CN103447807B - The automatic assembly method of the soft nail of a kind of silica gel and device - Google Patents
The automatic assembly method of the soft nail of a kind of silica gel and device Download PDFInfo
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Abstract
本发明公开了一种硅胶软钉的自动装配方法和装置,其中该装置包括机架,所述机架上设置有用于放置工件的工作台机构和用于将硅胶软钉拉进配合安装位的软钉拉进机构,该装置还包括用于控制整个装置各种动作的控制系统以及自动上料机构和工件压紧机构,通过该自动装配方法和装置,可以在硅胶软钉的装配过程中实现自动化,效率高;同时避免了在装配的过程中使用润滑油,避免了润滑油的污染;这种自动装配的装置可以保证更高的装配质量。
The invention discloses an automatic assembly method and device for silicone soft nails, wherein the device includes a frame, on which a workbench mechanism for placing workpieces and a mechanism for pulling the silicone soft nails into a matching installation position are arranged. Soft nail pull-in mechanism, the device also includes a control system for controlling various actions of the entire device, an automatic feeding mechanism and a workpiece pressing mechanism, through the automatic assembly method and device, it can be realized in the assembly process of silicone soft nails It is automatic and has high efficiency; at the same time, it avoids the use of lubricating oil in the assembly process and avoids the pollution of lubricating oil; this automatic assembly device can ensure higher assembly quality.
Description
技术领域technical field
本发明涉及一种工业装配方法和装置,特别是一种硅胶软钉的自动装配方法和装置。The invention relates to an industrial assembly method and device, in particular to an automatic assembly method and device for silicone soft nails.
背景技术Background technique
工业加工生产中,很多产品都涉及到装配硅胶软钉这个工序。在传统的装配过程中,需要工人手工将硅胶软钉压进到工件相对应的安装孔中,为了降低这个压进过程的摩擦阻力,通常还需要在安装孔处添加润滑油,以方便工人装配硅胶软钉。这种装配方法的缺陷在于:首先,人工装配硅胶软钉的速度慢,效率低,不符合现代化大规模工业生产的要求;其次,装配硅胶软钉的过程中所采用的润滑油会带来污染,不符合一些对卫生要求严格的产品,例如像医疗产品、与食物有关的产品等;再有,这种人工装配硅胶软钉的方法很难控制装配硅胶软钉的质量,装配的质量参差不齐、受工人影响大。In industrial processing and production, many products involve the process of assembling silicone soft nails. In the traditional assembly process, workers need to manually press the silicone soft nails into the corresponding mounting holes of the workpiece. In order to reduce the friction resistance of this pressing process, it is usually necessary to add lubricating oil to the mounting holes to facilitate workers' assembly. Silicone soft nails. The disadvantages of this assembly method are: firstly, manual assembly of silicone soft nails is slow and inefficient, and does not meet the requirements of modern large-scale industrial production; secondly, the lubricating oil used in the process of assembling silicone soft nails will cause pollution , do not meet some products with strict hygienic requirements, such as medical products, food-related products, etc.; moreover, it is difficult to control the quality of the assembled silicone soft nails by the method of manual assembly of the silicone soft nails, and the quality of the assembly is uneven. Qi, greatly influenced by workers.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供一种硅胶软钉的自动装配方法和装置,该自动装配方法和装置解决了以往人工装配硅胶软钉时所具有的效率低、污染大、质量难以控制的技术缺陷。In order to overcome the deficiencies of the prior art, the present invention provides an automatic assembly method and device for silicone soft nails. The automatic assembly method and device solve the problems of low efficiency, large pollution and difficult quality control in the manual assembly of silicone soft nails in the past. technical flaws.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种硅胶软钉的自动装配方法:将需要加工的工件放置到加工位置,将硅胶软钉的细头端放入到工件的硅胶软钉安装孔中,确保硅胶软钉的细头端伸到安装孔中并从安装孔的另一端伸出,这时候,检测硅胶软钉的位置,夹住硅胶软钉从安装孔伸出的细头端并向下拉动硅胶软钉,使硅胶软钉大头端渐渐进入到安装孔中,当拉伸一定距离后,松开软钉后,从硅胶软钉刚伸出到安装孔下端的部位再次夹住硅胶软钉并向下拉动,如此往复,直到硅胶软钉被拉动到预定位置后结束装配。An automatic assembly method for silicone soft nails: place the workpiece to be processed in the processing position, put the thin end of the silicone soft nail into the silicone soft nail installation hole of the workpiece, and ensure that the thin end of the silicone soft nail extends to the The installation hole protrudes from the other end of the installation hole. At this time, detect the position of the silicone soft nail, clamp the thin end of the silicone soft nail protruding from the installation hole and pull the silicone soft nail down to make the silicone soft nail big. The end gradually enters the installation hole. After stretching for a certain distance, loosen the soft nail, and then clamp the soft silicone nail from the part just protruding from the soft silicone nail to the lower end of the installation hole and pull it down. The assembly ends after the soft nail is pulled to the predetermined position.
实现上述自动装配方法的一种硅胶软钉的自动装配装置,包括该装置的机架,所述机架上设置有用于放置工件的工作台机构和用于将硅胶软钉拉进配合安装位的软钉拉进机构,该装置还包括用于控制整个装置各种动作的控制系统。An automatic assembly device for silicone soft nails that realizes the above automatic assembly method, including a frame of the device, on which a workbench mechanism for placing workpieces and a mechanism for pulling the silicone soft nails into a matching installation position are provided. The soft nail pull-in mechanism, the device also includes a control system for controlling various actions of the whole device.
作为上述技术方案的改进,所述软钉拉进机构包括安装在所述工作台机构下方的拉进机构底板,所述拉进机构底板上固定安装有推动气缸,所述推动气缸的推杆上固定安装有夹紧气缸底板,该夹紧气缸底板上固定安装有夹紧气缸,所述夹紧气缸的上端部设置有夹手滑槽,所述夹手滑槽中安装有可在夹手滑槽内滑动并由夹紧气缸的推杆驱动夹紧或松开的软钉夹手。As an improvement of the above-mentioned technical solution, the soft nail pulling mechanism includes a bottom plate of the pulling mechanism installed under the workbench mechanism, a push cylinder is fixedly installed on the bottom plate of the pull mechanism, and a push rod of the push cylinder The bottom plate of the clamping cylinder is fixedly installed, and the clamping cylinder is fixedly installed on the bottom plate of the clamping cylinder. The upper end of the clamping cylinder is provided with a gripping chute. The soft nail gripper that slides in the groove and is driven by the push rod of the clamping cylinder to clamp or loosen.
作为上述技术方案的进一步改进,所述的软钉拉进机构还包括用于给夹紧气缸底板进行限位、缓冲的限位缓冲杆,所述的软钉夹手在其夹持面设有增强夹持作用的夹齿。As a further improvement of the above technical solution, the soft nail pull-in mechanism also includes a limit buffer bar for limiting and buffering the bottom plate of the clamping cylinder, and the soft nail gripper is provided with a Teeth for enhanced grip.
作为上述技术方案的进一步改进,所述的工作台机构包括与机架固定连接的工作台底板,所述的工作台底板下方安装有工作台驱动电机,工作台底板上方安装有可绕工作台底板中心位置旋转并由所述工作台驱动电机驱动其旋转的工作台板,所述的工作台板上设置有至少一个安装位,所述的安装位中安装有用于放置工件的工件放置板。As a further improvement of the above technical solution, the workbench mechanism includes a workbench bottom plate fixedly connected to the frame, a workbench driving motor is installed under the workbench bottom plate, and a workbench bottom plate is installed above the workbench bottom plate. The center position rotates and is driven by the worktable drive motor to rotate the worktable, and at least one installation position is arranged on the worktable, and a workpiece placement plate for placing workpieces is installed in the installation position.
作为上述技术方案的进一步改进,该种自动装配装置还包括一自动上料机构,所述的自动上料机构包括设置在机架上且用于存放硅胶软钉的软钉放置板,所述软钉放置板的两侧设置有与机架固定连接的横向导轨机构,所述的横向导轨机构上架设有纵向导轨机构,所述的纵向导轨机构上设有可沿其导轨滑动的并可搬运硅胶软钉的竖直导向搬运机构。As a further improvement of the above technical solution, this automatic assembly device also includes an automatic feeding mechanism, the automatic feeding mechanism includes a soft nail placement plate arranged on the frame and used to store silicone soft nails, the soft nails Both sides of the nail placement plate are provided with a horizontal guide rail mechanism fixedly connected with the frame, and the vertical guide rail mechanism is set on the horizontal guide rail mechanism, and the longitudinal guide rail mechanism is provided with a slide along its guide rail and can carry silicone rubber. Vertical guide handling mechanism for soft nails.
作为上述技术方案的进一步改进,所述的竖直导向搬运机构包括设置在纵向导轨机构的导轨上的竖向母板,所述的竖向母板上设有竖向滑轨,所述竖向滑轨设有可沿其滑动的竖向滑板,所述竖向母板上还固定安装有竖向气缸,所述竖向气缸的推杆与所述竖向滑板固定连接,所述竖向滑板上固定安装有用于吸取硅胶软钉的第一吸取气缸安装架,所述第一吸取气缸安装架上安装有第一吸取气缸。As a further improvement of the above technical solution, the vertical guiding transport mechanism includes a vertical motherboard arranged on the guide rail of the longitudinal rail mechanism, the vertical motherboard is provided with a vertical slide rail, and the vertical The slide rail is provided with a vertical slide plate that can slide along it, and a vertical cylinder is also fixedly installed on the vertical motherboard, and the push rod of the vertical cylinder is fixedly connected with the vertical slide plate, and the vertical slide plate A first suction cylinder mounting frame for absorbing silicone soft nails is fixedly installed on the top, and a first suction cylinder is installed on the first suction cylinder mounting frame.
作为上述技术方案的进一步改进,所述竖向滑板上固定设有纵向微移滑轨,所述的纵向微移滑轨上安装有可沿其滑动的第二吸取气缸安装架和第三吸取气缸安装架,第二吸取气缸安装架和第三吸取气缸安装架上分别安装有第二吸取气缸和第三吸取气缸,所述第二吸取气缸安装架上安装有第一微调气缸,第三吸取气缸安装架上安装有第二微调气缸,所述第一微调气缸、第二微调气缸的推杆都与第一吸取气缸安装架固定连接。As a further improvement of the above technical solution, the vertical sliding plate is fixed with a longitudinal micro-movement slide rail, and the second suction cylinder mounting frame and the third suction cylinder are installed on the vertical micro-movement slide rail, which can slide along it. The mounting frame, the second suction cylinder mounting frame and the third suction cylinder mounting frame are respectively equipped with the second suction cylinder and the third suction cylinder, the first fine-tuning cylinder is installed on the second suction cylinder mounting frame, the third suction cylinder The second fine-tuning cylinder is installed on the mounting bracket, and the push rods of the first fine-tuning cylinder and the second fine-tuning cylinder are all fixedly connected with the first suction cylinder mounting bracket.
作为上述技术方案的进一步改进,该种自动装配装置还包括工件压紧机构,所述的工件压紧机构包括固定连接于机架上的压紧机构母板,所述的压紧机构母板上横向设有第一气缸,所述第一气缸下部设有导轨,该导轨上设有可在导轨滑动并由第一气缸的推杆驱动滑动的第二气缸安装板,所述第二气缸安装板上安装有竖向设置的第二气缸,所述第二气缸侧壁设有导轨,该导轨上设有可在导轨滑动并由第二气缸的推杆驱动滑动的第二气缸滑板,所述第二气缸滑板上固定安装有压杆安装板,所述压杆安装板上安装有工件压杆,所述工件压杆的下端部设有缓冲胶块,所述压杆安装板上还设有光电传感器以及被限位安装于所述压杆安装板上且与上述光电传感器配合使用的位置探杆。As a further improvement of the above technical solution, the automatic assembly device also includes a workpiece pressing mechanism, the workpiece pressing mechanism includes a pressing mechanism motherboard fixedly connected to the frame, and the pressing mechanism motherboard A first cylinder is arranged horizontally, and a guide rail is provided at the bottom of the first cylinder, and a second cylinder mounting plate that can slide on the guide rail and is driven by the push rod of the first cylinder is provided on the guide rail, and the second cylinder mounting plate A second air cylinder arranged vertically is installed on the top, and a guide rail is provided on the side wall of the second air cylinder, and a second air cylinder slide plate that can slide on the guide rail and is driven to slide by the push rod of the second air cylinder is arranged on the guide rail. A pressure rod mounting plate is fixedly installed on the slide plate of the second cylinder, a workpiece pressure rod is installed on the pressure rod mounting plate, a buffer rubber block is provided at the lower end of the workpiece pressure rod, and a photoelectric The sensor and the position probe rod which are limitedly installed on the mounting plate of the pressing rod and used in conjunction with the above photoelectric sensor.
作为上述技术方案的进一步改进,该自动装配装置还包括一工作机构位移平台,所述工作机构位移平台包括一平台滑板,上述的软钉拉进机构固定安装在该平台滑板上,所述平台滑板上设有滑孔,所述滑孔中配合安装有轴套,上述的机架上设有作为机架一部分结构且尺寸与上述轴套配合的竖直支撑柱,所述平台滑板通过轴套与竖直支撑柱的配合连接套设在竖直支撑柱上,平台滑板的下方设有固定连接在机架上的顶升气缸,所述顶升气缸的推杆固定连接在上述的平台滑板上。As a further improvement of the above technical solution, the automatic assembly device also includes a working mechanism displacement platform, the working mechanism displacement platform includes a platform slide plate, the above-mentioned soft nail pulling mechanism is fixedly installed on the platform slide plate, and the platform slide plate A sliding hole is provided on the sliding hole, and a shaft sleeve is installed in the sliding hole. The above-mentioned frame is provided with a vertical support column that is a part of the frame and has a size that matches the above-mentioned shaft sleeve. The mating connection of the vertical support column is sleeved on the vertical support column, and a jacking cylinder fixedly connected to the frame is provided below the platform slide plate, and a push rod of the jacking cylinder is fixedly connected to the above-mentioned platform slide plate.
本发明的有益效果是:本发明提供了一种硅胶软钉的自动装配方法和装置,通过该装配方法和装置,生产者可以实现硅胶软钉的自动化装配,提高装配的速度;同时,该种自动装配装置采用软钉拉进机构将硅胶软钉拉进工件的安装孔中,这个过程不再需要添加润滑油进行润滑,装配后的产品不再受润滑油的污染,产品的适用范围更广;这种自动装配你硅胶软钉的方法和装置可以更好的控制装配质量,不同产品装配质量的误差小。该种硅胶软钉的自动装配方法和装置解决了以往人工装配硅胶软钉时所带来的装配效率低、产品污染大、装配质量难以控制等技术缺陷。The beneficial effects of the present invention are: the present invention provides an automatic assembly method and device for silicone soft nails, through which the manufacturer can realize the automatic assembly of silicone soft nails and improve the speed of assembly; at the same time, the The automatic assembly device uses a soft nail pull-in mechanism to pull the silicone soft nail into the mounting hole of the workpiece. This process does not need to add lubricating oil for lubrication. The assembled product is no longer polluted by lubricating oil, and the product has a wider range of application ; This method and device for automatically assembling your silicone soft nails can better control the assembly quality, and the error of assembly quality of different products is small. The automatic assembly method and device of the silicone soft nail solve the technical defects such as low assembly efficiency, high product pollution, and difficulty in controlling the assembly quality caused by manual assembly of the silicone soft nail in the past.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的装配示意图;Fig. 1 is the assembly schematic diagram of the present invention;
图2是本发明的主视图;Fig. 2 is the front view of the present invention;
图3是本发明中软钉拉进机构、工作台机构、工作机构位移平台安装在机架上的结构示意图;Fig. 3 is the structure schematic diagram that soft nail pull-in mechanism, workbench mechanism, working mechanism displacement platform are installed on the frame in the present invention;
图4是本发明中软钉拉进机构、工作台机构、工作机构位移平台安装在机架上的主视图;Fig. 4 is the front view of the soft nail pull-in mechanism, workbench mechanism, and working mechanism displacement platform installed on the frame in the present invention;
图5是本发明中软钉拉进机构、工作台机构、工作机构位移平台安装在机架上的左视图;Fig. 5 is the left side view of the soft nail pull-in mechanism, workbench mechanism and working mechanism displacement platform installed on the frame in the present invention;
图6是本发明中软钉拉进机构的结构示意图;Fig. 6 is a structural schematic diagram of a soft nail pulling-in mechanism in the present invention;
图7是本发明中软钉拉进机构的左视图;Fig. 7 is the left side view of soft nail pull-in mechanism in the present invention;
图8是本发明中工作台机构的结构示意图;Fig. 8 is the structural representation of workbench mechanism among the present invention;
图9是本发明中工作台机构另一角度的结构示意图;Fig. 9 is a structural schematic diagram of another angle of the workbench mechanism in the present invention;
图10是本发明中自动上料机构安装在机架上的结构示意图;Fig. 10 is a schematic structural view of the automatic feeding mechanism installed on the frame in the present invention;
图11是本发明中自动上料机构的结构示意图;Fig. 11 is a schematic structural view of an automatic feeding mechanism in the present invention;
图12是本发明中自动上料机构的另一角度的结构示意图;Fig. 12 is a structural schematic diagram of another angle of the automatic feeding mechanism in the present invention;
图13是本发明中软钉放置板的俯视图;Fig. 13 is a top view of the soft nail placement plate in the present invention;
图14是本发明中竖直导向搬运机构的结构示意图;Fig. 14 is a schematic structural view of a vertically guided transport mechanism in the present invention;
图15是本发明中竖直导向搬运机构的主视图;Fig. 15 is the front view of the vertical guide carrying mechanism in the present invention;
图16是本发明中竖直导向搬运机构的左视图;Fig. 16 is a left side view of the vertical guide transport mechanism in the present invention;
图17是本发明中工件压紧机构与机架的配合示意图;Fig. 17 is a schematic diagram of cooperation between the workpiece pressing mechanism and the frame in the present invention;
图18是本发明中工件压紧机构的结构示意图;Fig. 18 is a schematic structural view of the workpiece pressing mechanism in the present invention;
图19是本发明中工件压紧机构的主视图;Fig. 19 is a front view of the workpiece pressing mechanism in the present invention;
图20是本发明中工作机构位移平台的结构示意图;Fig. 20 is a structural schematic diagram of the displacement platform of the working mechanism in the present invention;
图21是本发明中工作结构位移平台的结构示意图。Fig. 21 is a structural schematic diagram of the displacement platform of the working structure in the present invention.
具体实施方式detailed description
一种硅胶软钉的自动装配方法:将需要加工的工件放置到加工位置,将硅胶软钉的细头端放入到工件的硅胶软钉安装孔中,确保硅胶软钉的细头端伸到安装孔中并从安装孔的另一端伸出,这时候,检测硅胶软钉的位置,夹住硅胶软钉从安装孔伸出的细头端并向下拉动硅胶软钉,使硅胶软钉大头端渐渐进入到安装孔中,当拉伸一定距离后,松开软钉后,从硅胶软钉刚伸出到安装孔下端的部位再次夹住硅胶软钉并向下拉动,如此往复,直到硅胶软钉被拉动到预定位置后结束装配。An automatic assembly method for silicone soft nails: place the workpiece to be processed in the processing position, put the thin end of the silicone soft nail into the silicone soft nail installation hole of the workpiece, and ensure that the thin end of the silicone soft nail extends to the The installation hole protrudes from the other end of the installation hole. At this time, detect the position of the silicone soft nail, clamp the thin end of the silicone soft nail protruding from the installation hole and pull the silicone soft nail down to make the silicone soft nail big. The end gradually enters the installation hole. After stretching for a certain distance, loosen the soft nail, and then clamp the soft silicone nail from the part just protruding from the soft silicone nail to the lower end of the installation hole and pull it down. The assembly ends after the soft nail is pulled to the predetermined position.
参照图1-5,实现上述自动装配方法的一种硅胶软钉的自动装配装置,包括该装置的机架1,机架1的底部设有支撑脚,所述机架1上设置有用于放置工件的工作台机构2和用于将硅胶软钉拉进配合安装位的软钉拉进机构3,该装置还包括用于控制整个装置各种动作的控制系统,所述控制系统由各种设置在该装置上的各种传感器以及控制器,所述传感器将整个装置的各种信号输送到控制器后,控制器分析数据并输出各种控制型号控制整个装置的运作,并最终实现自动装配硅胶软钉功能。With reference to Fig. 1-5, realize the automatic assembly device of a kind of silicone soft nail of above-mentioned automatic assembly method, comprise the frame 1 of this device, the bottom of frame 1 is provided with supporting foot, and described frame 1 is provided with for placing The workbench mechanism 2 of the workpiece and the soft nail pull-in mechanism 3 for pulling the silicone soft nail into the matching installation position, the device also includes a control system for controlling various actions of the whole device, and the control system is composed of various settings Various sensors and controllers on the device, after the sensors transmit various signals of the entire device to the controller, the controller analyzes the data and outputs various control models to control the operation of the entire device, and finally realizes the automatic assembly of silica gel Soft nail function.
参照图6、图7,所述软钉拉进机构3包括安装在所述工作台机构下方的拉进机构底板31,所述拉进机构底板31上固定安装有推动气缸32,所述推动气缸32的推杆上固定安装有夹紧气缸底板33,该夹紧气缸底板33上固定安装有夹紧气缸34,在本实施例中,夹紧气缸34的数量为三个,所述夹紧气缸34的下端部固定于夹紧气缸底板上33上表面,其上端部设置有夹手滑槽35,所述夹手滑槽35中安装有可在夹手滑槽35内滑动并由夹紧气缸34的推杆驱动夹紧或松开的软钉夹手36,软钉夹手36成对设置。With reference to Fig. 6, Fig. 7, described soft nail pull-in mechanism 3 comprises the pull-in mechanism bottom plate 31 that is installed under described workbench mechanism, described pull-in mechanism bottom plate 31 is fixedly installed with push cylinder 32, and described push cylinder 32 is fixedly installed on the push rod of clamping cylinder bottom plate 33, and this clamping cylinder bottom plate 33 is fixedly installed with clamping cylinder 34, and in the present embodiment, the quantity of clamping cylinder 34 is three, and described clamping cylinder The lower end of 34 is fixed on the clamping cylinder bottom plate 33 upper surface, and its upper end is provided with clamping chute 35, and is installed in the clamping chute 35 and can slide in the clamping chute 35 and is clamped by the clamping cylinder. The push rod of 34 drives the clamping or unclamping soft nail clamping hands 36, and the soft nail clamping hands 36 are arranged in pairs.
软钉拉进机构3的工作过程为:控制系统在分析各种传感器信号后向软钉拉进机构3发出操作命令,首先是推动气缸32推动夹紧气缸底板33和安装在夹紧气缸底板33上的夹紧气缸34一起上升到预定位置,这时,夹紧气缸34驱动软钉夹手36收缩夹紧硅胶软钉穿过工件安装孔的细端部,硅胶软钉被夹紧后,推动气缸32的推杆下移,下移过程硅胶软钉同时被拉进到工件安装孔中,推动气缸32的他推杆下移到预定的距离后,夹紧气缸34驱动软钉夹手36松开硅胶软钉,上述的过程不断循环,软钉拉进机构3一小段一小段地将硅胶软钉拉进到工件相对应的安装孔中并最终完成自动装配过程。The working process of the soft nail pull-in mechanism 3 is: the control system sends an operation command to the soft nail pull-in mechanism 3 after analyzing various sensor signals. The upper clamping cylinder 34 rises to the predetermined position together. At this time, the clamping cylinder 34 drives the soft nail gripper 36 to shrink and clamp the silicone soft nail to pass through the thin end of the workpiece installation hole. After the silicone soft nail is clamped, push The push rod of the cylinder 32 moves down, and the silicone soft nail is pulled into the workpiece installation hole at the same time during the downward movement. After pushing the other push rod of the cylinder 32 to move down to a predetermined distance, the clamping cylinder 34 drives the soft nail gripper 36 to loosen. When the silicone soft nail is opened, the above-mentioned process is continuously circulated, and the soft nail pulling mechanism 3 pulls the silicone soft nail into the corresponding mounting hole of the workpiece in a short period of time, and finally completes the automatic assembly process.
为了防止软钉拉进机构3在运作的过程中出现猛烈,保护设备,所述的软钉拉进机构3还包括用于给夹紧气缸底板33进行限位、缓冲的限位缓冲杆37,所述的软钉夹手36在其夹持面设有增强夹持作用的夹齿361。In order to prevent the soft nail pulling mechanism 3 from being violent during operation and protect the equipment, the soft nail pulling mechanism 3 also includes a limit buffer bar 37 for limiting and buffering the bottom plate 33 of the clamping cylinder, The soft nail clamping hand 36 is provided with clamping teeth 361 on its clamping surface to enhance the clamping effect.
参照图8、图9,所述的工作台机构2包括与机架1固定连接的工作台底板21,工作台底板21作为整个工作台机构2的承载板,所述的工作台底板21下方固定安装有工作台驱动电机22,工作台底板21上方安装有可绕工作台底板21中心位置旋转并由所述工作台驱动电机22驱动其旋转的工作台板23,所述的工作台板23上设置有至少一个安装位,在本实施例中,工作台板23设有12个安装位,12个安装位分成4组设在工作台的四边,每一组3个。所述的安装位中安装有用于放置工件的工件放置板24,所述的工件放置板24设有与工件配合的模位,工件在装配的过程中被放置在该模位中。上述的工作台驱动电机22每次工作都驱动工作台板转动90度。With reference to Fig. 8, Fig. 9, described workbench mechanism 2 comprises the workbench bottom plate 21 that is fixedly connected with frame 1, and workbench bottom plate 21 is used as the bearing plate of whole workbench mechanism 2, and described workbench bottom plate 21 is fixed below A workbench drive motor 22 is installed, and a workbench plate 23 that can rotate around the center of the workbench base plate 21 and is driven by the workbench drive motor 22 is installed above the workbench base plate 21. At least one installation position is provided. In this embodiment, the workbench 23 is provided with 12 installation positions, and the 12 installation positions are divided into 4 groups and arranged on the four sides of the workbench, with 3 in each group. A workpiece placement plate 24 for placing workpieces is installed in the installation position, and the workpiece placement plate 24 is provided with a mold position matched with the workpiece, and the workpiece is placed in the mold position during the assembly process. The above-mentioned workbench driving motor 22 all drives the workbench to rotate 90 degrees every time it works.
参照图10、图11、图12,该种自动装配装置还包括一自动上料机构4,所述的自动上料机构4包括设置在机架1上且用于存放硅胶软钉的软钉放置板41,参照图13,所述的软钉放置板41上设有用于存放硅胶软钉的软钉存放孔410,机架1上设置有放置板安装底板411,放置板安装底板411上设有导轨,上述的软钉放置板41设在该导轨上并可沿该导轨滑动,所述软钉放置板41的两侧设置有与机架1固定连接的横向导轨机构42,所述的横向导轨机构42上架设有纵向导轨机构43,上述的横向导轨机构42和纵向导轨机构43都通过电机驱动螺杆螺母装置进行位置的移动,所述的纵向导轨机构43上设有可沿其导轨滑动的并可搬运硅胶软钉的竖直导向搬运机构44。Referring to Fig. 10, Fig. 11 and Fig. 12, this kind of automatic assembly device also includes an automatic feeding mechanism 4, and the described automatic feeding mechanism 4 includes a soft nail placed on the frame 1 and used to store silicone soft nails. Plate 41, with reference to Figure 13, the soft nail placement plate 41 is provided with a soft nail storage hole 410 for storing silicone soft nails, the frame 1 is provided with a placement plate installation base plate 411, and the placement plate installation base plate 411 is provided with Guide rail, the above-mentioned soft nail placement plate 41 is arranged on the guide rail and can slide along the guide rail, the two sides of the soft nail placement plate 41 are provided with a transverse guide rail mechanism 42 fixedly connected with the frame 1, and the transverse guide rail The mechanism 42 is provided with a longitudinal rail mechanism 43. The above-mentioned horizontal rail mechanism 42 and the longitudinal rail mechanism 43 are all moved by the motor-driven screw nut device. The vertical guide carrying mechanism 44 that can carry soft silicone nails.
参照图14、图15、图16,所述的竖直导向搬运机构44包括设置在纵向导轨机构43的导轨上的竖向母板440,所述的竖向母板440上设有竖向滑轨441,所述竖向滑轨441设有可沿其滑动的竖向滑板442,所述竖向母板440上还固定安装有竖向气缸443,所述竖向气缸443的推杆与所述竖向滑板442固定连接,竖向气缸443的推杆可推动竖向滑板442在竖向滑轨441上滑动,所述竖向滑板442上固定安装有第一吸取气缸安装架,所述第一吸取气缸安装架上安装有用于吸取硅胶软钉的第一吸取气缸444,第一吸取气缸444的下端部设有可将硅胶软钉吸起的吸头。Referring to Fig. 14, Fig. 15 and Fig. 16, the described vertical guiding transport mechanism 44 includes a vertical motherboard 440 arranged on the guide rail of the longitudinal rail mechanism 43, and the vertical motherboard 440 is provided with a vertical slide rail 441, the vertical slide rail 441 is provided with a vertical slide plate 442 that can slide along it, and a vertical cylinder 443 is also fixedly installed on the vertical motherboard 440, the push rod of the vertical cylinder 443 is connected with the The vertical slide plate 442 is fixedly connected, and the push rod of the vertical cylinder 443 can push the vertical slide plate 442 to slide on the vertical slide rail 441. The first suction cylinder mounting frame is fixedly installed on the vertical slide plate 442. A first suction cylinder 444 for sucking the soft nails of silica gel is installed on the installation frame of a suction cylinder, and the lower end of the first suction cylinder 444 is provided with a suction head that can suck up the soft nails of silica gel.
所述竖向滑板442上固定设有纵向微移滑轨445,所述的纵向微移滑轨445上安装有可沿其滑动的第二吸取气缸安装架和第三吸取气缸安装架,第二吸取气缸安装架和第三吸取气缸安装架上分别安装有第二吸取气缸446和第三吸取气缸447,所述第二吸取气缸安装架上安装有第一微调气缸448,第三吸取气缸安装架上安装有第二微调气缸449,所述第一微调气缸448、第二微调气缸449的推杆都与第一吸取气缸安装架固定连接。The vertical sliding plate 442 is fixed with a longitudinal micro-movement slide rail 445, and the second suction cylinder mounting frame and the third suction cylinder mounting frame that can slide along it are installed on the longitudinal micro-movement slide rail 445. A second suction cylinder 446 and a third suction cylinder 447 are respectively installed on the suction cylinder mounting frame and the third suction cylinder mounting frame, the first fine-tuning cylinder 448 is installed on the second suction cylinder mounting frame, and the third suction cylinder mounting frame A second fine-tuning cylinder 449 is installed on it, and the push rods of the first fine-tuning cylinder 448 and the second fine-tuning cylinder 449 are fixedly connected with the first suction cylinder mounting frame.
所述自动上料机构4的工作原理为:在控制系统的控制下,横向导轨机构42和纵向导轨机构43在各自的电机驱动下将竖直导向搬运机构44调整到软钉放置板41上方并停止在控制系统控制的位置上;然后,第一微调气缸448和第二微调气缸449工作并微调第二吸取气缸446、第三吸取气缸447的位置,确保三个吸取气缸都处在软钉放置板41上的硅胶软钉的正上方,这时候,竖向气缸443驱动吸取气缸下移到控制系统控制的位置,吸取气缸工作并将硅胶软钉从软钉放置板41上吸取,竖向气缸443驱动吸取气缸上升。在控制系统的控制下,被吸取气缸吸走的硅胶软钉被运送到工件安装孔上方,这时,吸取气缸停止工作,硅胶软钉掉进到安装孔中,自动上料过程完成。The working principle of the automatic feeding mechanism 4 is: under the control of the control system, the horizontal rail mechanism 42 and the longitudinal rail mechanism 43 are driven by their respective motors to adjust the vertical guide transport mechanism 44 to the top of the soft nail placement plate 41 and Stop at the position controlled by the control system; then, the first fine-tuning cylinder 448 and the second fine-tuning cylinder 449 work and fine-tune the positions of the second suction cylinder 446 and the third suction cylinder 447 to ensure that the three suction cylinders are all in the soft nail placement position. Right above the silicone soft nail on the board 41, at this time, the vertical cylinder 443 drives the suction cylinder to move down to the position controlled by the control system, the suction cylinder works and sucks the silicone soft nail from the soft nail placement plate 41, and the vertical cylinder 443 drive suction cylinders rise. Under the control of the control system, the silicone soft nails sucked by the suction cylinder are transported to the top of the workpiece installation hole. At this time, the suction cylinder stops working, the silicone soft nails fall into the installation hole, and the automatic feeding process is completed.
参照图17、图18、图19,该种自动装配装置还包括工件压紧机构5,工件压紧机构5的作用在于上料完成后将工件压紧,以方便软钉拉进机构3将硅胶软钉拉进到预定的安装孔中。所述的工件压紧机构5包括固定连接于机架1上的压紧机构母板51,所述的压紧机构母板51上横向设有第一气缸52,所述第一气缸52下部设有导轨,该导轨上设有可在导轨滑动并由第一气缸52的推杆驱动滑动的第二气缸安装板53,所述第二气缸安装板53上安装有竖向设置的第二气缸54,所述第二气缸54侧壁设有导轨,该导轨上设有可在导轨滑动并由第二气缸54的推杆驱动滑动的第二气缸滑板55,所述第二气缸滑板55上固定安装有压杆安装板56,所述压杆安装板56上安装有工件压杆57,所述工件压杆57的下端部设有缓冲胶块571,缓冲胶块571可以减少激烈碰撞,有利于保护工件不被破坏,所述压杆安装板56上还设有光电传感器58以及被限位安装于所述压杆安装板56上且与上述光电传感器58配合使用的位置探杆59。Referring to Figure 17, Figure 18, and Figure 19, this automatic assembly device also includes a workpiece pressing mechanism 5. The function of the workpiece pressing mechanism 5 is to press the workpiece after the loading is completed, so as to facilitate the soft nails to be pulled into the mechanism 3 to push the silicone rubber into place. The soft nails are pulled into the intended mounting holes. Described workpiece pressing mechanism 5 comprises the pressing mechanism motherboard 51 that is fixedly connected on the frame 1, and described pressing mechanism motherboard 51 is horizontally provided with first cylinder 52, and described first cylinder 52 bottom is provided with There is a guide rail, and the guide rail is provided with a second cylinder mounting plate 53 that can slide on the guide rail and is driven by the push rod of the first cylinder 52 to slide. The second cylinder mounting plate 53 is equipped with a vertically arranged second cylinder 54 , the side wall of the second cylinder 54 is provided with a guide rail, the guide rail is provided with a second cylinder slide plate 55 that can slide on the guide rail and driven by the push rod of the second cylinder 54, and the second cylinder slide plate 55 is fixedly installed There is a pressing bar mounting plate 56, on which a workpiece pressing bar 57 is installed, and the lower end of the workpiece pressing bar 57 is provided with a buffer rubber block 571, which can reduce violent collisions and is beneficial to protect The workpiece is not damaged, and the pressing rod mounting plate 56 is also provided with a photoelectric sensor 58 and a position probe 59 that is limitedly mounted on the pressing rod mounting plate 56 and used in conjunction with the above photoelectric sensor 58 .
工件压紧机构5的工作原理为:控制系统控制第一气缸52驱动压杆安装板56移动并最终使工件压杆57处在上料完成后的工件的上方,完成这个步骤后,第二气缸54工作并驱动工件压杆57下压到工件上并将工件压紧,在工件压杆57下压到的过程,位置探杆59同时下压,由于位置探杆59是通过锁紧垫片活动地套设在压杆安装板56上的对应的孔中,当位置探杆59的下端部触到工件时,位置探杆59将不再下移,而固定在压杆安装板56上的光电传感器58将继续下移,直到位置探杆59的上部挡住光电传感器58的光电路线,这时,光电传感器58发出信号,控制系统收到该信号后控制第二气缸54停止运动,工件被压紧。The working principle of the workpiece pressing mechanism 5 is as follows: the control system controls the first cylinder 52 to drive the pressure rod mounting plate 56 to move and finally makes the workpiece pressure rod 57 above the workpiece after loading is completed. After completing this step, the second cylinder 54 works and drives the workpiece pressure rod 57 to press down on the workpiece and press the workpiece tightly. When the workpiece pressure rod 57 is pressed down, the position probe rod 59 is pressed down at the same time, because the position probe rod 59 is moved through the lock washer The ground is sleeved in the corresponding hole on the pressure rod mounting plate 56. When the lower end of the position probe rod 59 touches the workpiece, the position probe rod 59 will no longer move down, and the photoelectric sensor fixed on the pressure rod mounting plate 56 The sensor 58 will continue to move down until the upper part of the position probe 59 blocks the photoelectric line of the photoelectric sensor 58. At this time, the photoelectric sensor 58 sends a signal, and the control system controls the second cylinder 54 to stop moving after receiving the signal, and the workpiece is compressed. .
工件压紧装置5将工件压紧后,硅胶软钉被拉进工件安装孔的过程中将不会发生位置移动,有利于提高整个自动装配过程的装配质量。After the workpiece pressing device 5 compresses the workpiece, the silicone soft nail will not move when it is pulled into the mounting hole of the workpiece, which is conducive to improving the assembly quality of the entire automatic assembly process.
在本实施例中所述工件压杆57、光电传感器58、位置探杆59的数量都为3个。In this embodiment, the number of workpiece pressing rods 57, photoelectric sensors 58, and position probe rods 59 are all three.
参照图20、图21,该自动装配装置还包括一工作机构位移平台6,所述工作机构位移平台6包括一平台滑板61,上述的软钉拉进机构3固定安装在该平台滑板61上,所述平台滑板61上设有滑孔,所述滑孔中配合安装有轴套62,上述的机架1上设有作为机架一部分结构且尺寸与上述轴套62配合的竖直支撑柱11,所述平台滑板61通过轴套62与竖直支撑柱11的配合连接套设在竖直支撑柱11上,平台滑板61的下方设有固定连接在机架1上的顶升气缸63,所述顶升气缸63的推杆固定连接在上述的平台滑板61上。Referring to Figure 20 and Figure 21, the automatic assembly device also includes a working mechanism displacement platform 6, the working mechanism displacement platform 6 includes a platform slide plate 61, the above-mentioned soft nail pulling mechanism 3 is fixedly installed on the platform slide plate 61, The platform slide plate 61 is provided with a sliding hole, and a shaft sleeve 62 is installed in the sliding hole, and the above-mentioned frame 1 is provided with a vertical support column 11 as a part of the frame structure and whose size matches the above-mentioned shaft sleeve 62 , the platform slide 61 is sleeved on the vertical support column 11 through the matching connection between the shaft sleeve 62 and the vertical support column 11, and the bottom of the platform slide 61 is provided with a jacking cylinder 63 fixedly connected to the frame 1, so The push rod of the jacking cylinder 63 is fixedly connected to the above-mentioned platform slide plate 61 .
在软钉拉进机构3需要在竖直方向作较大的位移时,可通过顶升气缸63驱动平台滑板61作竖直方向的移动,安装在平台滑板61上的软钉拉进机构3就可以随着平台滑板61一起作竖直方向的位移了。When the soft nail pull-in mechanism 3 needs to make a larger displacement in the vertical direction, the platform slide plate 61 can be driven by the jacking cylinder 63 to move in the vertical direction, and the soft nail pull-in mechanism 3 installed on the platform slide plate 61 just Can do the displacement of vertical direction together with platform slide plate 61.
上述硅胶软钉的自动装配装置的运行的主要步骤为:1、将要加工的工件放置到工作台机构2的工件放置板24上,同时,放置有硅胶软钉的软钉放置板41安装在机架上相对应的位置上;2、自动上料机构4在控制系统的控制下利用吸取气缸将软钉放置板41上的硅胶软钉吸走并搬运到工件需要装配硅胶软钉的安装孔中;3、工件压紧机构5在控制系统的控制下利用工件压杆57将工件压紧;4、工作台机构3下方的软钉拉进机构3将硅胶软钉拉进到工件安装孔中合适的位置;5、工件压紧机构5复位,工作台机构2上的工作台板23旋转90度,使下一个工位上的工件进入到装配位置。至此,一个装配过程完成,这个过程循环运作,该种自动装配装置就可以实现自动装配。The main steps of the operation of the above-mentioned automatic assembly device for silicone soft nails are: 1. Place the workpiece to be processed on the workpiece placement plate 24 of the workbench mechanism 2. At the same time, the soft nail placement plate 41 with the silicone soft nails placed 2. Under the control of the control system, the automatic feeding mechanism 4 uses the suction cylinder to absorb the silicone soft nails on the soft nail placement plate 41 and transport them to the installation holes where the workpiece needs to be equipped with silicone soft nails. ; 3, the workpiece pressing mechanism 5 utilizes the workpiece pressing rod 57 to compress the workpiece under the control of the control system; 4, the soft nail pull-in mechanism 3 below the workbench mechanism 3 pulls the silicone soft nail into the workpiece installation hole to fit 5. The workpiece pressing mechanism 5 resets, and the worktable 23 on the worktable mechanism 2 rotates 90 degrees, so that the workpiece on the next station enters the assembly position. So far, an assembly process is completed, and this process operates in a cycle, and the automatic assembly device can realize automatic assembly.
以上是对本发明的较佳实施进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present invention, but the invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent deformations or replacements without violating the spirit of the present invention. , these equivalent modifications or replacements are all within the scope defined by the claims of the present application.
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Address after: 518000 Guanlan Street Junzibu Community, Longhua District, Shenzhen City, Guangdong Province, No. 26, 101, Huanguannan South Road Patentee after: SHENZHEN HYMSON LASER INTELLIGENT EQUIPMENTS Co.,Ltd. Address before: 518000 Baoan District, Guanlan street, Shenzhen, Guanlan street, community building, No. 2, building 152, No. Patentee before: SHENZHEN HMX LASER TECHNOLOGY Co.,Ltd. |
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Address after: 518110 301, Building B, Comlong Science Park, Guansheng 5th Road, Luhu Community, Guanhu Street, Longhua District, Shenzhen City, Guangdong Province (one photo multiple site enterprise) Patentee after: Hymson Laser Technology Group Co., Ltd. Address before: 518000 No. 26, 101 Ring Road south of Guanzi street, Longhua District, Shenzhen, Guangdong Patentee before: SHENZHEN HYMSON LASER INTELLIGENT EQUIPMENTS Co.,Ltd. |