A kind of continuous segment equipment of steel pipe
Technical field
The present invention relates to a kind of segment equipment more particularly to a kind of continuous segment equipment of steel pipe.
Background technology
Segment refers to utilizing cutting equipment, by the raw material that length is longer or width is wide, specification size required for being cut into
Section or piece, the quality of cutting and required precision are continuously improved at present, the requirement to improving production efficiency, reducing production cost
Also it is being promoted.
At present when needing using steel pipe, just cut when typically operating personnel need, and this working method
In the presence of wasting time, the waste principle of the reduction process in the waste greatly of reduction five of Industrial Engineering is not met, and at present continuous
It is also that operating personnel is needed aside constantly by steel pipe feeding cutting wheel cutting, not meet Industrial Engineering and reduce by five billows when cutting
The waste principle of reduction waiting process in taking, therefore there is an urgent need for design a kind of equipment of the continuous segment of energy.
To sum up, it needs to research and develop a kind of segment equipment that can continuously cut at present, to overcome cutting mode wave in the prior art
Time taking disadvantage.
Invention content
(1) technical problems to be solved
The present invention is in order to overcome the shortcomings that cutting mode wastes time in the prior art, the technical problem to be solved in the present invention
It is to provide a kind of continuous segment equipment of the steel pipe that can continuously cut.
(2) technical solution
In order to solve the above technical problem, the present invention provides the continuous segment equipment of such a steel pipe, include processing
Case, support plate, fixed plate, the first belt pulley, first bearing seat, flat belt, second bearing seat, the second belt pulley, first rotating shaft,
Nut, sliding block, sliding rail, lead screw, 3rd bearing seat, electric rotating machine, first bevel gear, second bevel gear, third shaft, cutting
Wheel, fixed block and the second shaft;Treatment box inner top is connected with electric rotating machine by bolted connection, electric rotating machine it is defeated
Shaft is connected with third shaft by shaft coupling, and first bevel gear and cutting are connected with by way of key connection in third shaft
Wheel, first bevel gear are located above cutting wheel, and treatment box inner right wall passes sequentially through bolted mode and is connected with from top to bottom
Second bearing seat is connected with sliding rail and is connected with support plate by welding by welding, second bearing seat
Inner bearing is connected with the second shaft by way of interference fit, and the second cone is connected with by way of key connection in the second shaft
Gear and the second belt pulley, second bevel gear are located at the second belt pulley left, and second bevel gear is engaged with first bevel gear, sliding rail
Upper slidingtype is connected with sliding block, and sliding block coordinates with sliding rail, and slider bottom is connected with fixed plate by welding, and fixed plate is left
Side is connected with fixed block by welding, and mounting hole is provided on fixed block, is connected by bolted connection on front side of sliding rail
It is connected to first bearing seat and 3rd bearing seat, first bearing seat is located at 3rd bearing seat right, and the inner bearing of first bearing seat is logical
The mode of interference fit is connected with first rotating shaft, is connected with the first belt pulley in first rotating shaft by way of key connection, the
Flat belt is wound between one belt pulley and the second belt pulley, the inner bearing of 3rd bearing seat is connected with by way of interference fit
Lead screw, lead screw right end are connect with first rotating shaft left end by shaft coupling, and the mode being connected through a screw thread on lead screw is connected with nut,
Nut coordinates with lead screw, is connect by welding with sliding block right side on the left of nut.
Preferably, further include having rubber pad, rubber pad is connected with by way of being glued and connecting at the top of support plate.
Preferably, the material for the treatment of box is Q235 steel.
Preferably, electric rotating machine is servo motor.
Preferably, the material of first rotating shaft, the second shaft and third shaft is KTZ450-06.
Operation principle:When needing to carry out the continuous segment work of steel pipe, operating personnel pass through steel pipe to be cut solid
Determine hole and fixed by fixed block and support plate, start electric rotating machine later and replace positive and negative rotation, drives third shaft alternating positive and negative
Turn, to make cutting wheel rotate, steel pipe can be cut when cutting wheel is contacted with steel pipe, is replaced just in third shaft
While reversion, first bevel gear is driven to replace positive and negative rotation, to make second bevel gear alternately turn anyway, to make the second shaft
Alternating turns anyway, and the second belt pulley is made alternately to turn anyway, drives the first belt pulley alternately to turn anyway by flat belt, makes first turn
Axis alternately turns anyway, to make lead screw alternately turn anyway, makes nut alternating to the left and moves right, to make sliding block alternating to the left
With move right, when sliding block is moved to the left, drive fixed block be moved to the left, make steel pipe contacted with cutting wheel and by segment, sliding block
When moving right, cut the steel pipe finished before and fall to bottom in treatment box from support plate, steel pipe to be cut i.e. to
Lower movement is contacted with support plate, and continuous segment can be carried out to steel pipe by repeating the above steps, when steel pipe segment finishes, fixed plate
After moving right reset, electric rotating machine stops operating, and takes out the steel pipe that segment finishes, and also needs to carry out the continuous of steel pipe when next time
When segment works, it can work again according to above-mentioned principle.
Because further including having rubber pad, it is connected with rubber pad by way of being glued and connecting at the top of support plate, so waiting for
The steel pipe of cutting moves downward when being contacted with support plate, and rubber pad can protect steel pipe bottom not deform.
Because the material for the treatment of box is Q235 steel, the intensity height of Q235 steel, plasticity are good, so the using effect for the treatment of box is more
Well, working life is longer.
Because electric rotating machine is servo motor, it can be more accurately controlled rotating speed, so electric rotating machine is more steady when operating.
Because the material of first rotating shaft, the second shaft and third shaft is KTZ450-06, KTZ450-06's bears to carry
Lotus is high, wear-resistant, so first rotating shaft, the stable quality of the second shaft and third shaft, service life are long.
In order to clearly demonstrate the operation principle of the present apparatus, there is no the guiding dresses for drawing feed screw nut in Figure of description
Set (guider of feed screw nut is generally sliding-rail sliding either linear guides), in the real work of the present apparatus, lead screw
The guider of nut is to must have, and otherwise lead screw rotates, and nut also can be rotated and then, and the guider of feed screw nut is just
It is to follow lead screw to rotate for limiting nut, forces axial movement of the nut along lead screw, because of the technical staff of machinery field
See when having feed screw nut's device, just necessarily know in the actual fabrication present apparatus, adds the guider of upper screw rod nut, add
Add the guider of feed screw nut not need machinery field personnel and pay performing creative labour can be realized, illustrate hereby.
(3) advantageous effect
Invention achieves can continuously cut, the structure of device is simple and the effect easy to operate of device, in electric rotating
It when machine is worked, is moved left and right by the cutting of cutting wheel and the alternating of fixed plate, steel pipe can be carried out to reach
The effect of continuous segment.
Description of the drawings
Fig. 1 is the first main structure diagram of the present invention.
Fig. 2 is second of main structure diagram of the present invention.
Label in attached drawing be:1- treatment boxes, 2- support plates, 3- fixed plates, the first belt pulleys of 4-, 5- first bearing seats,
6- flat belts, 7- second bearing seats, the second belt pulleys of 8-, 9- first rotating shafts, 10- nuts, 11- sliding blocks, 12- sliding rails, 13-
Bar, 14- 3rd bearing seats, 15- electric rotating machines, 16- first bevel gears, 17- second bevel gears, 18- third shafts, 19- cuttings
Wheel, 20- mounting holes, 21- fixed blocks, the second shafts of 22-, 23- rubber pads.
Specific implementation mode
The present invention is further illustrated with reference to the accompanying drawings and examples.
Embodiment 1
A kind of continuous segment equipment of steel pipe includes as shown in Figs. 1-2 treatment box 1, support plate 2, fixed plate 3, the first skin
Belt wheel 4, flat belt 6, second bearing seat 7, the second belt pulley 8, first rotating shaft 9, nut 10, sliding block 11, is slided first bearing seat 5
Rail 12, lead screw 13,3rd bearing seat 14, electric rotating machine 15, first bevel gear 16, second bevel gear 17, third shaft 18, cutting
Wheel 19, fixed block 21 and the second shaft 22;1 inner top for the treatment of box is connected with electric rotating machine 15 by bolted connection, rotation
The output shaft of rotating motor 15 is connected with third shaft 18 by shaft coupling, is connected with by way of key connection in third shaft 18
First bevel gear 16 and cutting wheel 19, first bevel gear 16 are located at the top of cutting wheel 19, and 1 inner right wall for the treatment of box is from top to bottom successively
It is connected with second bearing seat 7 by bolted connection, is connected with sliding rail 12 and the side by welding by welding
Formula is connected with support plate 2, and the inner bearing of second bearing seat 7 is connected with the second shaft 22 by way of interference fit, second turn
Second bevel gear 17 and the second belt pulley 8 are connected on axis 22 by way of key connection, second bevel gear 17 is located at the second skin
8 left of belt wheel, second bevel gear 17 are engaged with first bevel gear 16, and slidingtype is connected with sliding block 11 on sliding rail 12, sliding block 11 with
Sliding rail 12 coordinates, and 11 bottom of sliding block is connected with fixed plate 3 by welding, and the mode that fixed plate 3 passes on left welding connects
It is connected to fixed block 21, mounting hole 20 is provided on fixed block 21,12 front side of sliding rail is connected with first axle by bolted connection
Bearing 5 and 3rd bearing seat 14, first bearing seat 5 are located at 14 right of 3rd bearing seat, and the inner bearing of first bearing seat 5 passed through
The mode of cooperation of being full of is connected with first rotating shaft 9, is connected with the first belt pulley 4 in first rotating shaft 9 by way of key connection, and first
Flat belt 6 is wound between belt pulley 4 and the second belt pulley 8, the inner bearing of 3rd bearing seat 14 is connected by way of interference fit
It is connected to lead screw 13,13 right end of lead screw is connect with 9 left end of first rotating shaft by shaft coupling, the mode being connected through a screw thread on lead screw 13
It is connected with nut 10, nut 10 coordinates with lead screw 13, and 10 left side of nut is connect by welding with 11 right side of sliding block.
Further include having rubber pad 23,2 top of support plate is connected with rubber pad 23 by way of being glued and connecting.
The material for the treatment of box 1 is Q235 steel.
Electric rotating machine 15 is servo motor.
The material of first rotating shaft 9, the second shaft 22 and third shaft 18 is KTZ450-06.
Operation principle:When needing to carry out the continuous segment work of steel pipe, operating personnel pass through steel pipe to be cut solid
Determine hole 20 and fixed by fixed block 21 and support plate 2, starts electric rotating machine 15 later and replace positive and negative rotation, drive third shaft 18
Alternately positive and negative rotation can cut steel pipe when cutting wheel 19 is contacted with steel pipe to make cutting wheel 19 rotate, the
While three shafts 18 replace positive and negative rotation, first bevel gear 16 is driven to replace positive and negative rotation, to keep second bevel gear 17 alternately anti-
It rotates forward, to make the second shaft 22 alternately turn anyway, the second belt pulley 8 is made alternately to turn anyway, the first skin is driven by flat belt 6
Belt wheel 4 alternately turns anyway, and first rotating shaft 9 is made alternately to turn anyway, to make lead screw 13 alternately turn anyway, makes the alternating of nut 10 to the left
With move right, to make sliding block 11 alternately to the left and move right, when sliding block 11 is moved to the left, drive fixed block 21 to moving to left
It is dynamic, so that steel pipe is contacted by segment with cutting wheel 19, when sliding block 11 moves right, cuts the steel pipe finished before i.e. from support plate
Bottom in treatment box 1 is fallen on 2, steel pipe to be cut is moved downward and contacted with support plate 2, and repeating the above steps can
Continuous segment is carried out to steel pipe, when steel pipe segment finishes, after fixed plate 3 moves right reset, electric rotating machine 15 stops operating, and takes
Go out the steel pipe that segment finishes, when next time also need to carry out steel pipe continuous segment work when, can again according to above-mentioned principle into
Row work.
Because further including having rubber pad 23,2 top of support plate is connected with rubber pad 23 by way of being glued and connecting, so
When steel pipe to be cut is moved downward and contacted with support plate 2, rubber pad 23 can protect steel pipe bottom not deform.
Because the material for the treatment of box 1 is Q235 steel, the intensity height of Q235 steel, plasticity are good, so the using effect for the treatment of box 1
More preferably, working life is longer.
Because electric rotating machine 15 is servo motor, it can be more accurately controlled rotating speed, so when electric rotating machine 15 operates more
Steadily.
Because the material of first rotating shaft 9, the second shaft 22 and third shaft 18 is KTZ450-06, KTZ450-06's holds
It is loaded high, wear-resistant, so first rotating shaft 9, the second shaft 22 and the stable quality of third shaft 18, service life are long.
In order to clearly demonstrate the operation principle of the present apparatus, there is no draw leading for 13 nut 10 of lead screw in Figure of description
To device (guider of 13 nut 10 of lead screw is generally 12 sliding block 11 of sliding rail either linear guides), in the reality of the present apparatus
In work, the guider of 13 nut 10 of lead screw is to must have, and otherwise lead screw 13 rotates, and nut 10 also can be rotated and then,
The guider of 13 nut 10 of lead screw follows lead screw 13 to rotate for limiting nut 10, forces nut 10 along lead screw 13
It is axially moved, because the technical staff of machinery field sees when having 13 10 device of nut of lead screw, just necessarily knows in actual fabrication
When the present apparatus, the guider of 13 nut 10 of upper screw rod is added, the guider of addition 13 nut 10 of lead screw does not need mechanical neck
Domain personnel pay performing creative labour and can be realized, and illustrate hereby.
The preferred embodiment of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Cannot the limitation to the scope of the claims of the present invention therefore be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, several deformations can also be made, improves and substitutes, these belong to this hair
Bright protection domain.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.