CN201522936U - Fully-automatic annular wire winding machine - Google Patents
Fully-automatic annular wire winding machine Download PDFInfo
- Publication number
- CN201522936U CN201522936U CN2009202384585U CN200920238458U CN201522936U CN 201522936 U CN201522936 U CN 201522936U CN 2009202384585 U CN2009202384585 U CN 2009202384585U CN 200920238458 U CN200920238458 U CN 200920238458U CN 201522936 U CN201522936 U CN 201522936U
- Authority
- CN
- China
- Prior art keywords
- automatic
- line
- wire
- machine
- winding
- Prior art date
Links
- 238000004804 winding Methods 0.000 title claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 229920001971 elastomers Polymers 0.000 claims description 32
- 240000006028 Sambucus nigra Species 0.000 claims description 17
- 238000006073 displacement reactions Methods 0.000 claims description 15
- 230000001429 stepping Effects 0.000 claims description 15
- 238000004026 adhesive bonding Methods 0.000 claims description 12
- 230000001360 synchronised Effects 0.000 claims description 12
- 239000011257 shell materials Substances 0.000 claims description 10
- 210000001736 Capillaries Anatomy 0.000 claims description 9
- 239000004814 polyurethane Substances 0.000 claims description 8
- 229920002635 polyurethanes Polymers 0.000 claims description 8
- 210000002268 Wool Anatomy 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000000203 mixtures Substances 0.000 claims description 6
- 239000000835 fibers Substances 0.000 claims description 4
- 239000003365 glass fibers Substances 0.000 claims description 4
- 230000003287 optical Effects 0.000 claims description 4
- 238000009966 trimming Methods 0.000 claims description 4
- 239000000919 ceramics Substances 0.000 claims description 3
- 230000001808 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reactions Methods 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000034 methods Methods 0.000 abstract description 4
- 238000006243 chemical reactions Methods 0.000 abstract 1
- 238000002789 length control Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000005491 wire drawing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010586 diagrams Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000463 materials Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000002708 enhancing Effects 0.000 description 2
- 230000036632 reaction speed Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052780 Nobelium Inorganic materials 0.000 description 1
- 230000002159 abnormal effects Effects 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
Description
Technical field:
Small-sized/miniature ring-shaped transformer fully automatic wire winding machine technical field that the utility model belongs to especially relates to a kind of full-automatic ring-like coil winding machine.
Background technology:
Make small-sized/during miniature ring-shaped transformer in order to reduce cost, enhance productivity, people are in the past in industrial development decades, deal with problems by every means, and ring-like coil winding machine in the market can not finish that the magnetic core line is thin, the tiny product of external diameter in the magnet ring, and manual coiling picks and places difficulty, efficient is low, unstable product quality, increased enterprise's cost of labor, and all these problems are tied the development of disturbing the industry always.
The utility model content:
The purpose of this utility model is the weak point that exists at prior art and a kind of new full-automatic ring-like coil winding machine is provided, this type can help you to reach need not expensively just can finish high yield, high-quality product requirement, external diameter is tiny in, the magnet ring thin at miniature magnetic core line, staff picks and places the characteristics of difficulty, adopt and send magnet ring automatically, brand-new design such as automatic line sending need not participate in by staff production process, significantly reduce direct labor's labour intensity.
For achieving the above object, full-automatic ring-like coil winding machine of the present utility model comprises electric cabinet, cabinet is provided with the workbench main panel, the vibrating disk controller, the human-machine conversation control device, the machine works status indicator lamp, AC servo motor, backguy stepping motor and winding displacement mix two motors that drive, the vibrating disk controller is arranged on the cabinet right plate, cabinet inside is provided with Programmable Logic Controller, AC servomotor and driver, stepper motor drives, Switching Power Supply, the electromagnetically operated valve combination, Fibre Optical Sensor and optical fiber, described workbench main panel is provided with automatic wire agency, transmission mechanism, automatic winding mechanism, automatic feed mechanism, reclaimer robot, AC servo motor, backguy stepping motor and winding displacement mixing stepping motor, played the line group, the human-machine conversation control device, machine works status indicator lamp and spiral vibrating dish, wherein, enamelled wire is sent from automatic wire agency, enter winding mechanism by capillary, when doing circumduction, pass the coiling magnet ring that drives by stepper motor by line needle guiding enamelled wire the end of a thread and wind the line by the oblique rubber tire driving enamelled wire of winding mechanism.
Described automatic wire agency is made of laying tension group and line sending wheels two big assemblies respectively, wherein, fixedly head of a ceramic pigtail, mistake line wool felt and the excessive piece of circular arc, unwrapping wire arm, coil holder is housed on the laying tension group; Wire Wheel mechanism is provided with the little cylinder of self-control, polyurethane roller, line ball arm, polyurethane moulded bearing, line sending main shaft, line sending rubber tire, crosses line plate, capillary; Enamelled wire pass porcelain pigtail and wool felt along on the excessive piece of circular arc to the unwrapping wire arm, pass the unwrapping wire arm again and enter the line ball arm, entered into line plate and line sending rubber tire position again, the line sending rubber tire driving enamelled wire that is driven on the line sending main shaft by servomotor enters capillary to winding mechanism at last.
Described transmission mechanism is made up of transmission base plate, three bearing pedestals, a line shaft, two synchronous pulley axles, two synchronous pulleys and four bevel gears, wherein the oblique wheels of two synchronous pulley transmission winding mechanisms.
The coiling base plate main body of described winding mechanism be provided with accurate wire spool, transparent PC plate, about tiltedly wheels, inlet wire cutting mechanism, line needle, tiltedly wheels fine setting, trimming head cutting knife, backguy belt gear.
Tiltedly wheels are provided with upper and lower oblique wheel holder about described winding mechanism, elasticity is unloaded the power handwheel, and upper and lower oblique wheel holder is installed by accurate import linear guides and connected.
Described automatic feed mechanism has the blanking groove assembly, down rubber tire holder assembly, gluing wheel connect lever assembly, rubber tire transmission mechanism, magnetic ring component, grade bar, guide pin bushing fixed head, gluing wheel fixed head, charging ram, holder charging ram and pusher cylinder up and down, wherein, upper and lower rubber tire is a driving wheel, magnet ring is by upper and lower rubber tire clamping, and gluing wheel connects the extension spring that lever is provided with adjustable pressure.
Described winding displacement mixes two stepper motor of driving and has stepping motor, gear Coupling Shaft, universal joint, upper and lower power transmission shaft, stepping group cover plate and two drive motors riser, upper and lower power transmission shaft drives the upper and lower rubber tire in the automatic feed mechanism, and upper and lower rubber tire drives the magnet ring rotation.
Described reclaimer robot has pen type cylinder, manipulator side's guide pillar, manipulator guide rail, cylinder fixed head, guide pillar fixture block, alnico magnets, suction fixture block, shell fragment assembly, manipulator gusset and shell fragment fixed block and forms.
Described descended line mechanism by cylinder, cross that line group mounting panel, slips are gone up bar, crossed the line shell fragment, draw runner pressing plate, mistake line cylinder fixed block and the piece of transposing form.
The beneficial effects of the utility model are: realize fully-automatic production, from upper magnetic ring, coiling, trimming, taking-up magnetic ring coil etc. all is to finish automatically, the production efficiency height, the winding mode variation, it is little that product is finished internal diameter, automatically produce and guaranteed quality of production consistency, make product quality highly stable, the magnetic ring coil winding displacement is evenly distributed attractive in appearance, guaranteed that magnet ring inductance leakage inductance is little, the coiling process can not injure enamelled wire, has guaranteed the withstand voltage of magnet ring inductance, the magnetic ring coil number of turns is calculated accurately, guaranteed the circle ratio of magnetic ring coil, magnetic ring coil around precision, guaranteed the inductance value of magnetic ring coil, man-machine interface makes simple and efficient to handle, production status comes into plain view, and occupation area of equipment is few, and power consumption is little.
Description of drawings:
Below in conjunction with accompanying drawing the utility model is further described:
Accompanying drawing 1 is an overall structure schematic diagram of the present utility model;
Accompanying drawing 2 is a line sending modular construction schematic diagram of the present utility model;
Accompanying drawing 3 is a drive mechanism schematic diagram of the present utility model;
Accompanying drawing 4 is a wire-winding unit structural representation of the present utility model;
Accompanying drawing 5 is an oblique wheel group structure schematic diagram of the present utility model;
Accompanying drawing 6 is a self-feeding structural representation of the present utility model;
Accompanying drawing 7 is a winding displacement mixing stepping assembly schematic diagram of the present utility model;
Accompanying drawing 8 is a reclaimer robot structural representation of the present utility model;
Accompanying drawing 9 is the line group structural representation that played of the present utility model.
Embodiment:
The following stated only is preferred embodiment of the present utility model, does not therefore limit protection range of the present utility model.
See shown in the accompanying drawing 1 to 9: full-automatic ring-like coil winding machine of the present utility model has an electric cabinet 1, cabinet 1 is provided with workbench main panel 2, vibrating disk controller 3, human-machine conversation control device 4, machine works status indicator lamp 5, AC servo motor 6, backguy stepping motor 7 and winding displacement mix two stepping motors 60 that drive, cabinet 1 inside is provided with Programmable Logic Controller, AC servomotor and driver, stepper motor drives, Switching Power Supply, the electromagnetically operated valve combination, Fibre Optical Sensor and optical fiber, described workbench main panel 2 is provided with automatic wire agency 10, transmission mechanism 20, automatic winding mechanism 30, automatic feed mechanism 50, and spiral vibrating dish 501, reclaimer robot 70, played line group 80, wherein, enamelled wire is sent from automatic wire agency 10, enter automatic winding mechanism 30 by capillary 113, when the oblique rubber tire group 405 driving enamelled wires of automatic winding mechanism 30 are done circumduction, passing the coiling magnet ring 506 that is driven by stepper motor by line needle 304 guiding enamelled wire the end of a thread winds the line, 50 of automatic feed mechanisms are used for pushing automatically and clamping rotation magnet ring 506 and carry out winding displacement, product is drawn in reclaimer robot 70 risings after finishing a product, and spiral vibrating dish 501 is used for continuous feeding and gives automatic feed mechanism.
See shown in the accompanying drawing 2: wire agency 10 is made up of 10a of laying tension mechanism and the 10b of Wire Wheel mechanism automatically, wherein, the 10a of laying tension mechanism be provided with a ceramic pigtail 101, cross line wool felt 102, fixing 105 of the excessive piece 103 of circular arc, unwrapping wire arm 104, coil holder; The 10b of Wire Wheel mechanism is provided with four little cylinders 106 of self-control, polyurethane roller 107, line ball arm 108, polyurethane moulded bearing 109, line sending main shaft 110, line sending rubber tire 111, crosses line plate 112, capillary 113; Enamelled wire pass porcelain pigtail 101 and wool felt 102 along on the excessive piece 103 of circular arc to unwrapping wire arm 104, pass unwrapping wire arm 104 again and enter line ball arm 108, entered into line plate 112 and line sending rubber tire 111 positions again, the line sending rubber tire 111 driving enamelled wires that driven on the line sending main shaft 110 by servomotor enter capillary 113 to automatic winding mechanism 30 at last, in addition, between polyurethane moulded bearing 109 and polyurethane roller 107, switch clutch flexibly with the line ball arm 108 that is connected of the little cylinder 106 of self-control during machine run, guarantee the stability of line accurately and when winding the line of storage line length.
See shown in the accompanying drawing 3: transmission mechanism 20 is by transmission base plate 201, three bearing pedestals 202, a line shaft 203, two synchronous pulley axles 204, two synchronous pulleys 205 and four bevel gears 206,207,208,209 form, wherein two synchronous pulleys 205 are used for transmission automatic winding mechanism about 30 oblique wheels 40, the bevel type gear 206 of line shaft 203 1 ends is connected to AC servo motor, the bevel type gear 207 of the other end is connected to two bevel type gears 208 on two synchronous pulley axles 204,209, two synchronous pulley axle 204 other ends respectively are equipped with a synchronizing wheel 205 that is used for oblique wheels 40 about transmission.The requirement and the demanding purpose of synchronism of oblique wheels 40 switched in opposite about this kind of drive has satisfied.
See shown in the accompanying drawing 4: coiling base plate 300 main bodys of automatic winding mechanism 30 are provided with accurate wire spool 301, transparent PC plate 302, about oblique wheels 40, inlet wire cutting mechanism 303, line needle 304, line needle holder 305, tiltedly the wheels fine setting 306, trimming head cutting knife 307, backguy belt gear 308, the convenient motion state of enamelled wire in accurate wire spool 301 of observing when transferring machine that transparent PC plate 302 helps the technical staff, the front and back position of oblique wheels 40 about tiltedly wheels fine setting 306 is used to adjust, the linear velocity unanimity of oblique wheels 40 about reaching, enamelled wire curls when avoiding winding the line.Line needle 304 is used to guide enamelled wire to pass the endoporus of magnet ring 506, and line needle 304 passes magnet ring 506 during coiling, returns after winding turns is finished or during the machine abnormal alarm.
See shown in the accompanying drawing 5: about tiltedly wheels 40 are provided with upper and lower oblique wheel holder 401,402, elasticity is unloaded power handwheel 403, upper and lower oblique wheel holder 401,402 is installed by accurate import linear guides 404 and is connected, the design that this upper and lower oblique wheel holder 401,402 separates makes the adjustable in pressure between the upper and lower oblique wheel 401,402, guaranteeing can bifurcated at the process twisted wire of coiling twisted wire, and has improved the useful life of oblique rubber tire 405 and the stability of machine.
See shown in the accompanying drawing 6: automatic feed mechanism 50 has blanking groove assembly 501, down rubber tire holder assembly 502, gluing wheel connect lever 503, rubber tire transmission mechanism 504,505, magnet ring 506, grade bar 507, guide pin bushing fixed head 508, gluing wheel fixed head 509, charging ram 510, holder charging ram 511, pusher cylinder 512 up and down; 504,505 pairs of magnet rings 506 of upper and lower rubber tire play the effect of clamping, gluing wheel 504 and following rubber tire 505 all are driving wheels, wherein, gluing wheel 504 can connect lever 503 activities with gluing wheel, conveniently be common to big bead coiling and reclaimer robot 70 and get material, gluing wheel connects the extension spring that lever 503 is provided with adjustable pressure; In addition, blanking groove assembly 501 is adjustable, can satisfy the demand of different magnet ring 506 sizes, has increased the scope of application of machine and the versatility of part.
See shown in the accompanying drawing 7: winding displacement mixes two stepper motor 60 of driving to be had stepping motor 601, gear Coupling Shaft 602, universal joint 603, goes up lower drive shaft 604,605, stepping group cover plate 606, two drive motors riser 607, last lower drive shaft 604,605 in this mechanism is used for driving the rubber tire up and down 504,505 of automatic feed mechanism 50, rubber tire 504,505 driving magnet rings 506 rotations up and down during coiling, thereby guarantee winding displacement line-spacing effect accurately, in addition, the winding displacement direction of magnet ring 506 can be set arbitrarily.
See shown in the accompanying drawing 8: reclaimer robot 70 has pen type cylinder 701, manipulator side's guide pillar 702, manipulator guide rail 703, cylinder fixed head 704, guide pillar fixture block 705, alnico magnets 706, suction fixture block 707 and shell fragment 708, manipulator gusset 709 and shell fragment fixed block 710 and forms, wherein, shell fragment 708 is used for the product of finishing is separated from magnet 706, reach the effect of automatic blanking, this mechanism adopts the magnetic-type material principle of getting, and is used for drawing automatically the product that coiling is finished.
See shown in the accompanying drawing 9: descended line mechanism 80 by cylinder 801, cross that line group mounting panel 802, slips are gone up bar 803, crossed line shell fragment 804, draw runner pressing plate 805, mistake line cylinder fixed block 806, transpose piece 807 and slider bar 808 form, position after enamelled wire skidded off from wire spool 301 when this mechanism was used to limit coiling, being convenient to enamelled wire is wrapped on the magnet ring 506 accurately, prevent that winding displacement from intersecting, it is all even attractive in appearance to help winding displacement.
Electric cabinet of the present utility model adopts the aluminium section bar frame structure, makes whole machine body firm, attractive in appearance and steady; Worktable panel adopts the high-quality steel, surface plating nobelium is handled, attractive in appearance firm wear-resisting, all rubber tires adopt the manufacturing of anti-special mill material, all bearings all are to adopt the high-accuracy bearing of Japanese import, band and synchronous pulley all are to adopt Japanese famous brand name synchronously, and travelling gear and power transmission shaft all are the fine finishining manufacturings after treatment of import high-quality steel; Machine part reliable in quality, stable performance, thus machine useful life improved; The kind of drive makes machine run steady cleverly, compact conformation, and noise is little, safety and synchronism are good, establish high-accuracy Fibre Optical Sensor and optical fiber in the cabinet, have even numbers and show, adjust intuitive and convenient, precise and stable advantage, the accurate number of turns counting of high rotating speed is accurate when improving coiling.All steam-operating elements all are to adopt the Taiwan import, and the steady quality life-span is long, adopt the high speed AC servo motor and the hybrid step motor of Taiwan import, and length, initial sum acceleration and deceleration control precisely improve threading speed and stability.Putting in place very much of defencive function design between the mechanical mechanism; can be or part is bumped or conflict because of fault; the accuracy of protection part has also been set up people and machine direct dialogue function with the other the utility model in useful life that has improved part; the PLC Programmable Logic Controller of Japan's import can be stored more than 1000 formula; reaction speed is fast; improve the reaction speed of complete machine; enhance productivity; the PLC Programmable Logic Controller can also write down production status every day in a large number simultaneously; production status comes into plain view, and has improved production control.
No matter be the design of electric control system or mechanical structure, have international most advanced level high-quality, security performance is high, machine operation simple (the direct human-computer dialogue of foolproof operation), program editing, parameter setting and modification are all very quick, in/English operation interface can switch arbitrarily, be fit to the requirement in country variant and area, the product that cost performance is very high.
Claims (9)
Priority Applications (1)
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CN2009202384585U CN201522936U (en) | 2009-11-04 | 2009-11-04 | Fully-automatic annular wire winding machine |
Applications Claiming Priority (1)
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CN2009202384585U CN201522936U (en) | 2009-11-04 | 2009-11-04 | Fully-automatic annular wire winding machine |
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CN201522936U true CN201522936U (en) | 2010-07-07 |
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CN2009202384585U CN201522936U (en) | 2009-11-04 | 2009-11-04 | Fully-automatic annular wire winding machine |
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CN103346011A (en) * | 2013-06-25 | 2013-10-09 | 东莞市石碣创义精密五金加工厂 | Full-automatic winding machine and manufacturing method thereof |
CN103440976A (en) * | 2013-08-29 | 2013-12-11 | 昆山达功电子有限公司 | Coil bag pressing machine |
CN104071454A (en) * | 2014-06-23 | 2014-10-01 | 江苏爱思协尔电气设备有限公司 | Novel automatic alarming device of scrap wire box of winding machine |
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CN105206418A (en) * | 2015-09-10 | 2015-12-30 | 杭州杰达仪表五金有限公司 | Coil winding machine |
CN105261475A (en) * | 2015-11-20 | 2016-01-20 | 珠海市科瑞思机械科技有限公司 | Full-automatic inductance winding machine having large wire diameter |
CN105788852A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Ten-axis automatic inductance coil winding machine |
CN105788847A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Vehicle-mounted electric inductance full-automatic wire winding machine |
CN106378398A (en) * | 2016-08-30 | 2017-02-08 | 佛山市众拓科技有限公司 | Winding method for automatic winding machine provided with radian wire reel on front tangent plane and special for IH rice cooker |
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CN102568814A (en) * | 2012-02-23 | 2012-07-11 | 刘亮华 | Clamping seat of full-automatic winding machine |
CN103346011A (en) * | 2013-06-25 | 2013-10-09 | 东莞市石碣创义精密五金加工厂 | Full-automatic winding machine and manufacturing method thereof |
CN103346011B (en) * | 2013-06-25 | 2016-09-21 | 东莞市智感机械电子科技有限公司 | Fully automatic wire winding machine and preparation method thereof |
CN103440976A (en) * | 2013-08-29 | 2013-12-11 | 昆山达功电子有限公司 | Coil bag pressing machine |
CN104071454A (en) * | 2014-06-23 | 2014-10-01 | 江苏爱思协尔电气设备有限公司 | Novel automatic alarming device of scrap wire box of winding machine |
CN104464968A (en) * | 2014-12-19 | 2015-03-25 | 无锡市士民机械设备厂 | Machine frame structure of cable auxiliary machine |
CN104973450A (en) * | 2015-07-13 | 2015-10-14 | 秋野地(厦门)露营用品有限公司 | PP rope winding machine |
CN105206418B (en) * | 2015-09-10 | 2018-02-23 | 杭州杰达仪表五金有限公司 | Coil wrapping machine |
CN105206418A (en) * | 2015-09-10 | 2015-12-30 | 杭州杰达仪表五金有限公司 | Coil winding machine |
CN105261475A (en) * | 2015-11-20 | 2016-01-20 | 珠海市科瑞思机械科技有限公司 | Full-automatic inductance winding machine having large wire diameter |
CN105788852A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Ten-axis automatic inductance coil winding machine |
CN105788847A (en) * | 2016-05-19 | 2016-07-20 | 东莞市大研自动化设备有限公司 | Vehicle-mounted electric inductance full-automatic wire winding machine |
CN106378398A (en) * | 2016-08-30 | 2017-02-08 | 佛山市众拓科技有限公司 | Winding method for automatic winding machine provided with radian wire reel on front tangent plane and special for IH rice cooker |
CN106378398B (en) * | 2016-08-30 | 2019-03-29 | 佛山市众拓科技有限公司 | The method for winding of the cambered drum automatic coil winding machine of the dedicated Sidelong portion of IH electric cooker |
CN108039799A (en) * | 2017-12-29 | 2018-05-15 | 厦门匠欣自动化设备有限公司 | Single group electric machine winding insulating mechanism and its method for winding |
CN108039799B (en) * | 2017-12-29 | 2020-09-04 | 厦门匠欣自动化设备有限公司 | Single-group motor winding mechanism and winding method thereof |
CN108711509A (en) * | 2018-04-18 | 2018-10-26 | 张家港市欧微自动化研发有限公司 | A kind of magnet ring spooling equipment |
CN108711509B (en) * | 2018-04-18 | 2020-06-19 | 新沂市新润电子有限公司 | Magnetic ring winding equipment |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100707 Termination date: 20131104 |