Intelligence permanent hair styling cutter sweep
Technical field
The utility model relates to a kind of cutter sweep, refers more particularly to a kind of intelligent permanent hair styling machine cutter sweep, belongs to the electricity cutting equipment technical field.
Background technology
Spin etc. in the production of industry in down toy, shoemaking, case and bag, family, most of factories adopt punch press (craft), permanent hair styling (craft), and electric scissors (craft, inclined to one side cloth), laser modes such as (semi-automatic) is cut raw material; Wherein, punch press respectively accounts for about 30% share with permanent hair styling, and electric scissors and laser respectively account for about 20% share.
Present permanent hair styling cutting all is pure manual operation, makes the permanent hair styling plate according to cloth, lint material print that is:, and the hand-held permanent hair styling of workman plate scalds sanction being cut on the cloth; It is generally on the low side to exist the cutting benefit, and labour intensity is big, and cost of labor is high; Problem such as waste time and energy; And use the artificial permanent hair styling plate of taking to carry out operation, and make product quality inconsistent, rework rate is high.
For this reason, a intelligentized permanent hair styling cutter sweep of market in urgent need replaces the technology of industry traditional-handwork such as down toy permanent hair styling cutting, lets the workman from heavy permanent hair styling work, thoroughly free.
The utility model content
The purpose of the utility model is to provide a kind of intelligence permanent hair styling cutter sweep; Utilize multi-axle motor control; The operator can be provided with the cutting flow process, keep watch on cut state through being installed in the lathe terminal software, has improved cutting efficiency greatly, saves human cost and cutting material; Let the workman from heavy permanent hair styling work, thoroughly free; And having increased operator's handling safety coefficient greatly, the utility model can replace traditional-handwork permanent hair styling cutting technique, is specially adapted to the cutting to down toy cloth, apparel boxe infantees material, the shoe pattern.
The purpose of the utility model is to realize through following technical scheme
Intelligence permanent hair styling cutter sweep; Primary structure comprises transmission mechanism, cutter mechanism, pneumatic mechanism, controlling organization, castor, main frame, and main frame is made up of left socle, right support, left box body, right case, middle housing, crossbeam and guide rail, the top of beam device between left and right support; Guide rail is installed on the crossbeam; Controlling organization is installed in the right case, and the motor output shaft of controlling organization connects with transmission mechanism through power transmission shaft, and transmission mechanism is installed between middle housing upper end and left and right support; Pneumatic mechanism is installed in the middle housing; Cutter mechanism is installed on the crossbeam through the top shoe fixed mount, and castor is installed on the main frame lower end, and the left and right support outside all is equipped with protective cover.
Described transmission mechanism mainly comprises on its structure: motor, transport tape, band synchronously; Control cylinder and cylinder and bearing, motor are arranged at the crossbeam upside, motor be with one to connect synchronously; Control cylinder is connected with bearing, and control cylinder connects with the cylinder gauge tap, is with two connections on the bearing synchronously; Be with active, driven cylinder on the bearing respectively, transport tape is arranged on the cylinder, the supporting roller bearing that is equipped with in drive roll top.
Described cutter mechanism is fixed on the crossbeam through the top shoe fixed mount, can slide by guide rail; Its primary structure is made up of thermal insulation board, cutter mounting bracket, tray, rotating handles, axle sleeve, rotary cylinder, conduit, polished rod, cover plate, guide plate, lift cylinder, hanging block, thread plate, adjustment screw rod, briquetting, and briquetting links to each other with the adjustment screw rod, and adjustment screw rod lower end is passed thread plate and linked to each other with hanging block; Lift cylinder is fixed on the hanging block through the cylinder mounting bracket; The lower end that lift cylinder is arranged is a guide plate, and conduit is installed on the guide plate lower end through the conduit mounting bracket, and two polished rods are installed between left and right cover plate; The polished rod upper end is equipped with the polished rod pressing plate; Polished rod and guide plate junction are equipped with bearing and bearing washer, and the conduit lower end is passed lower cover and is connected with rotary cylinder, axle sleeve, rotating handles, tray successively from top to bottom, and the lower end of conduit is connected to the cutter installation bracket; The cutter installation bracket is fixed on the thermal insulation board, and the both sides of cutter are provided with dust cover.
Above-mentioned lift cylinder and rotary cylinder are connected with external air compressor machine through the air compressor machine interface.
Described pneumatic mechanism; Mainly constitute by exhausting casing, bracing frame, web plate, cover plate, minor flaps, air outlet and air exhauster; Exhausting casing top is equipped with web plate with sunk screw, on exhausting casing one side cover plate is installed, and the another side is equipped with minor flaps; The exhausting casing is fixed on the middle housing through bracing frame and is connected with air exhauster inlet scoop in the middle housing; Air exhauster also be installed on left box body in air outlet link to each other, equally distributed mesh is set on the web plate, cover plate and minor flaps are used for removing the chip in the casing.
The working method of said pneumatic mechanism is: open air exhauster, and the air in the air exhauster suction exhausting casing, thus the cloth of placing on the web plate is close on the web plate, realize compressing or unclamping of cloth, and can absorb heat and the chip that the cutting cloth produces.
Described controlling organization; Mainly constitute by motor, cylinder, power supply, electric control unit, gauge tap, guidance panel; Guidance panel, gauge tap are installed on the right case front, and control module is installed in the casing, and control module is implanted into the terminal software supporting with operating means; But guidance panel adopts the touch-screen touch control operation, and gauge tap comprises power switch, emergency switch.
The working method of said cutter mechanism is: lift cylinder and rotary cylinder are connected with external air compressor machine through the air compressor machine interface; Come the motion of control cylinder through air compressor machine; Because the effect of guide post makes cutter descend rectilinear motion on the whole, rotary cylinder rotates; Make the cutter mechanism rotation through bearing, drive the rotation of permanent hair styling plate simultaneously.
Be installed on the following both sides of guide rail near switch; Be used for carrying out spacing to the transverse movement scope of cutter mechanism; When cutter mechanism moves near switch and after touching near switch; Triggering is given electric control unit near switch with signal feedback, and electric control unit control cutter mechanism is toward swivel motion.
Permanent hair styling version on-line equipment is on the machine works head; Need the cloth of cutting to be tiled in work top, the permanent hair styling machine is realized full-automatic feeding and cutting according to pre-set kinematic parameter; Full-automatic feeding stroke surpasses 30 meters, reduces workman's working strength and technical ability requirement greatly.
Method of work/mode of utilizing the utility model equipment to cut is:
The cylinder gauge tap is opened, and control cylinder control drives drive roll and rotates, and then two rotations are with in drive synchronously; With the driven cylinder rotation of the two drive other ends, realize feeding of cloth synchronously, motor output shaft drove and was with a rotation synchronously this moment; And then driving the translational motion of cutter mechanism lateral clearance to the blank position, cutter mechanism drives the permanent hair styling plate and moves downward, pneumatic mechanism suction cloth; Cloth is close on the web plate, after the permanent hair styling cutting action is accomplished, is upwards lifted boiling hot plate; Realize a blanking, band continues laterally to move to a direction rotating band moving knife tool mechanism synchronously, and cutter mechanism back and forth moves up and down and promptly accomplishes row's blanking; After one row's blanking finished, cutter mechanism was lifted to peak on continuing;
Pneumatic mechanism unclamps cloth; The reverse rotation of control cylinder control drive roll drives the transport tape backward rotation, and the driven by motor cutter mechanism is to the translation of other direction lateral clearance; Cutter mechanism drives the permanent hair styling plate through built-in rotary cylinder and carries out blanking, thereby accomplishes second row's blanking action;
Back and forth carry out above-mentioned steps, the cloth on transport tape is accomplished cutting.
After above-mentioned row's blanking finished, cutter mechanism was lifted to peak on continuing, and this moment, cutter mechanism made permanent hair styling plate Rotate 180 degree through the rotary cylinder rotation, carries out discharge as needing conversion discharge direction.
The utility model device adopts multi-axle motor control, and the operator can be provided with the cutting flow process through being installed in the lathe terminal software, keep watch on cut state.In actual production, use this device can improve cutting efficiency, save human cost and cutting material, and increase operator's handling safety coefficient greatly.
The purpose of the utility model device is that the user only need provide the print that is cut to scald plate, just can realize cloth, leather cutting under the various type-setting modes through the supporting terminal software of operating means.
Owing to adopted above technical scheme, the utlity model has following beneficial effect:
1, be applicable to the cutting of the high cloth of various hairs, print is not glutinous to be connected, and it is simple to tear sheet, can cut any thickness lint material;
2, full-automatic feeding stroke is above 30 meters;
3,, can realize that 180 degree horizontally rotate boiling hot the sanction through the rotary cylinder on the cutter mechanism;
4, has automatic tally function;
5, has the self-clocking function;
6, mechanical system adopts the integrated design of ergonomics, and is easy to operate, comfortable;
7, durable can adapt to all temps environment throughout the year, work in continuous 24 hours;
8, electric machine control system and mainboard are 5 interlock control systems of independent research, and kinematic system adopts line slideway, makes movement locus more level and smooth;
9, the touch-control interface is adopted in operation, the integrated operational design of automatic/hand, and for difference processing needs, the mode of operation efficiently of providing convenience;
10, positioning accuracy can reach 0.05MM, and pernicious gas smog has reduced by 80%;
11, improved the operating efficiency of permanent hair styling machine greatly, cutting speed can reach 1800 editions/hour.
Description of drawings
Fig. 1 is the utility model one example structure sketch map;
Fig. 2 is the rearview of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the utility model cutter mechanism side view;
Fig. 5 is the utility model pneumatic mechanism one example structure sketch map.
The specific embodiment
The utility model is further described and explained below in conjunction with accompanying drawing and embodiment
Among the figure: 1-main frame, 2-protective cover, 3-cutter mechanism, 4-guidance panel, 5-gauge tap, 6-transport tape, 10-castor, 11-left box body; The 12-middle housing, 13-right case, 14-left socle, 15-crossbeam, 16-guide rail, 17-drive roll, the driven cylinder of 18-, 19-roller bearing; The 20-right support, the 21-air outlet, 31-top shoe fixed mount, the 100-wind chamber, the 101-under-chassis, 150-motor, 151-are with one synchronously, and 152-is with two synchronously; 200-cylinder gauge tap, 201-bearing, 202-control cylinder, 203-power switch, 204-emergency switch, 205-touch-screen, 206-be near switch, the 121-gripper shoe; The 122-minor flaps, 123-exhausting casing, 124-mesh, 125-cover plate, 126-web plate, 201-bearing, 301-briquetting; 302-adjusts screw rod, 303-polished rod pressing plate, 304-left cover, 305-bearing washer, 306-thread plate, the right cover plate of 307-, 308-hanging block; 309-cylinder mounting bracket, 310-lift cylinder, 311-polished rod, 312-guide plate, 313-conduit mounting bracket, 314-conduit, 315 lower covers; The 316-rotary cylinder, the 317-axle sleeve, the 318-rotating handles, the 319-tray, 320-tackling mounting bracket, the 321-thermal insulation board, 323-perms plate.
Embodiment as shown in Figure 1, intelligence permanent hair styling cutter sweep, primary structure comprises transmission mechanism, cutter mechanism, pneumatic mechanism, controlling organization, castor, main frame and power supply.
See Fig. 2, Fig. 3, a kind of intelligence permanent hair styling cutter sweep, primary structure comprises transmission mechanism, cutter mechanism, pneumatic mechanism, controlling organization, castor and under-chassis, main frame; Main frame is made up of left socle, right support, left box body, right case, middle housing, crossbeam and guide rail; The top of beam device between left and right support, guide rail is installed on the crossbeam, and controlling organization is installed in the right case; The motor output shaft of controlling organization connects with transmission mechanism through power transmission shaft; Transmission mechanism is installed between middle housing upper end and left and right support, and pneumatic mechanism is installed in the middle housing, and cutter mechanism is installed on the crossbeam through the top shoe fixed mount; Castor and under-chassis are installed on the main frame lower end, and the left and right support outside all is equipped with protective cover.
Described transmission mechanism mainly comprises on its structure: motor, transport tape, band synchronously; Control cylinder and cylinder and bearing, motor are arranged at the crossbeam upside, motor be with one to connect synchronously; Control cylinder is connected with bearing, and control cylinder connects with the cylinder gauge tap, is with two connections on the bearing synchronously; Be with active, driven cylinder on the bearing respectively, transport tape is arranged on the cylinder, the supporting roller bearing that is equipped with in drive roll top.
Described controlling organization; Mainly constitute by motor, power supply, electric control unit, gauge tap, guidance panel; Guidance panel, gauge tap are installed on the right case front; Electric control unit is implanted into the terminal software supporting with operating means, but guidance panel adopts the touch-screen touch control operation, and gauge tap comprises power switch, emergency switch (urgent stop).
Further; Near switch; Be installed on the following both sides of guide rail, be used for the transverse movement scope of cutter mechanism is carried out spacing, when cutter mechanism moves near switch and after touching near switch; Triggering is given electric control unit near switch with signal feedback, and electric control unit control cutter mechanism is toward swivel motion.
See Fig. 4, described cutter mechanism is fixed on the crossbeam through the top shoe fixed mount; Can slide by guide rail, its primary structure is made up of thermal insulation board, cutter mounting bracket, tray, rotating handles, axle sleeve, rotary cylinder, conduit, polished rod, cover plate, guide plate, lift cylinder, hanging block, thread plate, adjustment screw rod, briquetting, and briquetting links to each other with the adjustment screw rod; Adjustment screw rod lower end is passed thread plate and is linked to each other with hanging block, and lift cylinder is fixed on the hanging block through the cylinder mounting bracket, and the lower end that lift cylinder is arranged is a guide plate; Conduit is installed on the guide plate lower end through the conduit mounting bracket; Two polished rods are installed between left and right cover plate, and the polished rod upper end is equipped with the polished rod pressing plate, and polished rod and guide plate junction are equipped with bearing and bearing washer; The conduit lower end is passed lower cover and is connected with rotary cylinder, axle sleeve, rotating handles, tray successively from top to bottom; The lower end of conduit is connected to the cutter installation bracket, and the cutter installation bracket is fixed on the thermal insulation board, and the both sides of cutter are provided with dust cover.
Above-mentioned lift cylinder and rotary cylinder are connected with external air compressor machine through the air compressor machine interface.
Further, as shown in Figure 5, described pneumatic mechanism; Mainly constitute by exhausting casing, bracing frame, web plate, cover plate, minor flaps, air outlet and air exhauster; Exhausting casing top is equipped with web plate with sunk screw, on exhausting casing one side cover plate is installed, and the another side is equipped with minor flaps; The exhausting casing is fixed on the middle housing through bracing frame and is connected with air exhauster inlet scoop in the middle housing; Air exhauster also be installed on left box body in air outlet link to each other, equally distributed mesh is set on the web plate, cover plate and minor flaps are used for removing the chip in the casing.
Further; The working method of said pneumatic mechanism is: open air exhauster, and the air in the air exhauster suction exhausting casing, thus the cloth of placing on the web plate is close on the web plate; Realize compressing or unclamping of cloth, and can absorb heat and the chip that the cutting cloth produces.
The working method of said cutter mechanism is: lift cylinder and rotary cylinder are connected with external air compressor machine through the air compressor machine interface; Come the motion of control cylinder through air compressor machine; Because the effect of guide post makes cutter descend rectilinear motion on the whole, rotary cylinder rotates; Make the cutter mechanism rotation through bearing, drive the rotation of permanent hair styling plate simultaneously.
Permanent hair styling version on-line equipment is on the machine works head; Need the cloth of cutting to be tiled in work top, the permanent hair styling machine is realized full-automatic feeding and cutting according to pre-set kinematic parameter; Full-automatic feeding stroke surpasses 30 meters, reduces workman's working strength and technical ability requirement greatly.
Method of work/mode of utilizing the utility model equipment to cut is:
The cylinder gauge tap is opened, and control cylinder control drives drive roll and rotates, and then two rotations are with in drive synchronously; With the driven cylinder rotation of the two drive other ends, realize feeding of cloth synchronously, motor output shaft drove and was with a rotation synchronously this moment; And then driving the translational motion of cutter mechanism lateral clearance to the blank position, cutter mechanism drives the permanent hair styling plate and moves downward, pneumatic mechanism suction cloth; Cloth is close on the web plate, after the permanent hair styling cutting action is accomplished, is upwards lifted boiling hot plate; Realize a blanking, band continues laterally to move to a direction rotating band moving knife tool mechanism synchronously, and cutter mechanism back and forth moves up and down and promptly accomplishes row's blanking; After one row's blanking finished, cutter mechanism was lifted to peak on continuing;
Pneumatic mechanism unclamps cloth; The reverse rotation of control cylinder control drive roll drives the transport tape backward rotation, and the driven by motor cutter mechanism is to the translation of other direction lateral clearance; Cutter mechanism drives the permanent hair styling plate through built-in rotary cylinder and carries out blanking, thereby accomplishes second row's blanking action;
Back and forth carry out above-mentioned steps, the cloth on transport tape is accomplished cutting.
After above-mentioned row's blanking finished, cutter mechanism was lifted to peak on continuing, and this moment, cutter mechanism made permanent hair styling plate Rotate 180 degree through the rotary cylinder rotation, carries out discharge as needing conversion discharge direction.
The utility model device adopts multi-axle motor control, and the operator can be provided with the cutting flow process through being installed in the lathe terminal software, keep watch on cut state.In actual production, use this device can improve cutting efficiency, save human cost and cutting material, and increase operator's handling safety coefficient greatly.
The purpose of the utility model device is that the user only need provide the print that is cut to scald plate, just can realize cloth, leather cutting under the various type-setting modes through the supporting terminal software of operating means.
The utility model device adopts multi-axle motor control; The operator can be provided with the cutting flow process through being installed in the lathe terminal software, keep watch on cut state; In actual production; Use this device can improve cutting efficiency, save human cost and cutting material, and increase operator's handling safety coefficient greatly.
Above embodiment only in order to the explanation the utility model and and the described technical scheme of unrestricted the utility model; Therefore, although this specification has carried out detailed explanation to the utility model with reference to each above-mentioned embodiment,, those of ordinary skill in the art should be appreciated that still and can make amendment or be equal to replacement the utility model; And all do not break away from the technical scheme and the improvement thereof of the spirit and the scope of the utility model, and it all should be encompassed in the claim scope of the utility model.