CN207326074U - A profile sawing device - Google Patents
A profile sawing device Download PDFInfo
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- CN207326074U CN207326074U CN201721405732.4U CN201721405732U CN207326074U CN 207326074 U CN207326074 U CN 207326074U CN 201721405732 U CN201721405732 U CN 201721405732U CN 207326074 U CN207326074 U CN 207326074U
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Abstract
Description
技术领域technical field
本实用新型涉及一种型材锯切机构,特别涉及一种型材锯切装置。The utility model relates to a profile sawing mechanism, in particular to a profile sawing device.
背景技术Background technique
在型材制造与使用中,通过锯切得到所需长度的产品,而普通锯切需因锯台面与夹料装置的限制,无可避免的造成尾料的剩余,再须人工手动定尺锯切。其安全性极低,时常发生工伤事故;操作者劳动强度大,工作效率低下。因此,现有自动锯台有尾料剩余,工序繁琐,劳动强度大、效率低;人工成本高,安全生产无法保障。In the manufacture and use of profiles, products of the required length can be obtained by sawing. However, due to the limitation of the saw table and the clamping device, ordinary sawing will inevitably result in residual tailings, and manual sawing to length is required. . Its safety is extremely low, and industrial accidents often occur; the labor intensity of the operator is high, and the work efficiency is low. Therefore, the existing automatic saw table has residual tailings, cumbersome procedures, high labor intensity, low efficiency, high labor costs, and no guarantee for safe production.
实用新型内容Utility model content
针对现有技术中存在的技术问题,本实用新型的目的是:提供一种型材锯切装置。Aiming at the technical problems existing in the prior art, the purpose of the utility model is to provide a profile sawing device.
本实用新型的目的通过下述技术方案实现:一种型材锯切装置,包括伺服运动控制系统以及依次设置的尾料预切活动工作台、锯切机构和送料活动工作台,伺服运动控制系统分别与尾料预切活动工作台、锯切机构和送料活动工作台连接;The purpose of this utility model is achieved through the following technical solutions: a profile sawing device, including a servo motion control system and a movable workbench for tailing pre-cutting, a sawing mechanism and a movable worktable for feeding materials arranged in sequence, and the servo motion control system is respectively It is connected with the tail material pre-cut movable table, the sawing mechanism and the feeding movable table;
当型材剩下两个切割单位长度时,伺服运动控制系统控制尾料预切活动工作台夹紧型材并移动两个切割单位长度后,控制锯切机构将长于两个切割单位长度的型材尾料切出,型材尾料切出后,伺服运动控制系统控制尾料预切活动工作台向送料活动工作台移动一个切割单位长度,并控制锯切机构启动将型材切成两段。When there are two cutting unit lengths left on the profile, the servo motion control system controls the tail material pre-cutting. After the movable worktable clamps the profile and moves the two cutting unit lengths, the control sawing mechanism will cut the tail material longer than the two cutting unit lengths. Cut out, after the profile tail material is cut out, the servo motion control system controls the tail material pre-cutting movable table to move a cutting unit length to the feeding movable table, and controls the sawing mechanism to start cutting the profile into two sections.
优选的,所述尾料预切活动工作台和送料活动工作台均包括活动台板、台板驱动机构以及设置在活动台板上的固定压料机构,尾料预切活动工作台和送料活动工作台的台板驱动机构分别与伺服运动控制系统连接,由伺服运动控制系统控制运动。Preferably, the tailings pre-cutting movable workbench and the feeding movable workbench both include a movable platen, a platen driving mechanism and a fixed pressing mechanism arranged on the movable platen, and the tailings pre-cutting movable workbench and the feeding activity The platen driving mechanism of the worktable is respectively connected with the servo motion control system, and the motion is controlled by the servo motion control system.
优选的,所述固定压料机构包括支架、气缸以及用于将型材压紧于活动台板上的压板,支架架设在活动台板上,气缸固定于支架上,气缸的活塞杆与压板连接。Preferably, the fixed pressing mechanism includes a bracket, a cylinder, and a pressing plate for pressing the profile on the movable table, the bracket is erected on the movable table, the cylinder is fixed on the bracket, and the piston rod of the cylinder is connected to the pressing plate.
优选的,所述固定压料机构还包括套筒以及导向杆,套筒固定于支架上,导向杆穿接于套筒中,且套筒下端与压板连接。Preferably, the fixed pressing mechanism further includes a sleeve and a guide rod, the sleeve is fixed on the bracket, the guide rod is passed through the sleeve, and the lower end of the sleeve is connected to the pressing plate.
优选的,还设置有向送料活动工作台提供型材的料架。Preferably, a material rack is also provided to provide profiles to the material feeding movable workbench.
优选的,料架上沿料架长度方向均匀设置有卧式滚筒和立式滚筒,立式滚筒设置在卧式滚筒一侧。Preferably, horizontal drums and vertical drums are evenly arranged on the material rack along the length direction of the material rack, and the vertical drums are arranged on one side of the horizontal drum.
优选的,所述伺服运动控制系统包括尾料预切伺服系统以及送料伺服系统,尾料预切伺服系统与尾料预切活动工作台连接,用于控制尾料预切活动工作台的动作,送料伺服系统与送料活动工作台连接,用于控制送料活动工作台的动作。Preferably, the servo motion control system includes a tailing pre-cutting servo system and a feeding servo system, the tailings pre-cutting servo system is connected with the tailings pre-cutting movable workbench, and is used to control the action of the tailings pre-cutting movable workbench, The feeding servo system is connected with the feeding movable workbench, and is used to control the action of the feeding movable workbench.
本实用新型相对于现有技术具有如下的优点及效果:Compared with the prior art, the utility model has the following advantages and effects:
1、本实用新型解决了传统锯切方式因尾料问题导致锯切效率低下的问题,从而提高了生产效率。通过尾料预切伺服系统以及送料伺服系统的半闭环控制,实现型材锯切时左右高精度定尺传送,从而实现高效率精密锯切。其自动化程度高,节省人工,极大提高安全性与工作效率、大大的降低操作者工作强度且工序简单。1. The utility model solves the problem of low sawing efficiency caused by tailings in the traditional sawing method, thereby improving production efficiency. Through the semi-closed-loop control of the tail material pre-cutting servo system and the feeding servo system, the left and right high-precision fixed-length transmission is realized during profile sawing, thereby realizing high-efficiency precision sawing. It has a high degree of automation, saves labor, greatly improves safety and work efficiency, greatly reduces the work intensity of the operator, and has a simple process.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1另一视角的结构示意图;Fig. 2 is a structural schematic diagram of another perspective of Fig. 1;
图3是尾料预切活动工作台或送料活动工作台的结构示意图。Fig. 3 is a structural schematic diagram of a tail material pre-cut movable workbench or a material feeding movable workbench.
其中,1、尾料预切活动工作台,2、锯切机构,3、送料活动工作台,4、伺服运动控制系统,5、活动台板,6、台板驱动机构,7、固定压料机构,8、支架,9、气缸,10、压板,11、套筒,12、导向杆,13、料架,14、卧式滚筒,15、立式滚筒。Among them, 1. Tail material pre-cut movable table, 2. Sawing mechanism, 3. Feeding movable table, 4. Servo motion control system, 5. Movable table, 6. Table drive mechanism, 7. Fixed pressure material Mechanism, 8, support, 9, cylinder, 10, pressing plate, 11, sleeve, 12, guide rod, 13, material rack, 14, horizontal drum, 15, vertical drum.
具体实施方式Detailed ways
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.
实施例一:Embodiment one:
一种型材锯切装置,包括伺服运动控制系统以及依次设置的尾料预切活动工作台、锯切机构和送料活动工作台,伺服运动控制系统分别与尾料预切活动工作台、锯切机构和送料活动工作台连接;A profile sawing device, comprising a servo motion control system and a movable workbench for tailing pre-cutting, a sawing mechanism and a movable worktable for feeding materials arranged in sequence, the servo motion control system is connected with the movable workbench for tailing pre-cutting and the sawing mechanism respectively Connect with the feeding activity workbench;
当型材剩下两个切割单位长度时,伺服运动控制系统控制尾料预切活动工作台夹紧型材并移动两个切割单位长度后,控制锯切机构将长于两个切割单位长度的型材尾料切出,型材尾料切出后,伺服运动控制系统控制尾料预切活动工作台向送料活动工作台移动一个切割单位长度,并控制锯切机构启动将型材切成两段。When there are two cutting unit lengths left on the profile, the servo motion control system controls the tail material pre-cutting. After the movable worktable clamps the profile and moves the two cutting unit lengths, the control sawing mechanism will cut the tail material longer than the two cutting unit lengths. Cut out, after the profile tail material is cut out, the servo motion control system controls the tail material pre-cutting movable table to move a cutting unit length to the feeding movable table, and controls the sawing mechanism to start cutting the profile into two sections.
优选的,所述尾料预切活动工作台和送料活动工作台均包括活动台板、台板驱动机构以及设置在活动台板上的固定压料机构,尾料预切活动工作台和送料活动工作台的台板驱动机构与伺服运动控制系统连接,由伺服运动控制系统控制运动。Preferably, the tailings pre-cutting movable workbench and the feeding movable workbench both include a movable platen, a platen driving mechanism and a fixed pressing mechanism arranged on the movable platen, and the tailings pre-cutting movable workbench and the feeding activity The platen driving mechanism of the worktable is connected with the servo motion control system, and the motion is controlled by the servo motion control system.
优选的,所述固定压料机构包括支架、气缸以及用于将型材压紧于活动台板上的压板,支架架设在活动台板上,气缸固定于支架上,气缸的活塞杆与压板连接。Preferably, the fixed pressing mechanism includes a bracket, a cylinder, and a pressing plate for pressing the profile on the movable table, the bracket is erected on the movable table, the cylinder is fixed on the bracket, and the piston rod of the cylinder is connected to the pressing plate.
优选的,所述固定压料机构还包括套筒以及导向杆,套筒固定于支架上,导向杆穿接于套筒中,且套筒下端与压板连接。Preferably, the fixed pressing mechanism further includes a sleeve and a guide rod, the sleeve is fixed on the bracket, the guide rod is passed through the sleeve, and the lower end of the sleeve is connected to the pressing plate.
优选的,还设置有向送料活动工作台提供型材的料架。Preferably, a material rack is also provided to provide profiles to the material feeding movable workbench.
优选的,料架上沿料架长度方向均匀设置有卧式滚筒和立式滚筒,立式滚筒设置在卧式滚筒一侧。Preferably, horizontal drums and vertical drums are evenly arranged on the material rack along the length direction of the material rack, and the vertical drums are arranged on one side of the horizontal drum.
优选的,所述伺服运动控制系统包括尾料预切伺服系统以及送料伺服系统,尾料预切伺服系统与尾料预切活动工作台连接,用于控制尾料预切活动工作台的动作,送料伺服系统与送料活动工作台连接,用于控制送料活动工作台的动作。Preferably, the servo motion control system includes a tailing pre-cutting servo system and a feeding servo system, the tailings pre-cutting servo system is connected with the tailings pre-cutting movable workbench, and is used to control the action of the tailings pre-cutting movable workbench, The feeding servo system is connected with the feeding movable workbench, and is used to control the action of the feeding movable workbench.
本实用新型的工作过程及工作原理:通过料架将型材送入送料活动工作台,送料伺服系统控制送料活动工作台夹紧型材后,移动一个切割单位长度后,锯切机构启动切出一个切割单位长度的型材,切下的型材从锯切机构左侧取出,然后重复上述步骤循环切割,直到剩下两个切割单位需要切割时,尾料预切伺服系统控制控制尾料预切活动工作台夹紧型材后移动两个切割单位长度,然后,锯切机构将长于两个切割单位长度的型材尾料切出,接着,尾料预切伺服系统控制尾料预切活动工作台向送料活动工作台移动一个切割单位长度,锯切机构再次启动将两个切割单位长度的型材切成两段设定长度的型材,分别取出切割后的型材,再次从料架送入型材,重复上述过程,实现循环切割。从而解决了传统锯切方式因尾料问题导致锯切效率低下的问题,从而提高了生产效率。The working process and working principle of the utility model: the profile is sent to the movable workbench through the material rack, and the feed servo system controls the movable workbench to clamp the profile, and after moving a cutting unit length, the sawing mechanism starts to cut a cut For the profile of unit length, the cut profile is taken out from the left side of the sawing mechanism, and then the above steps are repeated for cyclic cutting until the remaining two cutting units need to be cut, the tail material pre-cut servo system controls the tail material pre-cut movable worktable After clamping the profile, it moves two cutting unit lengths, then, the sawing mechanism cuts out the tailings of the profile longer than the two cutting unit lengths, and then, the tailings pre-cutting servo system controls the tailings pre-cutting movable table to work towards the feeding activity The table moves a cutting unit length, and the sawing mechanism starts again to cut the profiles of the two cutting unit lengths into two sections of the set length, take out the cut profiles respectively, and feed the profiles from the material rack again, and repeat the above process to realize Cycle cutting. Therefore, the problem of low sawing efficiency caused by the tailing problem of the traditional sawing method is solved, thereby improving the production efficiency.
实施例二Embodiment two
一种型材锯切装置,包括伺服运动控制系统以及依次设置的尾料预切活动工作台、锯切机构和送料活动工作台,伺服运动控制系统与尾料预切活动工作台连接,控制尾料预切活动工作台夹紧型材并进行传送;A profile sawing device, including a servo motion control system and a movable workbench for tailing pre-cutting, a sawing mechanism and a movable worktable for feeding materials arranged in sequence, the servo motion control system is connected with the movable workbench for tailing pre-cutting to control the tailings The pre-cut movable worktable clamps the profile and transmits it;
伺服运动控制系统与锯切机构连接,用于控制锯切机构对型材进行切割;The servo motion control system is connected with the sawing mechanism, which is used to control the sawing mechanism to cut the profile;
伺服运动控制系统与送料活动工作台连接,用于控制型材的进给量;The servo motion control system is connected with the feeding movable workbench to control the feeding amount of the profile;
当型材剩下两个切割单位长度时,伺服运动控制系统控制尾料预切活动工作台夹紧型材并移动两个切割单位长度后,控制锯切机构将长于两个切割单位长度的型材尾料切出,型材尾料切出后,伺服运动控制系统控制尾料预切活动工作台向送料活动工作台移动一个切割单位长度,并控制锯切机构启动将型材切成两段。When there are two cutting unit lengths left on the profile, the servo motion control system controls the tail material pre-cutting. After the movable worktable clamps the profile and moves the two cutting unit lengths, the control sawing mechanism will cut the tail material longer than the two cutting unit lengths. Cut out, after the profile tail material is cut out, the servo motion control system controls the tail material pre-cutting movable table to move a cutting unit length to the feeding movable table, and controls the sawing mechanism to start cutting the profile into two sections.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (7)
- A kind of 1. section bar saw cutting device, it is characterised in that:Including servo control system and the tailing pre-cut set gradually Movable table, saw cutting mechanism and feeding movable table, servo control system respectively with tailing pre-cut movable table, Saw cutting mechanism is connected with feeding movable table;When section bar is left two cutting unit lengths, servo control system control tailing pre-cut movable table pinching After material and mobile two cuttings unit length, control saw cutting mechanism cuts out the section bar tailing for being longer than two cutting unit lengths, After section bar tailing is cut out, servo control system controls tailing pre-cut movable table to move one to feeding movable table Unit length is cut, and controls saw cutting mechanism to start and section bar is cut into two sections.
- 2. section bar saw cutting device according to claim 1, it is characterised in that:The tailing pre-cut movable table and feeding Movable table includes movable mold, platen driving mechanism and the fixation feeding pressure mechanism being arranged in movable mold, tailing The platen driving mechanism of pre-cut movable table and feeding movable table is connected with servo control system respectively, by servo Kinetic control system controlled motion.
- 3. section bar saw cutting device according to claim 2, it is characterised in that:The fixed feeding pressure mechanism includes stent, gas Cylinder and the pressing plate for being pressed in section bar in movable mold, stent are erected in movable mold, and cylinder is fixed on stent, The piston rod of cylinder is connected with pressing plate.
- 4. section bar saw cutting device according to claim 3, it is characterised in that:The fixed feeding pressure mechanism further include sleeve with And guide rod, sleeve are fixed on stent, guide rod is connected in sleeve, and sleeve lower end is connected with pressing plate.
- 5. section bar saw cutting device according to claim 1, it is characterised in that:It is additionally provided with to feeding movable table and provides The rack of section bar.
- 6. section bar saw cutting device according to claim 5, it is characterised in that:It is uniformly arranged on rack along rack length direction There are horizontal drum and vertical rotary cylinder, vertical rotary cylinder is arranged on horizontal drum side.
- 7. section bar saw cutting device according to claim 1, it is characterised in that:The servo control system includes tailing Pre-cut servo-drive system and feeding servo-drive system, tailing pre-cut servo-drive system is connected with tailing pre-cut movable table, for controlling The action of tailing pre-cut movable table processed, feeding servo-drive system are connected with feeding movable table, for controlling feeding activity The action of workbench.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109465666A (en) * | 2018-12-15 | 2019-03-15 | 佛山市勇宇自动化科技有限公司 | A kind of full-automatic double-ended diced system |
CN109807390A (en) * | 2019-03-22 | 2019-05-28 | 昆山邓氏精密机械有限公司 | One kind being automatically separated ultrashort tailing cutting equipment |
CN109822148A (en) * | 2019-01-31 | 2019-05-31 | 佛山锋顺机械科技有限公司 | A kind of feeder and the Pipe Cutting production line using it |
CN113635110A (en) * | 2021-07-29 | 2021-11-12 | 佛山锋顺机械科技有限公司 | Section bar slitting method |
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2017
- 2017-10-27 CN CN201721405732.4U patent/CN207326074U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109465666A (en) * | 2018-12-15 | 2019-03-15 | 佛山市勇宇自动化科技有限公司 | A kind of full-automatic double-ended diced system |
CN109465666B (en) * | 2018-12-15 | 2024-04-26 | 广东誉隆行企业管理有限公司 | Full-automatic double-end cutting system |
CN109822148A (en) * | 2019-01-31 | 2019-05-31 | 佛山锋顺机械科技有限公司 | A kind of feeder and the Pipe Cutting production line using it |
CN109822148B (en) * | 2019-01-31 | 2023-10-03 | 佛山锋顺机械科技有限公司 | Feeding machine and pipe cutting production line adopting same |
CN109807390A (en) * | 2019-03-22 | 2019-05-28 | 昆山邓氏精密机械有限公司 | One kind being automatically separated ultrashort tailing cutting equipment |
CN109807390B (en) * | 2019-03-22 | 2023-11-28 | 昆山邓氏精密机械有限公司 | Automatic separation ultrashort tailing cutting equipment |
CN113635110A (en) * | 2021-07-29 | 2021-11-12 | 佛山锋顺机械科技有限公司 | Section bar slitting method |
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