CN104360641B - Constant-temperature ironing and fixed length clipping control system - Google Patents
Constant-temperature ironing and fixed length clipping control system Download PDFInfo
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- CN104360641B CN104360641B CN201410629530.2A CN201410629530A CN104360641B CN 104360641 B CN104360641 B CN 104360641B CN 201410629530 A CN201410629530 A CN 201410629530A CN 104360641 B CN104360641 B CN 104360641B
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- 238000010409 ironing Methods 0.000 title abstract 7
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract 2
- 238000005520 cutting process Methods 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 29
- 230000002457 bidirectional effect Effects 0.000 claims description 18
- 230000005611 electricity Effects 0.000 claims description 12
- 239000013078 crystal Substances 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 101100339482 Colletotrichum orbiculare (strain 104-T / ATCC 96160 / CBS 514.97 / LARS 414 / MAFF 240422) HOG1 gene Proteins 0.000 claims 1
- 238000005868 electrolysis reaction Methods 0.000 claims 1
- 239000004744 fabric Substances 0.000 abstract description 23
- 239000004753 textile Substances 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000009941 weaving Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000306 recurrent effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2609—Process control
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2629—Assembly line
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Control Of Temperature (AREA)
- Control Of Resistance Heating (AREA)
Abstract
The invention discloses a constant-temperature ironing and fixed length clipping control system comprising a single-chip microcomputer module circuit, a liquid crystal display module circuit, an indicator light module circuit, a constant-temperature ironing control module circuit, a key module circuit and a fixed length clipping module circuit. A power supply is connected to the single-chip microcomputer module circuit; the single-chip microcomputer module circuit is connected with the remaining circuits. The constant-temperature ironing and fixed length clipping control system allows fixed length clipping, constant-temperature ironing of fabrics is achieved through electrical heating, fixed length clipping and constant-temperature ironing are integrated and performed at once, efficiency of textile equipment and automation level thereof are effectively increased, the requirement on fixed length clipping and constant-temperature ironing of fabrics is met, reliability is high, and application value is great.
Description
Technical field
The present invention relates to a kind of control system of fabric treating, plates and fixed length cutting control more particularly, to a kind of constant temperature
System.
Background technology
At present, the pressing Weaving device major part used for textiles such as scarf, carpet, week blanket is woven on market to add using electricity
The mode of heat, using the simple control for setting bound, the heating system is substantially a Great inertia system to temperature control,
Temperature will the recurrent fluctuations within the scope of a fixation under this control mode, it is impossible to realize thermostatic control.When actual temperature ripple
When dynamic scope is excessive, the quality of fabric is directly affected, and affects very big particularly with the fabric of chemical fibre class, when temperature is too low,
Chemical fibre kind fabric pressing technique it cannot be guaranteed that;When temperature is too high, chemical & blended fabric contraction distortion is very big, and fabric quality is deteriorated.
Additionally, the pressing Weaving device overwhelming majority in the market does not possess fixed length clipping function, therefore most of spinning
Enterprise is knitted after fabric pressing using artificial cutting, time-consuming to take a lot of work, inefficiency;If enterprise increases a special fixed length cut out
Equipment is cut, entreprise cost will be substantially increased, many medium-sized and small enterprises possibly cannot bear.
Thus, after the completion of the braiding of textile such as scarf, carpet, week blanket, it is also performed to plate and cutting, conventional scalds
, mostly using the temperature control mode of bound, this control mode temperature fluctuation range is larger, for chemical fibre class for flat equipment
Fabric affects larger, and the quality for causing fabric differs.
The content of the invention
Propose in order to solve the problems, such as background technology, the present invention proposes a kind of constant temperature and plates and fixed length cutting control system
System, it is adaptable to woven fabric of weaving cotton cloth, constant temperature pressing and fixed length cutting are carried out to textile, substantially improve technique, improve enterprise
Automatization level.
To realize above-mentioned functions, the technical scheme of employing is the present invention:
Including one-chip computer module circuit, LCD MODULE circuit, indicating lamp module circuit, constant temperature pressing control module electricity
Road, key-press module circuit and fixed length cutting modular circuit;Power input is connected in one-chip computer module circuit, one-chip computer module electricity
Road respectively with LCD MODULE circuit, indicating lamp module circuit, constant temperature pressing control module circuit, key-press module circuit and fixed
Long cutting modular circuit connection.
Described one-chip computer module circuit include single-chip microcomputer U1, as single-chip microcomputer U1 ISP download interfaces plug JP1,
Artificial debugging interface JP2 and power interface P1:Electric capacity C5 latter end ground connection in parallel with button S1, the other end be connected to resistance R5 and
On 5 feet of plug JP1, the other end of resistance R5 is connected to+5V power supplys;5 feet of single-chip microcomputer U1,17 feet, 27 feet and 38 feet meet+5V
Power supply, 6 pins of single-chip microcomputer U1,18 pins, 28 pins, 39 pins ground connection, the two ends of crystal oscillator Y1 are connected respectively to single-chip microcomputer U1
7 feet and 8 feet on, 7 feet of single-chip microcomputer U1 and 8 feet difference Jing after electric capacity C6, electric capacity C9 be grounded, the 19 foot Jing resistance of single-chip microcomputer U1
R8 is connected with+5V power supplys, and the 20 foot Jing resistance R7 of single-chip microcomputer U1 are connected with+5V power supplys;25 feet of single-chip microcomputer U1 and light-emitting diodes
The negative electrode of pipe V1 is connected, and the anode Jing resistance R6 of light emitting diode is connected with+5V power supplys, and 29 feet of single-chip microcomputer U1 and 27 feet are distinguished
It is connected to one end of inductance L1 Jing after electric capacity C7, electric capacity C8, the other end ground connection of inductance L1, it is electric that 27 feet of single-chip microcomputer U1 meet+5V
Source;1 foot of single-chip microcomputer U1 is connected with 4 feet of plug JP1, and 2 feet of single-chip microcomputer U1 are connected with 1 foot of plug JP1, single-chip microcomputer U1's
3 feet are connected with 3 feet of plug JP1, and 2 feet of plug JP1 connect+5V power supplys, the 6 feet ground connection of plug JP1,4 feet of single-chip microcomputer with insert
5 feet of head JP1 are connected;1 foot, 5 feet, 3 feet and 9 feet of artificial debugging interface JP2 21 feet respectively with single-chip microcomputer U1,22 feet, 23
Foot and 24 feet connect, 1 foot of artificial debugging interface JP2,3 feet, 5 feet and 9 feet difference Jing resistance R1, resistance R2, resistance R3, resistance
R4 is connected to+5V power supplys;Power interface P1 connects+5V power supplys, is connected to power interface P1's after electric capacity C2 and electric capacity C3 is in parallel
Two ends.
Described LCD MODULE circuit includes LCDs LCD12864, the interface of LCDs LCD12864
It is that, 1 foot of plug J1 and 20 feet are grounded, 2 feet of plug J1,17 feet, 19 feet connect+5V power supplys, and 3 feet of plug J1 connect adjustable resistance
The sliding end of R17, the two ends of adjustable resistance R17 connect respectively one end and ground of resistance R16, and another termination+5V of resistance R16 is electric
Source, the other end Jing electric capacity C17 ground connection of resistance R16;7~14 feet of plug J1 respectively with the single-chip microcomputer U1 of one-chip computer module circuit
The connection of 37~30 feet, 15 feet of plug J1 respectively with 44 feet of single-chip microcomputer U1,4~6 feet of plug J1 respectively with single-chip microcomputer U1
1~3 foot connection.
The plug P5 of described indicating lamp module circuit including red LED display lamp, the plug P7 of green LED indicator lamp,
Optocoupler U3, optocoupler U4 and power interface P3;The 2 feet ground connection of plug P5, the collection of the 1 foot Jing resistance R18 and audion Q1 of plug P5
Electrode is connected, and the emitter stage of audion Q1 is connected with+12V power supplys, 4 feet of the base stage Jing resistance R15 and optocoupler U3 of audion Q1
It is connected, 4 feet of optocoupler U3 are connected through pull-up resistor R13 with+12V power supplys, 1 foot of optocoupler U3 is through pull-up resistor R14 and+5V
Power supply is connected, and 2 feet of optocoupler U3 connect with 13 feet of the single-chip microcomputer U1 of one-chip computer module circuit;The 2 feet ground connection of plug P7, plug
The 1 foot Jing resistance R23 of P7 is connected with the colelctor electrode of audion Q2, and the emitter stage of audion Q2 is connected with+12V power supplys, audion
4 feet of the base stage Jing resistance R22 and optocoupler U4 of Q2 are connected, and 4 pins of optocoupler U4 are through pull-up resistor R20 and+12V power supply phases
Even, 1 pin of optocoupler U4 is connected through pull-up resistor R21 with+5V power supplys, 2 pins of optocoupler U4 and 14 pins of single-chip microcomputer U1
Connect;Power interface P3 connects+12V power supplys, and the two ends of power interface P3 are connected to after electric capacity C15 and electric capacity C16 is in parallel.
Described constant temperature pressing control module circuit includes bidirectional thyristor Q3, the driving for driving bidirectional thyristor Q3
The plug P10 of chip U5, temperature sensor U6, the plug P9 for connecing 220V alternating currents and connection heated roll;Resistance R27 and electricity
It is in parallel with bidirectional thyristor Q3 again after the positive pole series connection of solution electric capacity C18, the two ends difference Jing resistance R28 of bidirectional thyristor Q3, electricity
Resistance R25 is connected on 4 feet and 6 feet of driving chip U5, the two ends of bidirectional thyristor Q3 2 feet, plug P9 respectively with plug P10
The connection of 1 foot, the triggering end of bidirectional thyristor Q3 is connected with 4 feet of driving chip U5,1 foot of plug P10 and 2 feet of plug P9
It is connected;1 foot of driving chip U5 is connected after pull-up resistor R26 with the positive pole of+5V power supplys, 2 feet of driving chip U5 and list
15 feet of the single-chip microcomputer U1 of piece machine modular circuit are connected;The 1 foot ground connection of temperature sensor U6,2 feet of temperature sensor U6 and list
26 feet of piece machine are connected, and 2 feet of temperature sensor U6 are connected through pull-up resistor R29 with+5V power supplys, and the 3 of temperature sensor U6
Foot is connected with+5V power supplys.
Described key-press module circuit includes keyboard interface chip U2 and button S2~button S10;Keyboard interface chip U2
1 foot be connected with the negative electrode of diode D3,24 feet of chip U2 are connected with the negative electrode of diode D2,23 feet of chip U2 and two poles
The negative electrode of pipe D1 is connected;Button S8, button S9, one end of button S10 are connected with the anode of diode D3, button S5, button
S6, one end of button S7 are connected with the anode of diode D2, button S2, button S3, button S4 one end with diode D1
Anode be connected;The other end of button S8, button S5 and button S2 is connected through resistance R10 with 6 feet of chip U2, button
The other end of S9, button S6 and button S3 is connected through resistance R11 with 5 feet of chip U2, button S10, button S7 and button
The other end of S4 is connected through resistance R12 with 4 feet of chip U2;The 11 feet ground connection of keyboard interface chip U2, keyboard interface core
16 feet of piece U2 connect+5V positive sources, and 16 feet of keyboard interface chip U2 positive pole respectively with electric capacity C12, electric capacity C13 are connected,
The negative pole of electric capacity C12, electric capacity C13 ground connection, between 17 pins and 18 pins of keyboard interface chip U2 crystal oscillator Y2, crystal oscillator are in series with
Distinguish the ground connection Jing after electric capacity C10, electric capacity C11 in the two ends of Y2;14 feet, 19 feet, 20 feet of keyboard interface chip U2 respectively with monolithic
11 feet of the single-chip microcomputer U1 of machine modular circuit, 19 feet, 20 feet are connected.
Described fixed length cutting modular circuit includes as plug P2, plug P4, plug P6, plug P8, plug J2 and inserts
Head J3:Plug P2 is the pulse input interface of motor close-loop driven module, and 1 foot of plug P2 connects+5V positive sources, plug
2 feet of P2 connect 43 feet of single-chip microcomputer U1;Plug P4 for motor close-loop driven module rotation direction input interface, plug P4
1 foot connect+5V positive sources, 2 feet of plug P4 connect 42 feet of single-chip microcomputer U1;Plug P6 is motor close-loop driven module
Input interface is enabled, 1 foot of plug P6 connects+5V positive sources, and 2 feet of plug P6 connect 41 feet of single-chip microcomputer U1;Plug P8 is step
The warning message output interface of stepper motor close-loop driven module, 1 foot of plug P8 Jing after pull-up resistor R24 with+5V positive sources
It is connected, the 2 feet ground connection of plug P8,1 foot of plug P8 is connected with 16 feet of single-chip microcomputer U1;Plug J2 is motor close-loop driven
The information output interface in place of module, 1 foot of plug J2 is connected Jing after pull-up resistor R19 with+5V positive sources, and the 2 of plug J2
Foot is grounded, and 1 pin of plug J2 is connected with 40 feet of single-chip microcomputer U1;Plug J3 for cutting mechanism output interface, the 1 of plug J3
Foot connects+5V positive sources, and 2 feet of plug J3 connect 10 feet of single-chip microcomputer U1.
The invention has the beneficial effects as follows:
The present invention can make heated roll temperature keep constant, make the pressing technique of fabric more perfect, it is ensured that fabric quality
Concordance and Optimality.The temperature control precision that constant temperature plates reaches ± 1 DEG C, for different fabrics can set different
Pressing temperature, makes system complete good pressing technique.
The present invention increased fixed length clipping function in constant temperature pressing equipment, realize the fixed length cutting of random length, energy
The function of making pressing Weaving device is further enhanced, and substantially increases the automatization level of equipment, and the precision of fixed length cutting reaches
± 1 centimetre, accurate fixed length cutting is realized to textiles such as scarf, carpet, week blankets, also reduce the manpower of enterprise into
This, with stronger technological innovation and advance.
Description of the drawings
Fig. 1 is the structured flowchart of present system.
Fig. 2 is the circuit diagram of one-chip computer module circuit of the present invention.
Fig. 3 is the circuit diagram of LCD MODULE circuit.
Fig. 4 is the circuit diagram of indicating lamp module circuit.
Fig. 5 is the circuit diagram of constant temperature pressing control module circuit.
Fig. 6 is the circuit diagram of key-press module circuit
Fig. 7 is the circuit diagram of fixed length cutting modular circuit.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment is described in further detail to the present invention.
As shown in figure 1, the present invention includes one-chip computer module circuit, LCD MODULE circuit, indicating lamp module circuit, perseverance
Warm pressing control module circuit, key-press module circuit and fixed length cutting modular circuit;Power input is connected to one-chip computer module electricity
Lu Zhong, one-chip computer module circuit is electric with LCD MODULE circuit, indicating lamp module circuit, constant temperature pressing control module respectively
The connection of road, key-press module circuit and fixed length cutting modular circuit.
Using single-chip microcomputer as control core, system is input into mainly by key-press input whole system.Fixed length cutting module bag
Include motor close-loop driven module, motor, code-disc and cutting mechanism, motor close-loop driven module drive stepping electricity
Machine, motor is connected with code-disc, drives code-disc rotation.
One-chip computer module circuit is used for information gathering and control, the input signal and temperature signal of main collection button, root
Length, heated roll rotating speed and the pressing temperature arranged according to input, controls the rotating speed of motor, and completes the work(of fixed length cutting
Energy.
LCD MODULE is used for the information such as length, heated roll rotating speed and pressing temperature that display button is arranged;It is described
The main completion system running status of indicating lamp module instruction.
Constant temperature pressing control module, is mainly used in the temperature control of heated roll, makes heated roll be in stationary temperature.
Key-press module circuit, is mainly used in the input of the information such as length, heated roll rotating speed and pressing temperature.
Fixed length cutting modular circuit, is mainly connected with cutting mechanism and motor, for carrying out fixed length cutting.
As shown in Fig. 2 one-chip computer module circuit include single-chip microcomputer U1, as single-chip microcomputer U1 ISP download interfaces plug
JP1, artificial debugging interface JP2 and power interface P1:Electric capacity C5 latter end ground connection in parallel with button S1, the other end is connected to resistance
On 5 feet of R5 and plug JP1, the other end of resistance R5 is connected to+5V power supplys;5 feet of single-chip microcomputer U1,17 feet, 27 feet and 38 feet
+ 5V power supplys are connect, 6 pins of single-chip microcomputer U1,18 pins, 28 pins, 39 pins are grounded, and the two ends of crystal oscillator Y1 are connected respectively to monolithic
On 7 feet and 8 feet of machine U1,7 feet of single-chip microcomputer U1 and 8 feet difference Jing after electric capacity C6, electric capacity C9 be grounded, 9 feet of single-chip microcomputer U1 and
12 feet are hanging, and the 19 foot Jing resistance R8 of single-chip microcomputer U1 are connected with+5V power supplys, 20 foot Jing resistance R7 and the+5V power supplys of single-chip microcomputer U1
It is connected;25 feet of single-chip microcomputer U1 are connected with the negative electrode of light emitting diode V1, anode Jing resistance R6 and the+5V power supplys of light emitting diode
It is connected, 29 feet and 27 feet of single-chip microcomputer U1 are connected to respectively one end of inductance L1 Jing after electric capacity C7, electric capacity C8, and inductance L1's is another
End ground connection, 27 feet of single-chip microcomputer U1 connect+5V power supplys.
As shown in Fig. 21 foot of single-chip microcomputer U1 is connected with 4 feet of plug JP1,2 feet of single-chip microcomputer U1 and 1 foot of plug JP1
It is connected, 3 feet of single-chip microcomputer U1 are connected with 3 feet of plug JP1,2 feet of plug JP1 connect+5V power supplys, and 6 feet of plug JP1 are grounded,
4 feet of single-chip microcomputer are connected with 5 feet of plug JP1;1 foot of artificial debugging interface JP2,5 feet, 3 feet and 9 feet respectively with single-chip microcomputer U1
21 feet, 22 feet, 23 feet and the connection of 24 feet, 1 foot of artificial debugging interface JP2,3 feet, 5 feet and 9 feet difference Jing resistance R1, resistance
R2, resistance R3, resistance R4 are connected to+5V power supplys;Power interface P1 connects+5V power supplys, connects after electric capacity C2 and electric capacity C3 is in parallel
To the two ends of power interface P1.
As shown in figure 3, LCD MODULE circuit includes LCDs LCD12864, LCDs LCD12864
Interface is that 1 foot of plug J1 and 20 feet are grounded, and 2 feet of plug J1,17 feet, 19 feet connect+5V power supplys, and 3 feet of plug J1 connect adjustable
The 2 foot sliding ends of resistance R17, the two ends of adjustable resistance R17 connect respectively one end and ground of resistance R16, the other end of resistance R16
Connect+5V power supplys, the other end Jing electric capacity C17 ground connection of resistance R16;7~14 feet of plug J1 respectively with one-chip computer module circuit
37~30 feet connection of single-chip microcomputer U1,15 feet of plug J1 respectively with 44 feet of single-chip microcomputer U1,4~6 feet of plug J1 respectively with
1~3 foot connection of single-chip microcomputer U1.
As shown in figure 4, indicating lamp module circuit includes plug P5, the plug of green LED indicator lamp of red LED display lamp
P7, optocoupler U3, optocoupler U4 and power interface P3;Plug P5 connects red LED display lamp, and 2 feet of plug P5 are grounded, and the 1 of plug P5
Foot Jing resistance R18 is connected with the colelctor electrode of audion Q1, and the emitter stage of audion Q1 is connected with the positive pole of+12V power supplys, audion
4 feet of the base stage Jing resistance R15 and optocoupler U3 of Q1 are connected, and 4 feet of optocoupler U3 are through pull-up resistor R13 and the positive pole of+12V power supplys
It is connected, 1 foot of optocoupler U3 is connected through pull-up resistor R14 with the positive pole of+5V power supplys, 2 feet and the one-chip computer module electricity of optocoupler U3
13 feet of the single-chip microcomputer U1 on road connect.
As shown in figure 4, plug P7 meets green LED indicator lamp, the 2 feet ground connection of plug P7, the 1 foot Jing resistance R23 of plug P7
It is connected with the colelctor electrode of audion Q2, the emitter stage of audion Q2 is connected with the positive pole of+12V power supplys, base stage Jing of audion Q2
Resistance R22 is connected with 4 feet of optocoupler U4, and 4 pins of optocoupler U4 are connected through pull-up resistor R20 with the positive pole of+12V power supplys, light
1 pin of coupling U4 is connected through pull-up resistor R21 with the positive pole of+5V power supplys, 2 pins of optocoupler U4 and 14 pins of single-chip microcomputer U1
Connect.
As shown in figure 4, power interface P3 connection+12V power supplys, after electric capacity C15 and electric capacity C16 is in parallel power interface is connected to
The two ends of P3.
As shown in figure 5, constant temperature pressing control module circuit include bidirectional thyristor Q3, for driving bidirectional thyristor Q3's
The plug P10 of driving chip U5, temperature sensor U6, the plug P9 for connecing 220V alternating currents and connection heated roll;Resistance R27
It is in parallel with bidirectional thyristor Q3 again with after the series connection of the positive pole of electrochemical capacitor C18, the two ends difference Jing resistance of bidirectional thyristor Q3
R28, resistance R25 are connected on 4 feet and 6 feet of driving chip U5, the two ends of bidirectional thyristor Q3 2 feet respectively with plug P10,
The 1 foot connection of plug P9, the triggering end of bidirectional thyristor Q3 is connected with 4 feet of driving chip U5,1 foot of plug P10 and plug
2 feet of P9 are connected;1 foot of driving chip U5 is connected after pull-up resistor R26 with the positive pole of+5V power supplys, and the 2 of driving chip U5
Foot is connected with 15 feet of the single-chip microcomputer U1 of one-chip computer module circuit, and 3 feet and 5 feet of driving chip U5 are hanging, temperature sensor U6
1 foot ground connection, 2 feet of temperature sensor U6 are connected with 26 feet of single-chip microcomputer, and 2 feet of temperature sensor U6 are through pull-up resistor
R29 is connected with the positive pole of+5V power supplys, and 3 feet of temperature sensor U6 are connected with the positive pole of+5V power supplys.
As shown in fig. 6, key-press module circuit includes keyboard interface chip U2 and button S2~button S10;Keyboard interface core
1 foot of piece U2 is connected with the negative electrode of diode D3, and 24 feet of chip U2 are connected with the negative electrode of diode D2,23 feet of chip U2 with
The negative electrode of diode D1 is connected;Button S8, button S9, one end of button S10 are connected with the anode of diode D3, button S5,
Button S6, one end of button S7 are connected with the anode of diode D2, button S2, button S3, button S4 one end with two poles
The anode of pipe D1 is connected;The other end of button S8, button S5 and button S2 is connected through resistance R10 with 6 feet of chip U2, presses
The other end of key S9, button S6 and button S3 is connected through resistance R11 with 5 feet of chip U2, button S10, button S7 and presses
The other end of key S4 is connected through resistance R12 with 4 feet of chip U2;2~3 feet of chip U2,7~13 feet and 21~22 feet are outstanding
Sky, the 11 feet ground connection of keyboard interface chip U2,16 feet of keyboard interface chip U2 meet+5V positive sources, keyboard interface chip U2
16 feet positive pole respectively with electric capacity C12, electric capacity C13 be connected, the negative pole of electric capacity C12, electric capacity C13 ground connection, keyboard interface chip
Crystal oscillator Y2 is in series between 17 pins and 18 pins of U2, the ground connection Jing after electric capacity C10, electric capacity C11 is distinguished at the two ends of crystal oscillator Y2;Key
14 feet, 19 feet, 20 feet of disk interface chip U2,11 feet, 19 feet, 20 foot phases respectively with the single-chip microcomputer U1 of one-chip computer module circuit
Even.
As shown in fig. 7, fixed length cutting modular circuit is included as plug P2, plug P4, plug P6, plug P8, plug J2
With plug J3:Plug P2 is the pulse input interface of motor close-loop driven module, and 1 foot of plug P2 connects+5V positive sources,
2 feet of plug P2 connect 43 feet of single-chip microcomputer U1;Plug P4 is the rotation direction input interface of motor close-loop driven module, inserts
1 foot of head P4 connects+5V positive sources, and 2 feet of plug P4 connect 42 feet of single-chip microcomputer U1;Plug P6 is motor close-loop driven mould
The enable input interface of block, 1 foot of plug P6 connects+5V positive sources, and 2 feet of plug P6 connect 41 feet of single-chip microcomputer U1;Plug P8
For the warning message output interface of motor close-loop driven module, 1 foot of plug P8 Jing after pull-up resistor R24 with+5V power supplys
Positive pole is connected, and the 2 feet ground connection of plug P8,1 foot of plug P8 is connected with 16 feet of single-chip microcomputer U1;Plug J2 is motor closed loop
The information output interface in place of drive module, 1 foot of plug J2 is connected Jing after pull-up resistor R19 with+5V positive sources, plug J2
2 feet ground connection, 1 pin of plug J2 is connected with 40 feet of single-chip microcomputer U1;Plug J3 is the output interface of cutting mechanism(That is cutting
The output interface of mechanism's shears control signal), 1 foot of plug J3 connects+5V positive sources, and 2 feet of plug J3 connect single-chip microcomputer U1's
10 feet.
Preferably, single-chip microcomputer U1 models:ATmega16, keyboard interface chip U2 models:ZLG7290, optocoupler U3, U4
Model is:PC817, driving chip U5 models:MOC3043M.
The course of work of the present invention is as follows:
Place whole fabric in heated roll first, then operator is set according to textile material type by button
The parameters such as cutting length, heating-up temperature, the heated roll rotating speed of the fixed system, after the related button of setup parameter is pressed, key
Disk interface chip U2 will immediately receive the signal that button is pressed, and at once identification is in pressing for down state to keyboard interface chip U2
Key, and produce interrupt signal and inform that single-chip microcomputer U1, single-chip microcomputer U1 read immediately the key information in keyboard interface chip U2, according to
Specific button operation, completes the input of parameters, after parameter setting is good, needs wait 5 ~ 10 minutes, waits heated roll
Temperature rises to design temperature, and now single-chip microcomputer constantly reads the information of temperature sensor in heated roll, treats that temperature rises
To setting value and it is stable after, LCDs provide the bootable prompting of system, if now pressing " RUN " button, keyboard connects
Mouth chip U2 is received after the signal that button is pressed, and " RUN " key is identified, and sends interrupt requests letter to single-chip microcomputer U1
Number, single-chip microcomputer U1 is received after interrupt signal, reads the key information in keyboard interface chip U2, after checking the information errorless, is sent out
Go out " RUN " control signal, control signal makes green indicating lamp bright, and single-chip microcomputer U1 sends fixed to step motor drive module
Long cutting control signal, after motor close-loop driven module receives the pulse signal that single-chip microcomputer U1 sends, drives plus hot rolling
Roller is rotated, and fabric runs with heated roll, and fabric realizes that constant temperature plates during moving ahead with heated roll rotation,
After the stroke that fabric moves ahead reaches the length of setting, heated roll stops operating, and single-chip microcomputer U1 sends cutting signal, cutter
Structure is received cuts off in fabric after the cutting signal of single-chip microcomputer U1.In system in running, if " STOP " key is pressed, keyboard
Interface chip U2 at once buttons of the identification in down state, and produce interrupt signal and inform single-chip microcomputer U1, single-chip microcomputer U1 is at once
The key information in keyboard interface chip U2 is read, after checking the information errorless, " STOP " control signal is sent, heated roll is stood
Stop operating, and control signal extinguishes green indicating lamp, and red led is bright.
In sum, integrated application electric machines control technology of the present invention realizes fixed length cutting, realizes perseverance using electric-heating technology
Warm pressing fabric, by the cutting of fabric fixed length and the integrated entirety of constant temperature pressing, makes fixed length cutting and constant temperature two big steps of pressing
Complete together, effectively improve the efficiency and automatization level of Weaving device, with significant technique effect, with stronger skill
Art novelty and advance.The present invention is stable, and reliability is high, meets textile enterprise and fixed length cutting and perseverance are realized to fabric
The requirement that temperature plates, there is higher using value.
Claims (7)
1. a kind of constant temperature plates and fixed length cutting control system, it is characterised in that:Including one-chip computer module circuit, liquid crystal display mode
Block circuit, indicating lamp module circuit, constant temperature pressing control module circuit, key-press module circuit and fixed length cutting modular circuit;Electricity
Source input be connected in one-chip computer module circuit, one-chip computer module circuit respectively with LCD MODULE circuit, indicating lamp module
The connection of circuit, constant temperature pressing control module circuit, key-press module circuit and fixed length cutting modular circuit.
2. a kind of constant temperature according to claim 1 plates and fixed length cutting control system, it is characterised in that:
Described one-chip computer module circuit include single-chip microcomputer U1, as single-chip microcomputer U1 ISP download interfaces plug JP1, emulation
Debugging interface JP2 and power interface P1:Electric capacity C5 latter end ground connection in parallel with button S1, the other end is connected to resistance R5 and plug
On 5 feet of JP1, the other end of resistance R5 is connected to+5V power supplys;It is electric that 5 feet of single-chip microcomputer U1,17 feet, 27 feet and 38 feet meet+5V
Source, 6 pins of single-chip microcomputer U1,18 pins, 28 pins, 39 pins ground connection, the two ends of crystal oscillator Y1 are connected respectively to the 7 of single-chip microcomputer U1
On foot and 8 feet, 7 feet of single-chip microcomputer U1 and 8 feet difference are grounded Jing after electric capacity C6, electric capacity C9, the 19 foot Jing resistance R8 of single-chip microcomputer U1
It is connected with+5V power supplys, the 20 foot Jing resistance R7 of single-chip microcomputer U1 are connected with+5V power supplys;25 feet of single-chip microcomputer U1 and light emitting diode
The negative electrode of V1 is connected, and the anode Jing resistance R6 of light emitting diode is connected with+5V power supplys, and 29 feet of single-chip microcomputer U1 and 27 feet distinguish Jing
One end of inductance L1 is connected to after electric capacity C7, electric capacity C8, the other end ground connection of inductance L1,27 feet of single-chip microcomputer U1 connect+5V power supplys;
1 foot of single-chip microcomputer U1 is connected with 4 feet of plug JP1, and 2 feet of single-chip microcomputer U1 are connected with 1 foot of plug JP1, single-chip microcomputer U1
3 feet be connected with 3 feet of plug JP1,2 feet of plug JP1 connect+5V power supplys, the 6 feet ground connection of plug JP1,4 feet of single-chip microcomputer with
5 feet of plug JP1 are connected;1 foot, 5 feet, 3 feet and 9 feet of artificial debugging interface JP2 21 feet respectively with single-chip microcomputer U1,22 feet,
23 feet and 24 feet connect, 1 foot of artificial debugging interface JP2,3 feet, 5 feet and 9 feet difference Jing resistance R1, resistance R2, resistance R3, electricity
Resistance R4 is connected to+5V power supplys;Power interface P1 connects+5V power supplys, and after electric capacity C2 and electric capacity C3 is in parallel power interface P1 is connected to
Two ends;
The plug JP1 adopts HEADER 3X2, single-chip microcomputer U1 to adopt the 1-3 feet of ATmega16, single-chip microcomputer U1 to be respectively PB5-
PB7 feet, 4 feet of single-chip microcomputer U1 are RESET feet, and 7 and 8 feet of single-chip microcomputer U1 are respectively XTAL2 and XTAL1 feet, the 9 of single-chip microcomputer U1
Foot is respectively PD0 feet, and 5,17 and 38 feet of single-chip microcomputer U1 are VCC feet, and 6,18,28 and 39 feet of single-chip microcomputer U1 are GND feet,
The 19-22 feet of single-chip microcomputer U1 are respectively PC0-PC3 feet, and the 23-25 feet of single-chip microcomputer U1 are respectively PC4- PC6 feet, single-chip microcomputer U1's
27 feet are AVCC feet, and 29 feet of single-chip microcomputer U1 are AREF feet.
3. a kind of constant temperature according to claim 2 plates and fixed length cutting control system, it is characterised in that:
Described LCD MODULE circuit includes LCDs LCD12864, and the interface of LCDs LCD12864 is,
1 foot of plug J1 and 20 feet are grounded, and 2 feet of plug J1,17 feet, 19 feet connect+5V power supplys, and 3 feet of plug J1 meet adjustable resistance R17
Sliding end, the two ends of adjustable resistance R17 connect respectively one end of resistance R16 and ground, another termination+5V power supplys of resistance R16,
The other end Jing electric capacity C17 ground connection of resistance R16;7~14 feet of plug J1 are respectively with the single-chip microcomputer U1's of one-chip computer module circuit
37~30 feet connect, 15 feet of plug J1 respectively with 44 feet of single-chip microcomputer U1,4~6 feet of plug J1 are respectively with the 1 of single-chip microcomputer U1
~3 feet connect;
The single-chip microcomputer U1 adopts the 1-3 feet of ATmega16, single-chip microcomputer U1 to be respectively PB5-PB7 feet, the 30-37 feet of single-chip microcomputer U1
Respectively PA7-PA0 feet, 44 feet of single-chip microcomputer U1 are PB4 feet.
4. a kind of constant temperature according to claim 2 plates and fixed length cutting control system, it is characterised in that:
Described indicating lamp module circuit includes plug P5, the plug P7 of green LED indicator lamp, the optocoupler of red LED display lamp
U3, optocoupler U4 and power interface P3;The 2 feet ground connection of plug P5, the colelctor electrode of the 1 foot Jing resistance R18 and audion Q1 of plug P5
It is connected, the emitter stage of audion Q1 is connected with+12V power supplys, and 4 feet of the base stage Jing resistance R15 and optocoupler U3 of audion Q1 are connected,
4 feet of optocoupler U3 are connected through pull-up resistor R13 with+12V power supplys, and 1 foot of optocoupler U3 is through pull-up resistor R14 and+5V power supplys
It is connected, 2 feet of optocoupler U3 connect with 13 feet of the single-chip microcomputer U1 of one-chip computer module circuit;The 2 feet ground connection of plug P7, plug P7's
1 foot Jing resistance R23 is connected with the colelctor electrode of audion Q2, and the emitter stage of audion Q2 is connected with+12V power supplys, audion Q2's
Base stage Jing resistance R22 is connected with 4 feet of optocoupler U4, and 4 pins of optocoupler U4 are connected through pull-up resistor R20 with+12V power supplys, light
1 pin of coupling U4 is connected through pull-up resistor R21 with+5V power supplys, and 2 pins of optocoupler U4 connect with 14 pins of single-chip microcomputer U1;
Power interface P3 connects+12V power supplys, and the two ends of power interface P3 are connected to after electric capacity C15 and electric capacity C16 is in parallel;
The single-chip microcomputer U1 adopts 13 and 14 feet of ATmega16, single-chip microcomputer U1 to be respectively PD4 and PD5 feet.
5. a kind of constant temperature according to claim 2 plates and fixed length cutting control system, it is characterised in that:
Described constant temperature pressing control module circuit includes bidirectional thyristor Q3, the driving chip for driving bidirectional thyristor Q3
The plug P10 of U5, temperature sensor U6, the plug P9 for connecing 220V alternating currents and connection heated roll;Resistance R27 and electrolysis electricity
Hold in parallel with bidirectional thyristor Q3 again after the positive pole series connection of C18, the two ends difference Jing resistance R28 of bidirectional thyristor Q3, resistance R25
It is connected on 4 feet and 6 feet of driving chip U5, the two ends of bidirectional thyristor Q3 2 feet, 1 foot of plug P9 respectively with plug P10
Connection, the triggering end of bidirectional thyristor Q3 is connected with 4 feet of driving chip U5, and 1 foot of plug P10 is connected with 2 feet of plug P9;
1 foot of driving chip U5 is connected after pull-up resistor R26 with the positive pole of+5V power supplys, 2 feet and the single-chip microcomputer mould of driving chip U5
15 feet of the single-chip microcomputer U1 of block circuit are connected;The 1 foot ground connection of temperature sensor U6,2 feet and the single-chip microcomputer of temperature sensor U6
26 feet are connected, and 2 feet of temperature sensor U6 are connected through pull-up resistor R29 with+5V power supplys, 3 feet and the+5V of temperature sensor U6
Power supply is connected;
The single-chip microcomputer U1 adopts ATmega16, and 15 feet of single-chip microcomputer U1 are PD6 feet, and 26 feet of single-chip microcomputer U1 are PC7 feet;
The driving chip U5 adopts MOC3043M, and 1 and 2 feet of driving chip U5 are respectively ANODE feet and CATHODE feet, are driven
4 and 6 feet of dynamic chip U5 are MAIN TERM feet;The temperature sensor U6 adopts DS18B20, the 1-3 of temperature sensor U6
Foot is respectively GND, DQ, VDD foot.
6. a kind of constant temperature according to claim 2 plates and fixed length cutting control system, it is characterised in that:
Described key-press module circuit includes keyboard interface chip U2 and button S2~button S10;1 foot of keyboard interface chip U2
It is connected with the negative electrode of diode D3,24 feet of chip U2 are connected with the negative electrode of diode D2,23 feet and the diode D1 of chip U2
Negative electrode be connected;Button S8, button S9, one end of button S10 are connected with the anode of diode D3, button S5, button S6, press
One end of key S7 is connected with the anode of diode D2, button S2, button S3, button S4 one end with the anode of diode D1
It is connected;The other end of button S8, button S5 and button S2 is connected through resistance R10 with 6 feet of chip U2, button S9, button
The other end of S6 and button S3 is connected through resistance R11 with 5 feet of chip U2, and button S10, button S7 and button S4's is another
End is connected through resistance R12 with 4 feet of chip U2;
The 11 feet ground connection of keyboard interface chip U2,16 feet of keyboard interface chip U2 meet+5V positive sources, keyboard interface chip U2
16 feet positive pole respectively with electric capacity C12, electric capacity C13 be connected, the negative pole of electric capacity C12, electric capacity C13 ground connection, keyboard interface chip
Crystal oscillator Y2 is in series between 17 pins and 18 pins of U2, the ground connection Jing after electric capacity C10, electric capacity C11 is distinguished at the two ends of crystal oscillator Y2;Key
14 feet, 19 feet, 20 feet of disk interface chip U2,11 feet, 19 feet, 20 foot phases respectively with the single-chip microcomputer U1 of one-chip computer module circuit
Even;
The single-chip microcomputer U1 adopts ATmega16, and 11 feet of single-chip microcomputer U1 are PD2 feet, 19 and 20 feet of single-chip microcomputer U1 be PC0 and
PC1 feet;The keyboard interface chip U2 adopts ZLG7290, and 1 foot of keyboard interface chip U2 is KR2 feet, keyboard interface chip U2
3-6 feet be respectively KC3-KC0 feet, 11 feet of keyboard interface chip U2 are GND feet, the 14-20 feet point of keyboard interface chip U2
Not Wei INT, RST, VCC, OSC1, OSC2, SCL, SDA foot, 23 and 24 feet of keyboard interface chip U2 are respectively KR- and KR1 feet.
7. a kind of constant temperature according to claim 2 plates and fixed length cutting control system, it is characterised in that:
Described fixed length cutting modular circuit is included as plug P2, plug P4, plug P6, plug P8, plug J2 and plug J3:
Plug P2 for motor close-loop driven module pulse input interface, 1 foot of plug P2 connects+5V positive sources, the 2 of plug P2
Foot connects 43 feet of single-chip microcomputer U1;Plug P4 for motor close-loop driven module rotation direction input interface, 1 foot of plug P4
+ 5V positive sources are connect, 2 feet of plug P4 connect 42 feet of single-chip microcomputer U1;Plug P6 is the enable of motor close-loop driven module
Input interface, 1 foot of plug P6 connects+5V positive sources, and 2 feet of plug P6 connect 41 feet of single-chip microcomputer U1;Plug P8 is stepping electricity
The warning message output interface of machine close-loop driven module, 1 foot of plug P8 is connected Jing after pull-up resistor R24 with+5V positive sources,
The 2 feet ground connection of plug P8,1 foot of plug P8 is connected with 16 feet of single-chip microcomputer U1;Plug J2 is motor close-loop driven module
Information output interface in place, 1 foot of plug J2 is connected Jing after pull-up resistor R19 with+5V positive sources, and 2 feet of plug J2 connect
Ground, 1 pin of plug J2 is connected with 40 feet of single-chip microcomputer U1;Plug J3 is the output interface of cutting mechanism, and 1 foot of plug J3 connects
+ 5V positive sources, 2 feet of plug J3 connect 10 feet of single-chip microcomputer U1;
The single-chip microcomputer U1 adopts ATmega16, and 16 feet of single-chip microcomputer U1 are PD7 feet, and the 40-43 feet of single-chip microcomputer U1 are respectively
PB0-PB4 feet, 10 feet of single-chip microcomputer U1 are respectively PD1 feet.
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