CN104578619B - Stator winder - Google Patents
Stator winder Download PDFInfo
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- CN104578619B CN104578619B CN201410847311.1A CN201410847311A CN104578619B CN 104578619 B CN104578619 B CN 104578619B CN 201410847311 A CN201410847311 A CN 201410847311A CN 104578619 B CN104578619 B CN 104578619B
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Abstract
A kind of stator winder, be provided with frame, clamping fixture table, workbench and control desk, clamping fixture table is provided with stator jig seat, stator fixing apparatus, clamp/break wire device, workbench is provided with wire-sending device, Winder, bilateral reciprocation made by X-axis telecontrol equipment, front-rear reciprocation movement made by Y-axis telecontrol equipment, Z axis telecontrol equipment pumps, Z axis driven by servomotor cam crankshaft connecting rod mechanism kinematic also drives Z axis planker to pump, workbench is adjacent with clamping fixture table, the swing arm of Winder is in " ∏ " shape, swing arm forearm end side is to vertically wire winding needle being housed, swing arm forearm and wire winding needle can stretch into/move apart the hollow bulb of stator body on stator jig seat and winding process is carried out on top.Stator winder of the present invention, can for the stator body of New fan motor carry out mechanization, full-automation, at a high speed, accurate enamelled wire winding process, whole winding process is without the need to employment manual manipulation or intervention.
Description
Technical field
The present invention relates to fan electromotor manufacturing technology field, particularly a kind of stator winder.
Background technology
Shown in Fig. 1 ~ Fig. 2, existing a kind of New fan motor stator, by stator body 15 and master, auxiliary winding forms, stator body 15 is by stator core 101 and mate the insulation framework 102 of wrapping up with stator core and form, stator body is placed with eight winding cores 131 along ring circle equal portions, 132, 133, 134, 135, 136, 137, 138 and eight dead slots 104, the rectangular body of each winding core, each dead slot is segment, the excircle of insulation framework is also provided with eight groups of outer baffles 105 and six binding posts 151, 152, 153, 154, 155, 156, a main winding 141 connects coiling on the winding core of odd number, three auxiliary winding 142, 143, 144 connect coiling sequentially all separately on the winding core 103 of even number, the enamelled wire be connected between each winding core 103 is arranged through outer baffle 105 outer, two ends enamel-cover the end of a thread of each winding is welded on corresponding binding post 106 respectively.
Each winding of this New fan motor stator only need be wrapped on corresponding cuboid winding core, under same nominal power condition, the enamelled wire consumption of winding is made to decrease 25 ~ 30 ﹪ than the winding of the original manual line of fall, meanwhile, the volume of whole stator also reduces, and stator casing also becomes flat, metal consumptive material also greatly reduces, therefore its production cost significantly reduces, production efficiency increases substantially, and is applicable to using full-automatic mechanical-type stator winder to carry out coiling.
But also do not occur for the automation of this Novel stator, high-speed winding machine in prior art, and end user's hand winding efficiency is too low, cost is too high, precision is unstable, cannot realize the saving of metal consumptive material.
Summary of the invention
The object of the present invention is to provide a kind of fully automatic high-speed stator winder, can for the stator body of above-mentioned New fan motor stator carry out mechanization, full-automation, at a high speed, accurate enamelled wire winding process, whole winding process is without the need to employment manual manipulation or intervention.
Technical solution proposed by the invention is such:
A kind of stator winder, is provided with frame 1, clamping fixture table, workbench and control desk.
Described clamping fixture table is provided with stator jig seat 12, stator jig seat 12 hollow is also provided with stator and puts into groove 13, stator body 15 is placed on stator and puts into groove 13, stator jig seat 12 side is provided with stator fixing apparatus clamping stator body 15, stator jig seat 12 side is provided with clamp/break wire device, and stator jig seat 12 bottom is provided with stator jig seat drive motors 36 and drives stator jig seat 12 to make rotary reciprocating motion;
Described workbench is provided with that bilateral reciprocation made by X-axis telecontrol equipment, front-rear reciprocation movement made by Y-axis telecontrol equipment, Z axis telecontrol equipment pumps;
Described X-axis telecontrol equipment comprises X-axis guide rail 2, X-axis planker 26, X-axis servomotor 41, X-axis guide rail 2 is installed in frame 1, X-axis planker 26 is installed on X-axis guide rail 2, and X-axis servomotor 41 is connected with X-axis planker 26 and drives X-axis planker 26 to make bilateral reciprocation;
Described Y-axis telecontrol equipment comprises Y-axis guide rail 5, Y-axis planker 27, Y-axis servomotor 32, Y-axis guide rail 5 is installed on X-axis planker 26, Y-axis planker 27 is installed on Y-axis guide rail 5, and Y-axis servomotor 32 is connected with Y-axis planker 27 and drives Y-axis planker 27 to make front-rear reciprocation movement;
Described Z axis telecontrol equipment comprises Z axis support 42, Z axis guide rail 4, Z axis planker 25, cam crankshaft connecting rod mechanism 28, Z axis servomotor 29, Z axis support 42 is installed vertically on Y-axis planker 27, Z axis guide rail 4 is installed on Z axis support 42, Z axis planker 25 is installed on Z axis guide rail 4, Z axis servomotor 29 is connected with cam crankshaft connecting rod mechanism 28 and driving cam crankshaft connecting rod system 28 moves, and cam crankshaft connecting rod mechanism 28 is connected with Z axis planker 25 and drives Z axis planker 25 to pump;
Described workbench is also provided with wire-sending device, Winder; Described wire-sending device comprises line box 45, tensioner 30, lead frame 6; Described Winder comprises swing arm support plate 43, swing arm 21, swing arm cylinder 7, wire winding needle 20, swing arm support plate 43 is arranged on Z axis planker 25, swing arm 21 is in " ∏ " shape, swing arm 21 postbrachium end is installed on swing arm support plate 43, swing arm cylinder 7 is connected with swing arm 21 postbrachium end and drives swing arm 21 to rotate, swing arm 21 forearm end side is to wire winding needle 20 is vertically housed, and wire winding needle 20 is provided with enamelled wire through hole 44;
Enamelled wire 33 to deposit in line box 45 and from the opening of line box 45 stretch out and successively through the directional hole 46 of tensioner 30, lead frame 6, wire winding needle 20 enamelled wire through hole 44, arrive clamp/break wire device;
Described workbench is adjacent with clamping fixture table, and swing arm 21 forearm of the Winder of workbench and wire winding needle 20 can stretch into/move apart hollow bulb and the top of stator body 15 on stator jig seat 12;
Described control desk is provided with master controller 34 and carries out program control to each servomotor, each cylinder, and master controller 34 is also connected with display screen 24 and shows operating procedure and action parameter.
Described stator fixing apparatus comprises clamp jaw 11, connecting rod 8, clamp jaw cylinder 9, clamp jaw 11 is arranged on the side of stator jig seat 12, clamp jaw 11 shaped upper part and stator body 15 form fit, clamp jaw 11 bottom is connected with clamp jaw cylinder 9 by connecting rod 8, and clamp jaw cylinder 9 drives clamp jaw 11 to do opening/closing action by connecting rod 8.
Described clamp/break wire device comprises piston clip 16, piston clip cylinder 18, piston clip support plate 19, piston clip support plate drive motors 17, piston clip support plate guide rail 35, piston clip support plate guide rail 35 is arranged in frame 1, piston clip support plate 19 is arranged on piston clip support plate guide rail 35, piston clip support plate drive motors 17 is connected with piston clip support plate 19 and driven plunger is pressed from both sides support plate 19 and moved along piston clip support plate guide rail 35, piston clip 16 to be arranged on piston clip support plate 19 and to be positioned at stator jig seat 12 side, piston clip cylinder 18 is connected with piston clip 16 and driven plunger is pressed from both sides 16 and done opening/closing action.
Described wire-sending device, Winder and stator jig seat 12, stator fixing apparatus, clamp/break wire device one_to_one corresponding configure, and described stator winder is provided with 1 ~ 10 group of mutually wire-sending device of corresponding configuration, Winder and stator jig seat 12, stator fixing apparatus, clamp/break wire device.
Compared with prior art, the present invention has following remarkable result:
(1) stator winder of the present invention, can for the iron yoke of above-mentioned New fan motor stator carry out mechanization, full-automation, at a high speed, accurate around upper enamelled wire group, without the need to employment manual manipulation or intervention again, greatly improve production efficiency, shorten the production time, save a large amount of human costs and material cost, fill up technological gap.
(2) a set of X-axis telecontrol equipment, Y-axis telecontrol equipment, Z axis telecontrol equipment is adopted to combine the basis of carrying out three-dimensional motion as whole workbench, the wire-sending device of many cover one_to_one corresponding configuration, Winder and stator jig seat, stator fixing apparatus, clamp/break wire device can be set simultaneously, substantially increase synchronous production efficiency, save energy consumption.
(3) stator winder plays most critical effect in winding process is Z axis telecontrol equipment, because wire winding needle carries out in the process of quick rotation around the iron yoke of stator, actuating length in vertical direction is the longest, this is that vertical rectangle determines by the cross section of the iron yoke of stator, therefore, as long as responsiveness can improve in the Z-axis direction as far as possible, the production efficiency of whole stator winder just can synchronously improve.
Rotating wheel belt is driven to drive the kind of drive of Z axis planker action again if adopted in the Z-axis direction by Z axis drive motors, because Winder needs to do on Z axis to pump fast, so Z axis drive motors just can only adopt continuous forward, the output oppositely replaced, rotating wheel belt is also continuous forward, the rotation oppositely replaced carrys out transmission, prove in an experiment, adopt this kind of drive highest frequency can only reach 200 revolutions per seconds, because the continuous forward of Z axis drive motors, the output oppositely replaced can slow down its export frequency, and rotating wheel belt also can because of holding the continuous forward that can't stand higher frequency, reverse alternate rotation and skidding, 200 revolutions per seconds are caused to be exactly the limit of this drive mechanism.
Stator winder of the present invention adopts in the Z-axis direction and drives cam crankshaft connecting rod mechanism to drive the kind of drive of Z axis planker action again by Z axis drive motors, then completely avoid the shortcoming adopting rotating wheel belt transmission, because when adopting cam crankshaft connecting rod mechanism, Z axis drive motors only needs to do unidirectional output, greatly can improve output frequency, avoid the loss of energy and the speed moved reciprocatingly, and cam crankshaft connecting rod mechanism inherently has and makes to be transmitted the feature that end carries out reciprocating action, so Z axis planker can be made equally to pump, and cam crankshaft connecting rod in-house be connected by bearing, there is not skidding, so the speed of this kind of drive can improve greatly, prove in an experiment, adopt this kind of drive highest frequency can reach 500 revolutions per seconds, in other words, the production time of identical stator can shorten 60%.
Accompanying drawing explanation
Fig. 1 is existing New fan motor stator perspective view.
Fig. 2 is existing New fan motor stator plan structure schematic diagram.
Fig. 3 is the perspective view not putting into stator body 15 at the anterior visual angle of stator winder of the present invention.
Fig. 4 is the perspective view putting into stator body 15 at the visual angle, rear portion of stator winder of the present invention.
Fig. 5 is the main TV structure schematic diagram putting into stator body 15 of stator winder of the present invention.
Fig. 6 is the stator jig seat 12 of the clamping fixture table of stator winder of the present invention, the swing arm 21 forearm end of the piston clip 16 of the clamp jaw 11 of stator fixing apparatus, clamp/break wire device, winding mechanism, wire winding needle 20 and put into the structural representation of partial enlargement of stator body 15.
Fig. 7 is the partial enlargement structural representation of the Z axis planker 25 of stator winder of the present invention, Z axis guide rail 4, cam crankshaft connecting rod mechanism 28, Z axis servomotor 29.
Embodiment
By embodiment below, the present invention is further elaborated.
Shown in Fig. 1 ~ Fig. 7, a kind of stator winder, is provided with frame 1, clamping fixture table, workbench and control desk.
Clamping fixture table is provided with stator jig seat 12, stator jig seat 12 hollow is also provided with stator and puts into groove 13, stator body 15 is placed on stator and puts into groove 13, stator jig seat 12 side is provided with stator fixing apparatus clamping stator body 15, stator jig seat 12 side is provided with clamp/break wire device, and stator jig seat 12 bottom is provided with stator jig seat drive motors 36 and drives stator jig seat 12 to make rotary reciprocating motion, stator fixing apparatus comprises clamp jaw 11, connecting rod 8, clamp jaw cylinder 9, clamp jaw 11 is arranged on the side of stator jig seat 12, clamp jaw 11 shaped upper part and stator body 15 form fit, clamp jaw 11 bottom is connected with clamp jaw cylinder 9 by connecting rod 8, and clamp jaw cylinder 9 drives clamp jaw 11 to do opening/closing action by connecting rod 8, clamp/break wire device comprises piston clip 16, piston clip cylinder 18, piston clip support plate 19, piston clip support plate drive motors 17, piston clip support plate guide rail 35, piston clip support plate guide rail 35 is arranged in frame 1, piston clip support plate 19 is arranged on piston clip support plate guide rail 35, piston clip support plate drive motors 17 is connected with piston clip support plate 19 and driven plunger is pressed from both sides support plate 19 and moved along piston clip support plate guide rail 35, piston clip 16 to be arranged on piston clip support plate 19 and to be positioned at stator jig seat 12 side, piston clip cylinder 18 is connected with piston clip 16 and driven plunger is pressed from both sides 16 and done opening/closing action.
Workbench is provided with that bilateral reciprocation made by X-axis telecontrol equipment, front-rear reciprocation movement made by Y-axis telecontrol equipment, Z axis telecontrol equipment pumps; X-axis telecontrol equipment comprises X-axis guide rail 2, X-axis planker 26, X-axis servomotor 41, and X-axis guide rail 2 is installed in frame 1, and X-axis planker 26 is installed on X-axis guide rail 2, and X-axis servomotor 41 is connected with X-axis planker 26 and drives X-axis planker 26 to make bilateral reciprocation; Y-axis telecontrol equipment comprises Y-axis guide rail 5, Y-axis planker 27, Y-axis servomotor 32, Y-axis guide rail 5 is installed on X-axis planker 26, Y-axis planker 27 is installed on Y-axis guide rail 5, and Y-axis servomotor 32 is connected with Y-axis planker 27 and drives Y-axis planker 27 to make front-rear reciprocation movement; Z axis telecontrol equipment comprises Z axis support 42, Z axis guide rail 4, Z axis planker 25, cam crankshaft connecting rod mechanism 28, Z axis servomotor 29, Z axis support 42 is installed vertically on Y-axis planker 27, Z axis guide rail 4 is installed on Z axis support 42, Z axis planker 25 is installed on Z axis guide rail 4, Z axis servomotor 29 is connected with cam crankshaft connecting rod mechanism 28 and driving cam crankshaft connecting rod system 28 moves, and cam crankshaft connecting rod mechanism 28 is connected with Z axis planker 25 and drives Z axis planker 25 to pump.
Workbench is also provided with wire-sending device, Winder; Described wire-sending device comprises line box 45, tensioner 30, lead frame 6; Described Winder comprises swing arm support plate 43, swing arm 21, swing arm cylinder 7, wire winding needle 20, swing arm support plate 43 is arranged on Z axis planker 25, swing arm 21 is in " ∏ " shape, swing arm 21 postbrachium end is installed on swing arm support plate 43, swing arm cylinder 7 is connected with swing arm 21 postbrachium end and drives swing arm 21 to rotate, swing arm 21 forearm end side is to wire winding needle 20 is vertically housed, and wire winding needle 20 is provided with enamelled wire through hole 44; Enamelled wire 33 to deposit in line box 45 and from the opening of line box 45 stretch out and successively through the directional hole 46 of tensioner 30, lead frame 6, wire winding needle 20 enamelled wire through hole 44, arrive clamp/break wire device.
Workbench is adjacent with clamping fixture table, and swing arm 21 forearm of the Winder of workbench and wire winding needle 20 can stretch into/move apart hollow bulb and the top of stator body 15 on stator jig seat 12.
Control desk is provided with master controller 34 and carries out program control to each servomotor, each cylinder, and master controller 34 is also connected with display screen 24 and shows operating procedure and action parameter.
Wire-sending device, Winder and stator jig seat 12, stator fixing apparatus, clamp/break wire device one_to_one corresponding configure.Stator winder is provided with 1 ~ 10 group of mutually wire-sending device of corresponding configuration, Winder and stator jig seat 12, stator fixing apparatus, clamp/break wire device.In the present embodiment, stator winder arranges 4 groups of mutually wire-sending device of corresponding configuration, Winder and stator jig seat 12, stator fixing apparatus, clamp/break wire devices.
The job step of stator winder of the present invention is as follows:
Enamelled wire 33 and from the opening of line box 45 stretch out and successively through the directional hole 46 of tensioner 30, lead frame 6, wire winding needle 20 enamelled wire through hole 44, arrive clamp/break wire device, closed action clamping enamelled wire 33 made by the piston clip cylinder 18 driven plunger folder 16 of clamp/break wire device.
Stator body 15 is placed on stator jig seat 12.
The clamp jaw cylinder 9 of stator fixing apparatus drives clamp jaw 11 tight close fixed stator body 15 by connecting rod 8, and stator jig seat 12 turns to initial reset position.
The X-axis telecontrol equipment of workbench, Y-axis telecontrol equipment, the common interoperation of Z axis telecontrol equipment, make swing arm 21 forearm of Winder and wire winding needle 20 can stretch into/move apart hollow bulb and the top of stator body 15 on stator jig seat 12, thus complete various coiling action.
Need the binding post 151 to stator body 15, 152, 153, 154, 155, during 156 coiling, stator jig seat drive motors 36 drives stator jig seat 12 to rotate, the target binding post 106 of the stator body 15 on stator jig seat 12 is made to turn to the corresponding actions region of wire winding needle 20, the swing arm 21 of Winder swings 90 ° by vertical direction and changes into horizontal direction under the effect of swing arm cylinder 7, the wire winding needle 20 of swing arm 21 forearm end also becomes vertical direction from horizontal direction thereupon, then, Winder declines and makes wire winding needle 20 close to the binding post 106 of stator body 15 and binding post 106 around stator body 15 carries out coiling, after coiling completes, Winder lifting makes wire winding needle 20 move apart stator body 15.
Need the winding core 131 to stator body 15, 132, 133, 134, 135, 136, 137, during 138 coiling, stator jig seat drive motors 36 drives stator jig seat 12 to rotate, make the target winding core 131 of the stator body 15 on stator jig seat 12, 132, 133, 134, 135, 136, 137, the 138 corresponding actions regions turning to wire winding needle 20, the swing arm 21 of Winder swings 90 ° by horizontal direction and changes into vertical direction under the effect of swing arm cylinder 7, the wire winding needle 20 of swing arm 21 forearm end also becomes horizontal direction from vertical direction thereupon, then, Winder declines and makes wire winding needle 20 close to the winding core 131 of stator body 15, 132, 133, 134, 135, 136, 137, 138 and around the winding core 131 of stator body 15, 132, 133, 134, 135, 136, 137, 138 carry out coiling, after coiling completes, Winder lifting makes wire winding needle 20 move apart stator body 15.
The order of winding process is as follows:
First, stator jig seat drive motors 36 rotatable stator clamping fixture seat 12, the second binding post 152 of the stator body 15 on stator jig seat 12 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 turn to vertical direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the second binding post 152 and completes the winding turns of the second binding post 152 of setting, then stator body 15 is left in swing arm 21 lifting, stator jig seat drive motors 36 drives stator jig seat 12 to rotate, the first winding core 131 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 in horizontal direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the first winding core 131 and completes the winding turns of the main winding 141 of setting, then, wire winding needle 20 moves apart stator body 15, stator jig seat 12 is rotated counterclockwise 90 °, wire winding needle 20 draws enamelled wire 33 and walks around corresponding outer baffle 105, tertiary winding core 133 turns to the corresponding actions region of wire winding needle 20, wire winding needle 20 also declines close to stator body 15 in horizontal direction and completes the winding turns of the main winding 141 of setting, then, wire winding needle 20 moves apart stator body 15, the rest may be inferred, until till full 5th winding core 135 and the 7th winding core 137, so far, complete the spooling step of main winding 141.
Then, stator jig seat drive motors 36 rotatable stator clamping fixture seat 12, the 3rd binding post 153 of the stator body 15 on stator jig seat 12 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 turn to vertical direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the 3rd binding post 153 and completes the winding turns of the 3rd binding post 153 of setting, then stator body 15 is left in swing arm 21 lifting, stator jig seat drive motors 36 drives stator jig seat 12 to rotate, the second winding core 132 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 in horizontal direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the second winding core 132 and completes the winding turns of the first auxiliary winding 143 of setting, then, wire winding needle 20 moves apart stator body 15, stator jig seat 12 is rotated counterclockwise 90 °, wire winding needle 20 draws enamelled wire 33 and walks around corresponding outer baffle 105, 4th winding core 134 turns to the corresponding actions region of wire winding needle 20, wire winding needle 20 also declines close to stator body 15 in horizontal direction and completes the winding turns of the first auxiliary winding 142 of setting, then, wire winding needle 20 moves apart stator body 15, the rest may be inferred, until till full 6th winding core 136 and the 8th winding core 138, so far, complete the spooling step of the first auxiliary winding 142.
Then, stator jig seat drive motors 36 rotatable stator clamping fixture seat 12, the 4th binding post 154 of the stator body 15 on stator jig seat 12 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 turn to vertical direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the 4th binding post 154 and completes the winding turns of the 4th binding post 154 of setting, then stator body 15 is left in swing arm 21 lifting, stator jig seat drive motors 36 drives stator jig seat 12 to rotate, the second winding core 132 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 in horizontal direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the second winding core 132 and completes the winding turns of the second auxiliary winding 143 of setting, then, wire winding needle 20 moves apart stator body 15, stator jig seat 12 is rotated counterclockwise 90 °, wire winding needle 20 draws enamelled wire 33 and walks around corresponding outer baffle 105, 4th winding core 134 turns to the corresponding actions region of wire winding needle 20, wire winding needle 20 also declines close to stator body 15 in horizontal direction and completes the winding turns of the second auxiliary winding 143 of setting, then, wire winding needle 20 moves apart stator body 15, the rest may be inferred, until till full 6th winding core 136 and the 8th winding core 138, so far, complete the spooling step of the second auxiliary winding 143.
Then, stator jig seat drive motors 36 rotatable stator clamping fixture seat 12, the 5th binding post 155 of the stator body 15 on stator jig seat 12 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 turn to vertical direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the 5th binding post 155 and completes the winding turns of the 5th binding post 155 of setting, then stator body 15 is left in swing arm 21 lifting, stator jig seat drive motors 36 drives stator jig seat 12 to rotate, the second winding core 132 is made to turn to the corresponding actions region of wire winding needle 20, swing arm cylinder 7 drives swing arm 21 to rotate 90 ° and makes wire winding needle 20 in horizontal direction and decline close to stator body 15, then wire winding needle 20 starts coiling to the second winding core 132 and completes the winding turns of the 3rd auxiliary winding 144 of setting, then, wire winding needle 20 moves apart stator body 15, stator jig seat 12 is rotated counterclockwise 90 °, wire winding needle 20 draws enamelled wire 33 and walks around corresponding outer baffle 105, 4th winding core 134 turns to the corresponding actions region of wire winding needle 20, wire winding needle 20 also declines close to stator body 15 in horizontal direction and completes the winding turns of the 3rd auxiliary winding 144 of setting, then, wire winding needle 20 moves apart stator body 15, the rest may be inferred, until till full 6th winding core 136 and the 8th winding core 138, so far, complete the spooling step of the 3rd auxiliary winding 144.
Then, stator jig seat 12 is rotated counterclockwise 135 °, wire winding needle 20 draws enamelled wire 33 and walks around corresponding outer baffle 105 and by enamelled wire 33 around on the 6th binding post 156, by the number of turns of the pitch of the laps quantity set around the 6th binding post 156 of complete setting, the piston clip support plate drive motors 17 driven plunger folder support plate 19 of clamp/break wire device is along piston clip support plate guide rail 35 action laterally, piston clip 16 clamps 33, enamelled wire and pulls apart the enamelled wire 33 between piston clip 16 and the 6th binding post 156, and winding process completes.
Claims (2)
1. a stator winder, is characterized in that: be provided with frame (1), clamping fixture table, workbench and control desk;
---described clamping fixture table is provided with stator jig seat (12), stator jig seat (12) hollow is also provided with stator and puts into groove (13), stator body (15) is placed on stator and puts into groove (13), stator jig seat (12) side is provided with stator fixing apparatus clamping stator body (15), stator jig seat (12) side is provided with clamp/break wire device, and stator jig seat (12) bottom is provided with stator jig seat drive motors (36) and drives stator jig seat (12) to make rotary reciprocating motion;
---described workbench is provided with that bilateral reciprocation made by X-axis telecontrol equipment, front-rear reciprocation movement made by Y-axis telecontrol equipment, Z axis telecontrol equipment pumps;
---described X-axis telecontrol equipment comprises X-axis guide rail (2), X-axis planker (26), X-axis servomotor (41), X-axis guide rail (2) is installed in frame (1), X-axis planker (26) is installed on X-axis guide rail (2), and X-axis servomotor (41) is connected with X-axis planker (26) and drives X-axis planker (26) to make bilateral reciprocation;
---described Y-axis telecontrol equipment comprises Y-axis guide rail (5), Y-axis planker (27), Y-axis servomotor (32), Y-axis guide rail (5) is installed on X-axis planker (26), Y-axis planker (27) is installed on Y-axis guide rail (5), and Y-axis servomotor (32) is connected with Y-axis planker (27) and drives Y-axis planker (27) to make front-rear reciprocation movement;
---described Z axis telecontrol equipment comprises Z axis support (42), Z axis guide rail (4), Z axis planker (25), cam crankshaft connecting rod mechanism (28), Z axis servomotor (29), Z axis support (42) is installed vertically on Y-axis planker (27), Z axis guide rail (4) is installed on Z axis support (42), Z axis planker (25) is installed on Z axis guide rail (4), Z axis servomotor (29) is connected with cam crankshaft connecting rod mechanism (28) and driving cam crankshaft connecting rod system (28) moves, cam crankshaft connecting rod mechanism (28) is connected with Z axis planker (25) and drives Z axis planker (25) to pump,
---described workbench is also provided with wire-sending device, Winder;
---described Winder comprises swing arm support plate (43), swing arm (21), swing arm cylinder (7), wire winding needle (20), swing arm support plate (43) is arranged on Z axis planker (25), swing arm (21) is in " ∏ " shape, swing arm (21) postbrachium end is installed on swing arm support plate (43), swing arm cylinder (7) is connected with swing arm (21) postbrachium end and drives swing arm (21) to rotate, swing arm (21) forearm end side is to being vertically equipped with wire winding needle (20), and wire winding needle (20) head is provided with enamelled wire through hole (44);
---described wire-sending device comprises line box (45), tensioner (30), lead frame (6), enamelled wire (33) to deposit in line box (45) and from the opening of line box (45) stretch out and successively through the directional hole (46) of tensioner (30), lead frame (6), wire winding needle (20) head enamelled wire through hole (44), arrive clamp/break wire device;
---described workbench is adjacent with clamping fixture table, and swing arm (21) forearm of the Winder of workbench and wire winding needle (20) can stretch into/move apart hollow bulb and the top of the upper stator body (15) of stator jig seat (12);
---described control desk is provided with master controller (34) and carries out program control to each servomotor, each cylinder, and master controller (34) is also connected with display screen (24) display operating procedure and action parameter;
---described stator fixing apparatus comprises clamp jaw (11), connecting rod (8), clamp jaw cylinder (9), clamp jaw (11) is arranged on the side of stator jig seat (12), clamp jaw (11) shaped upper part and stator body (15) form fit, clamp jaw (11) bottom is connected with clamp jaw cylinder (9) by connecting rod (8), and clamp jaw cylinder (9) drives clamp jaw (11) to do opening/closing action by connecting rod (8);
---described clamp/break wire device comprises piston clip (16), piston clip cylinder (18), piston clip support plate (19), piston clip support plate drive motors (17), piston clip support plate guide rail (35), piston clip support plate guide rail (35) is arranged in frame (1), piston clip support plate (19) is arranged on piston clip support plate guide rail (35), piston clip support plate drive motors (17) is connected with piston clip support plate (19) and driven plunger is pressed from both sides support plate (19) and moved along piston clip support plate guide rail (35), piston clip (16) is arranged on piston clip support plate (19) and goes up and be positioned at stator jig seat (12) side, piston clip cylinder (18) is connected with piston clip (16) and driven plunger is pressed from both sides (16) and done opening/closing action.
2. stator winder according to claim 1, it is characterized in that: described wire-sending device, Winder and stator jig seat (12), stator fixing apparatus, clamp/break wire device one_to_one corresponding configure, described stator winder is provided with 1 ~ 10 group of mutually wire-sending device of corresponding configuration, Winder and stator jig seat (12), stator fixing apparatus, clamp/break wire device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410847311.1A CN104578619B (en) | 2014-12-31 | 2014-12-31 | Stator winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410847311.1A CN104578619B (en) | 2014-12-31 | 2014-12-31 | Stator winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104578619A CN104578619A (en) | 2015-04-29 |
| CN104578619B true CN104578619B (en) | 2016-02-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410847311.1A Active CN104578619B (en) | 2014-12-31 | 2014-12-31 | Stator winder |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105449950B (en) * | 2015-12-25 | 2018-11-13 | 江苏本格自动化科技有限公司 | A kind of vertical coil winding machine |
| CN106346229B (en) * | 2016-11-21 | 2018-06-22 | 佛山市帝芝力五金塑料有限公司 | The indexed holder component of crankshaft-link rod kludge |
| CN106685160A (en) * | 2016-12-30 | 2017-05-17 | 佛山市南海芯华电器有限公司 | Motor stator wire winding device |
| CN106808706A (en) * | 2017-03-20 | 2017-06-09 | 王智 | A kind of storage tank end socket producing device and method |
| WO2018195693A1 (en) * | 2017-04-24 | 2018-11-01 | 深圳市立昌机电设备有限公司 | Stator fixing device for stator winder, and method therefor |
| CN107294319A (en) * | 2017-08-17 | 2017-10-24 | 广东顺德威技自动化科技有限公司 | A kind of seven axle brushless motor stator coil winding machines |
| CN107612247A (en) * | 2017-10-27 | 2018-01-19 | 哈尔滨理工大学 | A kind of small-sized motor stator three-pawl type coil winding machine |
| CN108448840A (en) * | 2018-04-10 | 2018-08-24 | 惠州市华耀电子科技有限公司 | A kind of method for winding of VCM motor coil |
| CN110266163B (en) * | 2019-07-10 | 2024-05-28 | 深圳多川精机有限公司 | Inner winding machine |
| CN110417211A (en) * | 2019-09-02 | 2019-11-05 | 苏州弘毅辉自动化设备有限公司 | Stator winder |
| CN113708583B (en) * | 2021-08-27 | 2022-11-04 | 川江奇智能科技(深圳)有限公司 | Wire clamping type winding machine and winding method |
| CN114900000B (en) * | 2022-05-19 | 2023-04-07 | 横川机器人（深圳）有限公司 | Intelligent processing equipment for linear motor stator |
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| US7028942B2 (en) * | 2003-09-23 | 2006-04-18 | Globe Motors, Inc. | Horizontal winding machine |
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| CN202058578U (en) * | 2011-05-17 | 2011-11-30 | 江苏飞尔机电科技有限公司 | Coiling machine |
| CN102684420A (en) * | 2012-05-05 | 2012-09-19 | 杜瑞 | Internal and external wire-winding type motor stator wire-winding device, wire-winding control method and winding method |
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