CN204725093U - A French plug automatic assembly machine - Google Patents
A French plug automatic assembly machine Download PDFInfo
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- CN204725093U CN204725093U CN201520289061.4U CN201520289061U CN204725093U CN 204725093 U CN204725093 U CN 204725093U CN 201520289061 U CN201520289061 U CN 201520289061U CN 204725093 U CN204725093 U CN 204725093U
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- 239000000463 material Substances 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 7
- 230000008602 contraction Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种自动化机械,特别是一种插头自动组装机械。 The utility model relates to an automatic machine, in particular to an automatic plug assembly machine.
背景技术 Background technique
法国插头的带双侧接地插头支架结构如图1所示,这种插头生产中,需要将接地片B安装到插头支架A上,然后将接地片的两端折弯扣在插头支架上,目前将接地片安装到插头支架上以及将接地片的两端折弯扣在插头支架上的工作由人工完成,人工作业劳动强度大,生产效率低下,使产品的生产成本居高不下,特别是,人工作业使产品的良品率低,质量得不到保证。 The bracket structure of the French plug with double-sided grounding plug is shown in Figure 1. During the production of this plug, it is necessary to install the grounding piece B on the plug bracket A, and then bend the two ends of the grounding piece to the plug bracket. Currently, The work of installing the grounding piece on the plug bracket and bending and buckling the two ends of the grounding piece on the plug bracket is done manually. The manual work is labor-intensive and the production efficiency is low, which makes the production cost of the product remain high, especially , Manual operation makes the yield rate of the product low, and the quality cannot be guaranteed.
发明内容 Contents of the invention
为了克服现有技术的不足,本实用新型提供一种能够自动完成上料、装配、压合、铆压和退料工作的法国插头自动组装机。 In order to overcome the deficiencies of the prior art, the utility model provides an automatic assembling machine for French plugs that can automatically complete the work of feeding, assembling, pressing, riveting and returning materials.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种法国插头自动组装机,包括机台,所述机台上设置有转盘,所述转盘上设置有若干工装位;所述机台上沿所述转盘的旋转方向依次设置有接地片夹取机构、插头支架夹取机构、压合机构、铆压机构和退料结构;所述接地片夹取机构设置有接地片暂存台,所述接地片暂存台连接有接地片送料装置,所述插头支架夹取机构设置有插头支架暂存台,所述插头支架暂存台连接有插头支架送料装置。 An automatic assembling machine for French plugs, comprising a machine table, a turntable is set on the machine table, and a plurality of tooling positions are arranged on the turntable; the ground sheet grippers are sequentially arranged on the machine table along the rotation direction of the turntable mechanism, plug bracket clamping mechanism, pressing mechanism, riveting mechanism and material return structure; the grounding plate clamping mechanism is provided with a grounding plate temporary storage platform, and the grounding plate temporary storage platform is connected with a grounding plate feeding device. The plug bracket clamping mechanism is provided with a plug bracket temporary storage platform, and the plug bracket temporary storage platform is connected with a plug bracket feeding device.
所述机台上安装有接地片扩张结构。 An expansion structure of the ground sheet is installed on the machine platform.
所述接地片扩张结构包括伸缩气缸,所述伸缩气缸的伸缩轴上安装有两只扩张臂,所述扩张臂连接有带动其张开或收缩运动的动力机构。 The expansion structure of the ground plate includes a telescopic cylinder, two expansion arms are installed on the telescopic shaft of the telescopic cylinder, and the expansion arms are connected with a power mechanism that drives the expansion or contraction movement.
所述退料结构包括退料槽和退料气管。 The material return structure includes a material return trough and a material return air pipe.
所述退料结构和接地片夹取机构之间设置有检测机构。 A detection mechanism is arranged between the material return structure and the ground sheet clamping mechanism.
本实用新型的有益效果是:本实用新型的机台上设置有转盘和接地片夹取机构、插头支架夹取机构、压合机构、铆压机构和退料结构,能够自动完成上料、装配、压合、铆压和退料工作,自动化程度高,能够代替人工作业,提高工作效率和良品率,降低产品的生产成本。 The beneficial effect of the utility model is that: the machine table of the utility model is provided with a turntable and ground plate clamping mechanism, a plug bracket clamping mechanism, a pressing mechanism, a riveting mechanism and a material return structure, which can automatically complete feeding and assembling , Pressing, riveting and material return work, with a high degree of automation, can replace manual work, improve work efficiency and yield, and reduce product production costs.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是法国插头的结构示意图; Fig. 1 is a structural schematic diagram of a French plug;
图2是本实用新型的组装机整体结构示意图; Fig. 2 is a schematic diagram of the overall structure of the assembly machine of the present invention;
图3是本实用新型的组装机部分结构示意图之一; Fig. 3 is one of partial structure diagrams of the assembly machine of the present utility model;
图4是本实用新型的组装机部分结构示意图之二。 Fig. 4 is the second schematic diagram of the partial structure of the assembly machine of the present invention.
具体实施方式 Detailed ways
参照图2至图4,一种法国插头自动组装机,包括机台1,所述机台1上设置有转盘2,所述转盘2上设置有若干工装位3,工装位3均匀排列在转盘2的周边。所述机台1上沿所述转盘2的旋转方向依次设置有接地片夹取机构4、插头支架夹取机构5、压合机构6、铆压机构7和退料结构8。接地片夹取机构4为能前后、上下运动的机械手,动作的动力可以为气缸等,插头支架夹取机构5也为能前后、上下运动的机械手,动作的动力可以为气缸等。压合机构6、铆压机构7主要为上下运动的压模,动作的动力可以为气缸等。 Referring to Figures 2 to 4, a French plug automatic assembly machine includes a machine 1, a turntable 2 is arranged on the machine 1, a number of tooling positions 3 are arranged on the turntable 2, and the tooling positions 3 are evenly arranged on the turntable 2's perimeter. Along the rotation direction of the turntable 2, the machine table 1 is provided with a ground sheet clamping mechanism 4, a plug bracket clamping mechanism 5, a pressing mechanism 6, a riveting mechanism 7 and a material return structure 8 in sequence. The ground sheet clamping mechanism 4 is a manipulator that can move back and forth and up and down, and the power of the action can be a cylinder, etc. The pressing mechanism 6 and the riveting mechanism 7 are mainly dies that move up and down, and the power of the action can be a cylinder or the like.
所述接地片夹取机构4设置有接地片暂存台9,所述接地片暂存台9连接有接地片送料装置10,接地片送料装置10可以为振动盘等。所述插头支架夹取机构5设置有插头支架暂存台11,所述插头支架暂存台11连接有插头支架送料装置12,插头支架送料装置12可以为振动盘等。 The ground sheet clamping mechanism 4 is provided with a ground sheet temporary storage platform 9, and the ground sheet temporary storage table 9 is connected with a ground sheet feeding device 10, which may be a vibrating plate or the like. The plug bracket clamping mechanism 5 is provided with a plug bracket temporary storage platform 11, and the plug bracket temporary storage platform 11 is connected with a plug bracket feeding device 12, and the plug bracket feeding device 12 can be a vibrating plate or the like.
所述机台1上安装有接地片扩张结构,所述接地片扩张结构包括伸缩气缸13,所述伸缩气缸13的伸缩轴上安装有两只扩张臂14,所述扩张臂14连接有带动其张开或收缩运动的动力机构,该动力结构可以为气缸等。 The ground plate expansion structure is installed on the machine table 1, and the ground plate expansion structure includes a telescopic cylinder 13. Two expansion arms 14 are installed on the telescopic shaft of the telescopic cylinder 13, and the expansion arms 14 are connected to drive them. A power mechanism that expands or contracts, and the power structure can be a cylinder or the like.
所述退料结构8包括退料槽15和退料气管16,在铆压完成后,转盘转动一个工位,承载铆压好插头的工装位正好位于退料槽15和退料气管16之间,退料气管16喷气,高压气体将工装位上成型的插头工件吹入料槽15中,然后插头工件自然落到退料槽15下方的收集箱中。 The stripping structure 8 includes a stripping chute 15 and a stripping air pipe 16. After the riveting is completed, the turntable rotates a station, and the tooling position carrying the riveted plug is just located between the stripping chute 15 and the stripping air pipe 16 , the ejection air pipe 16 sprays air, and the high-pressure gas blows the plug workpiece formed on the tooling position into the material trough 15, and then the plug workpiece naturally falls into the collection box below the ejection chute 15.
所述退料结构8和接地片夹取机构4之间设置有检测机构17,该检测机构17主要为传感器,当检测机构17检测到工装位上有插头工件时,系统发出报警,系统暂停,提醒人工去掉插头工件,当检测机构17检测到工装位上没有插头时,转盘转动一个工位,进入下一个工作周期。 A detection mechanism 17 is arranged between the material return structure 8 and the ground sheet clamping mechanism 4. The detection mechanism 17 is mainly a sensor. When the detection mechanism 17 detects that there is a plug workpiece on the tooling position, the system sends an alarm and the system pauses. Remind manually to remove plug workpiece, when detection mechanism 17 detects that there is no plug on the tooling position, turntable rotates a station, enters next working cycle.
工作时,接地片送料装置10中的接地片进入接地片暂存台9,插头支架送料装置12中的插头支架进入插头支架暂存台11,接地片夹取机构4从接地片暂存台9上夹取接地片,然后送入到转盘上的工装位中,转盘转动一个工位,伸缩气缸13伸出,扩张臂14张开,将工装位上的接地片张开,同时,插头支架夹取机构5从插头支架暂存台11上夹取插头支架,送入扩张开的接地片中,然后,扩张臂14收缩,伸缩气缸13收回,转盘转动一个工位,压合机构6动作,对插头支架和接地片压合,然后转盘转动一个工位,铆压机构7动作,将接地片的两端压弯,使接地片的两端扣在插头支架上,然后转盘转动一个工位,退料结构8将铆压完成的插头从转盘上的工装位吹落,再经过检测机构17的检测后,空的工装位再进入下一个工作周期,能够自动完成上料、装配、压合、铆压和退料工作,自动化程度高,能够代替人工作业,提高工作效率和良品率,降低产品的生产成本。 During work, the ground sheet in the ground sheet feeding device 10 enters the ground sheet temporary storage platform 9, the plug support in the plug support feed device 12 enters the plug support temporary storage platform 11, and the ground sheet clamping mechanism 4 is removed from the ground sheet temporary storage platform 9. Clamp the ground piece on the top, and then send it to the tooling position on the turntable. The turntable rotates a station, the telescopic cylinder 13 stretches out, the expansion arm 14 opens, and the ground piece on the tooling position is opened. At the same time, the plug bracket clips The take-up mechanism 5 picks the plug bracket from the plug bracket temporary storage platform 11, and sends it into the expanded ground piece. Then, the expansion arm 14 shrinks, the telescopic cylinder 13 retracts, the turntable rotates a station, and the pressing mechanism 6 acts to The plug bracket and the ground piece are pressed together, and then the turntable rotates a station, and the riveting mechanism 7 moves to bend the two ends of the ground piece so that the two ends of the ground piece are buckled on the plug bracket, and then the turntable rotates a station, back The material structure 8 blows off the riveted plug from the tooling position on the turntable, and after being detected by the detection mechanism 17, the empty tooling position enters the next working cycle, which can automatically complete material feeding, assembly, pressing, riveting The work of pressing and returning materials has a high degree of automation, which can replace manual operations, improve work efficiency and yield, and reduce product production costs.
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CN201520289061.4U CN204725093U (en) | 2015-05-06 | 2015-05-06 | A French plug automatic assembly machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108068348A (en) * | 2017-12-15 | 2018-05-25 | 东莞立新塑胶有限公司 | A kind of automatic riveting machine for processing plug shrapnel and PIN parts |
CN109794748A (en) * | 2018-12-27 | 2019-05-24 | 东莞市凌浩智能设备科技有限公司 | Shell fragment kludge of charger plug |
CN110116308A (en) * | 2019-05-24 | 2019-08-13 | 深圳市瑞飞科技有限公司 | A kind of plug kludge |
CN113414569A (en) * | 2021-07-23 | 2021-09-21 | 上海康德莱医疗器械自动化研究所有限公司 | Automatic assembling device for filter element of pressure gauge |
-
2015
- 2015-05-06 CN CN201520289061.4U patent/CN204725093U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108068348A (en) * | 2017-12-15 | 2018-05-25 | 东莞立新塑胶有限公司 | A kind of automatic riveting machine for processing plug shrapnel and PIN parts |
CN108068348B (en) * | 2017-12-15 | 2023-12-01 | 东莞立新塑胶有限公司 | Automatic riveting machine for processing plug spring and PIN piece |
CN109794748A (en) * | 2018-12-27 | 2019-05-24 | 东莞市凌浩智能设备科技有限公司 | Shell fragment kludge of charger plug |
CN109794748B (en) * | 2018-12-27 | 2020-09-25 | 东莞市凌浩智能设备科技有限公司 | A shrapnel assembly machine for a charger plug |
CN110116308A (en) * | 2019-05-24 | 2019-08-13 | 深圳市瑞飞科技有限公司 | A kind of plug kludge |
CN113414569A (en) * | 2021-07-23 | 2021-09-21 | 上海康德莱医疗器械自动化研究所有限公司 | Automatic assembling device for filter element of pressure gauge |
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Granted publication date: 20151028 Termination date: 20190506 |