CN207475368U - Vertical coil winding machine - Google Patents

Abstract

The utility model discloses a kind of vertical coil winding machine, it is main including rack and in rack for control enamel-cover line tension tension control mechanism, for by the vertical coil winding machine structure of enameled wire insertion stator slot, for fixed stator and the product rotating mechanism that stator is driven to rotate, for limiting enameled wire the card line wire-arranging mechanism of position, control assembly for cross-slot mechanism that enameled wire is caught on during enameled wire cross-slot and for power sources all on machine in controlling in stator slot.Around function, internally wound stator carries out whole-process automatic coiling and coiling uniformly, in winding process will not scratch enameled wire in multi cord provided by the utility model is vertical.

Description

Vertical coil winding machine

Technical field

The utility model is related to coil winding machine, more particularly to a kind of vertical coil winding machine.

Background technology

The coiling of stator coil at present is divided into interior wound and externally-wound type, traditional method for winding be by manually around System, hand wound have low production efficiency, waste a large amount of manpowers, and coiling number of turns precision it is poor the problems such as, with science and technology It continues to develop, some manufacturers also have developed the coil winding machine of various styles, are roughly divided into horizontal coil winding machine and vertical coil winding machine, pass The embedding mouth of system coil winding machine, which needs to be inserted into inside stator winding slot, could carry out coiling, and such winding method can exist because of embedding mouth Stator winding slot space is occupied during coiling and causes the copper factor of finished product stator low, influences motor performance.

Utility model content

The utility model provide it is a kind of have whole-process automatic coiling, threading speed fast and coiling uniformly, in winding process Enameled wire will not be scratched, and space in stator slot is not take up during coiling, the high vertical coil winding machine of stator finished product copper factor.

In order to reach above-mentioned purpose of design, the technical solution adopted in the utility model is as follows：

A kind of vertical coil winding machine, the main tension control for being used to control enamel-cover line tension including rack and in rack Mechanism processed, for by the vertical coil winding machine structure of enameled wire insertion stator slot, for fixed stator and production that stator is driven to rotate Product rotating mechanism, for limit enameled wire in stator slot the card line wire-arranging mechanism of position, for being caught on during enameled wire cross-slot The cross-slot string-hooking mechanism of enameled wire and the control assembly for controlling all power sources on coil winding machine, wherein,

Tension control mechanism includes tensioned driving group and tension draw groups, and wherein tension driving group is tension control mechanism Corresponding power source is provided, control is adjusted to the tension in enameled wire operational process in tension draw groups；

Vertical coil winding machine structure is set to tension control mechanism rear end, mainly includes embedding shaft assemblies, to embedding axostylus axostyle group Part carries out the embedding elevating control component of elevating control, the traversing control group of embedding that embedding shaft assemblies are carried out with traversing control Part, embedding shaft assemblies include axostylus axostyle main body and embedding mouth, and axostylus axostyle main body is positioned by nutation drive mechanism drive Angle rotates, and the end of the embedding mouth can be inserted into stator into notches for wire, and the line outlet end face of embedding mouth protrudes from stator inlet wire The internal orifice of notch, and the whereabouts endpoint of embedding mouth one end when embedding is traversing always with stator into the holding of wire casing notch it is vertical make it is embedding The perpendicular end surface of line mouth line outlet slightly protrudes from stator into the internal orifice of notches for wire always；

Product rotating mechanism is correspondingly arranged in the lower end of vertical coil winding machine structure, and product rotating mechanism includes one group and is used for banding The hoop component of stator is fixed on the stator locating piece for being used for coordinating on hoop component with locating slot on stator and drives anchor ear group The rotating assembly of part axial-rotation, the end of the embedding shaft assemblies in the vertical coil winding machine structure pass through embedding elevating control group Part may pass through stator front end face or rear end face；

Card line wire-arranging mechanism includes upper wire-arranging component, the lower wire-arranging component being symmetrically set in stator upper and lower ends, The upper wire-arranging component and lower wire-arranging component include movable crimping block assembly and crimping driving mechanism, the activity wire pressing block Component can be shifted above and below by the drive of crimping driving device；

Cross-slot mechanism mainly include one group of cross-slot mounting base with traverse moving function and in cross-slot mounting base with The hook device component of flexible shift function.

Further, embedding shaft assemblies further include the lead that enameled wire is introduced to embedding mouth in the vertical coil winding machine structure Device, the embedding mouth are a kind of porous structure.

Further, the nutation drive mechanism include electrical machinery of active force, speed reducer, the first drive, beat belt wheel and Driving belt, the motor drive the first drive with speed reducer, and the first drive drives beat belt wheel by driving belt, partially It puts belt wheel and drives axostylus axostyle main body so as to the embedding mouth that links.

Further, the hoop component in the product rotating mechanism includes stator rotation outer framework, outside stator rotation Stator clamping inner frame and promotion stator in frame clamp the elastic clamping device driving device of inner frame, the stator It clamps inner frame and includes Holding seat, the lower face of Holding seat is connect with clamping device driving device, between pedestal upper surface Every being provided with multiple bearing platforms, stator is made limiting, the load-bearing in the upper surface of multiple bearing platforms as the support base of stator The upper end of platform extends out structure for one kind, and structure, the interior receipts structure is are received in the upper end of the stator rotation outer framework in one kind With stator clamping inner frame to extend out structure corresponding, stator rotation outer framework passes through rotating assembly and drives rotation.

Further, a commutation hooking component is additionally provided in the outer peripheral edge of product rotating mechanism, which includes One installing plate and the commutation hooking nail on installing plate, the commutation hooking are followed closely when being used for stator enamelled wire coiling in commutation process In catch on enameled wire.

Further, the upper wire-arranging component in the card line wire-arranging mechanism and lower wire-arranging component are set to a winding displacement mounting base On, winding displacement mounting base can be equipped with a winding displacement by one group of transverse-moving mechanism along trapped orbit transverse moving left and right, the winding displacement mounting base Guide rail, winding displacement mounting base are equipped with the mounting hole with height adjusting function, and upper wire-arranging component and lower wire-arranging component can be mounted on On different mounting holes, the movable crimping block assembly in the upper wire-arranging component and lower wire-arranging component includes that mounting hole can be mounted on On winding displacement fixed plate, the movable slider that can be slided on winding displacement guide rail, movable slider driven with winding displacement fixed plate by crimping Mechanism forms connection, steps on foot equipped with winding displacement on movable slider, which steps on the interval that foot can be pressed between two slot of stator On wall end face.

Further, the winding displacement steps on foot equipped with buffer unit, and buffering slide, the buffer part are equipped on movable slider Part include with the mutually fixed spring adjusting screw of movable slider, adjustment spring is arranged in spring adjusting screw, winding displacement is stepped on Foot can move through along the track of buffering slide and contact to form pressure buffer with adjustment spring.

Further, the cross-slot mechanism further includes a cross-slot briquetting component, the cross-slot briquetting component and hook device group Part is set in cross-slot mounting base, and the cross-slot mounting base is equipped with mounting base sliding rail, and the cross-slot briquetting component includes fixing Briquetting fixed plate on mounting base sliding rail, the cross-slot sliding block that can be slided on mounting base sliding rail, be equipped on cross-slot sliding block across Slot slider-actuated cylinder, cross-slot slider-actuated cylinder are formed by telescopic shaft pole and briquetting fixed plate and connected, set on cross-slot sliding block There is cross-slot briquetting component, the cross-slot briquetting component includes forming fixed buffering fixed plate with cross-slot sliding block, be fixed in buffering Buffer bar on plate is installed, buffer spring is arranged on buffer bar, the other end of buffer bar is equipped with buffering briquetting, the buffering Briquetting is a kind of open annular structure, buffers the openings of sizes of pressing plate not less than embedding mouth swing angle in card line wire-arranging mechanism Overall width.

Further, which is additionally provided with a trimming thread depressing mechanism, which slides including trimming crimping Block drives the front and rear slide-driving device shifted of trimming crimping sliding block, the line pressing component on trimming crimping sliding block and cuts Line component, the line pressing component include live conductor head, wire pressing block and crimping cylinder, and one is equipped on crimping head and protrudes pressure head, pressure Line block is equipped with pressuring line groove corresponding with prominent pressure head, and the first end of crimping is pierced by the pressuring line groove other end and passes through axostylus axostyle and crimping cylinder Connection, the trimming component includes scissors bit and drives the scissors driving cylinder of scissors bit back-and-forth motion, on the wire pressing block The trimming opening being pierced by equipped with one for scissors bit.

The advantageous effect of vertical coil winding machine described in the utility model is：Vertical coil winding machine provided by the utility model can be effective Mechanical sub-thread and multiply enameled wire coiling action are carried out to stator, enameled wire radical in the slot of stator is improved, can effectively carry The power of high motor, torque, efficiency reduce motor size.Embedding mouth is slightly longer than fixed in vertical winding mechanism in the utility model Son into notches for wire, and embedding mouth rising during embedding/stop bit put it is vertical with into notches for wire holdings always, it is such to design guarantor Demonstrate,proved enameled wire scraping collision to stator into notches for wire, enameled wire will not be scratched so as to avoid into notches for wire during embedding, The porous type that embedding mouth is designed to can be inserted into stator into notches for wire designs so that each hole can only pass through a small amount of enameled wire, in this way Not only the problem of having prevented multiply enameled wire tangled up and knotted, but rationally apply stator into notches for wire width with height, as far as possible Performance of guarantee winding multiply enameled wire, the nutation type design of embedding mouth makes not having to repeatedly change during enameled wire list slot coiling Position, increases working efficiency, and the hood type design of product rotating mechanism can further enhance the jail of stator in process Solidity, it is ensured that stator will not generate loosening deviation in process, and card line wire-arranging mechanism uses upper with Telescopic Fixture block group and lower fixture block group play the role of good cushion effect, and enameled wire is weighed wounded when can effectively avoid coil multi-lay winding；Across Groove mechanism can play orderly cross-slot enameled wire alignment in cross-slot coiling, prevent enameled wire from wire jumper, random line etc. occur and ask Topic, crimping thread cutting mechanism employ fully mechanical design, make that crimping is more secured, trimming is more convenient；It is embedding in the utility model Line mouth will not occupy space in stator winding slot in coiling, and so as to which stator finished product copper factor be greatly improved, this practicality is new Type can be automatically performed the processes such as coiling, winding displacement, indexing, cross-line, and stator need to only be put on product rotating mechanism, open by operating personnel Movement machine is i.e. movable to complete winding process, realizes Full-automatic coiling operation.

Description of the drawings

Fig. 1 is the overall structure diagram of the utility model；

Fig. 2 is the structure diagram of vertical winding mechanism in the utility model；

Fig. 3 is embedding shaft assemblies and the cooperation schematic diagram of nutation drive mechanism in vertical coil winding machine structure；

Fig. 4 is positional structure schematic diagram of the embedding mouth with stator into notches for wire in vertical coil winding machine structure；

Fig. 5 is the decomposition texture schematic diagram of product rotating mechanism and commutation hooking component；

Fig. 6 is the structure diagram that stator clamps inner frame in product rotating mechanism；

Fig. 7 is the structure diagram that stator rotates outer framework in product rotating mechanism；

Fig. 8 is card line wire-arranging mechanism and the structure diagram of stator cooperation in the utility model；

Fig. 9 is the utility model card line wire-arranging mechanism and the side structure schematic diagram of stator cooperation；

Figure 10 is the overall structure diagram of cross-slot mechanism in the utility model；

Figure 11 is the overall structure diagram of trimming thread depressing mechanism in the utility model；

Figure 12 is the decomposition texture schematic diagram of line pressing component and trimming component in trimming thread depressing mechanism;

Status diagrams of the Figure 13 for A enameled wire machinery resets in the method for winding of stator;

Figure 14 is the enlarged diagram that enameled wire walks line position in Figure 13；

Schematic diagrames of the Figure 15 for B1 steps in the method for winding of stator;

Figure 16 is the enlarged diagram that enameled wire walks line position in Figure 15

Schematic diagrames of the Figure 17 for B2 steps in the method for winding of stator;

Figure 18 is the enlarged diagram that enameled wire walks line position in Figure 17

Schematic diagrames of the Figure 19 for B3 steps in the method for winding of stator;

Figure 20 is the enlarged diagram that enameled wire walks line position in Figure 19

Schematic diagrames of the Figure 21 for B4-B6 steps in the method for winding of stator;

Figure 22 is the enlarged diagram that enameled wire walks line position in Figure 21

Schematic diagrames of the Figure 23 for B7-B8 steps in the method for winding of stator;

Figure 24 is the enlarged diagram that enameled wire walks line position in Figure 23

Schematic diagrames of the Figure 25 for B9-B11 steps in the method for winding of stator；

Figure 26 is the enlarged diagram that Figure 25 enameled wires walk line position

The position relationship schematic diagram of each stator slot when Figure 27 is stator cross-slot coiling；

Figure 28 is embedding mouth X-axis start-stop path schematic diagram during embedding；

Figure 29 is embedding mouth Y-axis start-stop path schematic diagram during embedding.

Specific embodiment

Specific embodiment of the present utility model is described in detail with reference to the accompanying drawings of the specification.Obviously, it is described Embodiment is only the part of the embodiment of the utility model, and those skilled in the art is in the premise not made the creative labor Lower acquired other embodiments, belong to the scope of protection of the utility model.

Vertical coil winding machine provided by the utility model as shown in Figure 1 mainly includes rack 1 and is used in rack 1 In control enamel-cover line tension tension control mechanism 2, for by enameled wire insertion stator slot vertical coil winding machine structure 3, be used for Fixed stator simultaneously drives the product rotating mechanism 4 of stator rotation, is arranged for limiting the card line of enameled wire position in stator slot Line mechanism 6, for enameled wire is caught on during enameled wire cross-slot cross-slot string-hooking mechanism 5, for pushing down enameled wire the end of a thread and enameled wire The trimming thread depressing mechanism 7 of cutting enameled wire the end of a thread, the control for controlling all power sources on vertical coil winding machine after the completion of coiling Component（Tension control mechanism 2, vertical coil winding machine structure 3, product rotating mechanism 4, card line wire-arranging mechanism 6 and cross-slot mechanism 5, trimming Thread depressing mechanism 7 forms a work assembly line, and a plurality of work assembly line can be set in rack 1）.

Vertical coil winding machine structure 3 is set to 2 rear end of tension control mechanism, as shown in Fig. 2, vertical coil winding machine structure 3 mainly includes Embedding shaft assemblies 31 carry out embedding shaft assemblies the embedding elevating control component 32 of elevating control, to embedding shaft assemblies The traversing control assembly 33 of embedding of traversing control is carried out, the traversing control assembly 33 of embedding includes a traversing plate in this present embodiment 331 and a traversing driving motor 332, embedding elevating control component 32 include a riser guide apparatus being set on traversing plate 331 321st, the lifter plate 322 on riser guide apparatus 321 and the lifting driving motor 323 that lifter plate 322 is driven to lift, it is embedding Spool bar assembly 31 be mounted on lifter plate 322 on, as shown in figure 3, the embedding shaft assemblies 31 include axostylus axostyle main body 311 and Embedding mouth 312, the axostylus axostyle main body 311 does orientation angle rotation by a nutation drive mechanism 34 drive, so as to the embedding that links Mouth 312 carries out angle beat, makes the beat between a slots and b slots of embedding mouth 312, in this present embodiment, nutation drive mechanism 34 is wrapped Electrical machinery of active force 341, speed reducer 342, the first drive 343, beat belt wheel 344 and driving belt 345, the motor are included 341 drive the first drive 343 with speed reducer 342, and the first drive 343 drives beat belt wheel 344 by driving belt 345, Beat belt wheel 344 drives axostylus axostyle main body 311 so as to which the embedding mouth 312 that links carries out angle beat, is equipped in axostylus axostyle main body 311 Enameled wire is introduced to the thread guide devices of embedding mouth 312（Thread guide devices include wire-crossing wheel 313 and cross line plate in this present embodiment 314）, the embedding mouth 312 is a kind of porous structure, and the width of embedding mouth 312 is slightly less than stator into the width of notches for wire, such as schemes Shown in 4, the end of embedding mouth 312 can be inserted into stator into notches for wire, and the line outlet end face of embedding mouth 312 is charged into stator into wire casing The internal orifice of mouth, and embedding mouth 312, in embedding, the X-axis coiling starting point of embedding mouth 312 keeps hanging down with stator into wire casing notch always Directly, the perpendicular end surface of 312 line outlet of embedding mouth is made slightly to protrude from stator always into the internal orifice of notches for wire, embedding mouth 312 and stator Embedding mouth 312 either rises during the embedding path design of matching structure design and embedding mouth into notches for wire ensures embedding Drop or 312 line outlet of transverse moving left and right embedding mouth slightly charge into the internal orifice in stator into notches for wire always.

Product rotating mechanism 4 is correspondingly arranged in the lower end of vertical coil winding machine structure 3, as shown in figure 5, in product rotating mechanism 4 Outer peripheral edge be additionally provided with a commutation hooking component 8, the commutation hooking component 8 include an installing plate and the commutation on installing plate Hooking is followed closely, and commutation hooking nail for catching on enameled wire in commutation process during stator enamelled wire coiling, lead by product rotating mechanism 4 To include one group of hoop component for being used for banding stator, be fixed on the stator for being used to coordinate with locating slot on stator on hoop component Locating piece 41 and the rotating assembly 42 for driving hoop component axial-rotation, in this present embodiment, rotating assembly 42 includes rotation Axis, bearing block and power source, bottom bracket linkage hoop component, the hoop component include stator rotation outer framework 43, set In the stator clamping inner frame 44 in stator rotation outer framework 43 and the clamping machine for pushing stator clamping inner frame 44 elastic Structure driving device 45, as shown in fig. 6, stator clamping inner frame 44 includes Holding seat 441, the lower end of Holding seat 441 Face is connect with clamping device driving device 45, and multiple bearing platforms 442, multiple bearing platforms are arranged at intervals in 441 upper surface of pedestal Stator is made limiting in 442 upper surface 443 as the support base of stator, and the upper end of the bearing platform 442 is extended out for one kind Structure, as shown in fig. 7, the upper end of stator rotation outer framework 43 is a kind of interior receipts structure, the interior receipts structure and bearing platform 443 to extend out structure corresponding, stator rotation outer framework 43 passes through rotating assembly 42 and drives rotation.

Product rotating mechanism operation principle：Stator is placed on the bearing platform of stator clamping inner frame, passes through clamping device Driving device pulls the pedestal of stator clamping inner frame to be pressed down against stator clamping inner frame, and structure is extended out due to bearing platform Corresponding with the interior receipts structure of stator rotation outer framework, so as to make holding to bearing platform, multiple bearing platforms are squeezed inwardly It shrinks so as to hold stator tightly, stator is driven to rotate outer framework rotation so as to which stator be driven to be rotated by rotating assembly.

As shown in figure 8, card line wire-arranging mechanism 6 is included in a winding displacement mounting base 61, winding displacement mounting base passes through one group of cross sliding machine Structure can be equipped with a winding displacement guide rail 611, and winding displacement mounting base 61 is equipped with along trapped orbit transverse moving left and right in winding displacement mounting base 61 Mounting hole with height adjusting function, upper wire-arranging component 62 and lower wire-arranging component 63 are mounted on mounting hole, the upper winding displacement Component 62 and lower wire-arranging component 63 include movable crimping block assembly 64 and crimping driving mechanism 65, the activity wire pressing block group Part 64 includes the winding displacement fixed plate 641 that can be mounted on mounting hole, the movable slider 642 that can be slided on winding displacement guide rail 611, pressure Line driving mechanism 65 makes movable slider 642 form connection with winding displacement fixed plate 641（Crimping driving mechanism in this implementation includes Driving cylinder and connection axostylus axostyle on movable slider）, foot 643 is stepped on equipped with winding displacement on movable slider 642, such as Fig. 9 Shown, which steps on the spaced walls end face that foot 643 can be pressed between two slot of stator（It steps in this present embodiment in foot 643 For withstanding the end of stator as a kind of camber line bending structure）, buffer unit is additionally provided on foot 643 is stepped on, it is sliding in activity Block 642 is equipped with buffering slide 644, and the buffer unit includes and 642 mutually fixed spring adjusting screw of movable slider 645, adjustment spring 646 is arranged in spring adjusting screw 645, winding displacement is stepped on foot and can be moved and lead to along the track of buffering slide It crosses and contacts to form pressure buffer with adjustment spring.

Card line wire-arranging mechanism operation principle：In winding process, upper wire-arranging component and lower wire-arranging component withstand on stator terminal respectively On face, multiple winding displacement points are marked off in each wire casing of stator, when coil winding machine carries out coiling work, winding displacement mounting base passes through horizontal stroke Telephone-moving structure carries out transverse shift along the winding displacement point route being previously set, and winding displacement and limiting, row are carried out to the enameled wire in winding Xian Cai foots use, and there is Telescopic to be advantageous in that:When coil winding machine carries out multilayer winding, stepping on foot can be along the row set Line point route can be expressed to the enameled wire on winding displacement point when shifting, stepping on can be tight from trend back pressure when foot is under pressure, so as to rise To certain compensator or trimmer pressure, the second layer and more than enameled wire is made with proper alignment and can will not to weigh last layer enameled wire wounded.

As shown in Figure 10, cross-slot mechanism 5, which mainly includes one group, has the cross-slot mounting base 51 of traverse moving function, pacifies set on cross-slot The hook device component 52 and cross-slot briquetting component 53 on seat 51 are filled, the cross-slot mounting base 51 is equipped with mounting base sliding rail 511, The cross-slot briquetting component 53 includes being fixed on briquetting fixed plate 531 on mounting base sliding rail 511, can be in mounting base sliding rail 511 The cross-slot sliding block 532 of upper slip is equipped with cross-slot slider-actuated cylinder 533, cross-slot slider-actuated cylinder on cross-slot sliding block 532 533 are formed by telescopic shaft pole and briquetting fixed plate 531 and connect, and cross-slot sliding block 532 is equipped with cross-slot briquetting component 53, it is described across Slot briquetting component 53 includes forming fixed buffering fixed plate 534 with cross-slot sliding block 532, is equipped in buffering fixed plate 534 Buffer bar 535, is arranged with buffer spring on buffer bar 535, and the other end of buffer bar is equipped with buffering briquetting 536, the buffering Briquetting 536 is a kind of open annular structure, and the openings of sizes of buffering briquetting 536 is not less than embedding mouth 312 in card line wire-arranging mechanism The overall width of swing angle；The hook device component 52 includes a hook device 521 and drives the flexible displacement of hook device 521 Hooking cylinder 522, as needed, hook device component 52 can be fixed on buffering briquetting 536 on.

Cross-slot mechanical work principle：According to wire winding, when one group of slot around after the completion, need across other phase slot numbers when, Hook device component and cross-slot briquetting component push simultaneously, and cross-slot briquetting component is pushed down on the enameled wire that stator faces are wound, across Slot briquetting component plays pressure buffer under the action of buffer spring, and so as to weigh enameled wire wounded, hereafter, hook device is horizontal It moves, catches on the enameled wire in buffering briquetting opening, make enameled wire above stator slot across a phase coiling without under the influence of.

As shown in figure 11, trimming thread depressing mechanism 7 includes trimming crimping sliding block 71, drives trimming crimping sliding block 71 is front and rear to shift Slide-driving device 72, line pressing component 73 and trimming component 74 on trimming crimping sliding block 71（As needed, trimming One group of lifting block assembly 75 with regulatory function can be set on crimping sliding block, so as to have line pressing component 73 and trimming component 74 There is height adjusting function）As shown in figure 12, the line pressing component 73 includes live conductor head 731, wire pressing block 732 and crimping cylinder 733, one is equipped on crimping head 731 and protrudes pressure head 734, wire pressing block 732 is equipped with and prominent 734 corresponding pressuring line groove of pressure head 735,731 one end of crimping head is pierced by wire pressing block 732, and 731 other end of crimping head connect with crimping cylinder 733, enameled wire is placed In crimping head 731, drive crimping head 731 that prominent pressure head 734 is made to be squeezed into the enameled wire on crimping head by crimping cylinder 733 In the pressuring line groove 735 of wire pressing block 732, the trimming component 74 includes scissors bit 741 and drives what scissors bit 741 was moved forward and backward Scissors drives cylinder 742, is equipped with the opening 736 being pierced by for scissors bit 741, the size of scissors bit 741 on the wire pressing block 732 It is corresponding with opening 736, the promotion of cylinder 742 is driven by scissors, scissors bit 741 may pass through opening 736 so as to cut crimping Enameled wire on head.

The method for winding of vertical coil winding machine enters slot action including A enameled wire machinery resets and B enameled wire coilings, In,

The setting of A mechanical zeroes includes the following steps:

As shown in Figure 13,14,28,29, A1 sets whereabouts endpoint of the winding mechanism on stator, the X-axis of bobbin winder device Whereabouts endpoint be stator into outside the internal orifice to stator slot of notches for wire, the whereabouts endpoint of the X-axis includes X-axis coiling Point x0, X-axis coiling stop x1 and X-axis trimming point x2, the upper and lower of the whereabouts position of Y-axis for two end faces of stator, Y-axis whereabouts Endpoint includes Y-axis coiling starting point y0, Y-axis coiling stop y2 and Y-axis trimming point y1;

A2 products carry out rotation contraposition, and after contraposition, a slots notch of product is vertical with the holding of embedding mouth, and embedding mouth Terminal slightly protrudes the internal orifice with product a slots into notches for wire;

Enameled wire the end of a thread is fixed on coil winding machine by A3;

A4 winding mechanisms guide enameled wire to the X-axis coiling starting point x0 in product A end faces direction, Y-axis coiling starting point y0;

A5 marks off winding displacement node in stator slot;

A6 is located at two end faces of two wire-arranging mechanisms of two end faces of stator far from stator, and with the of winding displacement node Winding displacement point keeps vertical;

B enameled wire coilings enter slot action and include the following steps：

As shown in Figure 15,16, winding mechanism is by a slot X-axis coiling starting point x0 of stator A end faces and Y-axis coiling starting point y0 by B1 Stator B end faces Y-axis coiling stop y2 is moved to along Y-axis path, and X-axis coiling starting point x0, winding mechanism is embedding in conduct distance Line mouth pass through stator into notches for wire, since the line outlet of embedding mouth protrudes from stator into the internal orifice of notches for wire, therefore enameled wire Will not scraping collision to stator into notches for wire;

For B2 as shown in Figure 17,18, embedding mouth is moved to X-axis coiling stop x1 along X-axis path, and embedding mouth is located at X-axis at this time On coiling stop x1 and Y-axis coiling stop y2 positions;

As shown in Figure 19,20, embedding mouth by deflection mechanism is driven and carries out angular deflection B3, and embedding mouth deflects to b by a slots Slot;

The cell wall end face between stator a slots and b slots is withstood in the wire-arranging mechanism pushing of two end faces of B4 stators;

B5 embeddings mouth moves back to X-axis coiling starting point x0, Y-axis coiling stop y2 along X-axis path and is now placed in stator winding Enameled wire in slot is fixed on by wire-arranging mechanism on the first winding displacement point;

B6 embeddings mouth is moved to Y-axis coiling starting point y0, X-axis coiling starting point x0 positions along Y-axis path;

（B4-B6 steps are as shown in Figure 21,22）

B7 embeddings mouth is moved to X-axis coiling stop x1, Y-axis coiling starting point y0 positions along X-axis path;

Two wire-arranging mechanism return of B8, two end faces far from stator;

（B7-B8 steps are as shown in Figure 23,24）

B9 embeddings mouth is driven by deflection mechanism and carries out angular deflection, and embedding mouth deflects back to a slots by b slots;

The wire-arranging mechanism of two end faces of B10 stators is moved to next winding displacement point, pushes withstand stator a slots and b slots again Between cell wall end face;

B11 embeddings mouth is moved to X-axis coiling starting point x0, Y-axis coiling starting point y0 positions along X-axis path;

（B9-B11 steps are as shown in Figure 25,26）

B12 repeats B1 to the single slot coiling of B11 steps completion;

Embedding mouth is moved to the X-axis trimming point x2 of stator upper surface after all wire casing coilings are completed, and Y-axis trimming point y1 leads to Trimming cord grip is crossed to cut enameled wire and push down enameled wire the end of a thread.

As shown in figure 27, according to product wire winding, enameled wire coiling is entered into the b slots in slot action and is set as and a slots The c slots for being spaced at least one slot position carry out cross-slot action, and the cross-slot action includes：

The outer rim direction of C1 cross-slots string-hooking mechanism to stator is traversing to catch on enameled wire；

C2 products rotating mechanism drives product to carry out cross-slot rotation, and c slots is made to be aligned into notches for wire with embedding mouth, completes Cross-slot acts；

C3 is from a multiple B1 step to B11 steps, by enameled wire around entering in the d slots adjacent with c slots, cross-slot hooking machine Structure unclamps enameled wire return far from stator outer rim；

C4 repeats B1 steps to B11 step coilings, until coiling is completed.

Finally it should be noted that：Above example is merely to illustrate the technical solution of the utility model, rather than its limitations； Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that：Its Still it can modify to the technical solution recorded in foregoing embodiments or which part technical characteristic is equal It replaces；And it these modifications or replaces, it does not separate the essence of the corresponding technical solution various embodiments of the utility model technical side The spirit and scope of case.

Claims (9)

1. a kind of vertical coil winding machine, it is characterised in that：Mainly include rack and be used to control enameled wire in rack The tension control mechanism of power, for by the vertical coil winding machine structure of enameled wire insertion stator slot, for fixed stator and drive it is fixed Son rotation product rotating mechanism, for limit enameled wire in stator slot the card line wire-arranging mechanism of position, for enameled wire The cross-slot mechanism of enameled wire and the control assembly for controlling interior power sources all on machine are caught on during cross-slot, wherein,

Tension control mechanism includes tensioned driving group and tension draw groups, and wherein tension driving group is provided for tension control mechanism Control is adjusted to the tension in enameled wire operational process in corresponding power source, tension draw groups；

Vertical coil winding machine structure is set to tension control mechanism rear end, mainly include embedding shaft assemblies, to embedding shaft assemblies into The embedding elevating control component of row elevating control, the traversing control assembly of embedding that embedding shaft assemblies are carried out with traversing control, Embedding shaft assemblies include axostylus axostyle main body and embedding mouth, and axostylus axostyle main body does orientation angle rotation by nutation drive mechanism drive Turn, the end of the embedding mouth can be inserted into stator into notches for wire, and the line outlet end face of embedding mouth protrudes from stator into notches for wire Internal orifice, and the whereabouts endpoint of embedding mouth one end when embedding is traversing goes out embedding mouth with stator into the holding of wire casing notch is vertical always The perpendicular end surface of line mouth slightly protrudes from stator into the internal orifice of notches for wire always；

Product rotating mechanism is correspondingly arranged in the lower end of vertical coil winding machine structure, and product rotating mechanism includes one group and is used for banding stator Hoop component, be fixed on hoop component be used for and on stator locating slot coordinate stator locating piece and drive hoop component axis To the rotating assembly of rotation, the end of the embedding shaft assemblies in the vertical coil winding machine structure can by embedding elevating control component Across stator front end face or rear end face；

Card line wire-arranging mechanism includes upper wire-arranging component, the lower wire-arranging component being symmetrically set in stator upper and lower ends, described Upper wire-arranging component and lower wire-arranging component include movable crimping block assembly and crimping driving mechanism, the activity crimping block assembly It can be shifted above and below by the drive of crimping driving device；

Cross-slot mechanism mainly include one group of cross-slot mounting base with traverse moving function and in cross-slot mounting base with stretching The hook device component of shift function.

2. vertical coil winding machine according to claim 1, it is characterised in that：Embedding shaft assemblies in the vertical coil winding machine structure The thread guide devices that enameled wire is introduced to embedding mouth are further included, the embedding mouth is a kind of porous structure.

3. vertical coil winding machine according to claim 1, it is characterised in that：The nutation drive mechanism includes active force electricity Machine, speed reducer, the first drive, beat belt wheel and driving belt, the motor drive the first drive with speed reducer, and first passes Driving wheel drives beat belt wheel by driving belt, and beat belt wheel drives axostylus axostyle main body so as to the embedding mouth that links.

4. vertical coil winding machine according to claim 1, it is characterised in that：Hoop component packet in the product rotating mechanism The stator for include stator rotation outer framework, rotating in outer framework set on stator is clamped before and after inner frame and promotion stator clamping inner frame Flexible clamping device driving device, the stator clamping inner frame include Holding seat, the lower face of Holding seat and clamping Mechanism driving device connects, and multiple bearing platforms is arranged at intervals in pedestal upper surface, the upper surface of multiple bearing platforms is as stator Support base make limiting to stator, the upper end of the bearing platform extends out structure for one kind, the stator rotation outer framework Upper end to receive structure in a kind of, this is interior receive structure and stator clamping inner frame extend out that structure is corresponding, and stator rotates outline border Frame is driven by rotating assembly to be rotated.

5. vertical coil winding machine according to claim 1, it is characterised in that：One is additionally provided in the outer peripheral edge of product rotating mechanism Commutation hooking component, the commutation hooking component include an installing plate and the commutation hooking nail on installing plate, the commutation hooking Nail is used to catch on enameled wire in commutation process during stator enamelled wire coiling.

6. vertical coil winding machine according to claim 1, it is characterised in that：Upper wire-arranging component in the card line wire-arranging mechanism And lower wire-arranging component is set in a winding displacement mounting base, winding displacement mounting base can be along trapped orbit or so by one group of transverse-moving mechanism Traversing, the winding displacement mounting base is equipped with a winding displacement guide rail, and winding displacement mounting base is equipped with the mounting hole with height adjusting function, Upper wire-arranging component and lower wire-arranging component can be mounted on different mounting holes, the work in the upper wire-arranging component and lower wire-arranging component Dynamic pressure line block assembly includes the winding displacement fixed plate that can be mounted on mounting hole, the movable slider that can be slided on winding displacement guide rail, living Movable slider is formed by crimping driving mechanism with winding displacement fixed plate and connected, and steps on foot equipped with winding displacement on movable slider, the winding displacement It steps on the spaced walls end face that foot can be pressed between two slot of stator.

7. vertical coil winding machine according to claim 6, it is characterised in that：The winding displacement steps on foot and is equipped with buffer unit, Movable slider be equipped with buffering slide, the buffer unit include with the mutually fixed spring adjusting screw of movable slider, in bullet It is arranged with adjustment spring in spring adjusting screw, winding displacement is stepped on foot and can be moved through along the track of buffering slide to be connect with adjustment spring It touches and forms pressure buffer.

8. vertical coil winding machine according to claim 1, it is characterised in that：The cross-slot mechanism further includes a cross-slot briquetting group Part, the cross-slot briquetting component are set in cross-slot mounting base with hook device component, and the cross-slot mounting base is equipped with installation Seat sliding rail, the cross-slot briquetting component include the briquetting fixed plate being fixed on mounting base sliding rail, can be slided on mounting base sliding rail Dynamic cross-slot sliding block, on cross-slot sliding block be equipped with cross-slot slider-actuated cylinder, cross-slot slider-actuated cylinder by telescopic shaft pole with Briquetting fixed plate forms connection, and cross-slot sliding block is equipped with cross-slot briquetting component, and the cross-slot briquetting component includes and cross-slot sliding block Fixed buffering fixed plate is formed, buffer bar is installed in buffering fixed plate, buffer spring is arranged on buffer bar, is buffered The other end of bar is equipped with buffering briquetting, and the buffering briquetting is a kind of open annular structure, and the openings of sizes for buffering pressing plate is not small The overall width of embedding mouth swing angle in card line wire-arranging mechanism.

9. vertical coil winding machine according to claim 1, it is characterised in that：The vertical coil winding machine is additionally provided with a trimming line-pressing machine Structure, the trimming thread depressing mechanism include trimming crimping sliding block, drive the front and rear slide-driving device shifted of trimming crimping sliding block, installation Line pressing component and trimming component on trimming crimping sliding block, the line pressing component include live conductor head, wire pressing block and crimping gas Cylinder is equipped with one on crimping head and protrudes pressure head, and wire pressing block is equipped with pressuring line groove corresponding with prominent pressure head, and the first end of crimping is pierced by The pressuring line groove other end is connect by axostylus axostyle with crimping cylinder, and the trimming component includes scissors bit and drives scissors bit is front and rear to move Dynamic scissors driving cylinder, the wire pressing block are equipped with a trimming opening being pierced by for scissors bit.