CN206854427U - A kind of machine components processing unit (plant) - Google Patents
A kind of machine components processing unit (plant) Download PDFInfo
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- CN206854427U CN206854427U CN201720366740.6U CN201720366740U CN206854427U CN 206854427 U CN206854427 U CN 206854427U CN 201720366740 U CN201720366740 U CN 201720366740U CN 206854427 U CN206854427 U CN 206854427U
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- 239000010720 hydraulic oil Substances 0.000 claims abstract description 43
- 239000003921 oil Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 210000000481 breast Anatomy 0.000 claims 1
- 239000000446 fuel Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
本实用新型公开了一种机械零件加工装置,包括液压缸、机箱体和工作台,所述机箱体的一侧安装有机箱门,另一侧通过安装在机箱体右侧的安装座固定有电控箱,所述机箱体的内部中间位置处安装有液压油罐,所述工作台安装在机箱体的上方,四根所述滑杆的上端安装有支撑板,并通过安装在支撑板上方的固定螺栓固定,所述液压缸安装在支撑板的上方中间位置处,所述液压缸的上端内部嵌入有压力传感器,本实用新型采用了离心风机,解决了不能对工作台上的工件碎料进行清理,影响下个工件的冲压生产的问题,采用了压力传感器,解决了不能监测液压缸内部的压力,液压缸在工作时需要承载压力,不能防止由于承载压力过大导致液压缸损坏的问题。
The utility model discloses a processing device for mechanical parts, which comprises a hydraulic cylinder, a cabinet body and a workbench. One side of the cabinet body is equipped with a cabinet door, and the other side is fixed with an electrical Control box, a hydraulic oil tank is installed at the middle position inside the chassis body, the workbench is installed above the chassis body, support plates are installed on the upper ends of the four slide bars, and The fixing bolts are fixed, the hydraulic cylinder is installed at the upper middle position of the supporting plate, and a pressure sensor is embedded inside the upper end of the hydraulic cylinder. Cleaning, the problem of affecting the stamping production of the next workpiece, using a pressure sensor, solves the problem that the pressure inside the hydraulic cylinder cannot be monitored. The hydraulic cylinder needs to bear pressure when it is working, and the problem of damage to the hydraulic cylinder cannot be prevented due to excessive bearing pressure.
Description
技术领域technical field
本实用新型属于机械零件加工技术领域,具体涉及一种机械零件加工装置。The utility model belongs to the technical field of mechanical part processing, in particular to a mechanical part processing device.
背景技术Background technique
冲压是靠压力机和模具对板材、带材、管材和型材等施加外力,使之产生塑性变形或分离,从而获得所需形状和尺寸的工件(冲压件)的成形加工方法。冲压和锻造同属塑性加工(或称压力加工),合称锻压。冲压的坯料主要是热轧和冷轧的钢板和钢带。全世界的钢材中,有60~70%是板材,其中大部分经过冲压制成成品。汽车的车身、底盘、油箱、散热器片,锅炉的汽包,容器的壳体,电机、电器的铁芯硅钢片等都是冲压加工的。仪器仪表、家用电器、自行车、办公机械、生活器皿等产品中,也有大量冲压件。Stamping is a forming processing method that applies external force to plates, strips, pipes and profiles by presses and molds to cause plastic deformation or separation to obtain workpieces (stamping parts) of required shape and size. Stamping and forging belong to plastic processing (or pressure processing) and are collectively called forging. The blanks for stamping are mainly hot-rolled and cold-rolled steel sheets and strips. Among the steel products in the world, 60-70% are plates, most of which are stamped into finished products. The body, chassis, fuel tank, radiator fins of the car, the steam drum of the boiler, the shell of the container, the iron core silicon steel sheet of the motor and electrical appliances, etc. are all stamped. There are also a large number of stamping parts in products such as instruments and meters, household appliances, bicycles, office machinery, and living utensils.
但是目前市场上的冲压机床在机械零件加工生产过程中仍然存在一定的缺陷,没有设置风机,不能对工作台上的工件碎料进行清理,影响下个工件的冲压生产,没有设置电磁阀,不能通过液位传感器检测液压油罐内部的液压油量,冲压机床不能实现自动注油,以确保液压油罐内部的油量充足,没有设置压力传感器,不能监测液压缸内部的压力,液压缸在工作时需要承载压力,不能防止由于承载压力过大导致液压缸损坏。However, the stamping machine tools currently on the market still have certain defects in the production process of mechanical parts. There is no fan, and the scraps of the workpiece on the workbench cannot be cleaned, which will affect the stamping production of the next workpiece. The hydraulic oil volume inside the hydraulic oil tank is detected by the liquid level sensor. The stamping machine tool cannot realize automatic oil filling to ensure that the oil volume inside the hydraulic oil tank is sufficient. Without a pressure sensor, the pressure inside the hydraulic cylinder cannot be monitored. When the hydraulic cylinder is working Bearing pressure is required, and damage to the hydraulic cylinder due to excessive bearing pressure cannot be prevented.
实用新型内容Utility model content
本实用新型的目的在于提供一种机械零件加工装置,以解决上述背景技术中提出没有设置风机,不能对工作台上的工件碎料进行清理,影响下个工件的冲压生产,没有设置电磁阀,不能通过液位传感器检测液压油罐内部的液压油量,冲压机床不能实现自动注油,以确保液压油罐内部的油量充足,没有设置压力传感器,不能监测液压缸内部的压力,液压缸在工作时需要承载压力,不能防止由于承载压力过大导致液压缸损坏的问题。The purpose of this utility model is to provide a mechanical parts processing device to solve the problem in the above background technology that there is no blower fan, the scraps of workpieces on the workbench cannot be cleaned, which will affect the stamping production of the next workpiece, and there is no electromagnetic valve. The hydraulic oil volume inside the hydraulic oil tank cannot be detected by the liquid level sensor, and the stamping machine tool cannot realize automatic oil filling to ensure that the oil volume inside the hydraulic oil tank is sufficient. There is no pressure sensor, and the pressure inside the hydraulic cylinder cannot be monitored. The hydraulic cylinder is working When the bearing pressure is required, the problem of damage to the hydraulic cylinder due to excessive bearing pressure cannot be prevented.
为实现上述目的,本实用新型提供如下技术方案:一种机械零件加工装置,包括液压缸、机箱体和工作台,所述机箱体的一侧安装有机箱门,另一侧通过安装在机箱体右侧的安装座固定有电控箱,且机箱体的两侧均开设有通风孔,所述机箱体的内部中间位置处安装有液压油罐,且机箱体内部靠近液压油罐的一侧位置处安装有离心风机,并且离心风机的顶端安装有吸尘软管,所述液压油罐的一侧设置有液位传感器,所述机箱体的内部一侧安装有固定架,所述固定架的上方通过螺栓固定有电磁阀,并且电磁阀的下端与液压油罐之间连接有注油管,所述工作台安装在机箱体的上方,且工作台的上方固定有四根滑杆,四根所述滑杆的上端安装有支撑板,并通过安装在支撑板上方的固定螺栓固定,所述液压油罐的顶端安装有液压油泵,所述离心风机的吸风口与工作台的下端通过吸尘软管相连接,出风口通过吸尘软管设置在机箱体的一侧,所述液压缸安装在支撑板的上方中间位置处,且液压缸的顶端中间位置处嵌入有液压油管,所述液压缸的上端内部嵌入有压力传感器,且液压缸的下端设置的液压伸缩杆贯穿支撑板,并且液压伸缩杆的底端通过安装在液压伸缩杆下端的固定座固定有冲压板。In order to achieve the above purpose, the utility model provides the following technical solutions: a mechanical parts processing device, including a hydraulic cylinder, a cabinet body and a workbench, one side of the cabinet body is equipped with a cabinet door, and the other side is installed on the cabinet body The mounting seat on the right side is fixed with an electric control box, and both sides of the chassis body are provided with ventilation holes, and a hydraulic oil tank is installed in the middle of the interior of the chassis body, and the inside of the chassis body is close to the side of the hydraulic oil tank A centrifugal fan is installed at the top of the centrifugal fan, and a dust suction hose is installed on the top of the centrifugal fan. A liquid level sensor is installed on one side of the hydraulic oil tank, and a fixing frame is installed on the inner side of the chassis body. A solenoid valve is fixed on the top by bolts, and an oil filling pipe is connected between the lower end of the solenoid valve and the hydraulic oil tank. The upper end of the slide bar is equipped with a support plate, which is fixed by the fixing bolts installed above the support plate. The hydraulic oil pump is installed on the top of the hydraulic oil tank. The air outlet is set on one side of the chassis body through the dust suction hose. The hydraulic cylinder is installed at the middle position above the support plate, and a hydraulic oil pipe is embedded at the middle position of the top of the hydraulic cylinder. The hydraulic cylinder A pressure sensor is embedded inside the upper end of the hydraulic cylinder, and the hydraulic telescopic rod provided at the lower end of the hydraulic cylinder runs through the support plate, and the bottom end of the hydraulic telescopic rod is fixed with a stamping plate through a fixing seat installed at the lower end of the hydraulic telescopic rod.
优选的,所述压力传感器、离心风机、液位传感器、液压油泵和电磁阀均与电控箱电性连接。Preferably, the pressure sensor, centrifugal fan, liquid level sensor, hydraulic oil pump and solenoid valve are all electrically connected to the electric control box.
优选的,所述所述机箱门与机箱体通过合页转动连接。Preferably, the cabinet door is rotatably connected to the cabinet body through a hinge.
优选的,所述所述液压油罐与机箱体通过螺栓固定连接。Preferably, the hydraulic oil tank is fixedly connected to the chassis body through bolts.
优选的,所述通风孔为栅格结构,且分别安装在机箱体的两侧。Preferably, the ventilation holes are in a grid structure and are respectively installed on both sides of the chassis body.
与现有技术相比,本实用新型的有益效果是:本实用新型采用了离心风机,解决了不能对工作台上的工件碎料进行清理,影响下个工件的冲压生产的问题,采用了电磁阀,解决了不能通过液位传感器检测液压油罐内部的液压油量,冲压机床不能实现自动注油,以确保液压油罐内部的油量充足的问题,采用了压力传感器,解决了不能监测液压缸内部的压力,液压缸在工作时需要承载压力,不能防止由于承载压力过大导致液压缸损坏的问题。Compared with the prior art, the beneficial effect of the utility model is: the utility model adopts a centrifugal fan, which solves the problem that the scraps of the workpiece on the workbench cannot be cleaned and affects the stamping production of the next workpiece. The valve solves the problem that the hydraulic oil volume inside the hydraulic oil tank cannot be detected by the liquid level sensor, and the stamping machine tool cannot realize automatic oil filling to ensure that the oil volume inside the hydraulic oil tank is sufficient. The pressure sensor is used to solve the problem that the hydraulic cylinder cannot be monitored Internal pressure, the hydraulic cylinder needs to carry pressure when it is working, and it cannot prevent the damage of the hydraulic cylinder due to excessive carrying pressure.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图3为本实用新型的局部框图;Fig. 3 is a partial block diagram of the utility model;
图中:1-液压缸;2-液压油管;3-压力传感器;4-固定螺栓;5-支撑板;6-滑杆;7-机箱体;8-吸尘软管;9-电控箱;10-离心风机;11-液位传感器;12-液压油罐;13-液压油泵;14-固定架;15-电磁阀;16-机箱门;17-冲压板;18-固定座;19-液压伸缩杆;20-通风孔;21-工作台。In the figure: 1-hydraulic cylinder; 2-hydraulic oil pipe; 3-pressure sensor; 4-fixing bolt; 5-support plate; 6-sliding rod; 7-chassis body; ;10-centrifugal fan; 11-liquid level sensor; 12-hydraulic oil tank; 13-hydraulic oil pump; 14-fixed frame; 15-solenoid valve; 16-chassis door; Hydraulic telescopic rod; 20-ventilation hole; 21-workbench.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供一种技术方案:一种机械零件加工装置,包括液压缸1、机箱体7和工作台21,机箱体7的一侧安装有机箱门16,另一侧通过安装在机箱体7右侧的安装座固定有电控箱9,且机箱体7的两侧均开设有通风孔20,机箱体7的内部中间位置处安装有液压油罐12,且机箱体7内部靠近液压油罐12的一侧位置处安装有离心风机10,并且离心风机10的顶端安装有吸尘软管8,液压油罐12的一侧设置有液位传感器11,机箱体7的内部一侧安装有固定架14,固定架14的上方通过螺栓固定有电磁阀15,并且电磁阀15的下端与液压油罐12之间连接有注油管,工作台21安装在机箱体7的上方,且工作台21的上方固定有四根滑杆6,四根滑杆6的上端安装有支撑板5,并通过安装在支撑板5上方的固定螺栓4固定,液压油罐12的顶端安装有液压油泵13,离心风机10的吸风口与工作台21的下端通过吸尘软管8相连接,出风口通过吸尘软管8设置在机箱体7的一侧,液压缸1安装在支撑板5的上方中间位置处,且液压缸1的顶端中间位置处嵌入有液压油管2,液压缸1的上端内部嵌入有压力传感器3,且液压缸1的下端设置的液压伸缩杆19贯穿支撑板5,并且液压伸缩杆19的底端通过安装在液压伸缩杆19下端的固定座18固定有冲压板17。Please refer to Fig. 1-3, the utility model provides a kind of technical proposal: a kind of mechanical parts processing device, comprises hydraulic cylinder 1, cabinet body 7 and workbench 21, cabinet door 16 is installed on one side of cabinet body 7, another The side is fixed with the electric control box 9 through the mounting seat installed on the right side of the cabinet body 7, and both sides of the cabinet body 7 are provided with ventilation holes 20, and a hydraulic oil tank 12 is installed at the inner middle position of the cabinet body 7, and the cabinet body A centrifugal fan 10 is installed inside the body 7 close to the side of the hydraulic oil tank 12, and a dust suction hose 8 is installed on the top of the centrifugal fan 10, and a liquid level sensor 11 is arranged on one side of the hydraulic oil tank 12, and the chassis body 7 A fixed frame 14 is installed on the inner side of the fixed frame 14, and a solenoid valve 15 is fixed by bolts on the top of the fixed frame 14, and an oil filling pipe is connected between the lower end of the solenoid valve 15 and the hydraulic oil tank 12, and the workbench 21 is installed on the bottom of the chassis body 7. Above, and on the top of the workbench 21, four sliding rods 6 are fixed, and the upper ends of the four sliding rods 6 are equipped with support plates 5, and are fixed by the fixing bolts 4 installed above the support plate 5, and the top of the hydraulic oil tank 12 is installed There is a hydraulic oil pump 13, the air suction port of the centrifugal fan 10 is connected to the lower end of the workbench 21 through the dust suction hose 8, the air outlet is set on one side of the chassis body 7 through the dust suction hose 8, and the hydraulic cylinder 1 is installed on the support plate 5, and the hydraulic oil pipe 2 is embedded in the middle position of the top of the hydraulic cylinder 1, the pressure sensor 3 is embedded in the upper end of the hydraulic cylinder 1, and the hydraulic telescopic rod 19 set at the lower end of the hydraulic cylinder 1 runs through the support plate 5 , and the bottom end of the hydraulic telescopic rod 19 is fixed with a stamping plate 17 through a fixed seat 18 installed at the lower end of the hydraulic telescopic rod 19 .
为了便于冲压机床的电力控制,本实施例中,优选的,压力传感器3、离心风机10、液位传感器11、液压油泵13和电磁阀15均与电控箱9电性连接。In order to facilitate the electric control of the stamping machine tool, in this embodiment, preferably, the pressure sensor 3 , the centrifugal fan 10 , the liquid level sensor 11 , the hydraulic oil pump 13 and the solenoid valve 15 are all electrically connected to the electric control box 9 .
为了便于机箱门16的开合,本实施例中,优选的,机箱门16与机箱体7通过合页转动连接。In order to facilitate the opening and closing of the cabinet door 16 , in this embodiment, preferably, the cabinet door 16 and the cabinet body 7 are rotatably connected through a hinge.
为了使液压油罐12牢固的固定在机箱体7的内部,本实施例中,优选的,液压油罐12与机箱体7通过螺栓固定连接。In order to securely fix the hydraulic oil tank 12 inside the chassis body 7 , in this embodiment, preferably, the hydraulic oil tank 12 and the chassis body 7 are fixedly connected by bolts.
为了便于冲压机床内部散热,本实施例中,优选的,通风孔20为栅格结构,且分别安装在机箱体7的两侧。In order to facilitate internal heat dissipation of the stamping machine tool, in this embodiment, preferably, the ventilation holes 20 are in a grid structure and are installed on both sides of the chassis body 7 respectively.
工作原理:该实用新型在使用时,先将其接通外部电源,再将工件放置在工作台21上,然后在电控箱9上打开冲压机床机器开关,液压油泵13抽出液压油罐12内部的液压油,并通过液压油管2输送到液压缸1中,在液压油的作用下,液压缸1内部活塞进行上下运动,使液压伸缩杆19上下伸缩,并带动冲压板17在滑杆6上上下运动,从而对放置在工作台21上的工件进行冲压,在冲压机床生产工作时,液位传感器11实时监测液压油罐12内部液压油量,当液压油量不足时,在电控箱9上打开电磁阀15实现自动加油,解决了人工加油存在缺陷的问题,液压缸1内部的压力传感器3实时监测液压缸1内部的压力,并将监测数据显示在电控箱9的显示屏上,使生产者能够掌握冲压机床的工作状态,避免了液压缸由于承载压力过大导致液压缸损坏的问题,防止液压缸的损坏,减少成本,在电控箱9上离心风机10开关,通过吸尘软管8将工作台21上的工件残料吸进并排出,解决了不能对工作台21上的工件碎料进行清理,影响下个工件的冲压生产的问题。Working principle: when the utility model is in use, first connect it to the external power supply, then place the workpiece on the workbench 21, then turn on the switch of the stamping machine tool on the electric control box 9, and the hydraulic oil pump 13 is drawn out of the hydraulic oil tank 12 The hydraulic oil is delivered to the hydraulic cylinder 1 through the hydraulic oil pipe 2. Under the action of the hydraulic oil, the internal piston of the hydraulic cylinder 1 moves up and down, so that the hydraulic telescopic rod 19 stretches up and down, and drives the stamping plate 17 on the slide rod 6. Move up and down to stamp the workpiece placed on the workbench 21. When the stamping machine is in production, the liquid level sensor 11 monitors the hydraulic oil volume inside the hydraulic oil tank 12 in real time. When the hydraulic oil volume is insufficient, the electric control box 9 Open the electromagnetic valve 15 to realize automatic refueling, which solves the problem of defects in manual refueling. The pressure sensor 3 inside the hydraulic cylinder 1 monitors the pressure inside the hydraulic cylinder 1 in real time, and displays the monitoring data on the display screen of the electric control box 9. It enables the producer to grasp the working status of the stamping machine tool, avoids the problem of damage to the hydraulic cylinder due to excessive bearing pressure, prevents damage to the hydraulic cylinder, and reduces costs. The hose 8 sucks in and discharges the workpiece residue on the workbench 21, which solves the problem that the workpiece fragments on the workbench 21 cannot be cleaned and affects the stamping production of the next workpiece.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720366740.6U CN206854427U (en) | 2017-04-05 | 2017-04-05 | A kind of machine components processing unit (plant) |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720366740.6U CN206854427U (en) | 2017-04-05 | 2017-04-05 | A kind of machine components processing unit (plant) |
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| CN206854427U true CN206854427U (en) | 2018-01-09 |
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| CN201720366740.6U Expired - Fee Related CN206854427U (en) | 2017-04-05 | 2017-04-05 | A kind of machine components processing unit (plant) |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732578A (en) * | 2019-10-17 | 2020-01-31 | 徐州烁鼎机械制造有限公司 | stamping engineering mechanical equipment |
| CN112222269A (en) * | 2020-11-02 | 2021-01-15 | 嘉善荣德金属制品股份有限公司 | Continuous stamping equipment is used in processing of oilless shaft hole |
-
2017
- 2017-04-05 CN CN201720366740.6U patent/CN206854427U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732578A (en) * | 2019-10-17 | 2020-01-31 | 徐州烁鼎机械制造有限公司 | stamping engineering mechanical equipment |
| CN112222269A (en) * | 2020-11-02 | 2021-01-15 | 嘉善荣德金属制品股份有限公司 | Continuous stamping equipment is used in processing of oilless shaft hole |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180109 Termination date: 20190405 |