CN206188669U - Quick compost reactor - Google Patents

Quick compost reactor Download PDF

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Publication number
CN206188669U
CN206188669U CN201621247884.1U CN201621247884U CN206188669U CN 206188669 U CN206188669 U CN 206188669U CN 201621247884 U CN201621247884 U CN 201621247884U CN 206188669 U CN206188669 U CN 206188669U
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CN
China
Prior art keywords
fermentation storehouse
hot fermentation
shower
storehouse
photocatalysis
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CN201621247884.1U
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Chinese (zh)
Inventor
常灵强
李俊辉
常洋
宋磊
刘洋洋
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Henan Hongsheng Environmental Protection Equipment Manufacturing Co Ltd
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Henan Hongsheng Environmental Protection Equipment Manufacturing Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses

Abstract

The utility model discloses a quick compost reactor, including the box, be equipped with equipment room and high temperature fermentation storehouse in the box side by side, high temperature fermentation storehouse middle part is equipped with the feed inlet, high temperature fermentation storehouse lower part is equipped with air intake and hydraulic pressure activity discharge gate, be equipped with the filtrating collecting vat in the high temperature fermentation storehouse, axial fan, temperature probe, the cyclic annular companion torrid zone and shower, be equipped with aeration systems in the filtrating collecting vat, the power distribution box comprises a box body, axial fan is connected with photocatalysis odor treatment system, the shower with spray the pump and be connected, it is connected with the water pitcher to spray the pump, temperature probe is connected with temperature sensor, axial fan, draught fan, spray pump, the cyclic annular companion torrid zone, photocatalysis odor treatment system, temperature sensor and all be connected with automatically controlled cabinet. The utility model discloses the investment cost is hanged down, and degree of automation is high, and the environmental protection coefficient is high, is difficult for the excessive wear, long service life, and area is little, and it is integrated to be convenient for, convenient operation, but also a lot of cover cooperation use of exclusive use.

Description

A kind of high-rate composting reactor
Technical field
The utility model is related to the technical field of sludge and treatment for cow manure, and in particular to a kind of high-rate composting reactor, fits Used for livestock and poultry farm night soil-treatment and other solid waste garbage disposal industries.
Background technology
In China, the production of agricultural be unable to do without chemical fertilizer, and chemical fertilizer plays very big effect in China's agricultural production.But it is long Time uses or is excessively used that chemical fertilizer can cause fertilizer efficiency to decline year by year, utilization rate of fertilizer is low, agriculture production cost increases, agricultural product Quality is deteriorated, nitrate content is exceeded, soil physical and chemical property deteriorates, soil texture changes, soil microflora is subject to difference Into the consequence such as degree destruction, environmental pollution be serious, the health of human body is influenceed.Therefore, it is me to develop organic fertilizer, preserve the ecological environment State or even the inexorable trend of world fertilizer production, with vast potential for future development and the market opportunity.Since 21 century, with The improvement of people's living standards, people it is also proposed new requirement to the quality of food, it is " nuisanceless " turn into people to food and The criterion of vegetables quality safety.The pollution-free food of applied once organic fertilizer liked by consumers in general deeply, also for organic Fertilizer provides wide development space.With industrial or agricultural and the fast development in city, municipal refuse, discarded object and plant poultry Poultry manure is largely discharged, and greatly harm is brought to surrounding environment and epidemic prevention and control work.Therefore, using feces of livestock and poultry, life Rubbish and waste residue producing organic fertilizer from sludge material living, not only beautify the environment, and turn waste into wealth, and are that country carries forward vigorously project.It is raw The research and development trend of organic fertilizer production technology is mainly reflected in the diversification production for realizing biological organic fertilizer type, including grain Shape, powdery, liquid-type, and the difference in functionality rich in Different Nutrient Elements and microbe species organic fertilizer type.Constantly add Strong biotechnology infiltration and combination aborning, seed selection, transforms, recombinates new strain, and combines and opened up using joint strain The crop range of application and multifunction of biological organic fertilizer wide, improve the utilization rate to debirs, as far as possible low from energy consumption Production Technology, strictly control energy consumption index, with the development of technology, constantly set up new standard, control, improve product Quality, strengthens the construction of quality inspection condition, the ability that improve product quality is checked.In a word, in modern agriculture generation, organic fertilizer Using critical positions are occupied, give full play to the characteristics of using organic fertilizer, promote plant growth, realize that high and stable yields is modern development The important channel of agricultural.
Utility model content
For the skill for using feces of livestock and poultry, house refuse and waste residue producing organic fertilizer from sludge material being modern agricultural development direction Art problem, the utility model provides a kind of high-rate composting reactor, and the product after treatment is high-quality organic fertilizer, can directly be carried out The use in soil, deodorization measure is good, prevents secondary pollution, and small investment, instant effect, flexible operation are with short production cycle, floor space It is small, and can be easy with unit or multimachine cooperation, running operational administrative.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is:A kind of high-rate composting reactor, including case Body, is provided with equipment room and hot fermentation storehouse side by side in casing, the hot fermentation storehouse middle part is provided with charging aperture, under hot fermentation storehouse Portion is provided with air inlet and hydraulic pressure activity discharging opening, and filtrate collecting tank, axial flow blower, temp probe, ring are provided with hot fermentation storehouse Shape heating tape and shower, are provided with aerating system in filtrate collecting tank, aerating system is connected with air-introduced machine, axial flow blower and light Catalysis stench processing system is connected, and shower is connected with spray pump, and spray pump is connected with water pot, temp probe and temperature Sensor is connected;The axial flow blower, air-introduced machine, spray pump, ring-type heating tape, photocatalysis stench processing system, temperature are passed Sensor is connected with electrical control cubicles, the spray pump, water pot, temperature sensor, photocatalysis stench processing system, air-introduced machine and electricity Control cabinet is arranged in equipment room.
The inwall in the hot fermentation storehouse is provided with equally distributed ring-type heating tape, and axial flow blower is arranged at hot fermentation The top in storehouse, photocatalysis stench processing system is provided with the chimney between extending equipment.
The filtrate collecting tank is arranged on the both sides in hot fermentation orlop portion, and the end of filtrate collecting tank is provided with discharge outlet; The air inlet is located at the top of filtrate collecting tank, and active clapboard is provided with air inlet, and setting is uniformly distributed on active clapboard There is aperture, a diameter of 3mm of aperture, the spacing between aperture is 200mm.
The charging aperture is be arranged in parallel 2, and charging aperture is respectively positioned on the side wall in hot fermentation storehouse, and hydraulic pressure activity discharging opening sets Put the bottom in hot fermentation storehouse.
The shower is arranged at the top in hot fermentation storehouse, is provided with equally distributed shower nozzle on shower, shower nozzle it Between spacing be 500mm.
The first steel door and casement window are provided with the side wall of the equipment room, is provided with the side wall in hot fermentation storehouse Two steel doors.
The lower box is provided with support frame.
The beneficial effects of the utility model:It is a kind of full envelope including the two independent structures in hot fermentation storehouse and equipment room The fermentation system of enclosed, aerating system is provided with the bottom in hot fermentation storehouse, can be by controlling aerating system to hot fermentation Air feed in storehouse;Ring-type heating tape is provided with bulkhead inside hot fermentation storehouse, and top is provided with shower, can be with time control Temperature in fermentation cabin processed, is more beneficial for the fermentation of material, shortens the cycle of material fermentation;Set in the bottom in hot fermentation storehouse There is hydraulic pressure activity discharging opening, the material after fermentation can be exported by hydraulic pressure activity discharging opening, easy to operate, save artificial, fermentation Organic fertilizer afterwards can be directly applied to soil;Material produced during fermentation and turning foul smell and waste water can by pipe Road is processed after collecting, and has been reduced as far as the adverse effect produced to environment and personnel, and hot fermentation storehouse size Can be determined according to handled inventory with quantity, the big I of equipment room is actually needed situation and sets according to field apparatus.This Utility model investment cost is low, high degree of automation, and environmentally friendly coefficient is high, and equipment is difficult excessive wear, and long service life takes up an area face Product is small, be easy to it is integrated, it is easy to operate, often cover system and can be used alone to cover more and use cooperatively.
Brief description of the drawings
In order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art, below will be to embodiment Or the accompanying drawing to be used needed for description of the prior art is briefly described, it should be apparent that, drawings in the following description are only It is some embodiments of the present utility model, for those of ordinary skill in the art, is not paying the premise of creative work Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the A-A direction views of the utility model Fig. 1.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is paid The every other embodiment for being obtained, belongs to the scope of the utility model protection.
As depicted in figs. 1 and 2, a kind of high-rate composting reactor, including casing 1, casing 1 is by discarded old container or carbon Steel is made.Be provided with equipment room 13 and hot fermentation storehouse 3 side by side in casing 1, casing 1 by whole device becoming one equipment, Hot fermentation storehouse 3 can side by side be provided with multiple.The core of the present apparatus is hot fermentation storehouse 3, therefore, hot fermentation storehouse 3 occupies Region it is larger, equipment room 13 can according to actual needs by all devices deposit.Casing 1 is generally disposed on the ground, outer layer Need plus insulation material, prevent from influenceing ferment effect when ambient temperature is relatively low.
The middle part of hot fermentation storehouse 3 is provided with charging aperture 2, and the bottom of hot fermentation storehouse 3 is provided with air inlet 5 and hydraulic pressure activity discharging opening 6, filtrate collecting tank 23, axial flow blower 9, temp probe 10 and shower 7 are provided with hot fermentation storehouse 3, in filtrate collecting tank 23 Aerating system 19 is provided with, aerating system 19 is connected with air-introduced machine 15, and axial flow blower 9 is connected with photocatalysis stench processing system 14 Connect, photocatalysis stench processing system 14 is used to remove the foul smell of middle generation of being fermented in hot fermentation storehouse 3.Shower 7 and spray Pump 17 is connected, and spray pump 17 is connected with water pot 16, and the volume of water pot 16 is 300L, organic fertilizer in supplement hot fermentation storehouse 3 Moisture needed for material fermentation process.Temp probe 10 is connected with temperature sensor 11, in moment detection hot fermentation storehouse 3 Temperature.Axial flow blower 9, air-introduced machine 15, spray pump 17, photocatalysis stench processing system 14, temperature sensor 11 are and electrical control cubicles 18 are connected, and electrical control cubicles 18 are used to realize the automatic running of whole equipment.Spray pump 17, water pot 16, temperature sensor 11, light are urged Change stench processing system 14, air-introduced machine 15 and electrical control cubicles 18 to be arranged in equipment room 13.
The inwall in hot fermentation storehouse 3 is provided with ring-type heating tape 12, and ring-type heating tape 12 is connected with electrical control cubicles 18, is used for Material in heating hot fermentation storehouse 3.Shower 7 is arranged at the top in hot fermentation storehouse 3, and uniform point is provided with shower 7 The shower nozzle of cloth, the spacing between shower nozzle is 500mm.The one side of shower 7 is used to reduce the temperature in hot fermentation storehouse 3, a side Face is used to increase the moisture of material in hot fermentation storehouse 3.Ring-type heating tape 12 and shower 7 are engaged control hot fermentation storehouse 3 Interior temperature, suitable fermentation temperature is provided to material, shortens the material fermentation cycle.Axial flow blower 9 is arranged at hot fermentation storehouse 3 Top, photocatalysis stench processing system 14 is provided between extending equipment 13 chimney, and axial flow blower 9 is by hot fermentation storehouse 3 The foul smell feeding photocatalysis stench processing system 14 of generation is discharged after being processed.Aerating system 19 includes interconnected gas Pipeline, to air feed in hot fermentation storehouse 3.
Filtrate collecting tank 23 is arranged on the both sides of the bottom of hot fermentation storehouse 3, and the end of filtrate collecting tank 23 is provided with discharge outlet 8.Aerating system 19 and filtrate collecting tank 23 are arranged in the bottom in hot fermentation storehouse 3 for U-shaped.Air inlet 5 is located at filtrate collecting tank 23 top, is provided with active clapboard 4 on air inlet 5, be uniformly distributed on active clapboard 4 and be provided with aperture, aperture it is a diameter of 3mm, the spacing between aperture is 200mm.
Charging aperture 2 is be arranged in parallel 2, and charging aperture 2 is respectively positioned on the side wall in hot fermentation storehouse 3, and hydraulic pressure activity discharging opening 6 sets The bottom in hot fermentation storehouse 3 is put, hydraulic pressure activity discharging opening 6 is connected with electrical control cubicles 18, and electrical control cubicles 18 can automatically open up hydraulic pressure Movable discharging opening 6 realizes being automatically drained out for material.The bottom of casing 1 is provided with support frame 24, convenient to collect the hydraulic pressure activity row of discharging opening 6 The sewage of organic fertilizer and filtrate collecting tank 23 discharge for going out.
The first steel door 20 and casement window 22 are provided with the side wall of equipment room 13, for the temperature of observed temperature sensor Degree, while the convenient equipment to equipment room 13 is overhauled and safeguarded.The second steel door is provided with the side wall in hot fermentation storehouse 3 21, the second steel door 21 is located on the side wall in the relative hot fermentation storehouse 3 of the filtrate collecting tank 23 of U-shaped.First steel door 20 Thickness is 900mm, and the thickness of the second steel door 21 is 1800mm.Material can also be by being manually carried out from the second steel door 21 Go.
Stalk after adding 30% to crush in per kilogram fresh excreta, keeps optimum carbon-nitrogen ratio in fermentation materials, profit Soil nutrient content can also be improved with straw compost technology, strengthens water holding capacity, increase loose soil divergence, prevent soil plate Knot, suppresses the growth of weeds.Material after mix enters inside hot fermentation storehouse 3 from charging aperture 2, the hair in hot fermentation storehouse 3 Ferment 3-5 days, under the auxiliary heat effect of ring-type heating tape 12, the temperature shown on observation temperature sensor 11, high-efficiency fermenting Temperature in storehouse 3 is increased to 50-60 when spending, and carries out once artificial turning, each cycle pile-turning 3-4 times, and the effect of pile-turning is Ensure the circulation of air in heap.During composting, to be suitably added some nitrogenous fertilizer to adjust carbon-nitrogen ratio, promote microorganism point Solution, and can be aerated using the opening aerating system 19 of air-introduced machine 15, increase the oxygen content inside reactor.In the mistake of compost Cheng Zhong, can dissolve organic substance and is absorbed by the micro-organisms through the cell membrane and cell membrane of microorganism in debirs, the sum of solid The organic matter of colloid is first attached to outside microbial body, then by the ectoenzyme of bio secretion in the presence of, resolve into dissolvable Property material penetrate into cell interior.The processes such as microorganism is aoxidized by the vital movement of itself, reduction, synthesis, a part of quilt The oxidation operation of absorption gives off energy and supplies growth of microorganism into simple inorganic matter, the conversion of another part organic matter It is new nutriment, synthesizes new cellular material, for microbial growth, produce more organisms, is more beneficial for supporting The activity of microorganism, accelerates becoming thoroughly decomposed for compost made of stalks, shortens the compost time.When fermentation temperature is higher, the profit of spray pump 17 can be started Sprayed with shower 7, reduced the temperature inside the reactor of hot fermentation storehouse 3, the temperature inside control reactor is in 50-60 Between degree, this is the most favourable to microorganism decomposition fiber bacterium, when temperature is more than 70 degree, is unfavorable for the decomposition of microorganism.Sprayed Another purpose drenched is the moisture content of control material, and material water ratio can slow down or stop less than the metabolism of 40% microorganism Only, organic matter is difficult to decompose, and material water ratio is too high to be unfavorable for ventilation, causes anaerobic condition, be unfavorable for microorganism growth and Breeding, and foul gas is produced, the decomposition of the too high or too low all influences organic matter of moisture delays the speed of compost maturity, most preferably Moisture content is preferably controlled between 60%-70%, is conducive to decomposition of the microorganism to organic matter.
After terminating with composting in composting process, foul smell can be produced, it is necessary to deodorization treatment is carried out to it, the present apparatus is in casing 1 top is provided with axial flow blower 9, and axial flow blower 9 is connected with photocatalysis stench processing system 14, photocatalysis Odor control system 14 tops of uniting are provided with chimney, and the foul smell in hot fermentation storehouse 3 enters photocatalysis stench processing system 14 by axial flow blower 9, After filtering, absorption in photocatalysis stench processing system 14, the outside of casing 1 is discharged to by chimney.Can also be produced in fermentation process The a small amount of sewage of life, generation in the filtrate collecting tank 23 that the bottom of hot fermentation storehouse 3 is set can be used to collect fermentation process is lacked Amount sewage, outward transport is processed after a small amount of sewage can be unified to collect, it is to avoid cause secondary pollution to environment.
The above, only the utility model preferably specific embodiment, but protection domain of the present utility model is not This is confined to, any one skilled in the art can readily occur in the technical scope that the utility model is disclosed Change or replacement, should all cover within protection domain of the present utility model.

Claims (7)

1. a kind of high-rate composting reactor, including casing(1), casing(1)It is interior to be provided with equipment room side by side(13)With hot fermentation storehouse (3), it is characterised in that:The hot fermentation storehouse(3)Middle part is provided with charging aperture(2), hot fermentation storehouse(3)Bottom is provided with air inlet (5)With hydraulic pressure activity discharging opening(6), hot fermentation storehouse(3)Inside it is provided with filtrate collecting tank(23), axial flow blower(9), temp probe (10), ring-type heating tape(12)And shower(7), filtrate collecting tank(23)Inside it is provided with aerating system(19), aerating system(19) With air-introduced machine(15)It is connected, axial flow blower(9)With photocatalysis stench processing system(14)It is connected, shower(7)With spray Pump(17)It is connected, spray pump(17)With water pot(16)It is connected, temp probe(10)With temperature sensor(11)It is connected;Institute State axial flow blower(9), air-introduced machine(15), spray pump(17), ring-type heating tape(12), photocatalysis stench processing system(14), temperature Degree sensor(11)And electrical control cubicles(18)It is connected, the spray pump(17), water pot(16), temperature sensor(11), light urges Change stench processing system(14), air-introduced machine(15)And electrical control cubicles(18)It is arranged on equipment room(13)It is interior.
2. high-rate composting reactor according to claim 1, it is characterised in that the hot fermentation storehouse(3)Inwall on It is provided with equally distributed ring-type heating tape(12), axial flow blower(9)It is arranged at hot fermentation storehouse(3)Top, photocatalysis foul smell Processing system(14)Between being provided with extending equipment(13)Chimney.
3. high-rate composting reactor according to claim 1, it is characterised in that the filtrate collecting tank(23)It is arranged on height Warm fermentation cabin(3)The both sides of bottom, filtrate collecting tank(23)End be provided with discharge outlet(8);The air inlet(5)Positioned at filtrate Collecting tank(23)Top, air inlet(5)On be provided with active clapboard(4), active clapboard(4)On be uniformly distributed be provided with it is small Hole, a diameter of 3mm of aperture, the spacing between aperture is 200mm.
4. high-rate composting reactor according to claim 1, it is characterised in that the charging aperture(2)It is arranged in parallel 2, Charging aperture(2)It is respectively positioned on hot fermentation storehouse(3)Side wall on, hydraulic pressure activity discharging opening(6)It is arranged on hot fermentation storehouse(3)Bottom Portion.
5. high-rate composting reactor according to claim 1, it is characterised in that the shower(7)It is arranged at high temperature hair Ferment storehouse(3)Top, shower(7)On be provided with equally distributed shower nozzle, the spacing between shower nozzle be 500mm.
6. high-rate composting reactor according to claim 1, it is characterised in that the equipment room(13)Side wall on set There is the first steel door(20)And casement window(22), hot fermentation storehouse(3)Side wall on be provided with the second steel door(21).
7. high-rate composting reactor according to claim 1, it is characterised in that the casing(1)Bottom is provided with support frame (24).
CN201621247884.1U 2016-11-22 2016-11-22 Quick compost reactor Active CN206188669U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621247884.1U CN206188669U (en) 2016-11-22 2016-11-22 Quick compost reactor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621247884.1U CN206188669U (en) 2016-11-22 2016-11-22 Quick compost reactor

Publications (1)

Publication Number Publication Date
CN206188669U true CN206188669U (en) 2017-05-24

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Application Number Title Priority Date Filing Date
CN201621247884.1U Active CN206188669U (en) 2016-11-22 2016-11-22 Quick compost reactor

Country Status (1)

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CN (1) CN206188669U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107759266A (en) * 2017-11-15 2018-03-06 昆明润亨生物技术有限责任公司 A kind of fermentation cabin and fermentation system
CN108503410A (en) * 2017-12-13 2018-09-07 中山市和智电子科技有限公司 A kind of compost reaction unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107759266A (en) * 2017-11-15 2018-03-06 昆明润亨生物技术有限责任公司 A kind of fermentation cabin and fermentation system
CN108503410A (en) * 2017-12-13 2018-09-07 中山市和智电子科技有限公司 A kind of compost reaction unit

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