based detection of radiating piece, and
The signal is sent to adjusting gripper；Again, the actuator for adjusting gripper drives shaft to be rotated according to the signal, so that
Radiating piece on pneumatic gripping device turns to proper angle；Finally, four shaft mechanical arms driving end continues that adjusting gripper is driven to move to
At the Lamp cup of transport device, and radiating piece is placed into Lamp cup.Inductance loop then facilitates actuator to look for photoelectric sensor cooperation
Aligning control, making each rotation of actuator is started in origin.
In some embodiments, light source panel assembly apparatus includes dispensing machinery hand, light source board feeding mechanism, the first detection
Mechanism, light source plate fixation mechanism and the second testing agency, dispensing machinery hand, light source board feeding mechanism, the first testing agency, light
Source plate fixed mechanism and the second testing agency are sequentially distributed on transport device.
As a result, in the process of light source panel assembly apparatus: firstly, by dispensing machinery hand to the Lamp cup after assembly radiating piece
Carry out gluing；Secondly, light source board moved to by light source board feeding mechanism in the Lamp cup after gluing；Again, by the first testing agency
(this is detected as detecting the floating height of light source board) is detected to the Lamp cup after installation light source board, and will test result and be sent to
Light source plate fixation mechanism；From secondary, whether the Lamp cup after installation light source board is carried out according to testing result by light source plate fixation mechanism
It is fixed that (floating high detection result meets rated value, then is fixed；Floating high detection result does not meet rated value, then without solid
It is fixed), the fixed form of light source plate fixation mechanism is to screw；Finally, Lamp cup (detection after being fixed by the detection of the second testing agency
Detected for the floating height to screw), if testing result does not meet specification requirement, workpiece will be removed, and testing result meets
Specification requirement, workpiece will move to subsequent processing with transport device.
Light source board feeding mechanism includes light source board arrangement machine, light source board charging manipulator and guidance set, light source board row
Column machine is set to light source board and feeds manipulator side, and guidance set is set to the other side of light source board charging manipulator, light source board arrangement
Machine, light source board charging manipulator and guidance set are worked in coordination work.
As a result, in the light source board fill process of light source board feeding mechanism, firstly, light source board arrangement machine arranges light source board
It arranges (placed angle of light source board plate is limited)；Finally, light source board feeds manipulator for the light source in light source board arrangement machine
Plate moves in the Lamp cup on transport device, and in the process, guidance set can implement guide function to the lead of light source board.
In some embodiments, lamp cap assembly device includes lamp cap feeding machanism, thread cutting mechanism and thread depressing mechanism, lamp cap
Feeding machanism, thread cutting mechanism and thread depressing mechanism are sequentially distributed on transport device.
As a result, in the process of lamp cap assembly device: firstly, lamp cap is fed into fixed light source by lamp cap feeding machanism
In Lamp cup after plate；Secondly, being wiped out by redundance of the thread cutting mechanism to light source board lead；Finally, by thread cutting mechanism pair
The lead of trimming is compressed.
In some embodiments, rivet assembly device includes rivet feeding mechanism, third hold-down mechanism, third detection machine
Structure and waste product manipulator, rivet feeding mechanism, third hold-down mechanism, third testing agency and waste product manipulator are sequentially distributed in fortune
On defeated device；
As a result, in the course of work of rivet assembly device: firstly, material is moved in workpiece and carried out by rivet feeding mechanism
It is first to compress；Secondly, third hold-down mechanism carries out secondary compression to the workpiece after charging；Again, third testing agency is to compression
Workpiece afterwards carries out power detection, and the detection signal is sent to waste product manipulator；Finally, waste product manipulator is according to detection
As a result whether workpiece is removed, waste product manipulator is removed to underproof workpiece is detected, and detects qualified workpiece then
With transporting apparatus transports to subsequent processing.
Rivet feeding mechanism include rivet supply assembly and rivet charging manipulator, rivet supply assembly be set to rivet into
Expect the side of manipulator, rivet supply assembly and rivet feed the mutual cooperating of mechanical palmistry.
As a result, in the fill process of rivet feeding mechanism: firstly, rivet is carried out sub-material by rivet supply assembly；Finally,
Material after sub-material is fed by rivet charging manipulator and is compressed for the first time.
In some embodiments, presser, pressing machine are additionally provided between rivet assembly device and PC cover assembly device
Structure is configured to that lamp cap is fixed.
Presser is fixed lamp cap by way of pressing as a result, and lamp cap and Lamp cup are fixed.
In some embodiments, transport device includes transporter, the first elevator and the second elevator, the first elevator
The two sides of transporter are respectively arranged on the second elevator, transport device includes transporter, the first elevator and the second elevator phase
Mutual cooperating；
Transporter is equipped with upper layer conveyer belt and lower layer's conveyer belt, is equipped with several on upper layer conveyer belt and lower layer's conveyer belt
Working plate；Several tooling Board positions are corresponded on the conveyer belt of upper layer has been equipped with stopper and jacking device.
Each processing module is linked together using transport device as a result, transporter is equipped with upper layer conveyer belt and lower layer
Conveyer belt, then the elevator of the two sides by being set to transporter, form it into an automatic production line；Working plate is transporting
When device is transported to organisation of working, jacking device jacks up working plate, disengages it from conveyer chain, and stopper is opened, prevents work
Loading board is because of effect of inertia forward slip.
The utility model has the following beneficial effects: workpiece is processed as transport device is successively transported into each organisation of working
And detection, each organisation of working implement different procedure of processings to workpiece, realize automated production.It is operated and is replaced with mechanical automation
Manual operation or mechanical semiautomation operation, reach the technology for saving man power and material, improving production efficiency, guaranteeing the quality of production
Effect.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the globular bulb mechanized production system of one embodiment of the utility model.
Fig. 2 is the schematic perspective view that Lamp cup shown in Fig. 1 assembles device and radiating piece assembles device.
Fig. 3 is the schematic perspective view for the radiating piece feeding machanism that radiating piece shown in Fig. 2 assembles in device.
Fig. 4 is the schematic perspective view that radiating piece shown in Fig. 2 assembles that the radiating piece in device feeds manipulator.
Fig. 5 is that radiating piece shown in Fig. 4 feeds the schematic perspective view that gripper is adjusted in manipulator.
Fig. 6 is the schematic perspective view of light source panel assembly apparatus shown in Fig. 1.
Fig. 7 is that lamp cap shown in Fig. 1 assembles device, rivet assembles device and the stereochemical structure signal of PC cover assembly device
Figure.
The schematic perspective view of Fig. 8 connection relationship between stopper, jacking device shown in Fig. 1 and working plate three.
Figure label: 1- Lamp cup assembles device, 11- Lamp cup feeding machanism, the first hold-down mechanism of 12-, the assembly of 2- radiating piece
Device, 21- radiating piece feeding machanism, the left pallet stacking component of 211-, the right pallet stacking component of 212-, 213- tray lift group
Part, 214- pallet recycling component, 22- radiating piece visual component, 23- radiating piece feed manipulator, tetra- shaft mechanical arm of 231-, 232-
It adjusts gripper, 2321- connection frame, 2322- and adjusts fixing piece, 2323- shaft, 2324- actuator, 2325- gear, 2326-
Pneumatic gripping device, 2327- inductance loop, 2328- inductor, the second hold-down mechanism of 24-, 3- light source panel assembly apparatus, 31- dispensing machinery
Hand, 32- light source board feeding mechanism, 321- light source board arrangement machine, 322- light source board charging manipulator, 323- guidance set, 33- the
One testing agency, 34- light source plate fixation mechanism, the second testing agency of 35-, 4- lamp cap assembly device, 41- lamp cap feeding machanism,
42- thread cutting mechanism, 43- thread depressing mechanism, 5- rivet assemble device, 51- rivet feeding mechanism, 511- rivet supply assembly, 512-
Rivet feed manipulator, 52- third hold-down mechanism, 53- third testing agency, 54- waste product manipulator, 6-PC cover assembly device,
7- presser, 8- transport device, 81- transporter, the upper layer 81a- conveyer belt, 82b- lower layer conveyer belt, the first elevator of 83-,
The second elevator of 84-, 85- working plate, 86- jacking device, 87- stopper, 9- controller.
Specific embodiment
1-8 is described in further detail the utility model with reference to the accompanying drawing.
In conjunction with Fig. 1, one aspect according to the present utility model, globular bulb mechanized production system, including transport device
8, Lamp cup assembly device 1, radiating piece assembly device 2, light source panel assembly apparatus 3, lamp cap assembly device 4, rivet assembly device 5 with
And PC cover assembly device 6, Lamp cup assembles device 1, radiating piece assembles device 2, light source panel assembly apparatus 3, lamp cap assemble device 4,
Rivet assembly device 5 and PC cover assembly device 6 are sequentially arranged on transport device 8；
Transport device 8 is configured to transport workpiece；
Lamp cup assembly device 1 is configured to move to Lamp cup on transport device 8；
Radiating piece assembly device 2 is configured to install radiating piece into the Lamp cup on transport device 8；
Light source panel assembly apparatus 3 is configured to install light source board into the Lamp cup after assembly radiating piece；
Lamp cap assembly device 4 is configured to install lamp cap into the Lamp cup after assembly light source board；
Rivet assembly device 5 is configured to install rivet into the Lamp cup after assembly lamp cap；
PC cover assembly device 6 is configured to PC covering installation into the Lamp cup after dummy rivet.
Lamp cup assembly device 1 moves to Lamp cup on transport device 8, which is successively transported by transport device 8 to radiating piece
Assembly device 2, light source panel assembly apparatus 3, lamp cap assembly device 4, rivet assembly device 5, PC cover assemble and are added in device 6
Work finally obtains the bulb lamp of a finished product.
The utility model is equipped with transport device 8, Lamp cup assembly device 1, radiating piece and assembles device 2, light source panel assembly apparatus
3, lamp cap assembly device 4, rivet assembly device 5 and PC cover assembly device 6, compared with prior art, the utility model utilizes
Transport device 8 links together each processing unit (plant), and the workpiece for needing to process assembling automatically enters in production line, then according to
It is secondary to carry out corresponding process by above-mentioned each device, it is entire to process assembling process full-automation or carried out close to automation,
While ensure that machining accuracy, promote working efficiency, cost of labor is also effectively reduced, automation of the utility model adds
Work can effectively improve throughput rate and success rate, and substantially reduce human cost and labor intensity.
Lamp cup assembly device 1 includes Lamp cup feeding machanism 11 and the first hold-down mechanism 12, Lamp cup feed combined with Figure 1 and Figure 2,
Mechanism 11 and the first hold-down mechanism 12 are set on transport device 8.
Lamp cup assembles in the process of device 1: Lamp cup is moved in production line by Lamp cup feeding machanism 11, and by first
Lamp cup is fixed in hold-down mechanism 12, that is, fixes in the production line, prevent it from shaking during transportation.
In conjunction with Fig. 1-5, it includes radiating piece feeding machanism 21, radiating piece visual component 22, radiating piece that radiating piece, which assembles device 2,
Manipulator 23 and the second hold-down mechanism 24 are fed, the second hold-down mechanism 24 is located at one end of radiating piece charging manipulator 23, dissipates
Warmware feeding machanism 21 is located at the side of radiating piece charging manipulator 23, and radiating piece visual component 22 is located at radiating piece feeding machanism
Between 21 and radiating piece charging manipulator 23, radiating piece feeding machanism 21 is connect with 22 signal of radiating piece visual component.
Radiating piece assembles in the process of device 2: radiating piece feeding machanism 21, radiating piece visual component 22, radiating piece
Charging manipulator 23 mutual cooperation radiating piece is moved in the Lamp cup on transport device 8, and by the second hold-down mechanism 24 to its into
Row is fixed, i.e., radiating piece is fixed in Lamp cup.
In conjunction with Fig. 3, radiating piece feeding machanism 21 includes left pallet stacking component 211, right pallet stacking component 212, pallet
Lifting assembly 213 and pallet recycle component 214, tray lift component 213 and pallet recycling component 214 along the transport of pallet
Direction is distributed, and left pallet stacking component 211 and right pallet stacking component 212 are respectively provided at the two of pallet recycling component 214
Side, left pallet stacking component 211, right pallet stacking component 212, tray lift component 213 and pallet recycling component 214 are mutual
Cooperating.
Tray lift component 213 sends out the pallet containing workpiece, runs out of to the radiating piece in pallet, empty pallet is by a left side
Pallet stacking component 211 move to pallet recycling component 214 at, pallet recycling component 214 at by right pallet stacking component 212 into
Row, which arranges, to be packaged.Realize that front and back pallet places pickup, empty pallet automatic arranging recycles function.
In conjunction with Fig. 4-5, radiating piece feeds manipulator 23 and includes four shaft mechanical arms 231 and adjust gripper 232, adjusts mechanical
Pawl 232 is connected on the driving end of four shaft mechanical arms 231；Adjust gripper 232 include connection frame 2321, the two of connection frame 2321
End, which is equipped with, adjusts fixing piece 2322, adjusts in fixing piece 2322 and is connected with shaft 2323, one end of shaft 2323 by bearing
Equipped with pneumatic gripping device 2326, the side of fixing piece is equipped with actuator 2324, and the other end of shaft 2323 is equipped with gear 2325 and drives
Moving part 2324 is connected, and the driving end of actuator 2324 is able to drive shaft 2323 and is rotated, and is additionally provided with light on connection frame 2321
Electric inductor 2328, gear 2325 is equipped with inductance loop 2327 and photoelectric sensor 2328 cooperates.Inductance loop 2327 and light inductance
Answer the cooperation of device 2328 that actuator 2324 is then facilitated to give origin for change, making each rotation of actuator 2324 is started in origin.
Radiating piece is fed in the fill process of manipulator 23: firstly, four shaft mechanical arms 231 driving end drives and adjusts gripper
232 close to radiating piece feeding machanism 21, and the pneumatic gripping device 2326 for adjusting gripper 232 grabs radiating piece；Secondly, four shaft mechanical arms
231 driving ends, which continue to drive, adjusts the top that gripper 232 moves to radiating piece visual component 22, and radiating piece visual component 22 is to scattered
Warmware carries out vision-based detection, and the signal is sent to and adjusts gripper 232；Again, actuator 2324 of gripper 232 are adjusted
Shaft 2323 is driven to be rotated according to the signal, so that the radiating piece on pneumatic gripping device 2326 turns to proper angle；Finally, four
Shaft mechanical arm 231 drives end to continue that adjusting gripper 232 is driven to move at the Lamp cup of transport device 8, and radiating piece is placed into
In Lamp cup.
In conjunction with Fig. 1 and Fig. 6, light source panel assembly apparatus 3 includes dispensing machinery hand 31, the inspection of light source board feeding mechanism 32, first
Survey mechanism 33, light source plate fixation mechanism 34 and the second testing agency 35, dispensing machinery hand 31, light source board feeding mechanism 32, the
One testing agency 33, light source plate fixation mechanism 34 and the second testing agency 35 are sequentially distributed on transport device 8.
In the process of light source panel assembly apparatus 3: firstly, by 31 pairs of dispensing machinery hand assemble radiating pieces after Lamp cup into
Row gluing；Secondly, light source board moved to by light source board feeding mechanism 32 in the Lamp cup after gluing；Again, by the first testing agency
Lamp cup after 33 pairs of installation light source boards is detected (this is detected as detecting the floating height of light source board), and will test result hair
To light source plate fixation mechanism 34；From secondary, by light source plate fixation mechanism 34 according to testing result whether to the lamp after installation light source board
Cup, which is fixed, (to float high detection result and meets rated value, be then fixed；Floating high detection result does not meet rated value, then not into
Row is fixed), the fixed form of light source plate fixation mechanism 34 is to screw；Finally, detecting fixed back light by the second testing agency 35
Cup (this is detected as detecting the floating height of screw), if testing result does not meet specification requirement, workpiece will be removed, detection
As a result meet specification requirement, workpiece will move to subsequent processing with transport device 8.
In conjunction with Fig. 1 and Fig. 6, light source board feeding mechanism 32 includes light source board arrangement machine 321, light source board charging manipulator 322
And guidance set 323, light source board arrange machine 321 and are set to light source board charging 322 side of manipulator, guidance set 323 is set to light
Source plate feeds the other side of manipulator 322, and light source board arranges machine 321, light source board charging manipulator 322 and guidance set 323
It works in coordination work.
In the light source board fill process of light source board feeding mechanism 32: firstly, light source board arrangement machine 321 arranges light source board
It arranges (placed angle of light source board plate is limited)；Light source board is arranged in machine 321 finally, light source board feeds manipulator 322
Light source board move in the Lamp cup on transport device 8, in the process, guidance set 323 can lead the implementation of the lead of light source board
To function.
In conjunction with Fig. 1 and Fig. 7, lamp cap assembles device 4 and includes lamp cap feeding machanism 41, thread cutting mechanism 42 and thread depressing mechanism 43,
Lamp cap feeding machanism 41, thread cutting mechanism 42 and thread depressing mechanism 43 are sequentially distributed on transport device 8.
Lamp cap assembles in the process of device 4: firstly, lamp cap is fed into fixed light source plate by lamp cap feeding machanism 41
In Lamp cup afterwards；Secondly, being wiped out by redundance of the thread cutting mechanism 42 to light source board lead；Finally, by thread cutting mechanism 42
The lead of trimming is compressed.
In conjunction with Fig. 1 and Fig. 7, it includes rivet feeding mechanism 51, third hold-down mechanism 52, third detection that rivet, which assembles device 5,
Mechanism 53 and waste product manipulator 54, rivet feeding mechanism 51, third hold-down mechanism 52, third testing agency 53 and waste product manipulator
54 are sequentially distributed on transport device 8；
In the course of work of rivet assembly device 5: firstly, material is moved in workpiece and carried out just by rivet feeding mechanism 51
Secondary compression；Secondly, the workpiece after 52 pairs of third hold-down mechanism chargings carries out secondary compression；Again, 53 pairs of pressures of third testing agency
Next workpiece carries out power detection, and the detection signal is sent to waste product manipulator 54；Finally, 54 basis of waste product manipulator
Whether the result of detection removes workpiece, and 54 pairs of the waste product manipulator underproof workpiece of detection remove, and detection is qualified
Workpiece then as transport device 8 is transported to subsequent processing.
Rivet feeding mechanism 51 includes that rivet supply assembly 511 and rivet feed manipulator 512, rivet supply assembly
511 are set to the side of rivet charging manipulator 512, and rivet supply assembly 511 and rivet feed 512 mutual cooperation work of manipulator
Make.
In the fill process of rivet feeding mechanism 51: firstly, rivet is carried out sub-material by rivet supply assembly 511；Finally,
Material after sub-material is fed by rivet charging manipulator 512 and is compressed for the first time.
In conjunction with Fig. 1 and Fig. 7, presser 7, presser are additionally provided between rivet assembly device 5 and PC cover assembly device 6
7 are configured to that lamp cap is fixed.Presser 7 is fixed lamp cap by way of pressing, and lamp cap and Lamp cup are carried out
It is fixed.
In conjunction with Fig. 1, transport establishment 8 is equipped with multiple controllers 9, and multiple controllers 9 are individually corresponding to control different processing
Mechanism.
In conjunction with Fig. 1 and Fig. 8, transport device 8 includes transporter 81, the first elevator 83 and the second elevator 84, and first liter
Drop machine 83 and the second elevator 84 are respectively arranged on the two sides of transporter 81, and transport device 8 includes transporter 81, the first elevator 83
It is cooperated with each other with the second elevator 84；Transporter 81 is equipped with upper layer conveyer belt 82a and lower layer conveyer belt 82b, upper layer transport
Several working plates 85 are equipped on band 82a and lower layer conveyer belt 82b；Several working plates 85 are corresponded on the conveyer belt 82a of upper layer
Position has been equipped with stopper 87 and jacking device 86, and start and stop function can be arranged by controller 9 in each stopper 87 and jacking device 86
Can, jacking device 86 and stopper 87 can freely adjust position.
First elevator 83, the second elevator 84 and upper layer conveyer belt 82a, lower layer conveyer belt 82b cooperation, so that working plate
85 can carry out circulation transport in transporter 81.
Two hole guide sleeve location structures, symmetric form design are arranged in working plate 85, and working plate 85 is turned 180 ° and can be carried out to product
It remodels use；Each carrier meets products of different specifications and gets face ready in lock screw face and lamp cap and be in sustained height plane；Tooling
Plate 85 is made of aluminium alloy plate, and damping anticollision rubber column gel column is arranged in direction of travel, and upper following setting bearing guiding is reduced to transporter
The friction of 81 structures, 85 mountable four kinds of size workpiece carriers of working plate；
Each processing module is linked together using transport device 8, transporter 81 is equipped with upper layer conveyer belt 82a and lower layer
Conveyer belt 82b, then the elevator of the two sides by being set to transporter 81, form it into an automatic production line；Working plate
85 in the transport of transport device 8 to organisation of working, and jacking device 86 jacks up working plate 85, disengages it from conveyer chain, and stop
Device 87 is opened, and prevents working plate 85 because of effect of inertia forward slip.
The specific production stage of the utility model:
S1, Lamp cup charging: 1, it by Lamp cup assembles the working plate 85 that device 1 at Lamp cup is moved to transport device 8 on, Lamp cup
As 81 structure of transporter moves at the first hold-down mechanism 12；2, Lamp cup is fixed by the first hold-down mechanism 12, that is, be fixed on
On production line, prevent it from shaking during transportation, Lamp cup continues to move to subsequent processing with 81 structure of transporter.
S2, installation radiating piece: 1, manipulator is fed by radiating piece feeding machanism 21, radiating piece visual component 22, radiating piece
23, which cooperate, moves to radiating piece in the Lamp cup on transport device 8, and Lamp cup continues to move to subsequent processing with 81 structure of transporter；
2, it is fixed by the second hold-down mechanism 24, i.e., radiating piece is fixed in Lamp cup, Lamp cup continues with transporter
81 structures move to subsequent processing.
S3, installation light source board: 1, gluing is carried out by Lamp cup dispensing machinery hand 31 pair assembly radiating pieces after；Again, by light
Source plate feeding mechanism 32 moves to light source board in the Lamp cup after gluing, and Lamp cup continues to move to subsequent processing with 81 structure of transporter；
2, it is detected by the Lamp cup after 33 pairs of installation light source boards of the first testing agency, and will test result and be sent to light source plate fixation mechanism
34, Lamp cup continues to move to subsequent processing with 81 structure of transporter；3, whether right according to testing result by light source plate fixation mechanism 34
Lamp cup after installation light source board, which is fixed, (to float high detection result and meets rated value, be then fixed；Floating high detection result is not inconsistent
Rated value is closed, then without fixation), the fixed form of light source plate fixation mechanism 34 is to screw；4, by the second testing agency 35
Lamp cup after detection is fixed, if testing result does not meet specification requirement, workpiece will be removed, and testing result meets specification requirement,
Workpiece will move to subsequent processing with transport device 8.
S4, installation lamp cap；1, in the Lamp cup after lamp cap to be fed into fixed light source plate by lamp cap feeding machanism 41, Lamp cup after
Continue as 81 structure of transporter moves to subsequent processing；2, it is wiped out by redundance of the thread cutting mechanism 42 to light source board lead, lamp
Cup continues to move to subsequent processing with 81 structure of transporter；3, it is compressed by lead of the thread cutting mechanism 42 to trimming, Lamp cup continues
As 81 structure of transporter moves to subsequent processing.
S5, installation rivet: 1, material is moved in workpiece and is compressed for the first time by rivet feeding mechanism 51；Again, third
Workpiece after 52 pairs of hold-down mechanism chargings carries out secondary compression, and Lamp cup continues to move to subsequent processing with 81 structure of transporter；2,
Workpiece after three 53 pairs of testing agencies compress carries out power detection, and the detection signal is sent to waste product manipulator 54, Lamp cup
Continue to move to subsequent processing with 81 structure of transporter；3, whether waste product manipulator 54 moves workpiece according to the result of detection
It removes, 54 pairs of the waste product manipulator underproof workpiece of detection remove, and detect qualified workpiece then as transport device 8 transports extremely
Subsequent processing.
S6, installation lampshade: by PC cover installation into the Lamp cup after dummy rivet, bulb lamp completes assembly movement.
The utility model has the following beneficial effects: workpiece is added as transport device 8 is successively transported into each organisation of working
Work and detection, each organisation of working implement different procedure of processings to workpiece, realize automated production.Generation is operated with mechanical automation
For manual operation or mechanical semiautomation operation, reach the skill for saving man power and material, improving production efficiency, guaranteeing the quality of production
Art effect.
The above are merely some embodiments of utility model.For those of ordinary skill in the art, it is not taking off
Under the premise of from utility model concept, various modifications and improvements can be made, these belong to the protection of utility model
Range.
Claims (10)
1. globular bulb mechanized production system, which is characterized in that including transport device (8), Lamp cup assembly device (1), heat dissipation
Part assembles device (2), light source panel assembly apparatus (3), lamp cap assembly device (4), rivet assembly device (5) and PC cover assembly dress
It sets (6), Lamp cup assembly device (1), radiating piece assembly device (2), light source panel assembly apparatus (3), lamp cap assemble device
(4), rivet assembly device (5) and PC cover assembly device (6) are sequentially arranged on transport device (8)；
The transport device (8) is configured to transport workpiece；
Lamp cup assembly device (1) is configured to move to Lamp cup on transport device (8)；
Radiating piece assembly device (2) is configured to install radiating piece into the Lamp cup on transport device (8)；
The light source panel assembly apparatus (3) is configured to install light source board into the Lamp cup after assembly radiating piece；
Lamp cap assembly device (4) is configured to install lamp cap into the Lamp cup after assembly light source board；
Rivet assembly device (5) is configured to install rivet into the Lamp cup after assembly lamp cap；
PC cover assembly device (6) is configured to PC covering installation into the Lamp cup after dummy rivet.
2. globular bulb mechanized production system according to claim 1, which is characterized in that the Lamp cup assembles device
It (1) include Lamp cup feeding machanism (11) and the first hold-down mechanism (12), the Lamp cup feeding machanism (11) and the first hold-down mechanism
(12) it is set on transport device (8).
3. globular bulb mechanized production system according to claim 1, which is characterized in that the radiating piece assembles device
It (2) include radiating piece feeding machanism (21), radiating piece visual component (22), radiating piece charging manipulator (23) and the second compression
Mechanism (24), the radiating piece feeding machanism (21) are located at the side of radiating piece charging manipulator (23), the radiating piece vision
Component (22) is located between radiating piece feeding machanism (21) and radiating piece charging manipulator (23), the radiating piece feeding machanism
(21) it is connect with radiating piece visual component (22) signal, second hold-down mechanism (24) is located at radiating piece charging manipulator (23)
One end.
4. globular bulb mechanized production system according to claim 3, which is characterized in that the radiating piece feeding machanism
It (21) include left pallet stacking component (211), right pallet stacking component (212), tray lift component (213) and pallet recycling
Component (214), the tray lift component (213) and pallet recycling component (214) are distributed along the transporting direction of pallet,
The left pallet stacking component (211) and right pallet stacking component (212) are respectively provided at the two sides of pallet recycling component (214),
The left pallet stacking component (211), right pallet stacking component (212), tray lift component (213) and pallet recycle component
(214) it cooperates with each other.
5. globular bulb mechanized production system according to claim 3, which is characterized in that the radiating piece charging is mechanical
Hand (23) includes four shaft mechanical arms (231) and adjusts gripper (232), and the adjusting gripper (232) is connected to four shaft mechanicals
On the driving end of arm (231)；
The adjusting gripper (232) includes connection frame (2321), and the both ends of the connection frame (2321) are equipped with adjusting and fix
Part (2322), the adjusting fixing piece (2322) is interior to be connected with shaft (2323) by bearing, one end of the shaft (2323)
Equipped with pneumatic gripping device (2326), the side of the fixing piece is equipped with actuator (2324), and the other end of the shaft (2323) is set
There is gear (2325) to be connected with actuator (2324), the driving end of the actuator (2324) is able to drive shaft (2323) progress
It rotates, is additionally provided with photoelectric sensor (2328) on the connection frame (2321), the gear (2325) is equipped with inductance loop
(2327), the inductance loop (2327) and photoelectric sensor (2328) cooperate.
6. globular bulb mechanized production system according to claim 1, which is characterized in that the light source panel assembly apparatus
It (3) include dispensing machinery hand (31), light source board feeding mechanism (32), the first testing agency (33), light source plate fixation mechanism (34)
And second testing agency (35), the dispensing machinery hand (31), light source board feeding mechanism (32), the first testing agency (33),
Light source plate fixation mechanism (34) and the second testing agency (35) are sequentially distributed on transport device (8)；
The light source board feeding mechanism (32) includes light source board arrangement machine (321), light source board charging manipulator (322) and is oriented to
Component (323), light source board arrangement machine (321) are set to light source board and feed manipulator (322) side, the guidance set
(323) it is set to the other side of light source board charging manipulator (322).
7. globular bulb mechanized production system according to claim 1, which is characterized in that the lamp cap assembles device
It (4) include lamp cap feeding machanism (41), thread cutting mechanism (42) and thread depressing mechanism (43), the lamp cap feeding machanism (41), trimming
Mechanism (42) and thread depressing mechanism (43) are sequentially distributed on transport device (8).
8. globular bulb mechanized production system according to claim 1, which is characterized in that the rivet assembles device
It (5) include rivet feeding mechanism (51), third hold-down mechanism (52), third testing agency (53) and waste product manipulator (54), institute
Rivet feeding mechanism (51), third hold-down mechanism (52), third testing agency (53) and waste product manipulator (54) is stated to be sequentially distributed
In on transport device (8)；
The rivet feeding mechanism (51) includes rivet supply assembly (511) and rivet charging manipulator (512), the rivet
Supply assembly (511) is set to the side of rivet charging manipulator (512).
9. globular bulb mechanized production system according to claim 1, which is characterized in that the rivet assembles device
(5) it is additionally provided with presser (7) between PC cover assembly device (6), the presser (7) is configured to consolidate lamp cap
It is fixed.
10. globular bulb mechanized production system according to claim 1, which is characterized in that transport device (8) packet
Include transporter (81), the first elevator (83) and the second elevator (84), first elevator (83) and the second elevator
(84) two sides of transporter (81), the transporter (81), the first elevator (83) and the second elevator (84) phase are respectively arranged on
Mutual cooperating；
The transporter (81) be equipped with upper layer conveyer belt (82a) and lower layer's conveyer belt (82b), the upper layer conveyer belt (82a) and
Several working plates (85) are equipped on lower layer's conveyer belt (82b)；The upper layer conveyer belt (82a) is equipped with several stoppers
(87) it is cooperatively connected respectively with working plate (85) with several jacking devices (86), the stopper (87) and jacking device (86).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821004952.0U CN208253236U (en) | 2018-06-26 | 2018-06-26 | Globular bulb mechanized production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821004952.0U CN208253236U (en) | 2018-06-26 | 2018-06-26 | Globular bulb mechanized production system |
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| Publication Number | Publication Date |
|---|---|
| CN208253236U true CN208253236U (en) | 2018-12-18 |
Family
ID=64654977
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821004952.0U Active CN208253236U (en) | 2018-06-26 | 2018-06-26 | Globular bulb mechanized production system |
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| Country | Link |
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| CN (1) | CN208253236U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108591856A (en) * | 2018-06-26 | 2018-09-28 | 广东大唐永恒智能科技有限公司 | Globular bulb mechanized production system |
| CN109676563A (en) * | 2018-11-30 | 2019-04-26 | 宁波凯耀电器制造有限公司 | The pressing device and method of high reliablity |
-
2018
- 2018-06-26 CN CN201821004952.0U patent/CN208253236U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108591856A (en) * | 2018-06-26 | 2018-09-28 | 广东大唐永恒智能科技有限公司 | Globular bulb mechanized production system |
| CN108591856B (en) * | 2018-06-26 | 2024-03-22 | 广东大唐永恒智能科技有限公司 | Automatic production system for spherical bulbs |
| CN109676563A (en) * | 2018-11-30 | 2019-04-26 | 宁波凯耀电器制造有限公司 | The pressing device and method of high reliablity |
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