High-accuracy high-efficiency automobile bolt and eccentric washer riveting set
Technical field
It the utility model is related to a kind of automobile bolt riveting set, and in particular to a kind of high accuracy, efficient automobile spiral shell
The riveting set of bolt and eccentric washer.
Background technology
With the development of science and technology, the progress of technology, automobile product make rapid progress, be people's everyday life must almost into
Indispensable articles for use, automobile each component part in design is all pre-set according to design requirement, with connector
And fastener assembling.These component parts, connector and fastener are used for ensureing the security and comfortableness of vehicle traveling jointly.
But after travelling a period of time due to vehicle, due to severe jolt caused by parts depreciation, road uneven, chassis part by
The reasons such as damage, tire wear these parts, connector and fastener produce mass change.Once producing mass change may produce
Raw abnormal tyre abrasion, parts depreciation quickening, the safety problem such as vehicle is unstable in the process of moving, oil consumption increases.Tieing up
, it is necessary to fastener such as bolt be pulled down, being dismounted for multiple times can cause the thread failure of fastener such as bolt, easily when repairing dismounting
Cause resonance and fatigue rupture, influence the service life of product.Expansion and people's car with domestic automobile consumption market
The increasingly diversification of theory, preferably to tackle continually changing market, it is necessary to have renewal, more fully fastener products, be
Consumer creates finer, more easily vehicle safety.
Present bolt and eccentric washer riveting be by after being accomplished manually the contraposition of bolt and pad, be put into punching machine mold,
Both hands are completed to rivet by start key by the punching press of 45T punch presses, after riveting, then by manually taking out the product riveted.After riveting
Product is in mould, and because the bolt of riveting is different in size, mould is elastic to differ, when have the situation for being difficult to take out, cause blowing,
Wasted time and energy during feeding, speed yields poorly slowly, and hand labor intensity is big, the low situation of efficiency.According to field statistics, the machine of a people one
About 220PCS/ hours are about produced, daily 11 hourly average yield is 2200PCS.
Therefore, prior art bolt rivets with eccentric washer, the place also lifted.
Utility model content
The purpose of this utility model is to provide a kind of high-precision, efficient automobile bolt and the riveting set of eccentric washer,
Structure is reliable, product quality is consistent, to solve the technical problem of prior art.
To achieve the above object, the utility model employs following technical scheme:
A kind of high-accuracy high-efficiency automobile bolt and eccentric washer riveting set, including board, control screen, electrical control
Case, detection means, blanking device, interval segmenting device and outside punch press, wherein annexation be, the control screen, electrically
Control cabinet, detection means, blanking device, interval segmenting device and outside punch press connect the board respectively;The control screen,
The electric control box is electrically connected in detection means, blanking device, interval segmenting device and outside punch press;Wherein, it is described
Interval segmenting device is changed soon including a Cam splitter, an origin inductive component, one division rotating disk, a punching press bearing and four
Punch die, the Cam splitter connect the indexing rotary table, and the indexing rotary table connects four quick change lower punches, described convex
Take turns board described in dispenser assembly connection;The origin inductive component connects the board;The punching press bearing connects the machine
Platform, the punching press bearing correspond to the position of the outside punch press;The origin inductive component is electrically connected with the electric control box;
The Cam splitter is electrically connected with the electric control box.
High-accuracy high-efficiency automobile bolt and eccentric washer riveting set described in the application preferred embodiment, the detection dress
Put including a detection switch and an adjustable mounting assembly, the detection switch connects the adjustable mounting assembly, it is described can
Adjust mounting assembly and connect the board, the detection switch is electrically connected with the electric control box.
High-accuracy high-efficiency automobile bolt and eccentric washer riveting set described in the application preferred embodiment, the blanking dress
Put including a liftout component, a take-off assembly and a blanking component, the liftout component, the take-off assembly and the blanking group
Part connects the board respectively, and the electricity is electrically connected in the liftout component, the take-off assembly and the blanking component
Gas control cabinet.
High-accuracy high-efficiency automobile bolt and eccentric washer riveting set described in the application preferred embodiment, the liftout group
Part includes a material ejection cylinder and an installing plate, and the material ejection cylinder connects the installing plate, and the installing plate connects the board,
The material ejection cylinder is electrically connected with the electric control box.
High-accuracy high-efficiency automobile bolt and eccentric washer riveting set described in the application preferred embodiment, the feeding group
Part includes cylinder before and after a feeding, a feeding upper and lower air cylinders, a feeding clip cylinder, two feeding clips, clip cylinder peace
Loading board, a upper and lower air cylinders installing plate and an adjustable mounting bracket;Annexation therein is:Taken described in the feeding clip connection
The sub- cylinder of feed collet, the feeding clip cylinder connect the clip cylinder mounting plate, described in the clip cylinder mounting plate connection
Upper and lower air cylinders, before the upper and lower air cylinders connect the upper and lower air cylinders installing plate, the upper and lower air cylinders installing plate connects the feeding
Exhaust hood, cylinder connects the adjustable mounting bracket before and after the feeding, and the adjustable mounting bracket connects the board, described
The electric control box is electrically connected in cylinder, feeding upper and lower air cylinders and feeding clip cylinder before and after feeding.
The design concept of the application is to design a kind of device that can be riveted with semi-automatic carry out bolt and eccentric washer,
And the bolt after being combined with automatic detection is if appropriate for punching press, it is desirable to artificial loading is reached by semi-automation transformation, from
Dynamic stamping riveting, automatic blanking improve production efficiency, reduce cost of labor, reduce equipment loss expense, mitigate worker's work
Intensity.It is contemplated by semi-automatic transformation and carries production production efficiency 200%-300%, be i.e. the machine of a people one production reaches 440-660PCS/
Hour, daily 11 hourly average yield reaches:4840-7260PCS.The outward appearance precision and size essence of product are greatly improved in technique
Degree, while also cancel artificial blanking, reach safety in production, good appearance, save man-hour reduction expense, improve enterprise market competition
Power.
Technical scheme as a result of more than so that the utility model has the following advantages effect:
Firstth, the semi-automatic production of the application, speed improve, and alternative two people of an equipment, reduce the generation of industrial injury;
Secondth, the application is adapted to more kinds of specification products, improves the effective utilization of board by changing mould soon;
3rd, the application improves production efficiency, alleviates the labor intensity of employee by automatic blanking;
4th, the application structure is reliable, easy to use, and it is easy to safeguard, versatile, reaches safety in production, improves enterprise
The market competitiveness.
Certainly, any one specific embodiment of teachings herein is implemented, the skill might not simultaneously with all of the above
Art effect.
Brief description of the drawings
Fig. 1 is the electrical connection schematic diagram of the application;
Fig. 2 is the mechanical connection schematic diagram of the application;
Fig. 3 is the structural representation of the application;
Fig. 4 is the detection part enlarged diagram of the application;
Fig. 5 is the interval segmenting device enlarged schematic partial view of the application;
Fig. 6 is the blanking enlarged schematic partial view of the application;
Fig. 7 is Fig. 6 enlarged schematic partial views.
Embodiment
For ease of understanding, preferred embodiment of the present utility model is described in further detail below in conjunction with accompanying drawing.
Fig. 1 and Fig. 2, the electrical connection schematic diagram of the application and the mechanical connection schematic diagram of the application are refer to, as schemed institute
Show, bolt and the eccentric washer riveting set of the application, including outside punch press 11, control screen 12, electric control box 13, detection
Device 14, blanking device 15, interval segmenting device 16 and board 17;Wherein annexation is the outside punch press 11, control flow
Curtain 12, electric control box 13, detection means 14, blanking device 15, interval segmenting device 16 connect the board 17 respectively;It is described
The electricity is electrically connected in outside punch press 11, control screen 12, detection means 14, blanking device 15, interval segmenting device 16
Gas control cabinet 13;Electric control box 13 includes the control units such as dispenser motor transmission, PLC, magnetic valve;Electric control box 13
The information that outside punch press 11, control screen 12, detection means 14, blanking device 15, interval segmenting device 16 transmit is received, is sent
Instruction, allows each device action.
In addition, as shown in Figure 3 and Figure 4, the detection means 14, including detection switch 21 and adjustable mounting assembly 22,
The detection switch 21 connects the adjustable mounting assembly 22, and the adjustable mounting assembly 22 connects the board 17, institute
State detection switch 21 and be electrically connected with the electric control box 13;Height detection to product is realized by the detection switch 21, when
When product is put well, opening is presented in the detection switch 21;When product is not put well, product excessive height, then detection switch 21
Closed mode is presented, can adjust the controller output alarm of mounting assembly 22, suspend everything.The adjustable mounting assembly
22 adjustable height, it can be achieved to realize detection to the bolt of different length.
In addition, as shown in Fig. 3, Fig. 5, the interval segmenting device 16, including 31, four quick change undershoots of origin inductive component
Mould 32, indexing rotary table 33, punching press bearing 34 and Cam splitter 35, annexation therein are that the Cam splitter 35 connects
Connect the indexing rotary table 33;The indexing rotary table 33 connects four quick change lower punches 32;The Cam splitter 35 assembles
Connect the board 17;The origin inductive component 31 connects the board 17;The punching press bearing 34 connects the board 17,
The position of the corresponding outside punch press 11 of punching press bearing 34;The origin inductive component 31 is electrically connected with the electric control box 13;Institute
State Cam splitter 35 and be electrically connected with the electric control box 13;When the Cam splitter 35 starts, the indexing rotary table 33
The circle of rotation 1/4, the inductive output of origin sensor component 31, the Cam splitter 35 stop, and the outside punch press 11 opens
It is dynamic to complete punching press;The punching press bearing 34 bears the stamping press from the outside punch press 11, in case the outside punch press 11 is right
The indexing rotary table 33 damages.
Further, as shown in Fig. 3, Fig. 6 and Fig. 7, the blanking device 15 also includes liftout component 41, take-off assembly and blanking
Component 43, the liftout component 41, the take-off assembly and board 17 described in the assembly connection of blanking component 43, the liftout
The electric control box 13 is electrically connected in component 41, the take-off assembly and the blanking component 43.One is said in detailed below
Under, as shown in fig. 7, the liftout component 41 includes material ejection cylinder 411 and installing plate 412, the material ejection cylinder 411 connects described
Installing plate 412, the installing plate 412 connect the board 17, and the material ejection cylinder 411 is electrically connected with the electric control box
13。
In addition, as shown in fig. 6, the take-off assembly includes cylinder 421 before and after feeding, feeding upper and lower air cylinders 422, extracting jaw
Sub- 423, two feeding clips 424 of cylinder, clip cylinder mounting plate 425, upper and lower air cylinders installing plate 426 and adjustable mounting bracket
427;The feeding clip 424 connects the feeding clip cylinder 423, and the feeding clip cylinder 423 connects the clip gas
Cylinder installing plate 425, the clip cylinder mounting plate 425 connect the feeding upper and lower air cylinders 422, the feeding upper and lower air cylinders 422
Connect the upper and lower air cylinders installing plate 426, the upper and lower air cylinders installing plate 426 connects cylinder 421 before and after the feeding, described to take
Cylinder 421 connects the adjustable mounting bracket 427 before and after material, and the adjustable mounting bracket 427 connects the board 17, described to take
The electric control box 13 is electrically connected in cylinder 421, feeding upper and lower air cylinders 422 and feeding clip cylinder 423 before and after material.
In addition, as shown in fig. 7, the blanking component 43, which includes blanking, completes inductor 431, the and of blanking mounting bracket 432
Blanking groove 433, inductor 431 is completed in the blanking and the blanking groove 433 connects the blanking mounting bracket 432, institute respectively
State blanking mounting bracket 432 and connect the board 17, the blanking completes inductor 431 and is electrically connected with the electric control box
13;When the interval segmenting device 16 moves in place, the material ejection cylinder 411 stretches out, and the feeding clip cylinder 423 closes,
Now, feeding clip 424 clamps bolt, and the feeding upper and lower air cylinders 422 stretch out the material ejection cylinder 411 simultaneously and retracted, described
Cylinder 421 is retracted before and after feeding, and the feeding up and down open, now, take by the cylinders retract of gas 422, the feeding clip cylinder 423
Feed collet 424 decontrols bolt, and bolt is fallen down, and the blanking is completed inductor 431 and sensed, while cylinder 421 before and after the feeding
Stretch out and restore, inductor 431 is completed in the blanking sensing, and blanking is completed, non-inductive after 1 second, machine alarm pause.
The technological process of the application is said below, including:
First, interval segmenting device 16:Artificial loading》Start》Cam splitter 35 acts》The origin inductive component 31 is felt
Should》Cam splitter 35 stops;
2nd, detect:The interval segmenting device 16 moves in place》The detection switch 21 is non-inductive, machine regular event;
There are sensing, machine pause, warning output;
3rd, stamping riveting:The outside operating of punch press 11 prepares OK》The interval segmenting device 16 moves in place》It is described
Outside punch press 11 starts》Stamping riveting》The outside punch press 11 returns original》Operating prepares OK;
4th, blanking device 15:The interval segmenting device 16 moves in place》The material ejection cylinder 411 stretches out》Product is pushed up
Go out》The feeding clip cylinder 423 clamps》The feeding upper and lower air cylinders 422 stretch out》The material ejection cylinder 411 is retracted》It is described to take
Cylinder 421 is retracted before and after material》The feeding upper and lower air cylinders 422 are retracted》The feeding clip cylinder 423 unclamps》The blanking is complete
There is sensing into inductor 431》Cylinder 421 is extended back out to original position before and after the feeding》Repetitive cycling;Inductor 431 is completed in blanking
It is non-inductive》Cylinder 421 is extended back out to original position before and after feeding》Machine output alarm, operation suspension.
Technical scheme as a result of more than so that the utility model has the following advantages effect:
Firstth, the semi-automatic production of the application, speed improve, and alternative two people of an equipment, reduce the generation of industrial injury;
Secondth, the application is adapted to more kinds of specification products, improves the effective utilization of board by changing mould soon;
3rd, the application improves production efficiency, alleviates the labor intensity of employee by automatic blanking;
4th, the application structure is reliable, easy to use, and it is easy to safeguard, versatile, reaches safety in production, improves enterprise
The market competitiveness.
Certainly, implement any one specific embodiment of the utility model content, there might not be all of the above simultaneously
Technique effect.
Disclosed above is only preferred embodiment of the present utility model, but is not used for limiting itself, any to be familiar with
Those skilled in the art is in the case of without prejudice to the utility model spiritual connotation, and the equivalent change done and change all should
Fall in the scope of protection of the utility model.