CN109807390B - Automatic separation ultrashort tailing cutting equipment - Google Patents
Automatic separation ultrashort tailing cutting equipment Download PDFInfo
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- CN109807390B CN109807390B CN201910220946.1A CN201910220946A CN109807390B CN 109807390 B CN109807390 B CN 109807390B CN 201910220946 A CN201910220946 A CN 201910220946A CN 109807390 B CN109807390 B CN 109807390B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 72
- 238000000926 separation method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 134
- 238000003825 pressing Methods 0.000 claims abstract description 100
- 239000000463 material Substances 0.000 claims abstract description 66
- 210000001503 joint Anatomy 0.000 claims abstract description 3
- 239000000428 dust Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention discloses automatic separation ultra-short tailing cutting equipment which comprises a feeding mechanism capable of moving along a feeding direction, a fixed pressing mechanism for pressing one side end part of a cutting position material, a movable pressing mechanism for pressing the other side end part of the cutting position material and capable of moving along the feeding direction, and a sawing mechanism extending into a cutting gap formed by the fixed pressing mechanism and the movable pressing mechanism for cutting the material, wherein the movable pressing mechanism is provided with a first bottom plate for supporting the material, the fixed pressing mechanism is provided with a second bottom plate which is flush with the first bottom plate, and the feeding mechanism comprises a third bottom plate which can move up and down and extends into the fixed pressing mechanism to be in butt joint with the second bottom plate. The invention effectively ensures the precision and roughness of the cutting surface, avoids friction scratch, and greatly improves the utilization rate of materials due to the ultrashort cutting tail.
Description
[ field of technology ]
The invention belongs to the technical field of automatic cutting machines, and particularly relates to automatic separation ultra-short tailing cutting equipment.
[ background Art ]
At present, after metal cutting equipment of most production enterprises cuts a metal workpiece, scratches are left on the cutting surface of the cut workpiece, so that the appearance is affected; in addition, the automatic cutting equipment in the prior art cannot locate and feed the tail material, so that the tail material can be left for a long period, the tail material is very wasted, and a great amount of cuttings and smoke are generated during metal cutting, so that the field environment is seriously influenced.
Accordingly, there is a need to provide a new automatic separation ultra-short tail cutting apparatus to solve the above-mentioned problems.
[ invention ]
The invention mainly aims to provide the automatic separation ultrashort tailing cutting equipment, which effectively ensures the precision and roughness of a cutting surface, avoids friction scratches, cuts the ultrashort tailings and greatly improves the utilization rate of materials.
The invention realizes the aim through the following technical scheme: the utility model provides an autosegregation ultrashort tailing cutting equipment, its includes the feeding mechanism that can follow the pay-off direction and remove, compresses tightly the fixed hold-down mechanism of cutting position material one side tip, compresses tightly the movable hold-down mechanism that cutting position material opposite side tip just can follow the pay-off direction and remove, stretches into fixed hold-down mechanism with saw cut the mechanism to the material in the cutting gap that movable hold-down mechanism formed, movable hold-down mechanism is provided with the first bottom plate that supports the material, fixed hold-down mechanism be provided with the second bottom plate of first bottom plate parallel and level, feeding mechanism includes but up-and-down motion and stretches into in the fixed hold-down mechanism with the third bottom plate of second bottom plate butt joint.
Further, one end of the third bottom plate, which is close to the second bottom plate, is provided with a first lateral positioning mechanism with an adjustable fixed position, and the first lateral positioning mechanism comprises a first cylinder and a lateral push plate driven by the first cylinder to position the material laterally.
Further, the feeding mechanism comprises a first driving piece, a first connecting plate driven by the first driving piece to move along the feeding direction, a second air cylinder fixed on the first connecting plate and driving the third bottom plate to move up and down, and a first pressing mechanism and a second pressing mechanism which are positioned above the third bottom plate and arranged along the feeding direction.
Further, a second lateral positioning mechanism which is matched with the first pressing mechanism to laterally position the material is fixed on the third bottom plate.
Further, the first pressing mechanism and the second pressing mechanism are identical in structural principle and comprise a first pressing plate positioned above the third bottom plate and a third air cylinder for driving the first pressing plate to move up and down to press materials.
Further, the movable end of the second cylinder is provided with a pair of inclined plane wedges which synchronously and relatively move, and the lower surface of the third bottom plate is provided with a supporting roller which is matched with the inclined plane wedges to realize up-and-down movement.
Further, the fixed pressing mechanism comprises a fourth air cylinder, a second connecting plate driven by the fourth air cylinder to move up and down, a third lateral positioning mechanism with an adjustable position and fixed on the second connecting plate, a second pressing plate positioned above the second bottom plate, and a fifth air cylinder driven by the second pressing plate to move up and down.
Further, the movable pressing mechanism comprises a sixth air cylinder for driving the first bottom plate to move along the feeding direction, a third pressing plate positioned above one end of the first bottom plate close to the cutting position, and a seventh air cylinder for driving the third pressing plate to move up and down.
Further, the feeding mechanism, the fixed compressing mechanism and the movable compressing mechanism are respectively provided with a side limit plate for limiting one side of the material, and the lateral freedom degree of the material is limited by matching with the lateral positioning mechanism.
Further, the sawing mechanism comprises a second driving piece, a third connecting plate driven by the second driving piece to move along the cutting gap direction, a third driving piece fixed on the third connecting plate, a saw blade driven by the third driving piece to rotate, a containing box body fixed on the third connecting plate and surrounding the lower half part of the saw blade, and a dust collection device communicated with the lower part of the containing box body through a pipeline.
Compared with the prior art, the automatic separation ultrashort tailing cutting equipment has the beneficial effects that: the automatic material distributing function after cutting is realized, the precision and the roughness of a cutting surface are effectively ensured, and the defects of friction scratch and the like of the cutting surface of a workpiece caused by a saw blade in the process of retracting the cutter are prevented; on the other hand, the cutting tail can be controlled to be very short, and the utilization rate of materials is greatly improved.
[ description of the drawings ]
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a partial side view of an embodiment of the present invention;
FIG. 3 is a schematic structural view of a feeding mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of a part of a feeding mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic view of a part of a feeding mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic view of an angle structure of a fixed pressing mechanism and a movable pressing mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of another angle structure of a fixed pressing mechanism and a movable pressing mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic view of a sawing mechanism according to an embodiment of the present invention;
the figures represent the numbers:
100 automatically separating an ultra-short tailing cutting device;
the feeding mechanism, the third bottom plate, the first lateral positioning mechanism, the first cylinder 121, the lateral pushing plate 122, the first driving piece 13, the first connecting plate 14, the second cylinder 15, the inclined wedge 151, the supporting roller 152, the first pressing mechanism 16, the first pressing plate 161, the third cylinder 162, the second pressing mechanism 17, the second lateral positioning mechanism 18 and the material supporting roller 19 are arranged in the feeding mechanism, the third bottom plate 12;
2 fixed compressing mechanisms, 21 a second bottom plate, 22 a fourth cylinder, 23 a second connecting plate, 24 a third lateral positioning mechanism, 25 a second pressing plate and 26 a fifth cylinder;
3 movable pressing mechanisms, 31 a first bottom plate, 32 a sixth air cylinder, 33 a third pressing plate and 34 a seventh air cylinder;
4 saw cutting mechanism, 41 second driving piece, 42 third connecting plate, 43 third driving piece, 44 saw blade, 45 containing box;
5, cutting a gap; and 6 side limit plates.
[ detailed description ] of the invention
Examples:
referring to fig. 1-8, the embodiment is an automatic separation ultra-short tailing cutting device 100, which includes a feeding mechanism 1 capable of moving along a feeding direction, a fixed pressing mechanism 2 pressing one side end of a cutting position material, a movable pressing mechanism 3 pressing the other side end of the cutting position material and capable of moving along the feeding direction, and a sawing mechanism 4 extending into a cutting gap 5 formed by the fixed pressing mechanism 2 and the movable pressing mechanism 3 to cut the material, wherein the movable pressing mechanism 3 is provided with a first bottom plate 31 supporting the material, the fixed pressing mechanism 2 is provided with a second bottom plate 21 flush with the first bottom plate 31, the feeding mechanism 1 includes a third bottom plate 11 capable of moving up and down and extending into the fixed pressing mechanism 2 to butt against the second bottom plate 21, and the distance from the end of the third bottom plate 11 to the cutting gap 5 can be shortened by reducing the length of the second bottom plate 21 in the feeding direction as much as possible, thereby realizing ultra-short tailing cutting, and greatly improving the material utilization rate and reducing waste.
The end of the third bottom plate 11, which is close to the second bottom plate 21, is provided with a first lateral positioning mechanism 12 with an adjustable fixed position, and the first lateral positioning mechanism 12 comprises a first cylinder 121 and a lateral pushing plate 122 which is driven by the first cylinder 121 to laterally position the material. The feeding mechanism 1 comprises a first driving piece 13, a first connecting plate 14 driven by the first driving piece 13 to move along the feeding direction, a second air cylinder 15 fixed on the first connecting plate 14 and driving the third bottom plate 11 to move up and down, a first pressing mechanism 16 and a second pressing mechanism 17 which are positioned above the third bottom plate 11 and are arranged along the feeding direction, and a second lateral positioning mechanism 18 fixed on the third bottom plate 11 and used for positioning the material laterally in cooperation with the first pressing mechanism 16. The second lateral positioning mechanism 18 is identical in construction to the first lateral positioning mechanism 12.
The first pressing mechanism 16 and the second pressing mechanism 17 have the same structural principle and comprise a first pressing plate 161 positioned above the third bottom plate 11 and a third air cylinder 162 for driving the first pressing plate 161 to move up and down to press materials.
In this embodiment, since the material is placed on the third bottom plate 11, and then the material is pressed downward by the pressing mechanism to achieve fixation, the third bottom plate 11 is subjected to a large pressure. In order to ensure the position stability, the supporting strength and the supporting stability of the third bottom plate 11, in this embodiment, the movable end of the second cylinder 15 is provided with a pair of inclined wedge blocks 151 that synchronously perform relative movement, and the lower surface of the third bottom plate 11 is provided with supporting rollers 152 that cooperate with the inclined wedge blocks 151 to realize up-and-down movement. By the mechanical rigid supporting function of the inclined wedge 151 and the supporting roller 152, the supporting stability of the third bottom plate 11 is greatly improved, and the stability and reliability of the cutting process are ensured. In other embodiments, the second cylinder 15 may be used to drive the third base plate 11 to move up and down through the up and down movement of the piston rod.
When the materials are conveyed, the third bottom plate 11 is in a lifting state, and a height difference exists between the third bottom plate 11, the second bottom plate 21 and the first bottom plate 31; after the material is delivered in place, the third floor 11 is lowered flush with the surface of the second floor 21. By the up-and-down movement of the third bottom plate 11, scratches caused by friction between the lower surface of the material and the surfaces of the second bottom plate 21 and the first bottom plate 31 during the conveying process can be avoided.
One end of the third bottom plate 11 is provided with a material supporting roller 19.
The fixed pressing mechanism 2 comprises a fourth air cylinder 22, a second connecting plate 23 driven by the fourth air cylinder 22 to move up and down, a third lateral positioning mechanism 24 fixed on the second connecting plate 23 in an adjustable position, a second pressing plate 25 positioned above the second bottom plate 21, and a fifth air cylinder 26 driving the second pressing plate 25 to move up and down. The third lateral positioning mechanism 24 is identical in construction to the first lateral positioning mechanism 12. By lifting the third lateral positioning mechanism 24, feeding can be avoided and ultra-short feeding can be completed.
The movable pressing mechanism 3 comprises a sixth air cylinder 32 for driving the first bottom plate 31 to move along the feeding direction, a third pressing plate 33 positioned above one end of the first bottom plate 31 close to the cutting position, and a seventh air cylinder 34 for driving the third pressing plate 33 to move up and down. The third pressing plate 33 and the second pressing plate 25 respectively press two sides of the material cutting position, so that the cutting precision is ensured.
The feeding mechanism 1, the fixed compressing mechanism 2 and the movable compressing mechanism 3 are respectively provided with a side limit plate 6 for limiting one side of the material, and the side limit plates are matched with the first, second and third side locating mechanisms to limit the lateral freedom degree of the material.
The sawing mechanism 4 comprises a second driving member 41, a third connecting plate 42 driven by the second driving member 41 to move along the cutting slit 5, a third driving member 43 fixed on the third connecting plate 42, a saw blade 44 driven by the third driving member 43 to rotate, a containing box body 45 fixed on the third connecting plate 42 and surrounding the lower half part of the saw blade 44, and a dust suction device (not shown in the figure) communicated with the lower part of the containing box body 45 through a pipeline. The containing box 45 can bear the chips generated in the cutting process, so that the cleanliness of the processing environment is ensured.
The present embodiment also includes a lubrication device (not shown) that lubricates the saw blade 44.
The working principle of the automatic separation ultrashort tailing cutting device 100 in this embodiment is as follows: in the initial state, pressing plates in the fixed pressing mechanism 2 and the movable pressing mechanism 3 are arranged on the third bottom plate 11, materials are placed on the third bottom plate 11, the front end of the pressing plates extends out of the end part of the third bottom plate 11 for a certain set distance, and the materials are positioned and pressed through the first pressing mechanism 16, the second pressing mechanism 17, the first lateral positioning mechanism 12 and the second lateral positioning mechanism 18; the third bottom plate 11 moves forwards to convey the materials onto the first bottom plate 31, and after reaching the cutting position, the pressing plates in the fixed pressing mechanism 2 and the movable pressing mechanism 3 press the materials downwards; then the saw blade 44 moves into the cutting slit 5 and moves along the cutting slit 5 to completely cut the material; after the cutting is completed, the movable pressing mechanism 3 integrally moves forwards with the cut materials, and meanwhile, the second pressing plate 25 in the fixed pressing mechanism 2 moves upwards, and the feeding mechanism 1 integrally moves backwards with the rest materials; the saw blade 44 is then retracted; a third pressing plate 33 in the movable pressing mechanism 3 is upward, and an operator takes the cut materials away; the feeding mechanism 1 conveys materials forwards, when the materials are conveyed onto the second bottom plate 21 in the fixed pressing mechanism 2, the third bottom plate 11 descends, the materials are placed on the second bottom plate 21, then the second pressing plate 25 presses the materials, the feeding mechanism 1 retreats and presses the materials again, the second pressing plate 25 ascends, and the feeding mechanism 1 conveys the materials forwards onto the first bottom plate 31 to realize cutting; when the first pressing mechanism 16 in the feeding mechanism 1 cannot convey the tailings, the second pressing mechanism 17 or the lateral pushing plate 122 can press the materials to push the materials forwards, so that the tailings can be finally shortened to a very short length, and the two sides of the materials are pressed through the second pressing plate 25 and the third pressing plate 33 positioned at two sides of the cutting gap 5, so that accurate cutting is completed, and the ultra-short tailings are realized.
The beneficial effects of the automatic separation ultrashort tailing cutting device 100 of this embodiment are that: the automatic material distributing function after cutting is realized, the precision and the roughness of a cutting surface are effectively ensured, and the defects of friction scratch and the like of the cutting surface of a workpiece caused by a saw blade in the process of retracting the cutter are prevented; on the other hand, the cutting tail can be controlled to be very short, and the utilization rate of materials is greatly improved.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
Claims (8)
1. An automatic separation ultrashort tailing cutting equipment which is characterized in that: the device comprises a feeding mechanism capable of moving along a feeding direction, a fixed pressing mechanism for pressing one side end of a cutting position material, a movable pressing mechanism for pressing the other side end of the cutting position material and capable of moving along the feeding direction, and a sawing mechanism extending into a cutting gap formed by the fixed pressing mechanism and the movable pressing mechanism for cutting the material, wherein the movable pressing mechanism is provided with a first bottom plate for supporting the material, the fixed pressing mechanism is provided with a second bottom plate which is flush with the first bottom plate, and the feeding mechanism comprises a third bottom plate which can move up and down and extends into the fixed pressing mechanism to be in butt joint with the second bottom plate; the feeding mechanism comprises a first driving piece, a first connecting plate driven by the first driving piece to move along the feeding direction, a second air cylinder fixed on the first connecting plate and driving the third bottom plate to move up and down, and a first pressing mechanism and a second pressing mechanism which are positioned above the third bottom plate and arranged along the feeding direction; the movable end of the second cylinder is provided with a pair of inclined plane wedges which synchronously and relatively move, and the lower surface of the third bottom plate is provided with a supporting roller which is matched with the inclined plane wedges to realize up-and-down movement.
2. The autosegregation ultrashort tail cutting apparatus of claim 1, wherein: the one end that the third bottom plate is close to the second bottom plate is provided with fixed position adjustable first lateral positioning mechanism, first lateral positioning mechanism includes first cylinder, receives first cylinder drive carries out the lateral push pedal of location to the material side direction.
3. The autosegregation ultrashort tail cutting apparatus of claim 1, wherein: and a second lateral positioning mechanism which is matched with the first pressing mechanism to laterally position the material is fixed on the third bottom plate.
4. The autosegregation ultrashort tail cutting apparatus of claim 1, wherein: the first pressing mechanism and the second pressing mechanism are identical in structural principle and comprise a first pressing plate positioned above the third bottom plate and a third air cylinder for driving the first pressing plate to move up and down to press materials.
5. The autosegregation ultrashort tail cutting apparatus of claim 1, wherein: the fixed pressing mechanism comprises a fourth air cylinder, a second connecting plate driven by the fourth air cylinder to move up and down, a third lateral positioning mechanism with an adjustable position and fixed on the second connecting plate, a second pressing plate positioned above the second bottom plate, and a fifth air cylinder driven by the second pressing plate to move up and down.
6. The autosegregation ultrashort tail cutting apparatus of claim 1, wherein: the movable pressing mechanism comprises a sixth air cylinder for driving the first bottom plate to move along the feeding direction, a third pressing plate positioned above one end of the first bottom plate close to the cutting position, and a seventh air cylinder for driving the third pressing plate to move up and down.
7. The autosegregation ultrashort tail cutting apparatus of claim 1, wherein: the feeding mechanism, the fixed compressing mechanism and the movable compressing mechanism are respectively provided with a side limit plate for limiting one side of the material, and the lateral freedom degree of the material is limited by matching with the lateral positioning mechanism.
8. The autosegregation ultrashort tail cutting apparatus of claim 1, wherein: the sawing mechanism comprises a second driving piece, a third connecting plate driven by the second driving piece to move along the cutting gap direction, a third driving piece fixed on the third connecting plate, a saw blade driven by the third driving piece to rotate, a containing box body fixed on the third connecting plate and surrounding the lower half part of the saw blade, and a dust collection device communicated with the lower part of the containing box body through a pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910220946.1A CN109807390B (en) | 2019-03-22 | 2019-03-22 | Automatic separation ultrashort tailing cutting equipment |
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| CN201910220946.1A CN109807390B (en) | 2019-03-22 | 2019-03-22 | Automatic separation ultrashort tailing cutting equipment |
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| CN109807390A CN109807390A (en) | 2019-05-28 |
| CN109807390B true CN109807390B (en) | 2023-11-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110270713A (en) * | 2019-07-26 | 2019-09-24 | 山东明美数控机械有限公司 | A kind of aluminium alloy extrusions cast-cutting saw backhaul Fang Guoqie mechanism |
| CN110919071A (en) * | 2019-11-19 | 2020-03-27 | 江苏统联科技股份有限公司 | Embossed flat steel pipe cutting machine |
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