CN205406284U - Automatic lamination assembly system - Google Patents

Automatic lamination assembly system Download PDF

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Publication number
CN205406284U
CN205406284U CN201620139560.XU CN201620139560U CN205406284U CN 205406284 U CN205406284 U CN 205406284U CN 201620139560 U CN201620139560 U CN 201620139560U CN 205406284 U CN205406284 U CN 205406284U
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CN
China
Prior art keywords
lamination
assembly system
streamline
automatic laminating
assembly
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Withdrawn - After Issue
Application number
CN201620139560.XU
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Chinese (zh)
Inventor
曾昭贤
张武坤
定世军
龙小军
胡雨强
谢赛
吴珊
高狄
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Changsha Chaint Robotics Co Ltd
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Changsha Chaint Robotics Co Ltd
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Priority to CN201620139560.XU priority Critical patent/CN205406284U/en
Application granted granted Critical
Publication of CN205406284U publication Critical patent/CN205406284U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an automatic lamination assembly system, this system includes: a plurality of assembly linies for online transmission confession lamination assembles the component on the same group that uses and divide into groups respectively, the truss manipulator is with the assembly line one -to -one for the single snatchs same bed set in step and adorns required a plurality of components on the same group, the fine positioning platform for receive a plurality of components on the same group that the truss manipulator snatched in step and carry out the fine positioning to on the same group a plurality of components, the lamination workstation is equipped with the positioning tray who is used for supporting the built -up member of lamination assembly, the closed assembly robot for snatch the component on the same group behind the fine positioning on the fine positioning platform in step and accomplish at the lamination workstation and stack. The utility model discloses having reduced the front end material loading degree of difficulty, and having realized once snatching the multi -disc sheet stock, improved machining efficiency, and can cover the machining dimension and the model of the built -up member of broad, intelligent degree is high, is particularly useful for transformer core's silicon steel sheet lamination assembly.

Description

Automatic laminating assembly system
Technical field
This utility model relates to lamination manufacture field, especially, relates to a kind of automatic laminating assembly system.
Background technology
Along with improving constantly of electrifing degree, the demand of electric power is continuing to increase, and transformator is as equipment important in power transmission, and its demand is self-evident, and the demand of Transformer is especially prominent.Iron core inside transformer structure and performance directly influence the performance that transformator is overall, the therefore processing technology to transformer core, and required precision is high.Existing transformer core is formed by stacking by the stalloy that 0.27-0.3mm is thick, finally stacks into " day " word shape.Being formed by stacking by the stalloy of more than 5000 of an average Transformer.
At present, most of transformer factories adopt artificial lamination, and workload is big, and work degree is high, and the quality of transformer core also depends on the technical merit of workman completely, and concordance is poor.Domestic and international transformer core lamination equipment development is also in conceptual phase.
CN102896444B discloses a kind of automatic laminating machine, adopts disk structure, it is possible to achieve the automatic laminating molding of sheet material, but it takes to be a piece of one folded mode every time, and front end feeding difficulty is big, and whole device takes up room greatly;CN104670937A discloses a kind of automatic laminating machine and automatic laminating method, it is possible to by the pile stalloy with adhesive through taking sheet, burst, location, lamination, stack becomes to meet high accuracy, high-quality transformer core.But stalloy is being carried out in lamination process, require over mechanical hand extract stalloy from material loading platform successively and position at locating platform, and shift successively through lamination robot and to carry out lamination, device is taked to be a piece of one folded mode every time, the stalloy needing stacked one layer is not combined location, cause that the feeding difficulty of front end is big, and working (machining) efficiency is low, and the core lamination stack assembling of Multiple Type cannot be met.
Utility model content
This utility model provides a kind of automatic laminating assembly system, and to solve existing automatic laminating machine, owing to not being combined same layer lamination positioning, the working (machining) efficiency caused is low and feeding is complicated, the technical problem of poor compatibility.
The technical solution adopted in the utility model is as follows:
Thering is provided a kind of automatic laminating assembly system, this system includes:
Multiple streamlines, assemble, for online transmission respectively, the same set of pieces called and be grouped for lamination, wherein, according to the structure of same layer lamination in the assembly needing lamination assemble and shape with set of pieces the element forming same layer lamination is carried out packet and obtains;
Truss mechanical hand, with streamline one_to_one corresponding, multiple elements of same group needed for assembling for single synchronization crawl same layer;
Fine stage, for receiving multiple elements of same group that truss mechanical hand synchronizes to capture and carrying out fine positioning to multiple elements of group;
Lamination workbench, is provided with the location tray for supporting the assembly that lamination assembles;
Closed assembly robot, synchronizes to capture and complete to stack at lamination workbench for same set of pieces after fine positioning on fine positioning platform being carried out.
Further, truss mechanical hand includes frame and the relative adjustable multiple three axle roberts of shelf position, and each three axle robert individually controls and synchronizes to capture the multiple elements with group.
Further, fine stage includes the multiple locating platforms corresponding with the quantity of element received, and each locating platform is equipped with for setting element centering body on locating platform centrage and for the setting element end face detent mechanism in locating platform lengthwise location.
Further, centering body and end face detent mechanism all adopt driven by servomotor to position.
Further, the length direction of streamline and lamination workbench be arranged in parallel, fine stage between streamline and lamination workbench and the length direction of fine stage be perpendicular to the length direction of streamline.
Further, the transition conveying for element and the transition wire of buffer memory it is provided with between streamline and fine stage, the length direction of transition wire is perpendicular to the length direction of streamline and is connected with fine stage, and truss mechanical hand is part or all of across streamline and transition wire.
Further, lamination workbench is multistation sliding platform, and multistation sliding platform shifts under the effect of driving mechanism.
Further, closed assembly robot includes six axis robot and is located at six axis robot end for synchronizing to capture the fixture of multiple element, and fixture includes a row or multi-row sucking disc clamp gripping member.
Further, the centrosymmetry of multiple rows of sucking disc clamp gripping member opposed jaw, and relative position is adjustable.
This utility model has the advantages that
This utility model automatic laminating assembly system, by the element of composition same layer lamination is grouped, and capture with the multiple elements organized through just, fine positioning is with multiple elements of group, undertaken the same set of pieces after fine positioning again synchronizing to capture and complete to stack at lamination workbench, reduce front end feeding difficulty, and achieve once crawl multi-disc sheet stock, improve working (machining) efficiency, and processing dimension and the model of wider assembly can be covered, intelligence degree is high, is particularly suited for the silicon steel sheet stack sheet assembling of transformer core.
Except purpose described above, feature and advantage, this utility model also has other purpose, feature and advantage.Below with reference to accompanying drawings, this utility model is described in further detail.
Accompanying drawing explanation
The accompanying drawing constituting the part of the application is used for providing being further appreciated by of the present utility model, and schematic description and description of the present utility model is used for explaining this utility model, is not intended that improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of this utility model preferred embodiment automatic laminating assembly system;
Fig. 2 is the structural representation of this utility model preferred embodiment truss mechanical hand;
Fig. 3 is the structural representation of this utility model preferred embodiment locating platform.
Description of reference numerals:
1, streamline;
2, truss mechanical hand;21, frame;22, three axle robert;
3, fine stage;31, locating platform;32, centering body;33, end face detent mechanism;
4, lamination workbench;41, location tray;
5, closed assembly robot;51, fixture;511, sucking disc clamp gripping member;
6, transition wire.
Detailed description of the invention
It should be noted that when not conflicting, the embodiment in the application and the feature in embodiment can be mutually combined.Describe this utility model below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
Preferred embodiment of the present utility model provides a kind of automatic laminating assembly method, and field is assembled in the automatic superposition for thin slice, and the present embodiment method includes:
According to the structure of same layer lamination in the assembly needing lamination to assemble and shape, the element of composition same layer lamination being grouped, the element of packet is called for lamination assembling by streamline transmission respectively;
Just capture each set of pieces of packet and be transferred to locating platform, synchronizing to capture with multiple elements of group;
Fine positioning is carried out to multiple elements of group;
Carry out the same set of pieces after fine positioning synchronizing to capture and complete to stack at lamination workbench;
Circulation stacks until completing lamination assembling.
The present embodiment stacks citing with the stalloy of transformer core and illustrates, and namely assembly is transformer core, and lamination is stalloy, transformer core same layer laminate shape is " day " font, be divided into two set of pieces, one group be limit-in three sheet stocks of-Bian, another group is for yoke-yoke two panels sheet stock.During the work of the present embodiment method, limit-in three sheet stocks of-Bian by just capturing, after fine positioning, stack through the disposable crawl of industrial robot three;Yoke-yoke two panels sheet stock is by after just crawl, fine positioning, stack through the disposable crawl of industrial robot three, therefore stacked one layer by twice crawl, reduce front end feeding difficulty, and achieve once crawl multi-disc sheet stock, improve working (machining) efficiency, and processing dimension and the model of wider assembly can be covered, intelligence degree is high, is particularly suited for the silicon steel sheet stack sheet assembling of transformer core.
Preferably, after completing the assembling of single assembly, the present embodiment method also includes:
One station of lamination worktable displacement, will complete the assembly removal of lamination assembling, and moves to lamination station by next one supporting mechanism, with on-line continuous lamination operation.
The present embodiment transformer fe core producing method, according to core structure feature by the two parts that are divided into of iron core sheet stock, limit-in-rim portion, and yoke-yoke part, by the first crawl of sheet stock, fine positioning, robot captures multi-disc sheet stock lamination simultaneously, it is achieved automatization's lamination techniques.The method has strong adaptability, support size wide ranges, and floor space is little, efficiency high.
According to another aspect of the present utility model, also providing for a kind of automatic laminating assembly system, with reference to Fig. 1, the present embodiment system includes:
Multiple streamlines 1, assemble, for online transmission respectively, the same set of pieces called and be grouped for lamination, wherein, according to the structure of same layer lamination in the assembly needing lamination assemble and shape with set of pieces the element forming same layer lamination is carried out packet and obtains;
Truss mechanical hand 2, with streamline 1 one_to_one corresponding, multiple elements of same group needed for assembling for single synchronization crawl same layer;
Fine stage 3, for receiving multiple elements of same group that truss mechanical hand 2 synchronizes to capture and carrying out fine positioning to multiple elements of group;
Lamination workbench 4, is provided with the location tray 41 for supporting the assembly that lamination assembles;
Closed assembly robot 5, for being undertaken same set of pieces after fine positioning on fine positioning platform 31 synchronizing to capture and complete to stack at lamination workbench 4.
With reference to Fig. 1, in the present embodiment, the stalloy for transformer core stacks, and element is divided into two groups, and correspondingly, streamline 1 is two, wherein, streamline for transmit limit-in-sheet stock of rim portion, another is for transmitting the sheet stock of yoke-yoke part.Preferably, streamline 1 adopts double-deck circular route, is fixed by screws on installation ground, adopts the structure of double-deck circular route, being easy to manually be replenished on streamline by the bin that blanking in advance is good, streamline is sent to putting superincumbent bin pallet in the working region of truss mechanical hand 2.
With reference to Fig. 2, the present embodiment truss mechanical hand 2 includes the adjustable multiple three axle roberts 22 of frame 21 and relative frame 21 position, and each three axle robert 22 individually controls and synchronizes to capture the multiple elements with group.Specifically, with reference to Fig. 1, with limit-in-truss mechanical hand 2 corresponding to the streamline of rim portion to there being three three axle roberts, the truss mechanical hand 2 corresponding with the streamline of yoke-yoke part is to there being two three axle roberts.The present embodiment three axle robert 22 is regulated along frame 21 displacement by laterally and/or longitudinally slide rail, and is installed with a set of sucker clamp that can revolve turnback on each three axle robert 22.In the present embodiment, with reference to Fig. 2, the front end of frame 21 is provided with two three axle roberts 22, captures two panels side column and mobile to transition wire 6 simultaneously, and rear end is provided with a three axle robert 22, captures a piece of stem and is moved on transition wire 6.
In the present embodiment, with limit-in-transition wire 6 that rim portion is corresponding is three independent pipelines, the length direction of transition wire 6 is perpendicular to the length direction of streamline 1 and is connected with fine stage 3, and truss mechanical hand 2 is part or all of across streamline 1 and transition wire 6.Transition wire 6 is for the transition conveying of sheet stock, buffer memory, and every strip transmission line is correspondence conveying sheet stock respectively, i.e. Article 1 pipeline conveying limit sheet stock, Article 2 pipeline center conveyor sheet stock, Article 3 pipeline conveying another side sheet stock.Limit-in-Bian sheet stock on the fine stage 3 that transition wire 6 is delivered to correspondence, in like manner, the sheet stock of yoke-yoke part is delivered on the fine stage 3 of correspondence through corresponding transition wire 6.
The present embodiment fine stage 3 includes the multiple locating platforms 31 corresponding with the quantity of the element received, with reference to Fig. 3, each locating platform 31 is equipped with for setting element centering body 32 on locating platform 31 centrage and for the setting element end face detent mechanism 33 in locating platform 31 lengthwise location.In the present embodiment, centering body 32 and end face detent mechanism 33 all adopt driven by servomotor to position.The present embodiment, by taking the mode that just crawl, fine positioning combine, reduces the requirement of front end feeding, and packaging efficiency is high, and without interfering between each element, reliability is high.
In the present embodiment, the length direction of streamline 1 and lamination workbench 4 be arranged in parallel, fine stage 3 between streamline 1 and lamination workbench 4 and the length direction of fine stage 3 be perpendicular to the length direction of streamline 1.Adopt this structure, it is simple to the space optimizing system is arranged, the space that minimizing system takies so that system structure is compact.
The present embodiment closed assembly robot 5 includes six axis robot and is located at six axis robot end for synchronizing to capture the fixture 51 of multiple element, and fixture 51 includes a row or multi-row sucking disc clamp gripping member 511.Preferably, the centrosymmetry of multiple rows of sucking disc clamp gripping member 511 opposed jaw 51, and relative position is adjustable.
With reference to Fig. 1, in the present embodiment, with limit-in the fixture 51 of closed assembly robot 5 corresponding to-Bian sheet stock arranged independent suckers by three and form, the row's sucker clamp in the middle of wherein is fixed, and the sucker servo of both sides two row is adjustable.After sheet stock positions on fine stage 3, robot moves to fine stage 3 position, and fixture 51 once draws three sheet stocks simultaneously, and sheet stock is moved to stacking on workbench 4 by robot, in moving process, fixture 51 regulates the width automatically adjusting three sheet stocks through servo.
Preferably, the present embodiment lamination workbench 4 is multistation sliding platform, and multistation sliding platform shifts under the effect of driving mechanism, and such as at hydraulic pressure, pneumatic or electric driving mechanism bottom offset, platform is provided with location tray 41, is used for putting iron core clamping element.After whole core lamination stack completes, lamination workbench 4 slides a station, is removed by semi-finished product, next one iron core clamping element is moved to lamination station simultaneously, robot starts next core lamination stack, is manually installed by the upper clamping element of semi-finished product iron core, hangs away to finished product and prestores district.
It is appreciated that from the description above, the present embodiment is by being grouped the element of composition same layer lamination, and capture with the multiple elements organized through just, fine positioning is with multiple elements of group, undertaken the same set of pieces after fine positioning again synchronizing to capture and complete to stack at lamination workbench, reduce front end feeding difficulty, and achieve once crawl multi-disc sheet stock, improve working (machining) efficiency, and processing dimension and the model of wider assembly can be covered, intelligence degree is high, is particularly suited for the silicon steel sheet stack sheet assembling of transformer core.
The foregoing is only preferred embodiment of the present utility model, be not limited to this utility model, for a person skilled in the art, this utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment of making, equivalent replacement, improvement etc., should be included within protection domain of the present utility model.

Claims (9)

1. an automatic laminating assembly system, it is characterised in that including:
Multiple streamlines (1), the same set of pieces called and be grouped is assembled for lamination for online transmission respectively, wherein, the element of composition same layer lamination is carried out packet according to the structure of same layer lamination in the assembly needing lamination to assemble and shape and obtains by described same set of pieces;
Truss mechanical hand (2), with described streamline (1) one_to_one corresponding, multiple elements of same group needed for assembling for single synchronization crawl same layer;
Fine stage (3), is used for receiving multiple elements of same group that described truss mechanical hand (2) synchronizes to capture and described multiple elements with group being carried out fine positioning;
Lamination workbench (4), is provided with the location tray (41) for supporting the assembly that lamination assembles;
Closed assembly robot (5), for being undertaken synchronizing crawl and completing to stack described lamination workbench (4) by same set of pieces after fine positioning described fine positioning platform (31) on.
2. automatic laminating assembly system according to claim 1, it is characterised in that
Described truss mechanical hand (2) includes the adjustable multiple three axle roberts (22) of frame (21) and relatively described frame (21) position, and each described three axle robert (22) individually controls and synchronizes to capture the multiple elements with group.
3. automatic laminating assembly system according to claim 1, it is characterised in that
Described fine stage (3) includes the multiple locating platforms (31) corresponding with the quantity of element received, and each described locating platform (31) is equipped with for setting element centering body (32) on described locating platform (31) centrage and for the setting element end face detent mechanism (33) in described locating platform (31) lengthwise location.
4. automatic laminating assembly system according to claim 3, it is characterised in that
Described centering body (32) and described end face detent mechanism (33) all adopt driven by servomotor to position.
5. automatic laminating assembly system according to claim 3, it is characterised in that
The length direction of described streamline (1) and described lamination workbench (4) be arranged in parallel, and described fine stage (3) is positioned between described streamline (1) and described lamination workbench (4) and the length direction of described fine stage (3) is perpendicular to the length direction of described streamline (1).
6. automatic laminating assembly system according to claim 5, it is characterised in that
The transition wire (6) of the transition conveying for element and buffer memory it is provided with between described streamline (1) and described fine stage (3), the length direction of described transition wire (6) is perpendicular to the length direction of described streamline (1) and is connected with described fine stage (3), and described truss mechanical hand (2) is part or all of across described streamline (1) and described transition wire (6).
7. automatic laminating assembly system according to claim 1, it is characterised in that
Described lamination workbench (4) is multistation sliding platform, and described multistation sliding platform shifts under the effect of driving mechanism.
8. automatic laminating assembly system according to claim 1, it is characterised in that
Described closed assembly robot (5) includes six axis robot and is located at six axis robot end for synchronizing to capture the fixture (51) of multiple element, and described fixture (51) includes a row or multi-row sucking disc clamp gripping member (511).
9. automatic laminating assembly system according to claim 8, it is characterised in that
The centrosymmetry of multiple rows of relatively described fixture (51) of described sucking disc clamp gripping member (511), and relative position is adjustable.
CN201620139560.XU 2016-02-24 2016-02-24 Automatic lamination assembly system Withdrawn - After Issue CN205406284U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107444914A (en) * 2017-09-15 2017-12-08 湖南锐科机器人技术有限公司 A kind of silicon steel sheet piler
CN107840156A (en) * 2017-11-20 2018-03-27 海安交睿机器人科技有限公司 Automatic laminating device
CN107845935A (en) * 2017-07-07 2018-03-27 杭州中为光电技术股份有限公司 A kind of socket steel bracket automatic charging device
CN108512372A (en) * 2018-05-11 2018-09-07 西安启源机电装备有限公司 A kind of directly driven wind-powered stator core automatic laminating machine component devices
CN108695056A (en) * 2018-07-05 2018-10-23 西安启源机电装备有限公司 A kind of automatic overlapping and assembling device of iron core cutting production line
CN109202163A (en) * 2018-11-23 2019-01-15 广东科盈智能装备制造有限公司 A kind of full-automatic silicon steel sheet shearing lamination production line
CN110155739A (en) * 2019-06-21 2019-08-23 新华都特种电气股份有限公司 Iron core stack equipment
CN110449887A (en) * 2019-08-21 2019-11-15 苏州阿特拉斯机器人系统工程有限公司 A kind of highly integrated ion purifier stack of laminations installation
CN111276327A (en) * 2019-07-30 2020-06-12 南通思瑞机器制造有限公司 Automatic machine of stacking of silicon steel sheet iron core
CN114284054A (en) * 2021-11-18 2022-04-05 南通思瑞机器制造有限公司 Full-automatic shearing and laminating all-in-one machine and laminating method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107845935A (en) * 2017-07-07 2018-03-27 杭州中为光电技术股份有限公司 A kind of socket steel bracket automatic charging device
CN107845935B (en) * 2017-07-07 2024-04-16 杭州中为光电技术股份有限公司 Socket steel support automatic feeding device
CN107444914B (en) * 2017-09-15 2023-09-01 湖南锐科机器人技术有限公司 Silicon steel sheet stacker
CN107444914A (en) * 2017-09-15 2017-12-08 湖南锐科机器人技术有限公司 A kind of silicon steel sheet piler
CN107840156A (en) * 2017-11-20 2018-03-27 海安交睿机器人科技有限公司 Automatic laminating device
CN108512372A (en) * 2018-05-11 2018-09-07 西安启源机电装备有限公司 A kind of directly driven wind-powered stator core automatic laminating machine component devices
CN108512372B (en) * 2018-05-11 2024-04-05 中节能西安启源机电装备有限公司 Automatic lamination machine composition device for direct-drive wind power stator core
CN108695056A (en) * 2018-07-05 2018-10-23 西安启源机电装备有限公司 A kind of automatic overlapping and assembling device of iron core cutting production line
CN108695056B (en) * 2018-07-05 2023-11-10 中节能西安启源机电装备有限公司 Automatic stacking device of iron core shearing production line
CN109202163A (en) * 2018-11-23 2019-01-15 广东科盈智能装备制造有限公司 A kind of full-automatic silicon steel sheet shearing lamination production line
CN110155739A (en) * 2019-06-21 2019-08-23 新华都特种电气股份有限公司 Iron core stack equipment
CN111276327A (en) * 2019-07-30 2020-06-12 南通思瑞机器制造有限公司 Automatic machine of stacking of silicon steel sheet iron core
CN110449887A (en) * 2019-08-21 2019-11-15 苏州阿特拉斯机器人系统工程有限公司 A kind of highly integrated ion purifier stack of laminations installation
CN114284054A (en) * 2021-11-18 2022-04-05 南通思瑞机器制造有限公司 Full-automatic shearing and laminating all-in-one machine and laminating method thereof

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