CN220805367U - A forging die - Google Patents
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- CN220805367U CN220805367U CN202322555493.2U CN202322555493U CN220805367U CN 220805367 U CN220805367 U CN 220805367U CN 202322555493 U CN202322555493 U CN 202322555493U CN 220805367 U CN220805367 U CN 220805367U
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Abstract
Description
技术领域Technical Field
本实用新型涉及锻造模具领域,特别涉及一种锻造模具。The utility model relates to the field of forging dies, in particular to a forging die.
背景技术Background technique
在电梯零件的生产过程中,部分零件通过锻造的方式制作而成,而在这些零件的锻造过程中,需要使用到锻造模具。锻造模具是指一种能使坯料成形为模锻件的工具。锻造模具是模锻件生产中必需的关键工艺装备,是设备每一行程都需要使用的工具,在模锻件生产中起着举足轻重的作用。In the production process of elevator parts, some parts are made by forging, and in the forging process of these parts, forging dies are needed. Forging dies refer to a tool that can form a blank into a die forging. Forging dies are essential key process equipment in the production of die forgings. They are tools that need to be used in every stroke of the equipment and play a vital role in the production of die forgings.
锻造模具在使用时,对于热锻来说,将坯料加热后放到模具内,通过锻压的方式制造成型即可。现有的热锻式的锻造模具在使用时,用于放置加热后坯料的下模上没有设置缓冲结构,锻造时上模直接接触撞击下模,长时间使用模具后,会造成下模以及上模出现较大的磨损,容易造成模具的损坏,从而影响后续锻造的正常进行,使用成本较高,并且锻造过程中,上模与坯料之间需要产生碰撞,相较于下模来说,上模更容易出现磨损,需要更快的进行上模的更换,不能同时进行上模和下模的更换,多次更换模具需要花费更多的时间,操作起来较为复杂,增加了维修更换的成本。When the forging die is used, for hot forging, the blank is heated and placed in the die, and the forging process is used to form the blank. When the existing hot forging die is used, there is no buffer structure on the lower die for placing the heated blank. During forging, the upper die directly contacts and hits the lower die. After long-term use of the die, the lower die and the upper die will be greatly worn, which is easy to cause damage to the die, thereby affecting the normal progress of subsequent forging. The cost of use is high, and during the forging process, the upper die and the blank need to collide. Compared with the lower die, the upper die is more prone to wear and tear, and the upper die needs to be replaced faster. The upper and lower dies cannot be replaced at the same time. It takes more time to replace the die multiple times, which is more complicated to operate and increases the cost of maintenance and replacement.
实用新型内容Utility Model Content
本实用新型的主要目的在于提供一种锻造模具,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide a forging die, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above purpose, the technical solution adopted by the utility model is:
一种锻造模具,包括下模与上模,所述下模安装在底板上,且下模上设有型腔,所述下模上设有缓冲结构,且缓冲结构包括环形槽、缓冲环和弹性组件,所述环形槽开设在下模上,所述缓冲环和弹性组件设置在环形槽内,所述上模的下端设有压铸组件,且压铸组件包括六角块和压板,所述六角块与压板固定连接,且六角块连接在上模的下端。A forging die comprises a lower die and an upper die, wherein the lower die is mounted on a base plate and is provided with a cavity, the lower die is provided with a buffer structure, and the buffer structure comprises an annular groove, a buffer ring and an elastic component, the annular groove is opened on the lower die, the buffer ring and the elastic component are arranged in the annular groove, the lower end of the upper die is provided with a die-casting component, and the die-casting component comprises a hexagonal block and a pressure plate, the hexagonal block is fixedly connected to the pressure plate, and the hexagonal block is connected to the lower end of the upper die.
优选的,所述底板上设置有复位组件,且复位组件的上端设有升降板,所述升降板上设有异形孔,且异形孔位于下模上型腔的正上方。Preferably, a reset assembly is provided on the bottom plate, and a lifting plate is provided on the upper end of the reset assembly, a special-shaped hole is provided on the lifting plate, and the special-shaped hole is located directly above the upper cavity of the lower mold.
优选的,所述上模的上端固定有升降杆,所述上模位于升降板的正上方。Preferably, a lifting rod is fixed to the upper end of the upper mold, and the upper mold is located directly above the lifting plate.
优选的,所述缓冲结构还包括通孔,所述通孔开始在缓冲环上,且缓冲环的下端位于环形槽内,所述缓冲环的下端设有螺孔,所述弹性组件的上端与缓冲环相连接,且弹性组件的下端抵接在环形槽的内部底端,所述弹性组件在环形槽内呈环形阵列分布。Preferably, the buffer structure also includes a through hole, which starts on the buffer ring, and the lower end of the buffer ring is located in the annular groove, the lower end of the buffer ring is provided with a screw hole, the upper end of the elastic component is connected to the buffer ring, and the lower end of the elastic component abuts against the inner bottom end of the annular groove, and the elastic components are distributed in an annular array in the annular groove.
优选的,所述弹性组件包括缓冲弹簧、连接块、螺柱和抵紧块,所述连接块连接在缓冲弹簧的上端,且连接块与螺柱固定连接,所述螺柱连接在缓冲环下端的螺孔中,所述抵紧块固定在缓冲弹簧的下端。Preferably, the elastic component includes a buffer spring, a connecting block, a stud and a clamping block, the connecting block is connected to the upper end of the buffer spring, and the connecting block is fixedly connected to the stud, the stud is connected to the screw hole at the lower end of the buffer ring, and the clamping block is fixed to the lower end of the buffer spring.
优选的,所述压铸组件还包括螺纹接头,所述六角块与压板一体成型,所述螺纹接头固定在六角块上,且螺纹接头与上模螺纹连接。Preferably, the die-casting assembly further comprises a threaded joint, the hexagonal block and the pressure plate are integrally formed, the threaded joint is fixed on the hexagonal block, and the threaded joint is threadably connected to the upper die.
与现有技术相比,本实用新型具有如下有益效果:该锻造模具,在下模上设置缓冲结构,在进行锻造的过程中,随着升降板的下降,缓冲结构可以起到缓冲防护的作用,避免升降板直接撞击下模,保证下模长时间使用后磨损较小,一定程度上降低了使用成本,在上模的下端设置压铸组件,利用压铸组件接触坯料进行锻造工作,当压铸组件出现磨损后直接进行拆卸更换即可,不需要对整个上模进行拆卸更换,降低了更换成本,使得上模可以长时间的使用,配合着下模一起,保证上模和下模长时间使用后可以一次性的进行更换,不需要分别更换,进一步降低了更换成本。Compared with the prior art, the utility model has the following beneficial effects: the forging die is provided with a buffer structure on the lower die, and during the forging process, as the lifting plate descends, the buffer structure can play a role of buffer protection, thereby preventing the lifting plate from directly hitting the lower die, thereby ensuring that the lower die is less worn after long-term use, thereby reducing the use cost to a certain extent, and a die-casting assembly is provided at the lower end of the upper die, and the die-casting assembly is utilized to contact the blank for forging work, and when the die-casting assembly is worn, it can be directly disassembled and replaced without the need to disassemble and replace the entire upper die, thereby reducing the replacement cost, so that the upper die can be used for a long time, and together with the lower die, it can be ensured that the upper die and the lower die can be replaced at one time after long-term use, without the need to replace them separately, thereby further reducing the replacement cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型缓冲结构处的结构示意图;FIG2 is a schematic diagram of the structure of the buffer structure of the utility model;
图3为本实用新型弹性组件的结构示意图;FIG3 is a schematic diagram of the structure of the elastic component of the utility model;
图4为本实用新型压铸组件的结构示意图。FIG. 4 is a schematic diagram of the structure of the die-casting component of the utility model.
图中:1、底板;2、下模;3、型腔;4、缓冲结构;401、环形槽;402、缓冲环;403、通孔;404、弹性组件;4041、缓冲弹簧;4042、连接块;4043、螺柱;4044、抵紧块;5、复位组件;6、升降板;7、上模;8、压铸组件;801、六角块;802、螺纹接头;803、压板;9、异形孔;10、升降杆。In the figure: 1. bottom plate; 2. lower die; 3. cavity; 4. buffer structure; 401. annular groove; 402. buffer ring; 403. through hole; 404. elastic component; 4041. buffer spring; 4042. connecting block; 4043. stud; 4044. tightening block; 5. reset component; 6. lifting plate; 7. upper die; 8. die-casting component; 801. hexagonal block; 802. threaded joint; 803. pressure plate; 9. special-shaped hole; 10. lifting rod.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
如图1-图4所示,一种锻造模具,包括下模2与上模7,下模2安装在底板1上,且下模2上设有型腔3,下模2上设有缓冲结构4,上模7的下端设有压铸组件8,底板1上设置有复位组件5,且复位组件5的上端设有升降板6,升降板6上设有异形孔9,且异形孔9位于下模2上型腔3的正上方,上模7的上端固定有升降杆10,上模7位于升降板6的正上方。As shown in Figures 1 to 4, a forging die includes a lower die 2 and an upper die 7. The lower die 2 is installed on a base plate 1, and a cavity 3 is provided on the lower die 2. A buffer structure 4 is provided on the lower die 2. A die-casting component 8 is provided at the lower end of the upper die 7. A reset component 5 is provided on the base plate 1, and a lifting plate 6 is provided at the upper end of the reset component 5. A special-shaped hole 9 is provided on the lifting plate 6, and the special-shaped hole 9 is located directly above the upper cavity 3 of the lower die 2. A lifting rod 10 is fixed to the upper end of the upper die 7, and the upper die 7 is located directly above the lifting plate 6.
在使用锻造模具时,下模2通过底板1固定设置,在下模2上设有缓冲结构4,上模7则安装在锻造机中升降杆10的下端,在上模7的下端设有压铸组件8,升降板6通过复位组件5安装在底板1上,进行热锻工作时,加热后的坯料放置到异形孔9与型腔3处,启动锻造机后,驱动机构带着升降杆10下降,从而使得上模7以及压铸组件8下降,当压铸组件8接触升降板6后,升降板6随着一起下降并压缩复位组件5中的弹簧,当升降板6接触缓冲结构4后,缓冲结构4形成缓冲防护,避免升降板6直接撞击下模2,随着锻造工作的进行,升降板6接触下模2后被限位,此时在压铸组件8以及下模2的作用下,加热后的坯料在型腔3以及异形孔9内成型,从而完成锻造工作,锻造完成后升降杆10带着上模7和压铸组件8上升,在复位组件5的作用下升降板6带着锻造成型后的零件上升移出型腔3,然后取下零件即可,如此往复进行,可以连续不断的进行零件的锻造工作,随着锻造机的使用,压铸组件8出现磨损后,可以快速拆卸更换,保障了后续锻造工作的正常进行。When using the forging die, the lower die 2 is fixed by the bottom plate 1, a buffer structure 4 is provided on the lower die 2, the upper die 7 is installed at the lower end of the lifting rod 10 in the forging machine, a die-casting assembly 8 is provided at the lower end of the upper die 7, and the lifting plate 6 is installed on the bottom plate 1 through the reset assembly 5. When hot forging is performed, the heated blank is placed in the special-shaped hole 9 and the cavity 3. After starting the forging machine, the driving mechanism brings the lifting rod 10 down, thereby causing the upper die 7 and the die-casting assembly 8 to descend. When the die-casting assembly 8 contacts the lifting plate 6, the lifting plate 6 descends together and compresses the spring in the reset assembly 5. When the lifting plate 6 contacts the buffer structure 4, the buffer structure 4 forms a buffer protection. To prevent the lifting plate 6 from directly hitting the lower die 2, as the forging work proceeds, the lifting plate 6 is limited after contacting the lower die 2. At this time, under the action of the die-casting component 8 and the lower die 2, the heated blank is formed in the cavity 3 and the special-shaped hole 9, thereby completing the forging work. After the forging is completed, the lifting rod 10 rises with the upper die 7 and the die-casting component 8. Under the action of the reset component 5, the lifting plate 6 rises with the forged parts and moves out of the cavity 3, and then the parts are removed. This process is repeated over and over again, and the forging work of the parts can be carried out continuously. With the use of the forging machine, the die-casting component 8 can be quickly disassembled and replaced after wear, thereby ensuring the normal progress of the subsequent forging work.
通过上述实施方案,缓冲结构4包括环形槽401、缓冲环402和弹性组件404,环形槽401开设在下模2上,缓冲环402和弹性组件404设置在环形槽401内,缓冲结构4还包括通孔403,通孔403开始在缓冲环402上,且缓冲环402的下端位于环形槽401内,缓冲环402的下端设有螺孔,弹性组件404的上端与缓冲环402相连接,且弹性组件404的下端抵接在环形槽401的内部底端,弹性组件404在环形槽401内呈环形阵列分布,弹性组件404包括缓冲弹簧4041、连接块4042、螺柱4043和抵紧块4044,连接块4042连接在缓冲弹簧4041的上端,且连接块4042与螺柱4043固定连接,螺柱4043连接在缓冲环402下端的螺孔中,抵紧块4044固定在缓冲弹簧4041的下端,压铸组件8包括六角块801和压板803,六角块801与压板803固定连接,且六角块801连接在上模7的下端,压铸组件8还包括螺纹接头802,六角块801与压板803一体成型,螺纹接头802固定在六角块801上,且螺纹接头802与上模7螺纹连接,在下模2上设置缓冲结构4,在进行锻造的过程中,随着升降板6的下降,缓冲结构4可以起到缓冲防护的作用,避免升降板6直接撞击下模2,保证下模2长时间使用后磨损较小,一定程度上降低了使用成本,在上模7的下端设置压铸组件8,利用压铸组件8接触坯料进行锻造工作,当压铸组件8出现磨损后直接进行拆卸更换即可,不需要对整个上模7进行拆卸更换,降低了更换成本,使得上模7可以长时间的使用,配合着下模2一起,保证上模7和下模2长时间使用后可以一次性的进行更换,不需要分别更换,进一步降低了更换成本。Through the above implementation scheme, the buffer structure 4 includes an annular groove 401, a buffer ring 402 and an elastic component 404, the annular groove 401 is opened on the lower mold 2, the buffer ring 402 and the elastic component 404 are arranged in the annular groove 401, the buffer structure 4 also includes a through hole 403, the through hole 403 starts on the buffer ring 402, and the lower end of the buffer ring 402 is located in the annular groove 401, the lower end of the buffer ring 402 is provided with a screw hole, the upper end of the elastic component 404 is connected to the buffer ring 402, and the lower end of the elastic component 404 abuts At the inner bottom end of the annular groove 401, the elastic components 404 are distributed in an annular array in the annular groove 401, and the elastic components 404 include a buffer spring 4041, a connecting block 4042, a stud 4043 and a pressing block 4044. The connecting block 4042 is connected to the upper end of the buffer spring 4041, and the connecting block 4042 is fixedly connected to the stud 4043. The stud 4043 is connected to the screw hole at the lower end of the buffer ring 402, and the pressing block 4044 is fixed to the lower end of the buffer spring 4041. The die-casting component includes a hexagonal block 4080. 1 and a pressing plate 803, the hexagonal block 801 is fixedly connected to the pressing plate 803, and the hexagonal block 801 is connected to the lower end of the upper die 7, the die-casting component 8 also includes a threaded joint 802, the hexagonal block 801 and the pressing plate 803 are integrally formed, the threaded joint 802 is fixed on the hexagonal block 801, and the threaded joint 802 is threadedly connected to the upper die 7, a buffer structure 4 is arranged on the lower die 2, during the forging process, as the lifting plate 6 descends, the buffer structure 4 can play a role of buffering protection, avoiding the lifting plate 6 from directly hitting the lower die 2, ensuring that the lower die 2 is less worn after long-term use, and reducing the use cost to a certain extent, a die-casting component 8 is arranged at the lower end of the upper die 7, and the die-casting component 8 is used to contact the blank for forging work, when the die-casting component 8 is worn, it can be directly disassembled and replaced, without the need to disassemble and replace the entire upper die 7, reducing the replacement cost, so that the upper die 7 can be used for a long time, and together with the lower die 2, it is ensured that the upper die 7 and the lower die 2 can be replaced at one time after long-term use, without the need to replace them separately, further reducing the replacement cost.
在安装缓冲结构4时,将连接块4042上的螺柱4043旋到缓冲环402上的螺孔中,使得弹性组件404与缓冲环402连接到一起,然后将弹性组件404设置到环形槽401中,使得缓冲弹簧4041下端的抵紧块4044接触环形槽401的底端,此时缓冲环402的下端位于环形槽401中,在进行锻造过程中,升降板6接触缓冲环402后,缓冲环402受力向下移动,从而压缩缓冲弹簧4041,缓冲弹簧4041缩短行程缓冲,避免升降板6直接撞击下模2,保障了下模2的完好性,随着锻造工作的进行,压铸组件8中压板803长时间接触零件出现磨损,这时可以利用工具夹持六角块801,将螺纹接头802从上模7上拆卸下来,然后进行压铸组件8的更换,更换后继续使用即可。When installing the buffer structure 4, the stud 4043 on the connecting block 4042 is screwed into the screw hole on the buffer ring 402, so that the elastic component 404 is connected to the buffer ring 402, and then the elastic component 404 is set in the annular groove 401, so that the tightening block 4044 at the lower end of the buffer spring 4041 contacts the bottom end of the annular groove 401, and the lower end of the buffer ring 402 is located in the annular groove 401. During the forging process, after the lifting plate 6 contacts the buffer ring 402, the buffer ring 402 is forced to move downward, thereby compressing the buffer spring 4041. The buffer spring 4041 shortens the stroke buffering to prevent the lifting plate 6 from directly hitting the lower die 2, thereby ensuring the integrity of the lower die 2. As the forging work proceeds, the pressure plate 803 in the die-casting component 8 is in contact with the parts for a long time and wear occurs. At this time, the hexagonal block 801 can be clamped with a tool to remove the threaded joint 802 from the upper die 7, and then the die-casting component 8 can be replaced and continued to be used after replacement.
上述内容描述了本实用新型的使用原理、特征和有益效果。本领域的相关人员根据上述内容可以了解,上述内容并未限制本实用新型,上述的实施例和说明书描述的是本实用新型的基本原理和特征,在符合本实用新型构思的前提之下,本实用新型还可进行各种变化改进,这些改进都应落入本实用新型要求保护的范围之内。The above content describes the use principle, features and beneficial effects of the utility model. Relevant personnel in the field can understand from the above content that the above content does not limit the utility model. The above embodiments and instructions describe the basic principles and features of the utility model. Under the premise of conforming to the concept of the utility model, the utility model can also be modified in various ways, and these modifications should fall within the scope of protection required by the utility model.
Claims (6)
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| CN202322555493.2U CN220805367U (en) | 2023-09-20 | 2023-09-20 | A forging die |
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2023
- 2023-09-20 CN CN202322555493.2U patent/CN220805367U/en not_active Expired - Fee Related
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