CN108817256A - High-accuracy high-efficiency wing nut automatic integratedization punch forming device - Google Patents
High-accuracy high-efficiency wing nut automatic integratedization punch forming device Download PDFInfo
- Publication number
- CN108817256A CN108817256A CN201810815452.3A CN201810815452A CN108817256A CN 108817256 A CN108817256 A CN 108817256A CN 201810815452 A CN201810815452 A CN 201810815452A CN 108817256 A CN108817256 A CN 108817256A
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- feeding
- feeding device
- stamping die
- cylinder
- control box
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- 238000004080 punching Methods 0.000 claims abstract description 26
- 238000000465 moulding Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 37
- 238000007664 blowing Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 230000008859 change Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000002354 daily effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001914 calming effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/24—Making other particular articles nuts or like thread-engaging members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
Abstract
The present invention provides a kind of high-accuracy high-efficiency wing nut automatic integratedization punch forming device, including board, control screen, electric control box, feeding device, feeding device, molding stamping die group and external punching machine；Wherein connection relationship is：The electric control box is electrically connected in the control screen, the feeding device, the feeding device and the external punching machine；The control screen, the electric control box, the feeding device, the feeding device, the molding stamping die group and the external punching machine are separately connected the board；Wherein, the feeding device include feeding cylinder, feeding cylinder, extracting jaw, by air cylinder, mounting bracket, sliding slot, sliding block and limited block.The apparatus structure of the application is reliable, performance is high, easy to use, maintenance is easy, and reaches safety in production, improves market competitiveness of enterprises.
Description
Technical field
The present invention relates to a kind of automobile wing nut molding machines, and in particular to arrives a kind of high-precision, efficient automobile butterfly
Shape nut automatic integratedization punch forming device.
Background technique
With the development of science and technology, the progress of technology, automobile product makes rapid progress, be people's everyday life must almost at
Indispensable articles, automobile each component part in design be all it is according to design requirement pre-set, with connector
And fastener assembling.These component parts, connector and fastener are used to guarantee safety and the comfort of vehicle driving jointly.
But due to vehicle driving for a period of time after, the severe jolt as caused by parts depreciation, road uneven, chassis part by
The reasons such as damage, tire wear these parts, connector and fastener generate mass change.Once generating mass change may produce
Raw abnormal tyre abrasion, parts depreciation quickening, the safety problems such as vehicle is unstable in the process of moving, oil consumption increases.It is tieing up
It when repairing dismounting, needs to remove on fastener such as bolt, being dismounted for multiple times will lead to the thread failure of fastener such as bolt, be easy
Cause resonance and fatigue rupture, influences the service life of product.Expansion and people's vehicle with domestic automobile consumption market
The increasingly diversification of theory will preferably cope with continually changing market, it is necessary to have update, more fully fastener products, be
Consumer creates finer, more convenient and fast vehicle safety.
Present wing nut punch forming is that round semifinished product nut is manually put into punching machine mould by being accomplished manually
Tool, both hands are completed to form by start key by 45T punching machine punching press, after punch forming, then by manually taking out the good product of punching press.Punching
Product after pressure is in mold, and since the nut interior tooth outer diameter of punching press is different, mold is elastic different, when have the shape for being difficult to take out
Condition, time-consuming and laborious when causing blowing, feeding, the slow low output of speed, labor intensity is big, the situation of inefficiency.According to scene
Statistics, one machine of a people about produce about 700PCS/ hours, and daily 11 hourly average yield is 7700PCS.
Therefore, prior art wing nut punch forming, there are also the places promoted.
Summary of the invention
In view of the foregoing drawbacks, the object of the present invention is to provide a kind of high-precision, efficient wing nut punch forming device,
Structure is reliable, product quality is consistent, the technical issues of to solve the prior art.
To achieve the above object, present invention employs technical solutions below：
A kind of high-accuracy high-efficiency wing nut automatic integratedization punch forming device, including board, control screen, electric-controlled
Case, feeding device, feeding device, molding stamping die group and external punching machine processed；Wherein connection relationship is：The control screen, institute
It states feeding device, the feeding device and the external punching machine and the electric control box is electrically connected；The control screen,
The electric control box, the feeding device, the feeding device and the external punching machine are separately connected the board；Wherein,
The feeding device include a feeding cylinder, a feeding cylinder, an extracting jaw, one by air cylinder, a mounting bracket, a sliding slot,
One sliding block and a limited block；The feeding cylinder and the sliding slot are separately connected the mounting bracket；It is the feeding cylinder, described
The sliding block is separately connected by air cylinder and the limited block；The extracting jaw connects the feeding cylinder；The mounting bracket
Connect the board；The feeding cylinder, the feeding cylinder and described the electrical control is electrically connected by air cylinder
Case.
Molding machine described in the application preferred embodiment, it is described by one pressing inductor of air cylinder connection.
Molding machine described in the application preferred embodiment, the feeding device, including a feeding vibrating disk, always vibration material
Road, a feeding linear vibrator and one completely expect that inductor, the feeding vibrating disk and the feeding linear vibrator are separately connected
The electricity is electrically connected in the board, the feeding vibrating disk, the feeding linear vibrator and the completely material inductor
Gas control cabinet, the straight vibration material path connect the feeding linear vibrator, and the completely material inductor connects the straight vibration material path；Institute
The both ends for stating straight vibration material path are separately connected the feeding vibrating disk and the feeding device.
Molding machine described in the application preferred embodiment, the molding stamping die group include stamping die, a undershoot on one
Pressing mold and air blowing doffer, the upper stamping die, the lower stamping die and the air blowing doffer are separately connected described outer
Portion's punching machine.
Molding machine described in the application preferred embodiment, the upper stamping die include a stamping die and a de- material pressure spring,
The de- material pressure spring connects the stamping die.
The design concept of the application be one kind is designed wing nut punch forming device can be performed fully automatic, and
Nut after feeding can be detected automatically is if appropriate for punch forming, it is desirable to hand stock be transformed by full-automation, send automatically
Material, automatic press molding, automatic blanking improve production efficiency, reduce cost of labor, reduce equipment loss expense, mitigate worker
Labor intensity.It is contemplated by full-automatic transformation and improves production efficiency 80%-100%, it is small that machine production reaches 1200-1400PCS/
When, daily 11 hourly average yield reaches:13200-15400PCS.The appearance precision and size essence of product are greatly improved in technique
Degree, while also cancelling artificial loading and unloading, reach safety in production, good appearance, save working hour reduction expense, it is competing to improve enterprise market
Strive power.
Due to the technical characteristic more than using, so that the present invention compared with the prior art, has the following advantages and accumulates
Pole effect：
The first, the application hand stock, fully-automatic production, speed improve, and alternative two people of a device efficiency are reduced
The generation of industrial injury；
The second, the application improves production efficiency, alleviates the labor intensity of employee by automatic blanking；
Third, the application structure are reliable, easy to use, and maintenance is easy, versatile, reach safety in production, improve enterprise
The market competitiveness.
Certainly, any one specific embodiment for implementing the content of present invention, might not have the skill of all of the above simultaneously
Art effect.
Detailed description of the invention
Fig. 1 is the electrical connection schematic diagram of the application；
Fig. 2 is the mechanical connection schematic diagram of the application；
Fig. 3 is the structural schematic diagram of the application；
Fig. 4 is the feeding device enlarged diagram of the application；
Fig. 5 is the feeding device enlarged diagram of the application；
Fig. 6 is the molding stamping die group enlarged diagram of the application.
Specific embodiment
Several preferred embodiments of the invention are described in detail below in conjunction with attached drawing, but the present invention is not restricted to
These embodiments.The present invention covers any substitution made on the essence and scope of the present invention, modification, equivalent method and side
Case.In order to make the public have thorough understanding to the present invention, it is described in detail in the following preferred embodiment of the present invention specific thin
Section, and the present invention can also be understood completely in description without these details for a person skilled in the art.In addition, in order to avoid
Cause for the essence of the present invention it is unnecessary obscure, be not described in detail well-known method, process, process, element etc..
Please refer to Fig. 1 and Fig. 2, the mechanical connection schematic diagram of the electrical connection schematic diagram and the application of the application, as schemed institute
Show, the wing nut punch forming device of the application, including external punching machine 11, control screen 12, electric control box 13, feeding dress
Set 14, feeding device 15, molding stamping die group 16 and board 17；Wherein connection relationship is the external punching machine 11, control screen
12, electric control box 13, feeding device 14 and feeding device 15 are separately connected the board 17；The external punching machine 11, control
The electric control box 13 is electrically connected in screen 12, feeding device 14, feeding device 15；Electric control box 13 include PLC,
The control units such as solenoid valve；Electric control box 13 receives external punching machine 11, control screen 12, feeding device 14, feeding device 15
The information transmitted issues instruction, allows each device action.
In addition, as shown in Figure 3 and Figure 4, the feeding device 14, including feeding vibrating disk 1401, feeding linear vibrator
1402, directly vibration material path 1403 and completely material inductor 1404, the completely material inductor 1404 connects the straight vibration material path 1403, described
Straight vibration material path 1403 connects the feeding linear vibrator 1402, the feeding linear vibrator 1402 and the feeding vibrating disk
1401 are separately connected the board 17；The feeding linear vibrator 1402, the feeding vibrating disk 1401 and the full material sense
Answer device 1404 that the electric control box 13 is electrically connected；The both ends of the straight vibration material path 1403 are separately connected the feeding vibration
Moving plate 1401 and the feeding device 15；The completely material inductor 1404 connects the straight vibration material path 1403, by the full material sense
It answers device 1404 to realize to detect the product in the straight vibration material path 1403, incudes and reach when the completely material inductor 1404 has
To setting time, electric control box 13 will carry out power failure control to feeding vibrating disk 1401, and feeding vibrating disk is made to stop feed.When
The completely material inductor 1404 is non-inductive and reaches setting time, and electric control box 13 will supply feeding vibrating disk 1401
Electricity makes feeding vibrating disk continue to be fed.
In addition, as shown in figs. 3 and 5, the feeding device 15, including a feeding cylinder 1501, a feeding cylinder 1502,
One extracting jaw 1503, one presses air cylinder 1504, a mounting bracket 1505, a sliding slot 1506, a sliding block 1507 and a limited block
1508；Connection relationship therein is：The feeding cylinder 1501 and the sliding slot 1506 are separately connected the mounting bracket 1505；
The feeding cylinder 1502 described is separately connected the sliding block 1507, limited block by air cylinder 1504 and the limited block 1508
1508 distance for acting on limitation sliding block 1507 and advancing, guarantees that feeding reaches specified position；The extracting jaw 1503 connects
The feeding cylinder 1502 controls stepping up or unclamping for extracting jaw 1503 by feeding cylinder 1502, in addition, setting by air cylinder 1504
It sets in the top of extracting jaw 1503；As shown in figure 5, the position of extracting jaw 1503 is exported in the end of directly vibration material path 1403, just
The nut that straight vibration material path 1403 is sent out can be accepted；The mounting bracket 1505 connects the board 17；The feeding cylinder
1501, the feeding cylinder 1502 and described the electric control box 13 is electrically connected by air cylinder 1504.
Start when machine is run：Extracting jaw 1503 is closed clamping screw nut, and the stretching of feeding cylinder 1501 will be sent before sliding block 1507,
Sliding block 1507 comes positioning, that is, nut with feeding cylinder 1502, extracting jaw 1503 and by air cylinder 1504 is forward together
The position that will be stamped, extracting jaw 1503 are opened, and are stretched out by air cylinder 1504, are reached setting time (on by air cylinder 1504
Pressing inductor have induction, then machine continues to run；If pressing inductor does not incude, machine alarm is simultaneously out of service,
To manually release alarm), it is retracted by air cylinder 1504, feeding cylinder 1501 retracts, and wait external 11 punch forming of punching machine to complete,
Circular flow.
In addition, as shown in Fig. 3, Fig. 6, the molding stamping die group 16, including stamping die 1601, once stamping die on one
1602 and an air blowing doffer 1603；Connection relationship therein is：The upper stamping die 1601, lower 1602 and of stamping die
The air blowing doffer 1603 is separately connected the external punching machine 11, and the upper stamping die includes a stamping die and a de- material pressure
Spring (not shown), the de- material pressure spring connect the stamping die.As shown in fig. 6, air blowing doffer 1603 includes three grooves
Towards the lower section of stamping parts, after the completion of to be punched, stamping parts is blown out.
The process flow of the application is said below, including：
One, feeding device 14：Hand stock》It starts》Feeding vibrating disk 1401, feeding linear vibrator 1402 obtain electronic
Make》Completely material inductor 1404, which has, incudes and reaches setting time, and 1401 power loss of feeding vibrating disk stops feed.》When the full material
Inductor 1404 is non-inductive and reaches setting time, and feeding vibrating disk 1401 electric must continue to be fed；
Two, feeding device 15：Control screen 12, starting》Extracting jaw 1503 is closed》Feeding cylinder 1501 stretches out》Extracting jaw
1503 open》It is stretched out by air cylinder 1504》Reach setting time, when having induction by the pressing inductor on air cylinder 1504, then
Machine continues to run；If pressing inductor does not incude, machine alarm is simultaneously out of service, to manually release alarm》By calming the anger
Cylinder 1504 retracts》Feeding cylinder 1501 retracts》External 11 punch forming of punching machine is waited to complete》Circular flow；
Three, stamping die group 16 is formed：13 enabling signal of electric control box is effective》The external punching machine 11 starts》It strikes out
Type》The external punching machine 11 returns original》Operating prepares OK；
Four, blanking：13 enabling signal of electric control box is effective》Air blowing solenoid valve obtains electric》Air blowing doffer 1603 is blown
Blanking》Reach setting time, air blowing solenoid valve power loss》Blanking is completed.
In conclusion, so that the present invention is compared with the prior art, having as follows due to the technical characteristic more than using
Advantage and good effect：
The first, the application hand stock, fully-automatic production, speed improve, and alternative two people of a device efficiency are reduced
The generation of industrial injury；
The second, the application improves production efficiency, alleviates the labor intensity of employee by automatic blanking；
Third, the application structure are reliable, easy to use, and maintenance is easy, versatile, reach safety in production, improve enterprise
The market competitiveness.
Invention preferred embodiment is only intended to help to illustrate the present invention.There is no all thin of detailed descriptionthe for preferred embodiment
Section, does not limit the invention to the specific embodiments described.Obviously, according to the content of this specification, many repair can be made
Change and changes.These embodiments are chosen and specifically described to this specification, is principle and reality in order to better explain the present invention
Using so that skilled artisan be enable to utilize the present invention well.The present invention is only by claims and its complete
The limitation of portion's range and equivalent.Disclosed above is only presently preferred embodiments of the present invention, but is not used to limit itself,
Equivalent change and change any to be familiar with those skilled in the art without prejudice to spirit of that invention intension, done,
It should all be within the scope of the present invention.
Claims (5)
1. a kind of high-accuracy high-efficiency wing nut automatic integratedization punch forming device, which is characterized in that including board, control flow
Curtain, electric control box, feeding device, feeding device, molding stamping die group and external punching machine；Wherein connection relationship is：The control
The electric control box is electrically connected in screen, the feeding device, the feeding device and the external punching machine processed；It is described
Control screen, the electric control box, the feeding device, the feeding device and the external punching machine are separately connected the machine
Platform；
Wherein, the feeding device includes a feeding cylinder, a feeding cylinder, an extracting jaw, one by air cylinder, an installation branch
Frame, a sliding slot, a sliding block and a limited block；The feeding cylinder and the sliding slot are separately connected the mounting bracket；It is described to take
Material cylinder described is separately connected the sliding block by air cylinder and the limited block；The extracting jaw connects the feeding cylinder；Institute
It states mounting bracket and connects the board；The feeding cylinder, the feeding cylinder and described institute is electrically connected by air cylinder
State electric control box.
2. molding machine as described in claim 1, it is further characterized in that, it is described by one pressing inductor of air cylinder connection.
3. molding machine as described in claim 1, it is further characterized in that, the feeding device, including a feeding vibrating disk, one
Straight vibration material path, a feeding linear vibrator and one completely expect inductor, the feeding vibrating disk and the feeding linear vibrator point
The board is not connected, and the feeding vibrating disk, the feeding linear vibrator and the completely material inductor are electrically connected
The electric control box, the straight vibration material path connect the feeding linear vibrator, and the completely material inductor connects the straight vibration
Material path；The both ends of the straight vibration material path are separately connected the feeding vibrating disk and the feeding device.
4. molding machine as described in claim 1, it is further characterized in that, the molding stamping die group include stamping die on one,
Once stamping die and air blowing doffer, the upper stamping die, the lower stamping die and the air blowing doffer are separately connected
The external punching machine.
5. molding machine as claimed in claim 4, it is further characterized in that, the upper stamping die includes a stamping die and a de- material
Pressure spring, the de- material pressure spring connect the stamping die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810815452.3A CN108817256A (en) | 2018-07-24 | 2018-07-24 | High-accuracy high-efficiency wing nut automatic integratedization punch forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810815452.3A CN108817256A (en) | 2018-07-24 | 2018-07-24 | High-accuracy high-efficiency wing nut automatic integratedization punch forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108817256A true CN108817256A (en) | 2018-11-16 |
Family
ID=64140276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810815452.3A Pending CN108817256A (en) | 2018-07-24 | 2018-07-24 | High-accuracy high-efficiency wing nut automatic integratedization punch forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108817256A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111318625A (en) * | 2020-02-25 | 2020-06-23 | 浙江邦利五金制品有限公司 | Automatic forming machine for four-claw nut |
| CN111589977A (en) * | 2020-05-29 | 2020-08-28 | 上海东风汽车专用件有限公司 | Nut stamping equipment |
| CN110508695B (en) * | 2019-08-31 | 2024-02-27 | 苏州瑞玛精密工业股份有限公司 | Automatic assembly device for clamping type nut |
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