CN202145424U - Full automatic multifunctional high-precision ring-type winding machine with stranded wires - Google Patents
Full automatic multifunctional high-precision ring-type winding machine with stranded wires Download PDFInfo
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- CN202145424U CN202145424U CN201120253688U CN201120253688U CN202145424U CN 202145424 U CN202145424 U CN 202145424U CN 201120253688 U CN201120253688 U CN 201120253688U CN 201120253688 U CN201120253688 U CN 201120253688U CN 202145424 U CN202145424 U CN 202145424U
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Abstract
The utility model discloses a full automatic multifunctional high-precision ring-type winding machine with stranded wires, which comprises an electric control box, wherein, an operating platform panel is arranged on the control box; a wire feeding mechanism, a stranded wire component mechanism, an automatic feeding transmission mechanism, a wire spool movement mechanism, an automatic magnet ring feeding mechanism, a wire arranging stepper motor dual-driving gear case mechanism and an automatic material-taking and product-arranging mechanism with radian are arranged on the platform panel; an enameled wire can be fed by the wire feeding mechanism, is fed to the automatic feeding transmission mechanism through a stranded wire mechanism, and then is fed to the wire spool movement mechanism through a thin pipe; the enameled wire is driven by a rubber wheel on a micro-adjustable front and rear bevel wheel mechanism driving unit on the wire spool movement mechanism so as to perform circular motion; driven by the wire arranging stepper motor dual-driving gear case mechanism, a wire leading needle guides the wire end of the enameled wire to penetrate through a magnet ring so as to perform the wire winding; and the magnet ring is taken out by the automatic material-taking and product-arranging mechanism with radian. The full automatic multifunctional high-precision ring-type winding machine with the stranded wires adopts a new design including automatic wire feeding and the magnet ring, and can satisfy the product requirements on high yield and high quality without high cost in the production.
Description
Technical field
Small-sized/miniature ring-shaped transformer fully automatic wire winding machine technical field that the utility model belongs to specifically is the multi-functional high-accuracy ring-like coil winding machine of a kind of full-automatic band twisted wire.
Background technology
When making small-sized/miniature ring-shaped transformer, network transformer and filter, RJ45transformer ring-shaped transformer at present,, enhance productivity, in people's industrial development in the past few decades, all at the head it off of trying every means in order to reduce cost.But; Ring-like coil winding machine in the market can not be accomplished coiling and be twisted wire, and two rear line heads are loose wire; The magnetic core line is thin, the interior tiny product of external diameter of magnet ring; And manual coiling picks and places difficulty, and efficient is low, unstable product quality, the enterprise's cost of labor that increased, and so problem is restricting development of the same trade always.
Summary of the invention
To above weak point of the prior art, the utility model aims to provide the multi-functional high-accuracy ring-like coil winding machine of a kind of full-automatic band twisted wire, and external diameter is tiny in, the magnet ring thin to miniature magnetic core line; Staff picks and places shortcomings such as difficulty; Adopt and send magnet ring automatically, the line sending brand-new design makes production process need not staff and participates in automatically; Significantly reduce direct labor's labour intensity, need not expensively just can accomplish high yield, high-quality product requirement.
For realizing above-mentioned purpose; The utility model has adopted following technical scheme: automatically be with the multi-functional high-accuracy ring-like coil winding machine of twisted wire; Has an electric control box; Establish operating platform panel, vibrating disk controller above the control cabinet, establish the enamelled wire rack in a side of control cabinet, said operating platform panel is provided with inlet wire mechanism, twisting mechanism, self-feeding transmission mechanism, wire spool motion, send magnet ring mechanism, the two driving gearbox mechanisms of winding displacement stepper motor, band radian automatic material taking running product mechanism and gear type stepping mechanism automatically; Wherein, Enamelled wire through twisting mechanism to self-feeding transmission mechanism, gets into the wire spool motion through the tubule road by inlet wire mechanism inlet wire then; Drive enamelled wire by the rubber tire on the forward and backward oblique wheel drive group on the wire spool motion and do circumduction; Pass the magnet ring that is driven by the gear type stepping mechanism by line needle guiding enamelled wire the end of a thread and wind the line, the said magnet ring mechanism that send automatically provides magnet ring continuously, and said band radian automatic material taking running product mechanism is used to take out the magnetic ring coil after the coiling action is accomplished.
The beneficial effect of the utility model is: realize automatically detecting on disconnection function, the magnet ring coiling for twisted wire, two rear line heads are loose wire, automatically to send enamelled wire, twisted wire, upper magnetic ring, coiling, trimming, taking-up magnetic ring coil etc. all be automatic completion, production efficiency is high, the winding mode variation; It is little to satisfy product completion internal diameter, produces automatically and has guaranteed quality of production consistency, makes product quality highly stable; The magnetic ring coil winding displacement is evenly distributed attractive in appearance, has guaranteed that magnet ring inductance leakage inductance is little, can not injure enamelled wire in the coiling process; Guaranteed the circle ratio of magnetic ring coil, magnetic ring coil around precision, guaranteed the inductance value of magnetic ring coil; And man-machine interface makes simple and efficient to handle; Production status comes into plain view, and occupation area of equipment is few, and power consumption is little.
Description of drawings
Fig. 1 is the overall structure sketch map of the utility model;
Fig. 2 is the inlet wire structural scheme of mechanism of the utility model;
Fig. 3 is the twisted wire components mechanism sketch map of the utility model;
Fig. 4 is the end of a thread twisted wire line ball group assembly sketch map of the utility model;
Fig. 5 is the loose wire line ball group assembly sketch map of the utility model;
Fig. 6 is the protective cover assembly sketch map of the utility model;
Fig. 7 is the self-feeding transmission mechanism sketch map of the utility model;
Fig. 8 is the two driving gearbox structural scheme of mechanism of the winding displacement stepper motor of the utility model;
Fig. 9 is the wire spool motion sketch map of the utility model;
Figure 10 is the oblique wheel mechanism sketch map in band fine setting front and back of the utility model;
Figure 11 is the single hole band gradient tangent mechanism sketch map of the utility model.
Figure 12 pushes away the line needle structural scheme of mechanism for the utility model;
Figure 13 is the trimming tail structural scheme of mechanism of the utility model;
Figure 14 send the magnet ring structural scheme of mechanism automatically for the utility model;
Figure 15 is the perspective view of sending magnet ring mechanism another side automatically among Figure 14;
Figure 16 is the band radian automatic material taking running product structural scheme of mechanism of the utility model.
Embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.
Referring to Fig. 1 to Figure 16; Should automatically be with the multi-functional high-accuracy ring-like coil winding machine of twisted wire; Has an electric control box 1; Be provided with accurate operation platform panel 2, vibrating disk controller above the control cabinet 1; The vibrating disk controller is located on the right side side plate of control cabinet 1; The gentle pressure table of air cleaner on control cabinet 1 rear board; Control cabinet 1 inside is provided with Programmable Logic Controller, AC servomotor and driver, stepper motor drives, Switching Power Supply, electromagnetically operated valve combination, high-accuracy high sensitivity optical fiber transducer and optical fiber, establishes enamelled wire rack 12 in the left side of control cabinet 1, is used to deposit enamelled wire 11; Make things convenient for the storage and managenent of enamelled wire 11 when coiling; Have on the accurate operation platform panel 2 high-accuracy inlet wire mechanism 3, high-accuracy twisted wire components mechanism 4, accurate self-feeding transmission mechanism 5, wire spool motion 6, automatically send magnet ring mechanism 7, directly shake/spiral vibrating dish 7 ', the two driving gearbox mechanisms 9 of winding displacement stepper motor, band radian automatic material taking running product mechanism 8, human-machine conversation control device 10 and machine state alarm lamp 13, wherein, enamelled wire 11 is by high-accuracy inlet wire mechanism 3 inlet wires; Through high-accuracy twisted wire components mechanism 4 to accurate self-feeding transmission mechanism 5; Get into wire spool motion 6 through high-accuracy, the ultra-fine pipeline of high-quality then, the rubber tire motion before and after being finely tuned by the band on the wire spool motion 6 on the oblique wheel mechanism 6a drives enamelled wire 11 and does circumduction, guides enamelled wires 11 the end of a thread to pass by the two driving gearbox mechanisms of winding displacement stepper motor 9 driving magnet rings by high-accuracy line needle 631 and winds the line; The magnetic ring coil of after accomplishing a product, taking out after the coiling action is accomplished by band radian automatic material taking running product mechanism 8, directly shake/spiral vibrating dish 7 ' is used for supplying continuously magnet ring.
Referring to Fig. 2; Said high-accuracy inlet wire mechanism 3 mainly is made up of inlet wire tension adjustment group 301, inlet wire thread break detector 302, inlet wire arm component 303 respectively, and wherein inlet wire tension adjustment group 301 has a ceramic pigtail, crosses the line wool felt, adjustment bolt assembly and precision traverse take turns; Inlet wire thread break detector 302 has precise light electric transducer, transducer holder, crosses the line balancing weight, crosses line arm and ceramic pigtail; Enamelled wire 11 on the said enamelled wire rack 12 passes the ceramic pigtail on the inlet wire tension adjustment group 301 and line wool felt, precision traverse take turns on the inlet wire arm component 303 excessively; Passed the ceramic pigtail on line balancing weight and the inlet wire thread break detector 302 again, by the high-accuracy twisted wire components mechanism 4 of inlet wire arm component 303 last entering.Carry out burn out detection or warning by 302 pairs of enamelled wires of inlet wire thread break detector 11 in the course of work, guarantee enamelled wire 11 the storage line length accurately with coiling the time line stability.
Referring to Fig. 3; Said high-accuracy twisted wire components mechanism 4 is mainly by the end of a thread twisted wire line ball group assembly 4a, loose wire line ball group assembly 4b, form around magnet ring twisted wire line ball components mechanism 4c, servomotor and twisted wire through-drive assembly 4d, adjustment backguy tail length assembly 4e, protective cover assembly 4f, and wherein high-accuracy twisted wire components mechanism 4 is provided with twisted wire base plate 401, twisted wire base plate fixed block 402 and inlet wire locating piece 403; The end of a thread twisted wire line ball group assembly 4a is provided with the end of a thread length adjustment piece 411, screw cushion cover 412, line ball cylinder fixed block 416, following line ball piece 413, goes up line ball piece 414 and miniature stingy cylinder 415, mainly is the length that is used to adjust the end of a thread; Loose wire line ball group assembly 4b is provided with twisted wire bearing pedestal 421, twisted wire Bearing housing 422, twisted wire main shaft 423, twisted wire power transmission shaft 424, twisted wire synchronous pulley 425, deep groove ball bearing, line ball spring housing 426, nipper spring abutment, polyurethane moulding bearing 427, polyurethane moulding bearing back shaft, the accurate cylinder of square and backs down cylinder fixed block 428, mainly is the length that is used to adjust loose wire; Be provided with length adjustment piece, screw cushion cover, line ball cylinder fixed block, following fabric wheel, go up fabric wheel and miniature little cylinder around magnet ring twisted wire components mechanism 4c; Servomotor and twisted wire through-drive assembly 4d are provided with twisted wire AC servo motor, twisted wire AC servo motor holder, twisted wire servomotor synchronous pulley, are with synchronously, mainly are the length that is used to adjust the line tail; Adjustment backguy tail length assembly 4e is provided with twisted wire group positioning piece, twisted wire group set screw, twisted wire group adjusting nut, is used for transmission coiling main shaft; Protective cover assembly 4f is provided with protective cover mounting blocks 461, protective cover fixed block 462, rotating shaft 463, transparent cover plate 464 and protective cover handle 465, is used for the fool proof operation.Two-wire or multi-thread above enamelled wire 11 pass inlet wire locating piece 403 and compress enamelled wire 11 through it; Compress enamelled wire 11 through the following line ball piece 413 on the end of a thread twisted wire line ball group assembly 4a, the centre position of last line ball piece 414 rubber tires; Penetrate loose wire line ball group assembly 4b twisted wire main shaft 423 and power transmission shaft 424 again; Two loose wire line ball group assembly 4b unclamp simultaneously; Servomotor rotation drives the twisted wire axle and rotates, and enamelled wire 11 is stranded be to be loose wire in the middle of the twisted wire of two, at last the following fabric wheel on magnet ring twisted wire line ball assembly 4c, go up the centre position entering self-feeding transmission mechanism 5 of fabric wheel.
Referring to Fig. 7; Said accurate self-feeding transmission mechanism 5 respectively by coiling initiatively servomotor 501, coiling initiatively servomotor holder 503, line sending group base 505, shaft coupling 502, initiatively the stingy cylinder of bevel gear 519, line sending connecting axle 504, line sending glue shaft 506, accurate line sending 510, small cylinder fixed block 511, line sending clutch arm 509, line ball glue rod 508, glue rod fixed block 512, clutch arm back shaft 513, cross line plate 514, cross line plate briquetting 515, spool 518, spool briquetting 517, driving shaft line sending rubber tire 507, clutch arm moulding bearing 516; Be mainly used in precisely line sending automatically; The aperture of entering line sending clutch arm 509 passed line ball glue rod 508, crosses line plate 514 after said enamelled wire 11 was accomplished from high-accuracy twisted wire components mechanism 4 twisted wires; It is middle with moulding bearing 516 to pass through driving shaft line sending rubber tire 507 then; Arrive spool 518 again, the line sending rubber tire 507 moving handle enamelled wires 11 that driven on the line sending main shafts by coiling active servomotor 501 are at last sent wire spool motion 6 to.The driven bevel gear of driven transmission base plate 520, three driven shaft bearings 523, line shaft, two synchronous pulley axles, synchronous pulley 521 and four 522, six standard flange bearings, belt protection cover back-up block, belt protection covers 524 are formed, the bevel gear on the line shaft with active bevel gear 519 connect the back in addition three driven bevel gears 522 motions drive with tiltedly wheel mechanism 6a transmission before and after the fine setting of the band on the belt transmission wire spool motion 6 on two synchronous pulleys 521.
Referring to Fig. 9, the base 601 of described wire spool motion is provided with before and after accurate wire spool 603, wire spool transparent panel 602, the band fine setting tiltedly wheel mechanism 6a, single hole band gradient tangent mechanism 6b, pushes away the 6c of line needle mechanism, the trimming tail 6d of mechanism forms.
And the described band fine setting oblique wheel mechanism 6a in front and back is provided with tiltedly wheel holder 611, declivity wheel holder 612, upward oblique wheel shaft 613, declivity wheel shaft 614, accurate flange bearing 615, accurate differential head 616, codifferential head fixed block 617, precision linear guide rail 618; Said oblique wheel shaft 613 is located at tiltedly takes turns on the holder 611; Declivity wheel shaft 614 is located on the declivity wheel holder 612; On last oblique wheel shaft 611 and declivity wheel shaft 614, establish oblique rubber tire respectively, go up oblique wheel shaft 611 and be used to adjust two oblique rubber tire line balls with declivity wheel shaft 614.And the assembly on the accurate differential head 616 mainly is used to finely tune tiltedly wheel mechanism 6a of entire belt fine setting front and back like fine setting fixed block, bullet pin fixed block, bullet pin and spring etc., and is shown in figure 10.
Shown in figure 11; Described single hole band gradient tangent mechanism 6b has single hole band gradient tangent line seat 621, the straight plate cutting knife of band gradient 622, accurate hoodle screw 623, adjust the play hoodle screw fixed block 624, accurate square cylinder 625, cylinder fixed block 626, tangent line pull bar 627, tangent line connector 628; It mainly acts on is in order to shear inlet wire enamelled wire 11; The band inclined hole helps doing ring-like motion smoothly at wire spool mainly in order to shear not bifurcated of twisted wire on the tangent line seat 621.
Like Figure 12; The described 6c of line needle mechanism that pushes away has high-accuracy line needle 631, line needle fixed block 632, line needle joint 633, Spring hanging rod 634, special purpose spring 635, accurate circular cylinder 636, guide pin cylinder supports piece 637; Line needle 631 guiding enamelled wires 11 pass magnet ring when its role is to wind the line, and the spring assembly on it bumps against foreign matter and broken needle in order to prevent line needle 631.
Like Figure 13, the described trimming tail 6d of mechanism has slitter shaft 641, rotating rod head 642, rotation long draw 643, cylinder joint 644, accurate square cylinder 645 and cylinder holder assembly 646, and these characteristics are to shear enamelled wire 11.
Referring to Figure 14 and Figure 15, describedly send magnet ring mechanism 7 to comprise directly automatically to shake/spiral vibrating dish 7 ', feeding riser 701, blanking groove base plate and cover plate 702, push away magnetic ring component 7a, right angle boss 703, gear type adjustable high accuracy close small wheel seat mechanism 7b, the close gluing wheel pressure arm 7c of mechanism of gear type adjustable high accuracy down, back down gluing wheel pressure arm cylinder 704, back down the cylinder fixed block, adapter sleeve, lever contiguous block 705; Grip slipper x axle locating piece 701 ', x axle trimming assembly 702 ', x axle elastic component 703 ', x axle precise guide rail 704 ', y axle locating piece 705 ', y axle trimming assembly 706 ', y axle elastic component 707 ', y axle axle precise guide rail 708 '; Its characteristics are used for fine setting magnet ring center, location; Wherein directly shake/spiral vibrating dish 7 ' is used for supplying magnet ring to blanking groove continuously, and close small wheel seat 7b, the close gluing wheel pressure arm of gear type adjustable high accuracy 7c down clamp magnet ring through the gear type adjustable high accuracy.
The close down small wheel seat mechanism 7b of said gear type adjustable high accuracy has small wheel seat, accurate universal joint and universal joint power transmission shaft 722, two following precision gears 723, high-accuracy multiple tooth drive and power transmission shaft 724, elastic force piece, differential head, accurate small wheels 721 are formed; Its characteristics are to adjust the magnet ring center; Accurate its characteristics of small wheel are; The straight burr groove is arranged on the small wheel face of cylinder; Having improved the product that occurs when magnet ring is rotated in coiling has intersection, the overlapping machine instability that causes, and product is defective.
And the close gluing wheel pressure arm 7c of mechanism of said gear type adjustable high accuracy have depression bar 731, accurate gimbal joints and gimbal joints power transmission shaft 722, two go up the accurate polyurethane bearing of precision gear 732, high-accuracy multiple tooth drive and power transmission shaft 724, band straight burr groove 733, fixed block 734, spring adjustment screw 735 and cantilever pin and form; Its characteristics can be adjusted the degree of tightness dynamics that clamps magnet ring that presses down; Situation such as the accurate polyurethane bearing 733 of band straight burr groove has improved the product that occurs when magnet ring is rotated in coiling has intersection, the overlapping machine instability that causes, and product is defective take place.
As shown in Figure 8; The two driving gearbox mechanisms 9 of said winding displacement stepper motor have stepping motor 901, gear Coupling Shaft 902, universal joint 903, go up power transmission shaft 904, lower drive shaft 905, stepping group cover plate 906 and pair drive motors riser 907; The upper and lower rubber tire that last power transmission shaft 904, lower drive shaft 905 drive in the accurate self-feeding transmission mechanism 5, upper and lower rubber tire drive magnet ring rotation, movable block 908, stingy cylinder 910, small cylinder fixed block 909 to be formed, and wherein being used for movable block 908, stingy cylinder 910, small cylinder fixed block 909 is the clutch effect; Move the underdrive assembly; Purpose is got when winding magnetic ring coil, lets the gluing wheel independently moving, and product is broken away from.With the close down small wheel seat mechanism 7b of the wheeled adjustable high accuracy of driving cog, the close gluing wheel pressure arm 7c of mechanism of gear type adjustable high accuracy, thereby precisely locate and discharge the line-spacing of the enamelled wire 11 on the magnet ring and at interval.
Shown in figure 16, described band radian automatic material taking running product mechanism 8 has top board 801, stepping motor and synchronous pulley 802, riser 803, accurate square cylinder 804, magnet 805, synchronous pulley and idle pulley 806, press synchronously band assembly 807, precision bearing, accurate lining 809, accurate guide pillar 808, portable plate 810, bottom line ball assembly 812, back down cylinder fixed block 811, the product box 813 that connects material is formed.Its characteristics are used for drawing automatically the magnetic ring coil that coiling accomplishes and back down portable plate by cylinder, and stepping motor drives synchronizing wheel 802 and draws magnet ring product that coilings accomplish through the device on the band assembly 807 synchronously, and irregular line can be stretching on the magnet ring; Close up in line, on belt, press the radian motion, this moment, the bottom line-pressing machine was pushed down the line tail; Magnet ring meeting discrete magnets, the bottom line-pressing machine unclamps simultaneously, and the product that coiling is accomplished can down be shed to the product box 813 that connects material; Thereby accomplished automatic material taking, put in order and arranged product; Improved operating personnel's operation of thing running product once more, saved manpower, raised the efficiency.
Specifically operating as of the utility model; Enamelled wire is by high-accuracy inlet wire mechanism inlet wire; Through high-accuracy twisted wire components mechanism to accurate self-feeding transmission mechanism; Get into the wire spool motion through high-accuracy, the ultra-fine pipeline of high-quality then, when doing circumduction by the rubber tire motion rear drive enamelled wire on the oblique wheel mechanism drive group before and after the fine setting of the band on the wire spool motion, the magnet ring that is passed by step motor driven by line needle guiding enamelled wire the end of a thread winds the line; Automatically send magnet ring mechanism then to be used for automatic pusher and clamping magnet ring; Drive winding displacement by the stepper drive group, directly shake/the spiral vibrating dish is used for feed, after accomplishing a product, draws product by band radian automatic material taking running product mechanism.The utility model is directed against the magnet ring of network transformer/filter, RJ45transformer and the magnet ring endoporus is little, accomplish the extremely low and extremely unsettled situation of magnet ring quality of little, the manual coiling efficient of internal diameter; Can accomplish the product requirement that other full-automatic ring-like coil winding machine can not be accomplished in the present industry; Line for not reaching on the magnet ring is twisted wire entirely; And go between at magnet ring is the product requirement of loose wire, and the utility model all has the above function that can not accomplish the coiling product, and has more advanced person, innovation, practicality, stable than the coil winding machine in the present industry; Can be according to the demands of different renewal part of product; Accomplish requirement of products, thereby reach applied widely, highly versatile.The twisted wire function can also can accurately be adjusted joint number, the length of twisted wire according to product requirement, can precisely confirm the length in reserve control of the end of a thread line tail, can cut the waste like this.Can also realize that length control, winding turns zero error, the fully-automatic production of storing up line length and the end of a thread line tail accurately make the product quality consistency; Effectively avoid storing up coiling process loose wire, bifurcated, scratch enamelled wire, realize Automatic Control when machine winds the line fully thereby reach.
Claims (10)
1. automatically be with the multi-functional high-accuracy ring-like coil winding machine of twisted wire; Has an electric control box; Establish operating platform panel, vibrating disk controller above the control cabinet; The vibrating disk controller is located on the side side plate of control cabinet, it is characterized in that: the side at control cabinet is established the enamelled wire rack, also is provided with inlet wire mechanism, twisted wire components mechanism, self-feeding transmission mechanism, wire spool motion on the said operating platform panel, send magnet ring mechanism, the two driving gearbox mechanisms of winding displacement stepper motor and band radian automatic material taking running product mechanism automatically; Wherein, Enamelled wire through twisting mechanism to self-feeding transmission mechanism, gets into the wire spool motion through the tubule road by inlet wire mechanism inlet wire then; Drive enamelled wire by the rubber tire on the oblique wheel mechanism before and after the fine setting of the band on the wire spool motion and do circumduction; Passed by line needle guiding enamelled wire the end of a thread and to drive magnet ring by the two driving gearbox mechanisms of winding displacement stepper motor and wind the line, said band radian automatic material taking running product mechanism is used to take out the magnetic ring coil after the coiling action is accomplished, and the said magnet ring mechanism that send automatically provides magnet ring continuously.
2. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 1; It is characterized in that: described inlet wire mechanism mainly is made up of inlet wire tension adjustment group, inlet wire thread break detector, inlet wire arm component respectively, wherein establishes ceramic pigtail on the inlet wire tension adjustment group, crosses the line wool felt, adjustment bolt assembly and precision traverse take turns; Establish precise light electric transducer, transducer holder on the inlet wire thread break detector, cross the line balancing weight, cross line arm and ceramic pigtail; Enamelled wire on the enamelled wire rack passes ceramic pigtail, mistake line wool felt and the precision traverse wheel on the inlet wire tension adjustment group, passes the ceramic pigtail on line balancing weight and the thread break detector again, gets into the twisted wire components mechanism at last.
3. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 1; It is characterized in that: described twisted wire components mechanism has twisted wire base plate, twisted wire base plate fixed block and inlet wire locating piece mainly by the end of a thread twisted wire line ball group assembly, loose wire line ball assembly, form around magnet ring twisted wire line ball assembly, servomotor and twisted wire through-drive assembly, adjustment backguy tail length assembly and protective cover assembly on the twisted wire components mechanism; Have the end of a thread length adjustment piece, screw cushion cover, line ball cylinder fixed block, following line ball piece on the end of a thread twisted wire line ball group assembly, go up line ball piece and miniature little cylinder; Have twisted wire bearing pedestal, twisted wire Bearing housing, twisted wire main shaft, twisted wire power transmission shaft, twisted wire synchronous pulley, deep groove ball bearing, line ball spring housing, nipper spring abutment, polyurethane moulding bearing, polyurethane moulding bearing back shaft, the accurate cylinder of square on the loose wire line ball assembly and back down the cylinder fixed block; On magnet ring twisted wire line ball assembly, have length adjustment piece, screw cushion cover, line ball cylinder fixed block, following fabric wheel, go up fabric wheel and miniature little cylinder; Have twisted wire AC servo motor, twisted wire AC servo motor holder, twisted wire servomotor synchronous pulley and synchronous band on servomotor and the twisted wire through-drive assembly; Have twisted wire group positioning piece, twisted wire group set screw, twisted wire group adjusting nut on the adjustment backguy tail length assembly; Have protective cover mounting blocks, protective cover fixed block, rotating shaft, transparent cover plate, protective cover handle on the protective cover assembly; Two-wire or multi-thread above enamelled wire pass the inlet wire location and compress enamelled wire through it; Compress enamelled wire through the following line ball piece on the end of a thread twisted wire line ball group assembly, the centre position of last line ball piece rubber tire; Penetrate loose wire line ball group assembly twisted wire main shaft and power transmission shaft again; Two loose wire line ball group assemblies unclamp simultaneously; Servomotor rotation drives the twisted wire axle and rotates, and enamelled wire is stranded be to be loose wire in the middle of the twisted wire of two, at last the following fabric wheel on magnet ring twisted wire line ball assembly, go up the centre position entering self-feeding transmission mechanism of fabric wheel.
4. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 1; It is characterized in that: described self-feeding transmission mechanism comprises automatic feed mechanism and transmission mechanism; Wherein automatic feed mechanism respectively mainly by coiling initiatively servomotor, coiling initiatively servomotor holder, line sending group base, shaft coupling, initiatively bevel gear, line sending connecting axle, line sending glue shaft, line sending handwheel, the little cylinder of accurate line sending, small cylinder fixed block, line sending clutch arm, line ball glue rod, the excellent fixed block of glue, clutch arm back shaft, cross the line plate, line plate briquetting, spool, spool briquetting, driving shaft line sending rubber tire and clutch arm moulding bearing form; The aperture of entering line sending clutch arm passed line ball glue rod, crosses the line plate after enamelled wire was accomplished from high-accuracy twisted wire components mechanism twisted wire; Pass through then in the middle of driving shaft line sending rubber tire and the moulding bearing; Arrive spool again, the line sending rubber tire moving handle enamelled wire that is driven on the line sending main shaft by coiling active servomotor is at last sent the wire spool motion to.
5. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 1 is characterized in that: tiltedly wheel mechanism, single hole band gradient tangent mechanism, derivation line needle assemblies, trimming tail assembly were formed before and after the base plate main body of described wire spool motion was provided with accurate wire spool, wire spool transparent panel, band fine setting.Derivation line needle assemblies has high-accuracy line needle, line needle fixed block, line needle joint, Spring hanging rod, special purpose spring, accurate circular cylinder, guide pin cylinder supports piece; Trimming tail mechanism has slitter shaft, rotating rod head, rotation long draw, cylinder joint, accurate square cylinder, cylinder holder assembly composition.
6. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 5 is characterized in that: described single hole band gradient tangent mechanism has single hole band gradient tangent line seat, the straight plate cutting knife of band gradient, accurate hoodle screw, adjust the play hoodle screw fixed block, accurate square cylinder, cylinder fixed block, tangent line pull bar and tangent line connector.
7. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 5; It is characterized in that: oblique wheel mechanism is provided with upper and lower oblique wheel holder, upper and lower oblique wheel shaft, accurate flange bearing, accurate differential head, codifferential head fixed block and precision linear guide rail before and after the said band fine setting; Said upper and lower oblique wheel shaft correspondence is located on the upper and lower oblique wheel holder, and accurate differential head is used to regulate tiltedly wheel mechanism of entire belt fine setting front and back.
8. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 1; It is characterized in that: describedly send magnet ring mechanism to have directly automatically to shake/spiral vibrating dish, feeding riser, blanking groove base plate and cover plate, push away magnetic ring component, right angle boss, gear type adjustable high accuracy close small wheel seat, the close gluing wheel pressure arm of gear type adjustable high accuracy down, back down gluing wheel pressure arm cylinder, back down the cylinder fixed block, adapter sleeve, lever contiguous block, grip slipper x axle locating piece, x axle trimming assembly, x axle elastic component, x axle precise guide rail, y axle locating piece, y axle trimming assembly, y axle elastic component and y axle axle precise guide rail, wherein directly shake/the spiral vibrating dish is used for supplying continuously magnet ring to blanking groove; The close small wheel seat down of gear type adjustable high accuracy mainly is made up of small wheel seat, accurate universal joint, universal joint power transmission shaft, two precision gears, high-accuracy multiple tooth drive, power transmission shaft, elastic force piece, differential head and accurate small wheels; The close gluing wheel pressure arm of gear type adjustable high accuracy mainly is made up of depression bar, accurate gimbal joints, gimbal joints power transmission shaft, two precision gears, high-accuracy multiple tooth drive, power transmission shaft, the accurate polyurethane bearing of band straight burr groove, fixed block, spring adjustment screw, cantilever pins; Clamp magnet ring through gear type adjustable high accuracy close small wheel seat, the close gluing wheel pressure arm of gear type adjustable high accuracy down.
9. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 1; It is characterized in that: the two driving gearbox mechanisms of described winding displacement stepper motor mainly drive the upper and lower rubber tire in the automatic feed mechanism by stepping motor, gear Coupling Shaft, universal joint, upper and lower power transmission shaft, stepping group cover plate and two drive motors riser, upper and lower power transmission shaft, and the rotation of upper and lower rubber tire driving magnet ring, movable block, little cylinder, small cylinder fixed block are formed.
10. the multi-functional high-accuracy ring-like coil winding machine of full-automatic band twisted wire according to claim 1 is characterized in that: described band radian automatic material taking running product mechanism mainly by top board, stepping motor, synchronous pulley, riser, accurate square cylinder, magnet, synchronous pulley, idle pulley, pressure be with assembly, precision bearing, accurate lining, accurate guide pillar, portable plate, bottom line ball assembly synchronously, back down the cylinder fixed block, the product box that connects material forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120253688U CN202145424U (en) | 2011-07-18 | 2011-07-18 | Full automatic multifunctional high-precision ring-type winding machine with stranded wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120253688U CN202145424U (en) | 2011-07-18 | 2011-07-18 | Full automatic multifunctional high-precision ring-type winding machine with stranded wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202145424U true CN202145424U (en) | 2012-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201120253688U Expired - Fee Related CN202145424U (en) | 2011-07-18 | 2011-07-18 | Full automatic multifunctional high-precision ring-type winding machine with stranded wires |
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| CN102684420A (en) * | 2012-05-05 | 2012-09-19 | 杜瑞 | Internal and external wire-winding type motor stator wire-winding device, wire-winding control method and winding method |
| CN102861839A (en) * | 2012-09-28 | 2013-01-09 | 信源电子制品(昆山)有限公司 | Automatic leading-in jig mechanism of wire rod |
| CN102873543A (en) * | 2012-09-28 | 2013-01-16 | 信源电子制品(昆山)有限公司 | Inductor cutting and bending machine |
| CN103093900A (en) * | 2011-10-29 | 2013-05-08 | 中山市国铨电子设备有限公司 | Wire twisting machine and wire twisting method thereof |
| CN103346011A (en) * | 2013-06-25 | 2013-10-09 | 东莞市石碣创义精密五金加工厂 | Full-automatic winding machine and manufacturing method thereof |
| CN103714970A (en) * | 2013-12-20 | 2014-04-09 | 王永成 | Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method |
| CN103839672A (en) * | 2013-12-05 | 2014-06-04 | 王永成 | Full-automatic magnet ring winding machine |
| CN103903852A (en) * | 2014-04-14 | 2014-07-02 | 东莞市柯睿自动化科技有限公司 | Full-automatic inductance winding machine and winding method thereof |
| CN104795232A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Wire twisting mechanism for T1 ring wire winding machine |
| CN104973450A (en) * | 2015-07-13 | 2015-10-14 | 秋野地(厦门)露营用品有限公司 | PP rope winding machine |
| CN105788852A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Ten-axis automatic inductance coil winding machine |
| CN105788851A (en) * | 2016-05-24 | 2016-07-20 | 中山展晖电子设备有限公司 | Wire-stranding machine |
| CN105788847A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Vehicle-mounted electric inductance full-automatic wire winding machine |
| CN106300837A (en) * | 2016-11-03 | 2017-01-04 | 哈尔滨理工大学 | A kind of motor coil automatic winding string-pressing device |
| CN106449081A (en) * | 2016-12-07 | 2017-02-22 | 湖北磁创电子科技有限公司 | Full-automatic magnet ring winding machine |
| CN106783151A (en) * | 2016-12-01 | 2017-05-31 | 中山市科彼特自动化设备有限公司 | A kind of full-automatic magnetic toroid winding machine |
| CN108010714A (en) * | 2017-12-27 | 2018-05-08 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with break alarm function |
| CN108154971A (en) * | 2018-02-27 | 2018-06-12 | 昆山市富川机电科技有限公司 | A kind of wire stranding machine of internal unwrapping wire |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN108630429A (en) * | 2018-04-23 | 2018-10-09 | 深圳市深创华科自动化有限公司 | A kind of twisted wire type automatic pipe lining machine |
| CN108666129A (en) * | 2017-03-31 | 2018-10-16 | 浙江派尔电气有限公司 | Transformer electric wire rack and its application method |
| CN109545544A (en) * | 2018-12-03 | 2019-03-29 | 深圳市德鑫泰实业有限公司 | A kind of novel magnetic ring robot for arranging wire |
| CN110068369A (en) * | 2019-05-30 | 2019-07-30 | 宁波海伯集团有限公司 | A kind of rolled round device for detecting performance and method for testing performance |
| CN110767383A (en) * | 2019-11-01 | 2020-02-07 | 安徽华电线缆股份有限公司 | Cable wire binding machine for oil-submerged pump |
| US11133127B2 (en) | 2016-12-01 | 2021-09-28 | Zhongshan Competent Automation Equipment Co., Ltd. | Automatic toroidal core winding machine |
| CN114883107A (en) * | 2022-05-07 | 2022-08-09 | 朗峰新材料启东有限公司 | Winding equipment for manufacturing slow change adsorption self-superposition type electronic component |
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| CN103093900A (en) * | 2011-10-29 | 2013-05-08 | 中山市国铨电子设备有限公司 | Wire twisting machine and wire twisting method thereof |
| CN103093900B (en) * | 2011-10-29 | 2015-10-28 | 中山市国铨电子设备有限公司 | A kind of stranding machine and twisted wire method thereof |
| CN102684420B (en) * | 2012-05-05 | 2014-08-06 | 杜瑞 | Internal and external wire-winding type motor stator wire-winding device |
| CN102684420A (en) * | 2012-05-05 | 2012-09-19 | 杜瑞 | Internal and external wire-winding type motor stator wire-winding device, wire-winding control method and winding method |
| CN102861839A (en) * | 2012-09-28 | 2013-01-09 | 信源电子制品(昆山)有限公司 | Automatic leading-in jig mechanism of wire rod |
| CN102873543A (en) * | 2012-09-28 | 2013-01-16 | 信源电子制品(昆山)有限公司 | Inductor cutting and bending machine |
| CN103346011A (en) * | 2013-06-25 | 2013-10-09 | 东莞市石碣创义精密五金加工厂 | Full-automatic winding machine and manufacturing method thereof |
| CN103346011B (en) * | 2013-06-25 | 2016-09-21 | 东莞市智感机械电子科技有限公司 | Fully automatic wire winding machine and preparation method thereof |
| CN103839672A (en) * | 2013-12-05 | 2014-06-04 | 王永成 | Full-automatic magnet ring winding machine |
| CN103839672B (en) * | 2013-12-05 | 2016-08-17 | 王永成 | Full-automatic magnetic toroid winding machine |
| CN103714970A (en) * | 2013-12-20 | 2014-04-09 | 王永成 | Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method |
| CN103903852A (en) * | 2014-04-14 | 2014-07-02 | 东莞市柯睿自动化科技有限公司 | Full-automatic inductance winding machine and winding method thereof |
| CN103903852B (en) * | 2014-04-14 | 2016-05-18 | 东莞市柯睿自动化科技有限公司 | A kind of full-automatic inductance coil winding machine and method for winding thereof |
| CN104795232A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Wire twisting mechanism for T1 ring wire winding machine |
| CN104973450A (en) * | 2015-07-13 | 2015-10-14 | 秋野地(厦门)露营用品有限公司 | PP rope winding machine |
| CN105788852A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Ten-axis automatic inductance coil winding machine |
| CN105788847A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Vehicle-mounted electric inductance full-automatic wire winding machine |
| CN105788851A (en) * | 2016-05-24 | 2016-07-20 | 中山展晖电子设备有限公司 | Wire-stranding machine |
| CN105788851B (en) * | 2016-05-24 | 2018-02-23 | 中山展晖电子设备有限公司 | A kind of wire twisting machine |
| CN106300837A (en) * | 2016-11-03 | 2017-01-04 | 哈尔滨理工大学 | A kind of motor coil automatic winding string-pressing device |
| US11133127B2 (en) | 2016-12-01 | 2021-09-28 | Zhongshan Competent Automation Equipment Co., Ltd. | Automatic toroidal core winding machine |
| CN106783151A (en) * | 2016-12-01 | 2017-05-31 | 中山市科彼特自动化设备有限公司 | A kind of full-automatic magnetic toroid winding machine |
| CN106783151B (en) * | 2016-12-01 | 2019-02-01 | 中山市科霍尼智能设备有限公司 | A kind of full-automatic magnetic toroid winding machine |
| CN106449081A (en) * | 2016-12-07 | 2017-02-22 | 湖北磁创电子科技有限公司 | Full-automatic magnet ring winding machine |
| CN108666129A (en) * | 2017-03-31 | 2018-10-16 | 浙江派尔电气有限公司 | Transformer electric wire rack and its application method |
| CN108010714A (en) * | 2017-12-27 | 2018-05-08 | 重庆万事荣光电子有限公司 | Transformer coil coil winding machine with break alarm function |
| CN108010714B (en) * | 2017-12-27 | 2023-08-15 | 临沂恒源售电有限公司 | Transformer coil winding machine with broken wire alarming function |
| CN108154971A (en) * | 2018-02-27 | 2018-06-12 | 昆山市富川机电科技有限公司 | A kind of wire stranding machine of internal unwrapping wire |
| CN108630429A (en) * | 2018-04-23 | 2018-10-09 | 深圳市深创华科自动化有限公司 | A kind of twisted wire type automatic pipe lining machine |
| CN108630429B (en) * | 2018-04-23 | 2024-01-16 | 深圳市深创华科自动化有限公司 | Stranded wire type automatic pipe penetrating machine |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN108447678B (en) * | 2018-06-22 | 2024-02-06 | 海盐伟佳电器科技有限公司 | Automatic coil winding device |
| CN109545544B (en) * | 2018-12-03 | 2021-08-24 | 深圳市德鑫泰实业有限公司 | Novel magnetic ring winding displacement robot |
| CN109545544A (en) * | 2018-12-03 | 2019-03-29 | 深圳市德鑫泰实业有限公司 | A kind of novel magnetic ring robot for arranging wire |
| CN110068369A (en) * | 2019-05-30 | 2019-07-30 | 宁波海伯集团有限公司 | A kind of rolled round device for detecting performance and method for testing performance |
| CN110767383A (en) * | 2019-11-01 | 2020-02-07 | 安徽华电线缆股份有限公司 | Cable wire binding machine for oil-submerged pump |
| CN114883107A (en) * | 2022-05-07 | 2022-08-09 | 朗峰新材料启东有限公司 | Winding equipment for manufacturing slow change adsorption self-superposition type electronic component |
| CN114883107B (en) * | 2022-05-07 | 2024-06-04 | 朗峰新材料启东有限公司 | Winding equipment for manufacturing slowly-variable adsorption self-superposition type electronic components |
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