Utility model content
Technical problem to be solved in the utility model is to provide a kind of Automatic Production System promoting combined probe and press-fit, overturn nailing and finished product heap code efficiency.
For solving the problems of the technologies described above, the utility model provides automatic press mounting nailing system, for the automation mechanized operation press-fiting nailing of combined probe; Comprise:
Automatic conveyor line, carrying combined probe and assembly thereof also realize mobile;
Press-loading device, for press-fiting the combined probe of movement on automatic conveyor line;
Upset nailing mechanism, for carrying out the operation of upset nailing to the combined probe through press-fiting;
Automatic output mechanism, for exporting pile by the combined probe completing nailing operation;
Wherein, described press-loading device, described upset nailing mechanism and described automatic output mechanism, are arranged on above described automatic conveyor line along the flow direction of described automatic conveyor line for delivery vehicle with described automatic conveyor line.
Further, described press-loading device comprises:
Level press-fits cylinder, for press-fiting the level of described combined probe;
Vertically press-fit cylinder, for vertically press-fiting described combined probe;
Wherein, the force direction that described level press-fits cylinder is parallel with the transmission plane of described automatic conveyor line, and perpendicular to the flow direction of described automatic conveyor line; The described force direction vertically press-fiting cylinder is vertical with the transmission plane of described automatic conveyor line, and perpendicular to the flow direction of described automatic conveyor line.
Further, described press-loading device is two groups; Press-loading device described in two groups is disposed adjacent above described automatic conveyor line along the flow direction of described automatic conveyor line;
Wherein, press-loading device described in a group is used for press-fiting the protection paper tube of described combined probe; Another organizes described press-loading device for press-fiting the probe cap of described combined probe.
Further, described automatic turning nailing mechanism comprises:
Automatic turning device, the angle of determining for described combined probe overturns;
Nailing device, for carrying out nailing to the described combined probe through determining angle upset;
Translating device, for described nailing device is positioned translation, auxiliary positioning nailing.
Further, described automatic turning nailing mechanism comprises: the first angle upset nailing mechanism, the second angle turnover mechanism and the 3rd angle turnover mechanism; Described first angle upset nailing mechanism, described second angle turnover mechanism and described 3rd angle turnover mechanism is disposed adjacent above described automatic conveyor line along the flow direction of described automatic conveyor line.
Further, described first angle upset nailing mechanism overturns 120 °; Described second angle upset nailing mechanism overturns 240 °; Described 3rd angle upset nailing mechanism overturns 360 °.
Further, described automatic output mechanism comprises:
Upper vehicle device, the finished product combined probe pile exported by automatic conveyor line is on materials vehicle;
Transfer device, is connected automatic conveyor line, is passed on upper vehicle device by finished product combined probe.
Further, described transfer device comprises:
Pushing plate, the finished product combined probe exported by automatic conveyor line is passed on the bracket of described upper vehicle device;
Slide rail, for carrying pushing plate, and guides described pushing plate to move;
Motor, Power output, drives pushing plate to move.
Further, described transfer device is bidirectional transfer device:
Vertical transitions device, the finished product combined probe exported by described automatic conveyor line moves vertically on described upper vehicle device;
Horizontal transfer device, is moved horizontally to the finished product combined probe on upper vehicle device on materials vehicle.
The automatic press mounting nailing system that the utility model provides achieves the automated production of element to finished product pile of combined probe by integrated automatic conveyor line, press-loading device, upset nailing mechanism and automatic output mechanism, greatly reduce labour intensity, the more important thing is the production and circulation efficiency that improve product.
Detailed description of the invention
In view of working substance: the volume of " combined probe " and weight are all unsuitable for the large-scale production under manual operations, the automatic press mounting nailing system that the present embodiment proposes puts forth effort on the labour intensity reducing producers, greatly promote the production efficiency of working substance and the circulation efficiency based on automatic conveyor line, propose the integrated layout of a kind of streamline from element to finished product especially.
Embodiment one
See Fig. 1, a kind of automatic press mounting nailing system that the utility model embodiment provides, for the automation mechanized operation press-fiting nailing of combined probe; Comprise:
Automatic conveyor line 1, carrying combined probe and assembly thereof also realize mobile;
Press-loading device 2, for press-fiting the combined probe of movement on automatic conveyor line 1;
Upset nailing mechanism 3, for carrying out the operation of upset nailing to the combined probe through press-fiting;
Automatic output mechanism 4, for exporting pile by the combined probe completing nailing operation;
Wherein, press-loading device 2, upset nailing mechanism 3 and automatic output mechanism 4, are arranged on above automatic conveyor line 1 along the flow direction of automatic conveyor line 1 for delivery vehicle with automatic conveyor line 1.
Automatic conveyor line 1 is as the mobile carrying tool of combined probe in the present embodiment.Avoid artificial participation, greatly reduce labour intensity.
Press-loading device 2, for press-fiting the combined probe of movement on automatic conveyor line 1.Perform the protection paper tube of combined probe and press-fiting of probe cap.
Upset nailing mechanism 3, for carrying out the operation of upset nailing to the combined probe through press-fiting; According to actual needs, select suitable angle to carry out turning operation, coordinate nailing operation simultaneously, complete nailing operation.
Automatic output mechanism 4, for the combined probe completing nailing operation is exported pile, has automatic conveyor line to pass materials vehicle finished product, pile; Realization to finished product pile, greatly reduces artificial participation by element, while reduction labour intensity, also greatly improves the rate flow of production efficiency and product.
The automatic press mounting nailing system that the present embodiment proposes, puts forth effort on the production efficiency that integrated automation production line promotes combined probe, reduces artificial participation, thus the circulation efficiency of improving product, propose the integrated layout of a kind of streamline from element to finished product especially.
Implement profit two
On the basis of utility model, a kind of concrete structure of feasible press-loading device is proposed:
Level press-fits cylinder 6, for press-fiting the level of combined probe;
Vertically press-fit cylinder 7, for vertically press-fiting combined probe;
Wherein, the force direction that level press-fits cylinder 6 is parallel with the transmission plane of automatic conveyor line 1, and perpendicular to the flow direction of automatic conveyor line 1; The force direction vertically press-fiting cylinder 7 is vertical with the transmission plane of automatic conveyor line 1, and perpendicular to the flow direction of automatic conveyor line 1.
First, vertically press-fit cylinder 7 and compress combined probe, prevent combined probe from moving or be out of shape; Level press-fits cylinder 6 horizontal balance and press-fits combined probe.
In order to adapt to product, press-loading device 2 is two groups; Two groups of press-loading devices 2 are disposed adjacent above automatic conveyor line 1 along the flow direction of automatic conveyor line 1;
Wherein, one group of press-loading device first press-fits the protection paper tube of combined probe; Another group press-loading device press-fits the probe cap of combined probe again; Completely press-fit operation.
The present embodiment optimizes press-fit approach by this press mounting structure, avoids damaged products.
Embodiment three
On the basis of embodiment one, the present embodiment proposes a kind of upset nailing mechanism 3 specifically, and automatic turning nailing mechanism 3 comprises:
Automatic turning device, the angle of determining for combined probe overturns;
Nailing device, for carrying out nailing to the combined probe through determining angle upset;
Translating device, for nailing device is positioned translation, auxiliary positioning nailing.
Automatic turning nailing mechanism 3 comprises: the first angle upset nailing mechanism, the second angle turnover mechanism and the 3rd angle turnover mechanism; First angle upset nailing mechanism, the second angle turnover mechanism and the 3rd angle turnover mechanism is disposed adjacent above automatic conveyor line along the flow direction of automatic conveyor line.
First angle upset nailing mechanism overturns 120 °; Second angle upset nailing mechanism overturns 240 °; 3rd angle upset nailing mechanism overturns 360 °.
Upset nailing mechanism 3 comprises 3 cover upset nailing devices, device structure, the operation principle of each cover nailing device are identical, conventional include translating carriage 8, nailing cylinder 9, ailing machine 10, pull rifle cylinder 11, upset belt 12, belt positioning cylinder 13 and translating rails 14.When process actions starts, positioning cylinder 13 moves down and drives upset belt 12 to act on combined probe simultaneously, and by the friction of motion between belt 12 and combined probe, what realize combined probe determines angle upset.Ailing machine 10 and pull rifle cylinder 11 and be fixed on the piston of nailing cylinder 9, nailing cylinder 9 moves down, drive shoot 10 act on combined probe after, pull on rifle cylinder 11 and move, pull 10 handles of shooting and realize spiking action.In addition, 3 nailing cylinders 9 are fixed on translating carriage 8, and within a nailing cycle, along with bracket 8 is along the positioning translation of translating rails 14,3 covering devices can simultaneously to 4 Realization of Product batch nailing tasks of 3 angles.
Embodiment four
On the basis of embodiment one, the present embodiment proposes a kind of feasible configurations of automatic output mechanism, comprising:
Upper vehicle device 16, the finished product combined probe pile exported by automatic conveyor line is on materials vehicle;
Transfer device 15, is connected automatic conveyor line, is passed on upper vehicle device by finished product combined probe.
Transfer device comprises:
Pushing plate, passes on the bracket of supreme vehicle device by the finished product combined probe that automatic conveyor line exports;
Slide rail, for carrying pushing plate, and guides pushing plate to move;
Motor, Power output, drives pushing plate to move.
Transfer device is bidirectional transfer device:
Vertical transitions device, moves vertically on upper vehicle device by the finished product combined probe that automatic conveyor line exports;
Horizontal transfer device, is moved horizontally to the finished product combined probe on upper vehicle device on materials vehicle.
Automatic output mechanism 4 comprises: 2 cover transfer device 15 and upper vehicle devices 16.Conventional transfer device 15 includes motor 17, translating rails 18 and pushing plate 19; During work, pushing plate 18, under the drive of motor 17, can move along guide rail 19 and promote product translation.
Conventional upper vehicle device 16 includes portal frame 20, bracket 21, layering monitoring sensor 22, screw spindle 23, screw motor 24, during work, under screw motor 24 drives, bracket 21 can on portal frame 20 Vertical slippage, by sensor 22 pairs of positions monitoring, induction realize layering and reset.Wherein, a set of transfer device 15 fixes the tail end of online body 1, for passing to bracket 21 in the vertical direction by product on line; Another set of transfer device 15 is arranged on the side of bracket 21, for passing the product on bracket 21 to materials vehicle.
The automatic press mounting nailing system that the utility model provides achieves the automated production of element to finished product pile of combined probe by integrated automatic conveyor line, press-loading device, upset nailing mechanism and automatic output mechanism, greatly reduce labour intensity, the more important thing is the production and circulation efficiency that improve product.
It should be noted last that, above detailed description of the invention is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model with reference to example, those of ordinary skill in the art is to be understood that, can modify to the technical solution of the utility model or equivalent replacement, and not departing from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of right of the present utility model.