CN203409057U - Full-automatic numerical control punch press - Google Patents
Full-automatic numerical control punch press Download PDFInfo
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- CN203409057U CN203409057U CN201320489433.9U CN201320489433U CN203409057U CN 203409057 U CN203409057 U CN 203409057U CN 201320489433 U CN201320489433 U CN 201320489433U CN 203409057 U CN203409057 U CN 203409057U
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Abstract
The utility model relates to the technical field of punching and machining of workpieces and particularly relates to a full-automatic numerical control punch press. The full-automatic numerical control punch press comprises a punching machine body, an automatic feeding mechanism, a mechanical hand mechanism and a PLC (Programmable Logic Controller), wherein the punching machine body comprises a machine body, a Z-axis driving device and a puncher pin; the Z-axis driving device is mounted on the machine body and the puncher pin is connected with the Z-axis driving device; the machine body is provided with a detachable mould cavity; the mould cavity is located below the puncher pin; the mechanical hand mechanism is arranged on the mould cavity and the automatic feeding mechanism; the automatic feeding mechanism is connected with the mechanical hand mechanism; the PLC is electrically connected with the Z-axis driving device, the automatic feeding mechanism and the mechanical hand mechanism respectively. The full-automatic numerical control punch press has the advantages that 1. the labor intensity of workers is relieved and all the work is automatically finished by equipment; 2. the production efficiency is improved greatly; the production quality can be ensured while large-batch production is met; 3. the potential safety hazards of production are eliminated, personal injuries are prevented from being caused and the safe and smooth proceeding of the production is guaranteed.
Description
Technical field
The utility model relates to workpiece stamping technology field, relates in particular to a kind of full-automatic numerical control punch press.
Background technology
The punch press of prior art, generally adopts manual place work piece (being material loading) to process, and then the drift moving linearly of punch press is controlled in manual operations, completes the processing to product.The power supply copper plug of take on the chargers such as mobile phone is example, specifically as follows to the process of power supply copper plug: workman first puts into workpiece the die cavity of mould, and then manual operation start button, punch press starts press work, after punching press, also adopt air gun hand-manipulated to the die cavity air blowing that oscillates so that the leftover pieces on cleaning die cavity, and then repeat above blowing, by starting button, wave the action that gas is robbed.Product processing from above-mentioned narration, there are the following problems for the punch press of prior art: 1, operator's labour intensity is large, poor safety performance, because general processing work is less, and amount is large, workman will repeat more than 10,000 same action every day, very easily tired, thereby easily produces security incident; 2, non-automaticization produced, and production efficiency is extremely low; 3, manual operations is difficult to ensure the quality of card product.
Utility model content
The purpose of this utility model is that for the deficiencies in the prior art, providing a kind of can realize the numerical control press that workpiece feeding, workpiece punch process and workpiece reclaim full-automatic operation.
For achieving the above object, a kind of full-automatic numerical control punch press of the present utility model, comprises stamping machine body, automatic feed mechanism, manipulator mechanism and PLC controller;
Described stamping machine body comprises fuselage, Z axis drive unit and drift, and described Z axis drive unit is installed on described fuselage, and drift is connected with Z axis drive unit, and described fuselage is provided with dismountable mold cavity, and described mold cavity is positioned at the below of described drift;
Described manipulator mechanism is arranged between mold cavity and automatic feed mechanism, and described automatic feed mechanism is connected with described manipulator mechanism;
Described PLC controller is electrically connected to described Z axis drive unit, automatic feed mechanism and manipulator mechanism respectively.
Wherein, described Z axis drive unit comprises motor, driving wheel, driven pulley, belt, ball screw, screw rod bushing, slide plate and Z axis linear guides;
Described motor is arranged at the rear side of fuselage, the main shaft socket of described driving wheel and motor;
Described ball screw is arranged at the front side of fuselage, the top socket of described driven pulley and ball screw 125;
Described belt is connected with described driving wheel and driven pulley;
Described Z axis linear guides is fixedly installed in described fuselage, and described slide plate and Z axis linear guides are slidably connected;
Described screw rod bushing is socketed and is fixedly connected with described slide plate with ball screw;
Described drift is fixedly connected with described slide plate;
Described motor is electrically connected to PLC controller.
Wherein, described manipulator mechanism comprises Y-axis drive unit, and described Y-axis drive unit comprises feeding cylinder, delivery sheet, Y-axis linear slide rail, guide pad, sucker lift cylinder and suction die cavity;
Described guide pad is connected with described fuselage, and described feeding cylinder is fixedly connected with guide pad;
Described Y-axis linear slide rail and described guide pad are slidably connected;
The side of described delivery sheet is fixedly connected with described Y-axis linear slide rail, and the front end of delivery sheet is connected with the piston rod of described feeding cylinder;
Described sucker lift cylinder is installed on the front end of delivery sheet, and described suction die cavity is connected with the piston rod of sucker lift cylinder;
Described feeding cylinder and sucker lift cylinder are all electrically connected to PLC controller.
Wherein, described automatic feed mechanism comprises shake dish storage vat, Y-axis feed chute channel, feeding motor, feeding driving wheel, feeding driven pulley, feeding belt and lowering or hoisting gear;
Described lowering or hoisting gear is installed on described fuselage, described Y-axis feed chute channel is connected with lowering or hoisting gear, the input of Y-axis feed chute channel with described in shake dish storage vat be connected, the output of Y-axis feed chute channel is arranged at the place ahead of described mold cavity and is positioned at the below of described suction die cavity;
Described feeding motor is installed on a side of lowering or hoisting gear, the main shaft socket of described feeding driving wheel and feeding motor, and described feeding driven pulley is installed on respectively the two ends of described Y-axis feed chute channel;
Described feeding belt is arranged at described Y-axis feed chute channel and is connected with described feeding driving wheel and feeding driven pulley;
Described feeding motor is electrically connected to PLC controller.
Wherein, described manipulator mechanism also comprises X-axis drive unit, and described X-axis drive unit comprises die change cylinder, X-axis linear slide rail and slide block;
Described die change cylinder and X-axis linear slide rail are fixedly installed in described fuselage;
Described slide block is slidably connected with described X-axis linear slide rail and is fixedly connected with described lowering or hoisting gear and guide pad;
The piston rod of described die change cylinder is connected with described slide block;
Described die change cylinder is electrically connected to PLC controller.
Wherein, the input of described Y-axis feed chute channel is provided with the first fibre-optical probe, and the output of Y-axis feed chute channel is provided with the second fibre-optical probe, and described the first fibre-optical probe and the second fibre-optical probe are all electrically connected to PLC controller.
Wherein, described automatic feed mechanism also comprises backgauge cylinder, and described backgauge cylinder is arranged at the top of described Y-axis feed chute channel and is close to the output of Y-axis feed chute channel, and the piston rod of backgauge cylinder is connected with backgauge briquetting;
Described backgauge cylinder is electrically connected to PLC controller.
Wherein, also comprise cleaning device, described cleaning device comprises clean cylinder, the first purge valve, the second purge valve and the 3rd purge valve;
Described the first purge valve and the 3rd purge valve are arranged at respectively the both sides of described mold cavity;
Described clean cylinder is installed on described fuselage and is positioned at the front side of described mold cavity, and described the second purge valve is connected with the piston rod of clean cylinder;
Described the first purge valve, the second purge valve and the 3rd purge valve are all connected with air jet pipe;
Described clean cylinder, the first purge valve, the second purge valve and the 3rd purge valve are all electrically connected to PLC controller.
Wherein, described fuselage is provided with finished product and reclaims frame and leftover pieces recovery frame, and described finished product reclaims the below that frame is positioned at mold cavity, and described leftover pieces reclaim the rear that frame is positioned at mold cavity.
Wherein, the top of described fuselage is provided with heat abstractor, and described heat abstractor is electrically connected to PLC controller, and fuselage side is provided with the air switch of controlling described universal numerical control punch press general supply.
The beneficial effects of the utility model: a kind of full-automatic numerical control punch press of the present utility model, during work, automatic feed mechanism is carried the workpiece that need to carry out punch process, then manipulator mechanism carries out machinery to workpiece and captures and be positioned in the mold cavity of fuselage setting, finally by Z axis drive unit, drive drift to carry out punch process to workpiece, the whole course of work is controlled by PLC controller, realizes full-automatic operation.Advantage of the present utility model has: 1, alleviate labor strength, all working completes automatically by equipment; 2, production efficiency improves greatly, meets when producing in enormous quantities, can guarantee the quality of production; 3, eliminate production safety hidden danger, stop to cause personal injury, guarantee production safety, carry out swimmingly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the top view of Fig. 2.
Fig. 5 is that the utility model is hidden the structural representation after automatic feed mechanism and manipulator mechanism.
Fig. 6 is that the utility model is hidden another structural representation after automatic feed mechanism and manipulator mechanism.
Fig. 7 is the syndeton schematic diagram of the utility model automatic feed mechanism and manipulator mechanism.
Fig. 8 is the structural representation of the utility model automatic feed mechanism.
Fig. 9 is another structural representation of the utility model automatic feed mechanism.
Figure 10 is the structural representation of the utility model manipulator mechanism.
Figure 11 is another structural representation of the utility model manipulator mechanism.
Figure 12 is the local enlarged diagram at A place in the utility model Fig. 1.
Figure 13 is the local enlarged diagram at B place in the utility model Fig. 2.
Reference numeral comprises:
1-stamping machine body, 2-automatic feed mechanism, 3-manipulator mechanism
4-PLC controller 5-clean cylinder the 6-the first purge valve
7-the second purge valve 8-the three purge valve 9-finished product reclaims frame
10-leftover pieces reclaim frame 11-fuselage 12-Z axis drive unit
13-drift, 14-mold cavity, 15-heat abstractor
21-dish storage vat 22-the Y-axis of shaking feed chute channel, 23-feeding motor
24-feeding driving wheel, 25-feeding belt, 26-lowering or hoisting gear
27-backgauge cylinder, 28-backgauge briquetting, 31-Y-axis drive unit
32-X-axis drive unit, 121-motor, 122-driving wheel
123-driven pulley, 124-belt, 125-ball screw
126-screw rod bushing, 127-slide plate, 128-Z axis linear guides
221-the first fibre-optical probe 222-the second fibre-optical probe 311-feeding cylinder
312-delivery sheet, 313-Y-axis linear slide rail, 314-guide pad
315-sucker lift cylinder, 316-suction die cavity, 321-die change cylinder
322-X-axis linear slide rail, 323-slide block, 400-air switch.
The specific embodiment
Below in conjunction with accompanying drawing 1 to 13 pairs of the utility model of accompanying drawing, be described in detail.
As shown in Figures 1 to 5, a kind of full-automatic numerical control punch press of the present utility model, comprises stamping machine body 1, automatic feed mechanism 2, manipulator mechanism 3 and PLC controller 4; Described stamping machine body 1 comprises fuselage 11, Z axis drive unit 12 and drift 13, described Z axis drive unit 12 is installed on described fuselage 11, drift 13 is connected with Z axis drive unit 12, described fuselage 11 is provided with dismountable mold cavity 14, and described mold cavity 14 is positioned at the below of described drift 13; Described manipulator mechanism 3 is arranged between mold cavity 14 and automatic feed mechanism 2, and described automatic feed mechanism 2 is connected with described manipulator mechanism 3; Described PLC controller 4 is electrically connected to described Z axis drive unit 12, automatic feed mechanism 2 and manipulator mechanism 3 respectively.
During work, automatic feed mechanism 2 is carried the workpiece that need to carry out punch process, then 3 pairs of workpiece of manipulator mechanism carry out machinery and capture and be positioned in the mold cavity 14 of fuselage 11 settings, finally by Z axis drive unit 12, drive 13 pairs of workpiece of drift to carry out punch process, the whole course of work is controlled by PLC controller 4, realize full-automatic operation, wherein mold cavity 14 is removable installed in fuselage 11, be that the technical program can be processed according to difform workpiece is changed to different mold cavity 14, change mold cavity 14 simple to operate, the scope of application is very extensive.Advantage of the present utility model has: 1, alleviate labor strength, all working completes automatically by equipment; 2, production efficiency improves greatly, meets when producing in enormous quantities, can guarantee the quality of production; 3, eliminate production safety hidden danger, stop to cause personal injury, guarantee production safety, carry out swimmingly.
See Fig. 5 and Fig. 6, described Z axis drive unit 12 comprises motor 121, driving wheel 122, driven pulley 123, belt 124, ball screw 125, screw rod bushing 126, slide plate 127 and Z axis linear guides 128; Described motor 121 is arranged at the rear side of fuselage 11, and described driving wheel 122 is socketed with the main shaft of motor 121; Described ball screw 125 is arranged at the front side of fuselage 11, and described driven pulley 123 is socketed with the top of ball screw 125; Described belt 124 is connected with described driving wheel 122 and driven pulley 123; Described Z axis linear guides 128 is fixedly installed in described fuselage 11, and described slide plate 127 is slidably connected with Z axis linear guides 128; Described screw rod bushing 126 is socketed and is fixedly connected with described slide plate 127 with ball screw 125; Described drift 13 is fixedly connected with described slide plate 127; Described motor 121 is electrically connected to PLC controller 4.Specific works process is: PLC controller 4 is controlled motor 121 work, the main shaft of motor 121 rotates, the driving wheel 122 that drive is socketed on motor 121 main shafts rotates, driving wheel 122 rotates by being socketed on the belt 124 of driving wheel 122 and driven pulley 123, make belt 124 drive driven pulley 123 to rotate, because driven pulley 123 is socketed on the top of ball screw 125, be that driven pulley 123 drives ball screw 125 to rotate, ball screw 125 drives again move both vertically (realized from circular motion and be converted into vertical line motion) of the screw rod bushing 126 left Z axis that are socketed on ball screw 125, and the screw rod bushing 126 of the technical program is fixedly connected with slide plate 127, slide plate 127 is slidably connected with the Z axis linear guides 128 that is installed on fuselage 11 again, thereby between screw rod bushing 126 vertical, motion drives slide plate 127 to make vertical linearity and slide along stating Z axis linear guides 128, simultaneously, drift 13 is fixedly connected with slide plate 127, and then make drift 13 do vertical linearity slip, by the program of PLC controller 4, automatically controlling drift 13 realizes sliding vertically the workpiece in mold cavity 14 is carried out to press work, automaticity is high, produce safer, efficiency is more increased, product quality is more reliable, reasonable in design.
See in detail Fig. 1, Fig. 7, Figure 10 and Figure 11, described manipulator mechanism 3 comprises Y-axis drive unit 31, and described Y-axis drive unit 31 comprises feeding cylinder 311, delivery sheet 312, Y-axis linear slide rail 313, guide pad 314, sucker lift cylinder 315 and suction die cavity 316; Described guide pad 314 is connected with described fuselage 11, and described feeding cylinder 311 is fixedly connected with guide pad 314; Described Y-axis linear slide rail 313 is slidably connected with described guide pad 314; The side of described delivery sheet 312 is fixedly connected with described Y-axis linear slide rail 313, and the front end of delivery sheet 312 is connected with the piston rod of described feeding cylinder 311; Described sucker lift cylinder 315 is installed on the front end of delivery sheet 312, and described suction die cavity 316 is connected with the piston rod of sucker lift cylinder 315; Described feeding cylinder 311 and sucker lift cylinder 315 are all electrically connected to PLC controller 4.The mold cavity 14 that Y-axis drive unit 31 mainly carries workpiece to be processed to arrange to fuselage 11, first, PLC controller 4 is controlled feeding cylinder 311 work, because feeding cylinder 311 is connected with fuselage 11 by guide pad 314, the piston rod of feeding cylinder 311 promotes connected delivery sheet 312 and moves towards the top of the mold cavity 14 of Y direction along guide pad 314, the sucker lift cylinder 315 of delivery sheet 312 front end settings and be connected suction die cavity 316 with the piston rod of sucker lift cylinder 315 also along with delivery sheet 312 is made same direction and moved, , sucker lift cylinder 315 is by the control of PLC controller 4, realize and control suction die cavity 316 decline absorption workpieces to be processed, then rise, by feeding cylinder 311, be delivered to mold cavity 14 above, then, controlling suction die cavity 316 declines again, place the workpiece to be processed that suction die cavity 316 is drawn, the piston rod of feeding cylinder 311 resets, 1 pair of workpiece to be processed of stamping machine body carries out punch process work, Y-axis drive unit 31 repeats gripping and feeding work more afterwards, the suction die cavity 316 of the technical program is connected with vacuum generator, vacuum generator is also by PLC controller 4 programming Control, vacuum generator carries out vacuum pumping to suction die cavity 316, thereby can be so that vacuum suction can be carried out to workpiece to be processed in gathering mold chamber 316, automaticity is quite high, coordinate stamping machine body 1 to work together, realize more comprehensively automation action, reasonable in design.
In the present embodiment, described automatic feed mechanism 2 comprises the dish storage vat 21 that shakes, Y-axis feed chute channel 22, feeding motor 23, feeding driving wheel 24, feeding driven pulley (the feeding driven pulley of the technical program does not indicate in the accompanying drawings), feeding belt 25 and lowering or hoisting gear 26; Described lowering or hoisting gear 26 is installed on described fuselage 11, described Y-axis feed chute channel 22 is connected with lowering or hoisting gear 26, the input of Y-axis feed chute channel 22 with described in shake dish storage vat 21 be connected, the output of Y-axis feed chute channel 22 is arranged at the place ahead of described mold cavity 14 and is positioned at the below of described suction die cavity 316; Described feeding motor 23 is installed on a side of lowering or hoisting gear 26, and described feeding driving wheel 24 is socketed with the main shaft of feeding motor 23, and described feeding driven pulley is installed on respectively the two ends of described Y-axis feed chute channel 22; Described feeding belt 25 is arranged at described Y-axis feed chute channel 22 and is connected with described feeding driving wheel 24 and feeding driven pulley; Described feeding motor 23 is electrically connected to PLC controller 4.
As Fig. 1, shown in Fig. 7 to Fig. 9, the feeding motor 23 of the technical program is arranged at the below of Y-axis feed chute channel 22, , also be positioned at the below of Y-axis feed chute channel 22 with the feeding driving wheel 24 of the main shaft socket of feeding motor 23, feeding driven pulley is arranged at respectively the two ends of Y-axis feed chute channel 22, when feeding belt 25 is connected with feeding driving wheel 24 and two feeding driven pulleys, make feeding belt 25 form to have the triangular form structure (shown in Figure 8) of certain space, feeding driving wheel 24 and two feeding driven pulleys lay respectively on three angles of feeding belt 25 of space structure triangular in shape, and a wherein triangle edges of the feeding belt 25 of space structure triangular in shape is arranged on Y-axis feed chute channel 22, therefore, when PLC controller 4 is controlled 23 work of feeding motor, feeding motor 23 drives feeding belt 25 cyclically to move along Y-axis feed chute channel 22, when the dish storage vat 21 that shakes is delivered to the input of Y-axis feed chute channel 22 by workpiece to be processed, then by feeding belt 25, continued workpiece to be processed to proceed to carry, until workpiece to be processed is delivered to the output of Y-axis feed chute channel 22, by suction die cavity 316 vacuum suction, the workpiece to be processed at Y-axis feed chute channel 22 outputs continues on in the mold cavity 14 arranging on fuselage 11 more afterwards, follow-uply carrying out punch process work, lowering or hoisting gear 26 in the technical program can pass through the height of its upright position of manual adjustments, i.e. needs different according to concrete processing work, regulate the vertical height of the Y-axis feed chute channel 22 being connected with lowering or hoisting gear 26, by regulating, with best position, carry out work, in addition, the front end of dish storage vat 21 of shaking is provided with one section of conduit of similar Y-axis feed chute channel 22, object is in order to be better connected with Y-axis feed chute channel 22, while avoiding carrying as far as possible because asynthesis causes carrying workpiece to be processed failure, shaking to coil in storage vat 21 is provided with vibrations motor, by the work of vibrations motor, makes workpiece to be processed be delivered to conduit along the vibrating disk of the dish storage vat 21 that shakes, overall structure is also uncomplicated, and effect is but quite desirable.
As shown in Fig. 7, Figure 10 and Figure 11, described manipulator mechanism 3 also comprises X-axis drive unit 32, and described X-axis drive unit 32 comprises die change cylinder 321, X-axis linear slide rail 322 and slide block 323; Described die change cylinder 321 and X-axis linear slide rail 322 are fixedly installed in described fuselage 11; Described slide block 323 is slidably connected with described X-axis linear slide rail 322 and is fixedly connected with described lowering or hoisting gear 26 and guide pad 314; The piston rod of described die change cylinder 321 is connected with described slide block 323; Described die change cylinder 321 is electrically connected to PLC controller 4.When mold cavity 14 losses serious, or in the time of need to processing different workpiece, need to change the mold cavity 14 that fuselage 11 arranges, now, by PLC controller 4, control 321 work of die change cylinder, die change cylinder 321 is by the reset work of piston rod, drive slide block 323 to slide along X-axis linear slide rail 322, 323 drive lowering or hoisting gears 26 of slide block and guide pad 314 slide, thereby driving all parts that are slidably connected with lowering or hoisting gear 26 and guide pad 314 to do same direction slides, can be so that manipulator mechanism 3 moves to side, avoid the place ahead at mold cavity 14, guarantee to have enough large space to allow operator change mold cavity 14, reasonable in design, practical.
Referring to Figure 12 and Figure 13, the input of described Y-axis feed chute channel 22 is provided with the first fibre-optical probe 221, the output of Y-axis feed chute channel 22 is provided with the second fibre-optical probe 222, and described the first fibre-optical probe 221 and the second fibre-optical probe 222 are all electrically connected to PLC controller 4.The input of the first 221 of fibre-optical probes to Y-axis feed chute channel 22 surveyed, if the time of continuously visiting " having material " at the input of Y-axis feed chute channel 22 surpasses the time that PCL controller 4 presets, show " to expect full " on feeding belt 25,21 of the storage vats of dish that shake can suspend rest, if the first fibre-optical probe 221 is visited continuously the time of " without material " and is surpassed the time that PCL controller 4 presets, show that last on feeding belt " material " is few, need to start the dish storage vat 21 that shakes and carry out feeding to feeding belt 25; The output of the second 222 of fibre-optical probes to Y-axis feed chute channel 22 surveyed, whether the output of measuring Y-axis feed chute channel 22 has workpiece to be processed, survey the information that is about to "Yes" for " having " and feed back to PLC controller 4, PLC controller 4 is controlled 3 pairs of workpieces to be processed of manipulator mechanism again and is carried out absorption work, when survey for " nothing " soon the information of "No" feed back to PLC controller 4, PLC controller 4 now will temporarily can not carry out work by driving device mobile phone structure 3; The above-mentioned course of work of the technical program is by the 4 control work of PLC controller, and each step all closely cooperates, and guarantees that the work of equipment is full-automatic.
In the present embodiment, described automatic feed mechanism 2 also comprises backgauge cylinder 27, and described backgauge cylinder 27 is arranged at the top of described Y-axis feed chute channel 22 and is close to the output of Y-axis feed chute channel 22, and the piston rod of backgauge cylinder 27 is connected with backgauge briquetting 28; Described backgauge cylinder 27 is electrically connected to PLC controller 4.See Fig. 7 and Figure 11, excessive when there is the frequency of automatic feed mechanism 2 conveying workpieces, cause when the output of Y-axis feed chute channel 22 is too much assembled workpiece to be processed, now, feeding cylinder 311 drives backgauge briquetting 28 to press down and support feeding belt 25, tissue continues to carry workpiece to be processed towards the output of Y-axis feed chute channel 22, prevents follow-up work generation entanglement, guarantee whole workflow can be normal, smooth and easy, carry out safely.
As shown in Figure 5, also comprise cleaning device, described cleaning device comprises clean cylinder 5, the first purge valve 6, the second purge valve 7 and the 3rd purge valve 8; Described the first purge valve 6 and the 3rd purge valve 8 are arranged at respectively the both sides of described mold cavity 14; Described clean cylinder 5 is installed on described fuselage 11 and is positioned at the front side of described mold cavity 14, and described the second purge valve 7 is connected with the piston rod of clean cylinder 5; Described the first purge valve 6, the second purge valve 7 and the 3rd purge valve 8 are all connected with air jet pipe; Described clean cylinder 5, the first purge valve 6, the second purge valve 7 and the 3rd purge valve 8 are all electrically connected to PLC controller 4.Workpiece to be processed carries out after punch process work, will inevitably produce some leftover pieces, if not in time these leftover pieces are cleared up, can affect next workpiece to be processed is processed, thereby can cause crudy variation, and the clean cylinder 5 of the technical program drives the second purge valve 7 to carry out the work that moves left and right (the left and right directions in mold cavity 14 the place aheads moves) of Z axis, work is proceeded in 8 left and right sides at mold cavity 14 of the first purge valve 6 and the 3rd purge valve, the first purge valve 6, the second purge valve 7 and the 3rd purge valve 8 are all controlled and are carried out work at PLC controller 4, by air jet pipe, mold cavity 14 is carried out jet clean in all directions, thereby effectively remove the leftover pieces that punch process produces, before guaranteeing that next workpiece to be processed is processed, mold cavity 14 is clean, thereby guarantee to carry out next periodic duty and produce high-quality product.
In the present embodiment, described fuselage 11 is provided with finished product and reclaims frame 9 and leftover pieces recovery frame 10, and described finished product reclaims the below that frame 9 is positioned at mold cavity 14, and described leftover pieces reclaim the rear (referring to Fig. 6) that frame 10 is positioned at mold cavity 14.Product after punch process completes falls automatically in finished product reclaims frame 9, the leftover pieces that clean out through cleaning device are focused in leftover pieces recycling cavity automatically, the finished product of the technical program reclaims frame 9 and 10 designs of leftover pieces recovery frame not only make finished product to reclaim well, guarantee that leftover pieces can not fly away everywhere, cause environmental pollution, reasonable in design, meet sustainable development.
In the present embodiment, the top of described fuselage 11 is provided with heat abstractor 15, and described heat abstractor 15 is electrically connected to PLC controller 4, and fuselage 11 sides are provided with the air switch 15 of controlling described universal numerical control punch press general supply.After numerical control press continuous firing a period of time, will inevitably cause heating, for preventing that numerical control press from causing parts scaling loss or working effect not good because generating heat, the heat abstractor 15 that fuselage 11 tops arrange can dispel the heat by logarithm control punch press, assurance numerical control press can be worked on persistence ground, can also extend the service life of numerical control press, preferably, the heat abstractor 15 of the technical program is cooling fan, the power switch of 400 pairs of whole universal numerical control punch presses of air switch is controlled, and plays the effect (seeing Fig. 5 and Fig. 6) of safety operation.
In sum and in conjunction with Fig. 1 to Figure 13, below operation principle of the present utility model is described in detail:
First, to numerical control press energising start, after start, first carry out the deal with return to zero of PLC controller 4, when by after PLC controller 4 deal with return to zeros, this time need again processing work in the parameter setting of the enterprising line correlation of man-machine interface of PLC controller 4, after setting parameter, relevant workpiece processing can be reused, then, the dish storage vat 21 that shakes toward automatic feed mechanism 2 adds workpiece to be processed, 21 inputs toward Y-axis feed chute channel 22 of dish storage vat that shake are carried workpiece to be processed, then, 23 work of feeding motor, under feeding belt 25 effects that workpiece to be processed arranges on Y-axis feed chute channel 22 again, continue to carry workpiece to be processed toward the output of Y-axis feed chute channel 22, whether the input that the first fibre-optical probe 221 can be surveyed Y-axis feed chute channel 22 has workpiece to be processed, thereby guarantee to make automatic feed mechanism 2 to carry out continuously feeding, when workpiece to be processed is delivered to the output of Y-axis feed chute channel 22 by feeding belt 25, when the output that the second fibre-optical probe 222 detects Y-axis feed chute channel 22 has workpiece to be processed, now, information is fed back in PLC controller 4, PLC controls sucker lift cylinder 315 and carries out lifting work, simultaneously, control suction die cavity 316 and carry out vacuum suction workpiece to be processed, moreover, PLC controller 4 is controlled feeding cylinder 311 work, feeding cylinder 311 drives absorption to have the suction die cavity 316 of workpiece to be processed to carry out the top that Y-axis moves to mold cavity 14, sucker lift cylinder 315 declines and places workpiece to be processed in mold cavity 14, afterwards, feeding cylinder 311 piston rod reset, in addition after, PLC controller 4 is controlled motor 121 work, motor 121 is by controlling driving wheel 122, the rotation of driven pulley 123 and belt 124, drive ball screw 125 to rotate, ball screw 125 drives screw rod bushing 126 vertically to move again, screw rod bushing 126 is connected with slide plate 127, be that screw rod bushing 126 makes slide plate 127 slide vertically along the Z axis linear guides 128 that is arranged at fuselage 11, make the drift 13 being fixedly connected with slide plate 127 carry out upper and lower punching press and work facing to mold cavity 14, after single workpiece to be processed machines, PLC controller 4 is controlled the first purge valve 6 again, the second purge valve 7 and the 3rd purge valve 8 are carried out aeration cleaning work towards mold cavity 14, facilitate the work of next workpiece to be processed, wherein, when needs are changed mold cavity 14, by PLC controller 4, control 321 work of die change cylinder, die change cylinder 321 drives the manipulator mechanism 3 being connected with slide block 323 to slide along this X-axis linear slide rail 322, thereby there are enough spaces to guarantee that operation element can carry out the replacing of mold cavity 14 in the place ahead of fuselage 11 (being the place ahead of mold cavity 14), in addition, the motor 121 that the technical program is used is servomotor, it is large that servomotor has detent torque, range of operation is wide and without the advantage of rotation.
Compared with prior art, advantage of the present utility model:
1, alleviate operator's labour intensity, operator only need pour workpiece to be processed in the dish storage vat 21 that shakes, all follow-up work is all completed automatically by numerical control press, and fixedly on station, repeats more than 10,000 identical manual operation action without being sitting in every day;
2, production efficiency improves widely, and through reality measuring and calculating, the output of this numerical control press every day is the same workman output of one day such as completely, and light ten of bookkeepings these numerical control presses above of workman;
3, greatly reduce safety in production hidden danger, adopt after this numerical control press, operative employee need not directly contact numerical control press, by manipulator mechanism 3, carries out feeding, the possibility of having stopped numerical control press to damage the person to numerical control press punch press.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.
Claims (10)
1. a full-automatic numerical control punch press, is characterized in that: comprise stamping machine body (1), automatic feed mechanism (2), manipulator mechanism (3) and PLC controller (4);
Described stamping machine body (1) comprises fuselage (11), Z axis drive unit (12) and drift (13), described Z axis drive unit (12) is installed on described fuselage (11), drift (13) is connected with Z axis drive unit (12), described fuselage (11) is provided with dismountable mold cavity (14), and described mold cavity (14) is positioned at the below of described drift (13);
Described manipulator mechanism (3) is arranged between mold cavity (14) and automatic feed mechanism (2), and described automatic feed mechanism (2) is connected with described manipulator mechanism (3);
Described PLC controller (4) is electrically connected to described Z axis drive unit (12), automatic feed mechanism (2) and manipulator mechanism (3) respectively.
2. a kind of full-automatic numerical control punch press according to claim 1, is characterized in that: described Z axis drive unit (12) comprises motor (121), driving wheel (122), driven pulley (123), belt (124), ball screw (125), screw rod bushing (126), slide plate (127) and Z axis linear guides (128);
Described motor (121) is arranged at the rear side of fuselage (11), and described driving wheel (122) is socketed with the main shaft of motor (121);
Described ball screw (125) is arranged at the front side of fuselage (11), and described driven pulley (123) is socketed with the top of ball screw (125);
Described belt (124) is connected with described driving wheel (122) and driven pulley (123);
Described Z axis linear guides (128) is fixedly installed in described fuselage (11), and described slide plate (127) is slidably connected with Z axis linear guides (128);
Described screw rod bushing (126) is socketed and is fixedly connected with described slide plate (127) with ball screw (125);
Described drift (13) is fixedly connected with described slide plate (127);
Described motor (121) is electrically connected to PLC controller (4).
3. a kind of full-automatic numerical control punch press according to claim 1, it is characterized in that: described manipulator mechanism (3) comprises Y-axis drive unit (31), described Y-axis drive unit (31) comprises feeding cylinder (311), delivery sheet (312), Y-axis linear slide rail (313), guide pad (314), sucker lift cylinder (315) and suction die cavity (316);
Described guide pad (314) is connected with described fuselage (11), and described feeding cylinder (311) is fixedly connected with guide pad (314);
Described Y-axis linear slide rail (313) is slidably connected with described guide pad (314);
The side of described delivery sheet (312) is fixedly connected with described Y-axis linear slide rail (313), and the front end of delivery sheet (312) is connected with the piston rod of described feeding cylinder (311);
Described sucker lift cylinder (315) is installed on the front end of delivery sheet (312), and described suction die cavity (316) is connected with the piston rod of sucker lift cylinder (315);
Described feeding cylinder (311) and sucker lift cylinder (315) are all electrically connected to PLC controller (4).
4. a kind of full-automatic numerical control punch press according to claim 3, is characterized in that: described automatic feed mechanism (2) comprises shake dish storage vat (21), Y-axis feed chute channel (22), feeding motor (23), feeding driving wheel (24), feeding driven pulley, feeding belt (25) and lowering or hoisting gear (26);
Described lowering or hoisting gear (26) is installed on described fuselage (11), described Y-axis feed chute channel (22) is connected with lowering or hoisting gear (26), the input of Y-axis feed chute channel (22) with described in shake dish storage vat (21) be connected, the output of Y-axis feed chute channel (22) is arranged at the place ahead of described mold cavity (14) and is positioned at the below of described suction die cavity (316);
Described feeding motor (23) is installed on a side of lowering or hoisting gear (26), and described feeding driving wheel (24) is socketed with the main shaft of feeding motor (23), and described feeding driven pulley is installed on respectively the two ends of described Y-axis feed chute channel (22);
Described feeding belt (25) is arranged at described Y-axis feed chute channel (22) and is connected with described feeding driving wheel (24) and feeding driven pulley;
Described feeding motor (23) is electrically connected to PLC controller (4).
5. a kind of full-automatic numerical control punch press according to claim 4, it is characterized in that: described manipulator mechanism (3) also comprises X-axis drive unit (32), described X-axis drive unit (32) comprises die change cylinder (321), X-axis linear slide rail (322) and slide block (323);
Described die change cylinder (321) and X-axis linear slide rail (322) are fixedly installed in described fuselage (11);
Described slide block (323) is slidably connected with described X-axis linear slide rail (322) and is fixedly connected with described lowering or hoisting gear (26) and guide pad (314);
The piston rod of described die change cylinder (321) is connected with described slide block (323);
Described die change cylinder (321) is electrically connected to PLC controller (4).
6. a kind of full-automatic numerical control punch press according to claim 4, it is characterized in that: the input of described Y-axis feed chute channel (22) is provided with the first fibre-optical probe (221), the output of Y-axis feed chute channel (22) is provided with the second fibre-optical probe (222), and described the first fibre-optical probe (221) and the second fibre-optical probe (222) are all electrically connected to PLC controller (4).
7. a kind of full-automatic numerical control punch press according to claim 4, it is characterized in that: described automatic feed mechanism (2) also comprises backgauge cylinder (27), described backgauge cylinder (27) is arranged at the top of described Y-axis feed chute channel (22) and is close to the output of Y-axis feed chute channel (22), and the piston rod of backgauge cylinder (27) is connected with backgauge briquetting (28);
Described backgauge cylinder (27) is electrically connected to PLC controller (4).
8. a kind of full-automatic numerical control punch press according to claim 1, is characterized in that: also comprise cleaning device, described cleaning device comprises clean cylinder (5), the first purge valve (6), the second purge valve (7) and the 3rd purge valve (8);
Described the first purge valve (6) and the 3rd purge valve (8) are arranged at respectively the both sides of described mold cavity (14);
Described clean cylinder (5) is installed on described fuselage (11) and is positioned at the front side of described mold cavity (14), and described the second purge valve (7) is connected with the piston rod of clean cylinder (5);
Described the first purge valve (6), the second purge valve (7) and the 3rd purge valve (8) are all connected with air jet pipe;
Described clean cylinder (5), the first purge valve (6), the second purge valve (7) and the 3rd purge valve (8) are all electrically connected to PLC controller (4).
9. a kind of full-automatic numerical control punch press according to claim 1, it is characterized in that: described fuselage (11) is provided with finished product and reclaims frame (9) and leftover pieces recovery frame (10), described finished product reclaims the below that frame (9) is positioned at mold cavity (14), and described leftover pieces reclaim the rear that frame (10) is positioned at mold cavity (14).
10. a kind of full-automatic numerical control punch press according to claim 1, it is characterized in that: the top of described fuselage (11) is provided with heat abstractor (15), described heat abstractor (15) is electrically connected to PLC controller (4), and fuselage (11) side is provided with the air switch (400) of controlling described universal numerical control punch press general supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320489433.9U CN203409057U (en) | 2013-08-12 | 2013-08-12 | Full-automatic numerical control punch press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320489433.9U CN203409057U (en) | 2013-08-12 | 2013-08-12 | Full-automatic numerical control punch press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203409057U true CN203409057U (en) | 2014-01-29 |
Family
ID=49971985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320489433.9U Withdrawn - After Issue CN203409057U (en) | 2013-08-12 | 2013-08-12 | Full-automatic numerical control punch press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203409057U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029407A (en) * | 2014-05-14 | 2014-09-10 | 苏州通锦精密工业有限公司 | Safe type pressing machine |
| CN104209422A (en) * | 2014-09-09 | 2014-12-17 | 宋刚 | Mechanical arm numerical-control feeding machine |
| CN104959443A (en) * | 2015-06-03 | 2015-10-07 | 宁波杰克龙精工有限公司 | Automatic feeding and grabbing device for automatic trimming machine |
| CN105598311A (en) * | 2014-11-21 | 2016-05-25 | 汉达精密电子(昆山)有限公司 | Punch feeding device |
| CN106077331A (en) * | 2016-08-11 | 2016-11-09 | 新昌县三维精工机械有限公司 | A kind of cold extrusion self-feeding stamping machine |
| CN107186108A (en) * | 2017-04-20 | 2017-09-22 | 常熟市杜尼电子有限责任公司 | Robot device in a kind of mould applied to multi-station Die Used in Pressworking |
| CN108817256A (en) * | 2018-07-24 | 2018-11-16 | 浙江长华汽车零部件股份有限公司 | High-accuracy high-efficiency wing nut automatic integratedization punch forming device |
| CN109049826A (en) * | 2018-08-14 | 2018-12-21 | 卓弢机器人盐城有限公司 | A kind of automatically controlled punching machine and its working method guaranteeing circuit clear |
| CN113814311A (en) * | 2021-08-23 | 2021-12-21 | 江苏沃得家俬有限公司 | Full-automatic column plugging and punching integrated equipment |
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2013
- 2013-08-12 CN CN201320489433.9U patent/CN203409057U/en not_active Withdrawn - After Issue
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029407A (en) * | 2014-05-14 | 2014-09-10 | 苏州通锦精密工业有限公司 | Safe type pressing machine |
| CN104209422A (en) * | 2014-09-09 | 2014-12-17 | 宋刚 | Mechanical arm numerical-control feeding machine |
| CN104209422B (en) * | 2014-09-09 | 2016-05-11 | 宋刚 | Manipulator numerical control feeder |
| CN105598311A (en) * | 2014-11-21 | 2016-05-25 | 汉达精密电子(昆山)有限公司 | Punch feeding device |
| CN104959443A (en) * | 2015-06-03 | 2015-10-07 | 宁波杰克龙精工有限公司 | Automatic feeding and grabbing device for automatic trimming machine |
| CN106077331A (en) * | 2016-08-11 | 2016-11-09 | 新昌县三维精工机械有限公司 | A kind of cold extrusion self-feeding stamping machine |
| CN106077331B (en) * | 2016-08-11 | 2017-12-19 | 新昌县三维精工机械有限公司 | A kind of cold extrusion self-feeding stamping machine |
| CN107186108A (en) * | 2017-04-20 | 2017-09-22 | 常熟市杜尼电子有限责任公司 | Robot device in a kind of mould applied to multi-station Die Used in Pressworking |
| CN108817256A (en) * | 2018-07-24 | 2018-11-16 | 浙江长华汽车零部件股份有限公司 | High-accuracy high-efficiency wing nut automatic integratedization punch forming device |
| CN109049826A (en) * | 2018-08-14 | 2018-12-21 | 卓弢机器人盐城有限公司 | A kind of automatically controlled punching machine and its working method guaranteeing circuit clear |
| CN113814311A (en) * | 2021-08-23 | 2021-12-21 | 江苏沃得家俬有限公司 | Full-automatic column plugging and punching integrated equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140129 Effective date of abandoning: 20170901 |