CN102684420A - Internal and external wire-winding type motor stator wire-winding device, wire-winding control method and winding method - Google Patents
Internal and external wire-winding type motor stator wire-winding device, wire-winding control method and winding method Download PDFInfo
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- CN102684420A CN102684420A CN2012101364114A CN201210136411A CN102684420A CN 102684420 A CN102684420 A CN 102684420A CN 2012101364114 A CN2012101364114 A CN 2012101364114A CN 201210136411 A CN201210136411 A CN 201210136411A CN 102684420 A CN102684420 A CN 102684420A
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Abstract
The invention relates to an internal and external wire-winding type motor stator wire-winding device, a wire-winding control method and a winding method. The internal and external wire-winding type motor stator wire-winding device comprises a base plate, and a position movement mechanism and a cage type wire-winding mechanism, which are arranged on the base plate, wherein a supporting arm which can perform three-dimensional motion is carried on the position movement mechanism; a wire-winding driving mechanism is arranged on the supporting arm; an electric control module is arranged in a control cabinet under the base plate; and the whole machine also comprises power equipment and a synchronous rotary mechanism which supplies power to the position movement mechanism and the cage type wire-winding mechanism. The control method comprises the following steps that: (1) a programmable logic controller (PLC) unit sends a pulse command, a motor and an air cylinder receive the pulse command from the PLC unit, and the supporting arm drives a wire-winding fixing plate to perform three-dimensional motion; (2) the cage type wire-winding mechanism performs wire-winding motion; and (3) the air cylinder drives a wire cutter to finish cut-off motion of a copper wire.
Description
Technical field
The present invention relates to a kind of inside and outside winding motor stator winding device and Wire Winding method and winding method.
Background technology
In the early stage of development, the motor spiral filament forming machine of China mainly relies on the import of developed country, and product falls behind, and production efficiency is low, and cost is high.Along with constantly developing of China's electromechanics trade, the motor spiral filament forming machine that certainly will require us to have own independent research and development forms a complete production network, to break away from the dependence that pilosity reaches country.The present electromechanics trade development of China is very rapid, and product send kind many, and renewal speed is fast, and the development and Design of coil winding machine must more go up the paces of motor, and development space and market prospects are very wide.Because starting is late, it is low that domestic coil winding machine exists efficient, and automaticity is not high, complex operation, and error rate is high, and defective rate of finished products is high, the high deficiency of external cost.
Summary of the invention
The purpose of this invention is to provide a kind of can three-dimensional the assembling; Efficiently utilize the space; Realize freely expanding the wound stator number, freely customize the action of coiling, the adaptability of realization wound stator can be modulated the Winder of the inside and outside formula motor stator of parameters anywhere or anytime.Another object of the present invention provides a kind of control method of interior externally-wound type motor stator winding electronic control module.A purpose more of the present invention provides a kind of winding method of interior externally-wound type motor stator winding.
Technical solution of the present invention is said inside and outside winding motor stator winding device; Its special character is, comprising: carry supporting arm, the supporting arm can do three-dimensional motion in chassis, the position travel mechanism that is provided with above the chassis and cage modle winding mechanism, the position travel mechanism and be provided with in the control cubicle below coiling driving mechanism, the chassis and be provided with electronic control module; Complete machine also is provided with power-equipment and is the synchronous rotating mechanism that said position travel mechanism and cage modle winding mechanism provide power.
As preferably: said position travel mechanism is by supplying supporting arm to form at moving assembly of X axle moving assembly, y-axis shift and Z axle moving assembly that X axle, Y axle and Z axle are done three-dimensional motion respectively; Said X axle moving assembly is by a pair of X axle slide rail that is positioned at cage modle winding mechanism rear portion and setting in parallel; First screw mandrel that is provided with in the middle of two slide rails; Reach and the integrated sliding platform of said first slide block through forming first slide block that is slidingly connected with X axle slide rail; The stop block that X axle slide rail end is provided with; The bearing pedestal that the two ends of first screw mandrel are provided with respectively and therein a bearing pedestal extend on the screw mandrel behind this bearing pedestal suit and form by first synchronous pulley that permagnetic synchronous motor drives; The vertically disposed Y axle of a pair of and said sliding platform below X axle slide rail slide rail that the moving assembly of said y-axis shift is convexly equipped with by the sliding platform top; Second screw mandrel that is provided with in the middle of two slide rails; Reach and the integrated supporting arm supporting base of said second slide block through forming second slide block that is slidingly connected with Y axle slide rail; The stop block that Y axle slide rail end is provided with; The bearing pedestal that the two ends of second screw mandrel are provided with respectively also extends on the screw mandrel of bearing pedestal suit and is made up of second synchronous pulley that permagnetic synchronous motor drives at the rear end bearing seat; Said Z axle moving assembly is by supporting arm institute molding framework; The moulding of framework two longitudinal edges institute supplies a pair of slide rail of coiling driving mechanism vertical moving; Drive the alternating current machine that is provided with in the supporting arm that the coiling driving mechanism moves up and down with screw mandrel; Supporting base with pass the axle bed that is coaxially set on the mounting panel that framework top cover perforation top is provided with; Wear in the two end axle beds respectively and place the 3rd screw mandrel in the middle of two slide rails; Be connected on two slide rails and respectively with coiling driving mechanism that the 3rd wire rod thread is connected on the nut that is provided with; The 3rd synchronous pulley of top cover perforation top suit; Said the 3rd synchronous pulley rear portion laterally arranges and drives the rotation of the 3rd synchronous pulley and be made up of the 3rd driving pulley that permagnetic synchronous motor drives.
As preferably: said cage modle winding mechanism is fixed on and sets firmly the screw, the thread cutter that is arranged on said cage modle coiling chamber side that are used for fixing copper cash and convenient inside and outside coiling action on the roof of cage modle coiling chamber on the synchronous rotating mechanism, cage modle coiling chamber openend, is symmetricly set on cylinder, the electromagnetically operated valve of cage modle coiling chamber and thread cutter both sides and is connected cylinder and the tracheae of electromagnetically operated valve is formed by at least one or more than one; Synchronous circular motion is done in cage modle coiling chamber under the driving of cylinder and electromagnetically operated valve.
As preferably: said synchronous rotating mechanism is made up of the rotation axis of being located at the coaxial one or more cage modle coiling chamber that connects through belt of synchronous pulley, synchronous pulley that power-equipment below the chassis, power-equipment output shaft connect through belt, the belt wheel of rotation axis end setting.
As preferably: said coiling driving mechanism is made up of the nut that the spiral that sets firmly on the line bar that sets firmly respectively on the coiling fixed head of H type, the symmetrically arranged from top to bottom bar of pulling strings of coiling fixed head front end face dual-side, mounting panel, the said mounting panel, coiling pin that the line bar hangs the end vertical forming, contiguous block that coiling fixed head rear end face sets firmly, the contiguous block is connected on the 3rd screw mandrel.
As preferably: said electronic control module comprises the touch-screen of being located on the upper frame of chassis and PLC unit and the servo-driver be located in the control cubicle of bottom, chassis; Said touch-screen transmits parameter in programmable logic device, and programmable logic device receives said parameter, converts action parameter to control impuls, sends to servo-driver, and servo-driver is accomplished the each several part action; Servomotor is controlled by servo-driver, receives the pulse command from the PLC unit, through servo-driver to the rotating speed of servomotor, turn to and control, drive synchronous rotating mechanism running, realize winding operation.
As preferably: said power-equipment is made up of permagnetic synchronous motor and hydraulic test; Said hydraulic test is made up of with a plurality of two-position-five-way solenoid valves are parallelly connected a plurality of cylinders; Wherein: when first electromagnetically operated valve, the energising of second electromagnetically operated valve, the line bar becomes the down tilt state by turning over straight state synchronously; When first electromagnetically operated valve, the outage of second electromagnetically operated valve, the line bar becomes the straight state that turns over by the down tilt state synchronously; When the 3rd electromagnetically operated valve, the energising of the 4th electromagnetically operated valve, scissors begins action, becomes clamped condition by relaxed state, and this is the prerequisite of coiling beginning; When the 3rd electromagnetically operated valve, when the 4th electromagnetically operated valve breaks off, scissors becomes relaxed state by clamped condition; When the 5th electromagnetically operated valve, the energising of the 6th electromagnetically operated valve, scissors begins action, and scissors is made small distance motion, trimming from bottom to top; When the 5th electromagnetically operated valve, the outage of the 6th electromagnetically operated valve, scissors small distance motion from the top down continues the coiling of next stator; When the 7th electromagnetically operated valve, the energising of the 8th electromagnetically operated valve, bar unclamps cage modle coiling chamber, makes things convenient for the taking-up in cage modle coiling chamber; When the 7th electromagnetically operated valve, the outage of the 8th electromagnetically operated valve, bar is cage modle coiling chamber fixedly, thus fixed stator.
As preferably: said synchronous rotating mechanism is made up of the rotation axis of being located at the coaxial one or more cage modle coiling chamber that connects through belt of synchronous pulley, synchronous pulley that power-equipment below the chassis, power-equipment output shaft connect through belt, the belt wheel of rotation axis end setting.
Another technical solution of the present invention is said interior externally-wound type motor stator winding control method, and its special character is, may further comprise the steps:
Step 2, action transmission step comprises: the servo driver drives servomotor, encoder is given servo-driver with signal feedback, and then the rotation of control synchronous pulley, drives screw mandrel, and position travel mechanism is moved at X axle, Y axle and Z axle three-dimensional;
Step 3; The coiling step comprises: copper cash is pulled out to be drawn to from the storage bobbin and is penetrated once more the coiling pin pinprick of line bar after the bar of pulling strings is bored a hole, and is deep into through the coiling tap in the cage modle coiling chamber of placing stator; Cooperate another servo-driver to do the coiling motion; Behind the coil of going for a stroll according to control information, copper cash is cut off, and accomplishes whole coiling process.
A technical solution more of the present invention is the winding method of said interior externally-wound type motor stator winding, and its special character is, comprising:
⑴ start: PCL sends pulse command in the unit, and motor, cylinder receive the pulse command from the PLC unit, drive synchronous pulley, electromagnetically operated valve respectively, makes supporting arm drive the coiling fixed head and carries out the motion of X axle, Y axle and Z axle;
⑵ line bar directly becomes down tilt from turning over;
⑶ scissors clamp;
⑷ line bar moves to by the stator;
⑸ cage modle coiling chamber rotation: make the line bar do circular motion, this moment, synchronous circular motion was carried out in cage modle coiling chamber under the control of electromagnetically operated valve;
⑹ line bar moves to right;
⑺ line bar turns over directly;
⑻ in stator slot, under the line bar; Begin coiling, the line bar moves up and down: the action that winds the line of cage modle winding mechanism, coiling pin probe in the cage modle coiling chamber, and an angle is then rotated in cage modle coiling chamber synchronously, drives down at screw mandrel, and the coiling pin is pulled out, and accomplishing once winds the line moves;
⑼ cage modle coiling chamber rotates back and forth the fixing angle fixed according to the groove number of stator and cooperates coiling: after a motor stator slot copper cash number of turn reaches setup parameter; The coiling pin stretches out cage modle coiling chamber once more; Screw on cage modle coiling chamber is done a circular motion; On screw, continue the coiling action of next groove to copper cash;
⑽ around intact, on the line bar, and down tilt;
⑾ move to left, and on the scissors, cuts off line and clip line;
⑿ line bar moves to by the stator, thus the circulation coiling, and after a motor stator all wound the line completion, air cylinder driven coiling fixed head was done 1/4th circular motion, moves copper cash on the thread cutter to, drives the action of cutting off that thread cutter is accomplished copper cash by cylinder.
Compared with prior art, advantage of the present invention: the cylinder transmission can make line bar fixed head do circular motion.So it can conveniently do circumference coiling action, is with the line action up and down, even the action of parallel backguy trimming.Add that host computer is a touch-screen, can adjust number of turns anywhere or anytime, the slit angle of stator, threading speed.This device can adapt to the stator winding requirement of most of demands of different, than coil winding machine of the same type higher efficient and accuracy.
Description of drawings
Fig. 1 is the stereogram of the inside and outside winding motor stator winding device of the present invention.
Fig. 2 is the structural front view of the inside and outside winding motor stator winding device of the present invention.
Fig. 3 is the structure left view of the inside and outside winding motor stator winding device of the present invention.
Fig. 4 is the structure vertical view of the inside and outside winding motor stator winding device of the present invention.
Fig. 5 is the control block diagram of the inside and outside winding motor stator winding device of the present invention.
Fig. 6 is the sketch map that the coiling fixed head of the inside and outside winding motor stator winding device of the present invention is done circular motion.
Fig. 7 is the air-channel system sketch map of the inside and outside winding motor stator winding device of the present invention.
Fig. 8 is the block diagram of the electronic control module of the inside and outside winding motor stator winding device of the present invention.
Fig. 9 is the circuit theory diagrams of the electronic control module of the inside and outside winding motor stator winding device of the present invention.
Figure 10 is the schematic diagram that the inside and outside winding motor stator winding device of the present invention is connected with main control module PLC.
The primary clustering symbol description:
Embodiment
The present invention below will combine accompanying drawing to do further to detail:
See also shown in Figure 1ly, comprise around the motor stator winding device inside and outside this: carry supporting arm 4, the supporting arm 4 that to do three-dimensional motion in chassis 1, the position travel mechanism that is provided with above the chassis 1 and cage modle winding mechanism, the position travel mechanism and be provided with in the control cubicle below coiling driving mechanism, the chassis 1 and be provided with the electronic control module (not shown); Complete machine also is provided with power-equipment and is the synchronous rotating mechanism 3 that said position travel mechanism and cage modle winding mechanism provide power.
Said position travel mechanism is by supplying supporting arm 4 to form at moving assembly 22 of X axle moving assembly 21, y-axis shift and Z axle moving assembly 23 that X axle, Y axle and Z axle are done three-dimensional motion respectively.
Said X axle moving assembly 21 is by a pair of X axle slide rail 211 that is positioned at cage modle winding mechanism rear portion and setting in parallel; First screw mandrel 212 that is provided with in the middle of two slide rails 211; Reach and said first slide block, 213 integrated sliding platforms 214 through forming first slide block 213 that is slidingly connected with X axle slide rail 211; The stop block 2111 that X axle slide rail 211 ends are provided with; Bearing pedestal that the two ends of first screw mandrel 212 are provided with respectively 2121 and therein a bearing pedestal extend on the screw mandrel 212 behind this bearing pedestal suit and form by first synchronous pulley 215 that permagnetic synchronous motor 92 drives;
A pair of and the said sliding platform 214 below X axle slide rails 211 vertically disposed Y axle slide rails 221 that the moving assembly 22 of said y-axis shift is convexly equipped with by sliding platform 214 tops; Second screw mandrel 222 that is provided with in the middle of two slide rails 221; Reach and said second slide block, 223 integrated supporting arm supporting bases 224 through forming second slide block 223 that is slidingly connected with Y axle slide rail 221; The stop block 2211 that Y axle slide rail 221 ends are provided with; The bearing pedestal 2221 that the two ends of second screw mandrel 222 are provided with respectively also extends on the screw mandrel of bearing pedestal suit and is made up of second synchronous pulley 225 that permagnetic synchronous motor 92 drives at the rear end bearing seat;
Said Z axle moving assembly 23 is by 4 molding framework 41 of supporting arm; The moulding of framework 41 2 longitudinal edges institute supplies a pair of slide rail 411 of coiling driving mechanism vertical moving; Drive the coiling driving mechanism with on the screw mandrel; The alternating current machine (not shown) that is provided with in the supporting arm 4 of following motion; Supporting base with pass the axle bed 416 that the framework top cover is bored a hole and is coaxially set on the mounting panel 415 that 412 tops are provided with; Wear in the two end axle beds 416 respectively and place the 3rd screw mandrel 231 in the middle of two slide rails 411; Be connected on two slide rails 411 and respectively with coiling driving mechanism that the 3rd screw mandrel 231 is threaded on the nut 86 that is provided with; Bore a hole the 3rd synchronous pulley 413 of 412 top suits of top cover; Said the 3rd synchronous pulley 413 rear portions laterally arrange and drive 413 rotations of the 3rd synchronous pulley and be made up of the 3rd driving pulley 414 that permagnetic synchronous motor 92 drives.
Said cage modle winding mechanism is fixed on the cage modle coiling chamber 5 on the synchronous rotating mechanism 3 by at least one or more than one; Set firmly the screw 51 that is used for fixing copper cash 52 and convenient inside and outside coiling action on the roof of cage modle coiling chamber 5 openends; Be arranged on the thread cutter 6 of said cage modle coiling chamber 5 sides; Be symmetricly set on the cylinder (not shown) of cage modle coiling chamber 5 and thread cutter 6 both sides; Electromagnetically operated valve 7 is formed with tracheae that is connected cylinder (not shown) and electromagnetically operated valve 7 71 and the bar 72 that is used for fixing cage modle coiling chamber; Synchronous circular motion is done in cage modle coiling chamber 5 under the driving of cylinder (not shown) and electromagnetically operated valve 7.
See also Fig. 2, shown in Figure 3, said synchronous rotating mechanism 3 is made up of the rotation axis 32 of being located at coaxial two the cage modles coiling chambeies 5 that connect through belt of power-equipment below the chassis 1, synchronous pulley 31 that the power-equipment output shaft connects through belt, synchronous pulley 31, the belt wheel 33 of rotation axis 32 ends setting, the support 34 of the above-mentioned driving member of carrying.
See also Fig. 1, shown in Figure 6, the nut 86 that the spiral that sets firmly on the contiguous block 85 that said coiling driving mechanism is set firmly by the line bar 83 that sets firmly respectively on the coiling fixed head 8 of H type, the wind the line symmetrically arranged from top to bottom bar 81 of pulling strings of fixed head 8 front end face dual-sides, mounting panel 82, the said mounting panel 82, the coiling pin 84 that line bar 83 hangs the end vertical forming, fixed head 8 rear end faces that wind the line, the contiguous block 85 is connected on the 3rd screw mandrel 231 is formed.
See also Fig. 8, shown in Figure 5, said electronic control module comprises the touch-screen of being located on 1 upper frame of chassis and PLC unit and the servo-driver be located in the 1 bottom control cubicle of chassis; Said touch-screen transmits parameter in the programmable logic device (not shown), and the programmable logic device (not shown) receives said parameter, converts action parameter to control impuls, sends to servo-driver, and servo-driver is accomplished the each several part action; Servomotor 9 receives the pulse command from the PLC unit by servo-driver 91 control, the rotating speed through 91 pairs of servomotors 9 of servo-driver, turns to and controls, and drives synchronous rotating mechanism 3 runnings, realizes winding operation.
See also shown in Figure 7ly, said power-equipment is made up of permagnetic synchronous motor 92 and hydraulic test; Said hydraulic test constitutes by a plurality of cylinder (not shown) and a plurality of two-position-five-way solenoid valve 7 are parallelly connected; Wherein: when the first electromagnetically operated valve VA1, second electromagnetically operated valve VA2 energising, line bar 83 becomes the down tilt state by turning over straight state synchronously; When the first electromagnetically operated valve VA1, second electromagnetically operated valve VA2 outage, line bar 83 becomes the straight state that turns over by the down tilt state synchronously; When the 3rd electromagnetically operated valve VA3, the 4th electromagnetically operated valve VA4 energising, scissors begins action, becomes clamped condition by relaxed state, and this is the prerequisite of coiling beginning; As the 3rd electromagnetically operated valve VA3, when the 4th electromagnetically operated valve VA4 breaks off, scissors becomes relaxed state by clamped condition; When the 5th electromagnetically operated valve VA5, the 6th electromagnetically operated valve VA6 energising, scissors begins action, and scissors is made small distance motion, trimming from bottom to top; When the 5th electromagnetically operated valve VA5, the 6th electromagnetically operated valve VA6 outage, scissors small distance motion from the top down continues the coiling of next stator; When the 7th electromagnetically operated valve VA7, the 8th electromagnetically operated valve VA8 energising, bar 72 unclamps cage modle coiling chamber 5, makes things convenient for the taking-up in cage modle coiling chamber 5; When the 7th electromagnetically operated valve VA7, the 8th electromagnetically operated valve VA8 outage, bar 72 is cage modle coiling chamber 5 fixedly, thus fixed stator.
See also shown in Figure 4; Line bar 83 drives coiling pin 84, in motor stator, stretches into up and down to stretch out and does the action of pulling strings, and 5 under the driving of cylinder (not shown) and electromagnetically operated valve 7; Do synchronous circular motion; When coiling pin 84 stretched out cage modle coiling chamber 5, an angle was rotated in cage modle coiling chamber 5 synchronously, changes a stator slot 53 and winds the line.When a stator slot 53 after intact, coiling pin 84 stretches out, and on the screw 51 at the top in cage modle coiling chamber 5, around a ringlet, fixes copper cash 52.Continue next action again, around another one stator slot 53, up to all stator slots 53 after full.Stretch out cage modle coiling chamber 5 again; Coiling fixed head 8 is done circular motion left under the drive of cylinder (not shown) then; Around 1/4th circles, to put down and leading copper cash 52, copper cash 52 leads the top of thread cutter 6; Under the cooperation of cylinder (not shown) and electromagnetically operated valve 7, accomplish the trimming action, the whole action of stator winding is accomplished.
See also Fig. 5, Fig. 8～shown in Figure 10, interior externally-wound type motor stator winding control method may further comprise the steps:
Step 2, action transmission step comprises: the servo driver drives servomotor, encoder is given servo-driver with signal feedback, and then 31,33 rotations of control synchronous pulley, drives screw mandrel, and position travel mechanism is moved at X axle, Y axle and Z axle three-dimensional;
Step 3; The coiling step comprises: copper cash 52 is pulled out to be drawn to from storage bobbin (not shown) and is penetrated once more coiling pin 84 pinpricks of line bar after the bar 81 of pulling strings is bored a hole, and is deep into through the coiling tap in the cage modle coiling chamber 5 of placing stator; Cooperate another servo-driver to do the coiling motion; Behind the coil of going for a stroll according to control information, copper cash 52 is cut off, and accomplishes whole coiling process.
The winding method of interior externally-wound type motor stator winding comprises:
⑴ start: PCL sends pulse command in the unit, and servomotor 9, cylinder (not shown) receive the pulse command from the PLC unit, drive synchronous pulley 31, electromagnetically operated valve 7 respectively, makes supporting arm 4 drive coiling fixed head 8 and carries out the motion of X axle, Y axle and Z axle;
⑶ scissors clamp;
⑸ 5 rotations of cage modle coiling chamber: line bar 83 drives coiling pins 84, in stator, stretches into up and down to stretch out and does the action of pulling strings, and synchronous circular motion is done in cage modle coiling chamber 5 under cylinder (not shown) and electromagnetically operated valve 7 drivings;
In stator slot, line bar 83 times; Begin coiling, line bar 83 moves up and down: the action that winds the line of cage modle winding mechanism, coiling pin 84 probe in the cage modle coiling chamber 5, and an angle is rotated in 5 in cage modle coiling chamber synchronously, drive down at the 3rd screw mandrel 231, and coiling pin 84 is pulled out, and accomplishing once winds the line moves;
⑼ cage modle coiling chamber 5 rotates back and forth and fixed angle cooperates coiling according to the groove number of stator: after a motor stator slot copper cash number of turn reaches setup parameter; Coiling pin 84 stretches out cage modle coiling chamber 5 once more; Screw 51 on cage modle coiling chamber 5 is done a circular motion; On screw 51, continue the coiling action of next groove to copper cash 52, up to all stator slots after full;
⑽ around intact, on the line bar 83, and down tilt;
⑾ move to left, and on the scissors, cuts off line and clip line;
The above is merely preferred embodiment of the present invention, and all equalizations of being done according to claim scope of the present invention change and modify, and all should belong to the covering scope of claim of the present invention.
Claims (10)
1. winding motor stator winding device inside and outside a kind; It is characterized in that, comprising: carry supporting arm, the supporting arm to do three-dimensional motion in chassis, the position travel mechanism that is provided with above the chassis and cage modle winding mechanism, the position travel mechanism and be provided with in the control cubicle below coiling driving mechanism, the chassis and be provided with electronic control module; Complete machine also is provided with power-equipment and is the synchronous rotating mechanism that said position travel mechanism and cage modle winding mechanism provide power.
2. according to the said inside and outside winding motor stator winding device of claim 1, it is characterized in that: said position travel mechanism is by supplying supporting arm to form at moving assembly of X axle moving assembly, y-axis shift and Z axle moving assembly that X axle, Y axle and Z axle are done three-dimensional motion respectively; Said X axle moving assembly is by a pair of X axle slide rail that is positioned at cage modle winding mechanism rear portion and setting in parallel; First screw mandrel that is provided with in the middle of two slide rails; Reach and the integrated sliding platform of said first slide block through forming first slide block that is slidingly connected with X axle slide rail; The stop block that X axle slide rail end is provided with; The bearing pedestal that the two ends of first screw mandrel are provided with respectively and therein a bearing pedestal extend on the screw mandrel behind this bearing pedestal suit and form by first synchronous pulley that permagnetic synchronous motor drives; The vertically disposed Y axle of a pair of and said sliding platform below X axle slide rail slide rail that the moving assembly of said y-axis shift is convexly equipped with by the sliding platform top; Second screw mandrel that is provided with in the middle of two slide rails; Reach and the integrated supporting arm supporting base of said second slide block through forming second slide block that is slidingly connected with Y axle slide rail; The stop block that Y axle slide rail end is provided with; The bearing pedestal that the two ends of second screw mandrel are provided with respectively also extends on the screw mandrel of bearing pedestal suit and is made up of second synchronous pulley that permagnetic synchronous motor drives at the rear end bearing seat; Said Z axle moving assembly is by supporting arm institute molding framework; The moulding of framework two longitudinal edges institute supplies a pair of slide rail of coiling driving mechanism vertical moving; Drive the alternating current machine that is provided with in the supporting arm that the coiling driving mechanism moves up and down with screw mandrel; Supporting base with pass the axle bed that is coaxially set on the mounting panel that framework top cover perforation top is provided with; Wear in the two end axle beds respectively and place the 3rd screw mandrel in the middle of two slide rails; Be connected on two slide rails and respectively with coiling driving mechanism that the 3rd wire rod thread is connected on the nut that is provided with; The 3rd synchronous pulley of top cover perforation top suit; Said the 3rd synchronous pulley rear portion laterally arranges and drives the rotation of the 3rd synchronous pulley and be made up of the 3rd driving pulley that permagnetic synchronous motor drives.
3. according to the said inside and outside winding motor stator winding device of claim 1, it is characterized in that: said cage modle winding mechanism is fixed on and sets firmly the screw, the thread cutter that is arranged on said cage modle coiling chamber side that are used for fixing copper cash and convenient inside and outside coiling action on the roof of cage modle coiling chamber on the synchronous rotating mechanism, cage modle coiling chamber openend, is symmetricly set on cylinder, the electromagnetically operated valve of cage modle coiling chamber and thread cutter both sides and is connected cylinder and the tracheae of electromagnetically operated valve is formed by at least one or more than one; Synchronous circular motion is done in cage modle coiling chamber under the driving of cylinder and electromagnetically operated valve.
4. according to the said inside and outside winding motor stator winding device of claim 3, it is characterized in that: said synchronous rotating mechanism is formed by being located at the wind the line rotation axis in chamber, the belt wheel of rotation axis end setting of power-equipment below the chassis, the coaxial one or more cage modle that connects through belt of synchronous pulley, synchronous pulley that the power-equipment output shaft connects through belt.
5. according to the said inside and outside winding motor stator winding device of claim 1, it is characterized in that: the nut that the spiral that sets firmly on the contiguous block that said coiling driving mechanism is set firmly by the line bar that sets firmly respectively on the coiling fixed head of H type, the wind the line symmetrically arranged from top to bottom bar of pulling strings of fixed head front end face dual-side, mounting panel, the said mounting panel, the coiling pin that the line bar hangs the end vertical forming, the fixed head rear end face that winds the line, the contiguous block is connected on the 3rd screw mandrel is formed.
6. according to the said inside and outside winding motor stator winding device of claim 1, it is characterized in that: said electronic control module comprises the touch-screen of being located on the upper frame of chassis and PLC unit and the servo-driver be located in the control cubicle of bottom, chassis; Said touch-screen transmits parameter in programmable logic device, and programmable logic device receives said parameter, converts action parameter to control impuls, sends to servo-driver, and servo-driver is accomplished the each several part action; Servomotor is controlled by servo-driver, receives the pulse command from the PLC unit, through servo-driver to the rotating speed of servomotor, turn to and control, drive synchronous rotating mechanism running, realize winding operation.
7. according to the said inside and outside winding motor stator winding device of claim 1, it is characterized in that: said power-equipment is made up of permagnetic synchronous motor and hydraulic test; Said hydraulic test is made up of with a plurality of two-position-five-way solenoid valves are parallelly connected a plurality of cylinders; Wherein: when first electromagnetically operated valve, the energising of second electromagnetically operated valve, the line bar becomes the down tilt state by turning over straight state synchronously; When first electromagnetically operated valve, the outage of second electromagnetically operated valve, the line bar becomes the straight state that turns over by the down tilt state synchronously; When the 3rd electromagnetically operated valve, the energising of the 4th electromagnetically operated valve, scissors begins action, becomes clamped condition by relaxed state, and this is the prerequisite of coiling beginning; When the 3rd electromagnetically operated valve, when the 4th electromagnetically operated valve breaks off, scissors becomes relaxed state by clamped condition; When the 5th electromagnetically operated valve, the energising of the 6th electromagnetically operated valve, scissors begins action, and scissors is made small distance motion, trimming from bottom to top; When the 5th electromagnetically operated valve, the outage of the 6th electromagnetically operated valve, scissors small distance motion from the top down continues the coiling of next stator; When the 7th electromagnetically operated valve, the energising of the 8th electromagnetically operated valve, bar unclamps cage modle coiling chamber, makes things convenient for the taking-up in cage modle coiling chamber; When the 7th electromagnetically operated valve, the outage of the 8th electromagnetically operated valve, bar is cage modle coiling chamber fixedly, thus fixed stator.
8. according to the said inside and outside winding motor stator winding device of claim 1, it is characterized in that: said synchronous rotating mechanism is formed by being located at the wind the line rotation axis in chamber, the belt wheel of rotation axis end setting of power-equipment below the chassis, the coaxial one or more cage modle that connects through belt of synchronous pulley, synchronous pulley that the power-equipment output shaft connects through belt.
9. externally-wound type motor stator winding control method in a kind is characterized in that, may further comprise the steps:
Step 1, the order forwarding step comprises: revise the order and the detail parameters of each action or push call button through touch-screen; Convert control information to and send the PLC unit to; The PLC unit is controlled one or more servo-drivers at least then, and the order that segmentation is resolved in control information is passed to servo-driver, and servo-driver receives command pulse; Carry out each coordination respectively, accomplish pulse command;
Step 2, action transmission step comprises: the servo driver drives servomotor, encoder is given servo-driver with signal feedback, and then the rotation of control synchronous pulley, drives screw mandrel, and position travel mechanism is moved at X axle, Y axle and Z axle three-dimensional;
Step 3; The coiling step comprises: copper cash is pulled out to be drawn to from the storage bobbin and is penetrated once more the coiling pin pinprick of line bar after the bar of pulling strings is bored a hole, and is deep into through the coiling tap in the cage modle coiling chamber of placing stator; Cooperate another servo-driver to do the coiling motion; Behind the coil of going for a stroll according to control information, copper cash is cut off, and accomplishes whole coiling process.
10. the winding method of externally-wound type motor stator winding in a kind is characterized in that, comprising:
⑴ start: PCL sends pulse command in the unit, and motor, cylinder receive the pulse command from the PLC unit, drive synchronous pulley, electromagnetically operated valve respectively, makes supporting arm drive the coiling fixed head and carries out the motion of X axle, Y axle and Z axle;
⑵ line bar directly becomes down tilt from turning over;
⑶ scissors clamp;
⑷ line bar moves to by the stator;
⑸ cage modle coiling chamber rotation: make the line bar do circular motion, this moment, synchronous circular motion was carried out in cage modle coiling chamber under the control of electromagnetically operated valve;
⑹ line bar moves to right;
⑺ line bar turns over directly;
⑻ in stator slot, under the line bar; Begin coiling, the line bar moves up and down: the action that winds the line of cage modle winding mechanism, coiling pin probe in the cage modle coiling chamber, and an angle is then rotated in cage modle coiling chamber synchronously, drives down at screw mandrel, and the coiling pin is pulled out, and accomplishing once winds the line moves;
⑼ cage modle coiling chamber rotates back and forth the fixing angle fixed according to the groove number of stator and cooperates coiling: after a motor stator slot copper cash number of turn reaches setup parameter; The coiling pin stretches out cage modle coiling chamber once more; Screw on cage modle coiling chamber is done a circular motion; On screw, continue the coiling action of next groove to copper cash;
⑽ around intact, on the line bar, and down tilt;
⑾ move to left, and on the scissors, cuts off line and clip line;
⑿ line bar moves to by the stator, thus the circulation coiling, and after a motor stator all wound the line completion, air cylinder driven coiling fixed head was done 1/4th circular motion, moves copper cash on the thread cutter to, drives the action of cutting off that thread cutter is accomplished copper cash by cylinder.
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| CN201210136411.4A CN102684420B (en) | 2012-05-05 | 2012-05-05 | Internal and external wire-winding type motor stator wire-winding device |
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| CN201210136411.4A CN102684420B (en) | 2012-05-05 | 2012-05-05 | Internal and external wire-winding type motor stator wire-winding device |
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| CN102684420B CN102684420B (en) | 2014-08-06 |
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Effective date of registration: 20160225 Address after: 519040 Guangdong province Zhuhai City Sanzao town Jinwan District Henghui Road No. 6, A building, 3-3 Patentee after: ZHUHAI TAIKIN TECHNOLOGY CO., LTD. Address before: 519040 Guangdong province Zhuhai Sanzao town science and Technology Park Henghui Road No. 6 Patentee before: Du Rui |