CN113734895B - Full-automatic winding equipment - Google Patents
Full-automatic winding equipment Download PDFInfo
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- CN113734895B CN113734895B CN202111055724.2A CN202111055724A CN113734895B CN 113734895 B CN113734895 B CN 113734895B CN 202111055724 A CN202111055724 A CN 202111055724A CN 113734895 B CN113734895 B CN 113734895B
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- cylinder
- blanking
- driving
- guide rail
- fixing plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/16—Braked elements rotated by material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
Abstract
The invention provides a full-automatic winding device, which comprises: coil, damping mechanism, initial threading mechanism, trimming mechanism, wire winding mechanism, final threading mechanism, go up unloading mechanism, wherein the coil is used for supplying the line, and the line of beating grass is straightened through damping mechanism after the coil ejection of compact, and initial threading mechanism sets up in damping mechanism's low reaches for the initial threading of line wheel, go up unloading mechanism and include feed mechanism and unloading mechanism, feed mechanism provides the line wheel for wire winding mechanism, and the line wheel winds after the initial threading mechanism threading, final threading mechanism is close to initial threading mechanism sets up, and after wire winding mechanism wire winding was accomplished, final threading mechanism was cut the line and was passed the line wheel with the line end, finally accomplished the unloading by unloading mechanism. Through the mode, the problems that the existing grass mowing line is low in winding efficiency and poor in uniformity can be solved.
Description
Technical Field
The invention relates to the field of automation, in particular to full-automatic winding equipment.
Background
The grass mowing line is a matched product for the mower. The grass mowing line is generally made of nylon materials and needs to be wound on the reel evenly and tidily before being used. When the existing grass mowing line is used for winding, manual winding or manual and common tool combination mode winding is adopted, so that the winding efficiency is low, and the uniformity of winding is difficult to guarantee.
Disclosure of Invention
In order to solve the problems, the invention provides full-automatic winding equipment which can solve the problems of low winding efficiency and poor uniformity of the conventional grass mowing line.
The main content of the invention comprises: a fully automatic spooling apparatus comprising: coil, damping mechanism, initial threading mechanism, trimming mechanism, wire winding mechanism, final threading mechanism, go up unloading mechanism, wherein the coil is used for supplying the line, straightens through damping mechanism after the line of beating grass is discharged by the coil, and initial threading mechanism sets up in damping mechanism's low reaches for the initial threading of line wheel, go up unloading mechanism including feed mechanism and unloading mechanism, feed mechanism provides the line wheel for wire winding mechanism, and the line wheel winds through the initial threading mechanism threading back, final threading mechanism is close to initial threading mechanism sets up, and after wire winding mechanism finishes, final threading mechanism cuts off the line and passes the line wheel with the line end, finally accomplishes the unloading by unloading mechanism.
Preferably, the feed mechanism includes: the feeding device comprises a feeding transverse guide rail, a feeding transverse sliding block arranged at the feeding transverse guide rail, a feeding transverse air cylinder for pushing the feeding transverse sliding block to slide, a feeding longitudinal guide rail arranged at the feeding transverse sliding block, a feeding longitudinal sliding block arranged at the feeding longitudinal guide rail, and a feeding longitudinal air cylinder for pushing the feeding longitudinal sliding block to slide, wherein a feeding fixing plate is fixedly arranged at the feeding longitudinal sliding block, and a feeding clamping claw air cylinder for clamping a wire wheel is arranged at the feeding fixing plate;
the unloading mechanism includes: a blanking transverse guide rail, a blanking transverse slide block arranged at the blanking transverse guide rail, a blanking transverse cylinder for pushing the blanking transverse slide block to slide, a blanking longitudinal guide rail arranged at the blanking transverse slide block, a blanking longitudinal slide block arranged at the blanking longitudinal guide rail, a blanking longitudinal cylinder for pushing the blanking longitudinal slide block to slide arranged at the upper end of the blanking longitudinal slide block, a blanking fixing plate arranged at the blanking longitudinal slide block, a lifting cylinder arranged at the upper part of the blanking fixing plate, a blanking rack connected with a piston rod of the lifting cylinder, a blanking gear matched with the blanking rack, a blanking gear fixed at the blanking fixing plate by a blanking rotating shaft, a bearing and a bearing fixing plate, a key connection between the blanking gear and the blanking rotating shaft, and a clamping jaw cylinder fixing plate fixed at the blanking rotating shaft, and a blanking clamping jaw air cylinder is arranged at the clamping jaw air cylinder fixing plate.
Preferably, the damping mechanism comprises: a damping fixing plate provided with:
at least one set of pinch roller assembly, the pinch roller assembly includes: the damping device comprises an upper pressing wheel and a lower roller arranged below the upper pressing wheel, wherein the upper pressing wheel is fixed at a damping connecting rod at the back of a damping fixing plate through an upper pressing wheel bearing and an upper pressing wheel shaft, the damping connecting rod is driven by a third damping cylinder and can move up and down, a through hole is formed in the corresponding position of the damping fixing plate, the upper pressing wheel shaft penetrates through the through hole, and the lower roller is fixed on the damping fixing plate through a lower roller bearing and a lower roller shaft;
the middle pressing wheel is fixed on a middle pressing wheel fixing plate through a middle pressing wheel shaft and a middle pressing wheel bearing, and the middle pressing wheel fixing plate is driven by a second damping cylinder and can move up and down;
the pressing line comprises at least one pressing line block, a first damping cylinder and a second damping cylinder, wherein the pressing line block is driven by the first damping cylinder and can move up and down, a backing plate is arranged at a position, corresponding to the pressing line block, of a damping fixing plate, a wiring groove is formed in the upper surface of the backing plate, a plurality of arc-shaped protrusions are uniformly arranged on the lower surface of the pressing line block, and corresponding arc-shaped grooves are formed in the positions, corresponding to the backing plate, of the backing plate;
the threading ring is positioned at the wire inlet position;
and the lead sleeve is positioned at the outgoing line position.
Preferably, the initial threading mechanism includes: a fixing plate B, a guide rail B is arranged on the side surface of the fixing plate B, a matched slide block B is arranged at the position of the guide rail B, the slide block B is driven by a lifting cylinder B and can realize linear motion, a mounting plate B is arranged on the outer side of the slide block B, a cylinder fixing plate is vertically arranged on the side surface of the mounting plate B, a driving guide rail is arranged on the lower end surface of the position of the cylinder fixing plate, a matched driving slide block is arranged at the position of the driving guide rail and is driven by a driving cylinder at one side, a driving connecting block is fixedly arranged at the position of the driving slide block, a first connecting rod and a second connecting rod are respectively arranged at the two ends of the driving connecting block, one end of the first connecting rod is fixed on the driving connecting block, the other end of the first connecting rod is connected with a first driving rod through a rotating shaft, one end of the second connecting rod is fixed on the driving connecting block, and the other end of the second connecting rod is connected with a second driving rod through a rotating shaft, first actuating lever drive outward pivot, pivot in the second actuating lever drive, it is peripheral that the inner pivot is located to the outer pivot cover, when driving actuating cylinder and promoting the motion of drive connecting block, first actuating lever and second actuating lever drive outward pivot and inner pivot antiport respectively, outward pivot department is provided with the line ball subassembly, the line ball subassembly includes: line ball piece, drive actuating cylinder C, connect line ball piece and drive actuating cylinder C's link mechanism C, interior pivot department is provided with the lead subassembly, the lead subassembly includes: and the lead block is provided with a lead port at the lead block corresponding to the line pressing block.
Preferably, the upper end and the lower end of the guide rail B are provided with limit sensors B for limiting the stroke of the slider B, one end of the driving guide rail close to the driving cylinder is provided with a limit sensor a for limiting the stroke of the driving slider, and the outer rotating shaft and the inner rotating shaft are provided with driving rod limit blocks for limiting the strokes of the first driving rod and the second driving rod.
Preferably, the thread cutting mechanism is disposed outside the initial threading mechanism, and includes: the automatic wire cutting device comprises a wire cutting fixing plate, automatic scissors arranged on the wire cutting fixing plate and a wire cutting cylinder used for driving the automatic scissors to move, wherein the position of the automatic scissors corresponds to a wire leading port.
Preferably, the winding mechanism includes: a transverse displacement component, a longitudinal displacement component and a winding component,
the lateral displacement assembly comprises: the transverse guide rail, the transverse sliding plate arranged on the transverse guide rail, and the transverse driving mechanism for driving the transverse sliding plate to move;
the longitudinal displacement assembly comprises: the longitudinal guide rail, the longitudinal slide plate arranged on the longitudinal guide rail, the longitudinal driving mechanism for driving the longitudinal slide plate to move;
the wire winding subassembly set up in on the longitudinal sliding plate, it includes: the winding shaft drives a winding motor for rotating the winding shaft, the outer end of the winding shaft is provided with a sleeve for arranging a wire wheel, a pressing plate for pressing the wire wheel is arranged on the outer side of the sleeve, one end of the pressing plate is sleeved on the outer side of the sleeve, the other side of the pressing plate is connected with a rotating device through a pressing plate rotating shaft, the rotating device is driven by a pressing plate cylinder and can realize transverse displacement, and the rotating device can drive the pressing plate to perform rotating motion.
Preferably, a pressing wheel is arranged on the outer circumference of the sleeve corresponding to the wire wheel, the pressing wheel is connected to a piston rod of a pressing wheel cylinder through a pressing wheel supporting block, and the pressing wheel is pushed by the pressing wheel cylinder to be close to or far away from the wire wheel.
Preferably, the final threading mechanism comprises a support frame, a guide rail is arranged on the side face of the support frame, a lifting block is arranged at the guide rail, the lifting block is driven by a lifting cylinder D, an L-shaped mounting plate is arranged on the outer side of the lifting block, a transverse cylinder D is arranged on the upper end face of the L-shaped mounting plate, a piston rod of the transverse cylinder D is connected with a rack D, a gear D matched with the rack D is arranged at the rack D, a rotating shaft is arranged at the shaft hole of the gear D, a rotating plate is connected below the rotating shaft, and a clamping jaw cylinder D used for clamping a wire wheel and a wire shearing machine D used for shearing wires are arranged at the rotating plate.
Preferably, the automatic feeding and discharging device further comprises a camera structure, and the camera structure is arranged at the corresponding position of the feeding and discharging mechanism.
The invention has the beneficial effects that:
1. the integral winding efficiency is improved through automatic equipment;
2. the arrangement of the damping mechanism enables the wire ropes supplied by the coils to be more balanced, and avoids the existence of winding and bending;
3. the initial threading mechanism and the final threading mechanism are arranged, so that the threading is automated, the manual intervention is reduced, the efficiency is improved, and the human resources are saved;
4. automatic last unloading equipment can directly send the line wheel to winding mechanism department, has improved the efficiency of going up unloading.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of a fully automatic winding apparatus;
FIG. 2 is a schematic perspective view of a fully automatic winding apparatus at another angle;
FIG. 3 is a schematic perspective view of the loading and unloading mechanism;
FIG. 4 is a schematic perspective view of the loading and unloading mechanism at another angle;
FIG. 5 is an enlarged view of part A of FIG. 4;
FIG. 6 is a schematic perspective view of the damping mechanism;
FIG. 7 is a schematic perspective view of the damping mechanism at another angle;
FIG. 8 is a perspective view of the initial threading mechanism;
FIG. 9 is an enlarged view of a portion B of FIG. 8;
FIG. 10 is an enlarged view of a portion C of FIG. 8;
fig. 11 is a schematic perspective view of the thread trimming mechanism;
fig. 12 is a schematic perspective view of the winding mechanism;
FIG. 13 is an enlarged view of a portion D of FIG. 12;
FIG. 14 is a perspective view of the final threader;
reference numerals: 100. the automatic thread cutting machine comprises a feeding and discharging mechanism, 200, a damping mechanism, 300, an initial thread passing mechanism, 400, a thread cutting mechanism, 500, a thread winding mechanism, 600, a final thread passing mechanism, 700, a camera structure, 800, a coil, 111, a feeding transverse guide rail, 112, a feeding transverse cylinder, 113, a feeding longitudinal guide rail, 114, a feeding longitudinal cylinder, 115, a feeding fixing plate, 116, a feeding clamping jaw cylinder, 121, a discharging transverse guide rail, 122, a discharging transverse cylinder, 123, a discharging longitudinal cylinder, 124, a discharging longitudinal guide rail, 125, a discharging fixing plate, 126, a lifting cylinder, 127, a discharging rack, 128, a discharging gear, 129, a bearing fixing plate, 130, a bearing, 131, a clamping jaw cylinder fixing plate, 132, a discharging rotating shaft, 133, a discharging clamping jaw cylinder, 201, a damping fixing plate, 202, an upper pressing wheel, 203, an upper pressing wheel bearing, 204, an upper pressing wheel shaft, 205, a lower roller, 206, a lower pressing wheel, a motor, a, A first damping cylinder 207, a line pressing block 208, a backing plate 209, a threading ring 210, a second damping cylinder 211, a middle pressure wheel fixing plate 212, a middle pressure wheel bearing 213, a middle pressure wheel 214, a lead bushing 215, a middle pressure wheel shaft 216, a third damping cylinder 217, a damping connecting block 218, a damping connecting rod 219, a lower roller bearing 220, a lower roller shaft 301, a cylinder fixing plate 302, a driving cylinder 303, a driving slider 304, a driving guide rail 305, a driving connecting block 306, a first connecting rod 307, a second connecting rod 308, a first driving rod 309, a second driving rod 310, an outer rotating shaft 311, an inner rotating shaft 312, a driving rod limiting block 313, a fixing plate B, 314, a guide rail B, 315, a slider B, 316, a mounting plate B, 317, a lifting cylinder B, 318, a limit sensor B, 319, a limit sensor A, 320 and a driving cylinder C, 321. the device comprises a link mechanism C, 322, a wire pressing block, 323, a wire guiding block, 324, a wire guiding port, 401, a wire cutting fixing plate, 402, a wire cutting cylinder, 403, automatic scissors, 501, a transverse guide rail, 502, a transverse driving mechanism, 503, a transverse sliding block, 504, a longitudinal guide rail, 505, a longitudinal driving mechanism, 506, a longitudinal sliding block, 507, a winding motor, 508, a winding shaft, 509, a sleeve, 510, a pressing wheel, 511, a pressing wheel supporting block, 512, a pressing wheel cylinder, 513, a pressing plate cylinder, 514, a pressing plate rotating shaft, 515, a pressing plate, 516, a wire cutting machine, 601, a supporting frame, 602, a lifting cylinder D, 603, a lifting block, 604, a transverse cylinder D, 605, a rack D, 606, a gear D, 607, an L-shaped mounting plate, 608, a rotating plate, 609, a clamping jaw cylinder D, 610 and a wire cutting machine D.
Detailed Description
The technical scheme protected by the invention is specifically explained in the following by combining the attached drawings.
As shown in fig. 1 and 2, a fully automatic winding apparatus includes: coil 800, damping mechanism 200, initial threading mechanism 300, trimming mechanism 400, winding mechanism 500, final threading mechanism 600, go up unloading mechanism 100, wherein coil 800 is used for supplying the line, and the line of beating the grass is straightened through damping mechanism 200 after the ejection of compact of coil 800, and initial threading mechanism 300 sets up in damping mechanism 200's low reaches for the initial threading of line wheel, go up unloading mechanism 100 and include feed mechanism and unloading mechanism, feed mechanism provides the line wheel for winding mechanism 500, and the line wheel winds through carrying out the line after initial threading mechanism 300 threading, final threading mechanism 600 is close to initial threading mechanism 300 sets up, after winding mechanism 500 winds the line and accomplishes, final threading mechanism 600 is cut off the line and passes the line wheel with the line end, accomplishes the unloading by unloading mechanism finally.
As shown in fig. 3, the feeding mechanism includes: the winding mechanism comprises a feeding transverse guide rail 111, a feeding transverse sliding block arranged at the feeding transverse guide rail 111 and a feeding transverse cylinder 112 for pushing the feeding transverse sliding block to slide, wherein a feeding longitudinal guide rail 113 is arranged at the feeding transverse sliding block, a feeding longitudinal sliding block arranged at the feeding longitudinal guide rail 113 and a feeding longitudinal cylinder 114 for pushing the feeding longitudinal sliding block to slide are arranged at the feeding longitudinal sliding block, a feeding fixing plate 115 is fixedly arranged at the feeding longitudinal sliding block, a feeding clamping claw cylinder 116 for clamping the reel is arranged at the feeding fixing plate 115, and when the reel to be wound is conveyed to the station from a production line, the feeding clamping claw cylinder 116 of the feeding mechanism moves to clamp the reel and place the reel into the winding mechanism 500.
As shown in fig. 4 and 5, the blanking mechanism includes: a blanking transverse guide rail 121, a blanking transverse slide block arranged at the blanking transverse guide rail 121, a blanking transverse cylinder 122 for pushing the blanking transverse slide block to slide, a blanking longitudinal guide rail 124 arranged at the blanking transverse slide block, a blanking longitudinal slide block arranged at the blanking longitudinal guide rail 124, a blanking longitudinal cylinder 123 for pushing the blanking longitudinal slide block to slide arranged at the upper end of the blanking longitudinal slide block, a blanking fixing plate 125 arranged at the blanking longitudinal slide block, a lifting cylinder 126 arranged at the upper part of the blanking fixing plate 125, a blanking rack 127 connected to the piston rod of the lifting cylinder 126, a blanking gear 128 arranged at the blanking rack 127 and matched with the blanking rack, the blanking gear 128 fixed at the blanking fixing plate 125 through a blanking rotating shaft 132, a bearing 130 and a bearing fixing plate 129, the blanking gear 128 and the blanking rotating shaft 132 connected through a key, still fixed clamping jaw cylinder fixed plate 131 that is provided with in unloading pivot 132 department clamping jaw cylinder fixed plate 131 department is provided with unloading clamping jaw cylinder 133. After the winding of the wire wheel is completed, the blanking clamping jaw cylinder 133 grabs the wire wheel, the lifting cylinder 126 descends at the moment, and the blanking rack 127 drives the blanking gear 128 to rotate for 90 degrees, so that the blanking clamping jaw cylinder 133 turns to the vertical direction from the horizontal direction, and the wire wheel which is completed in the winding is sent to a blanking assembly line through transverse and longitudinal movement.
As shown in fig. 6 and 7, the damping mechanism 200 includes: a damping fixing plate 201, on one side of the damping fixing plate 201, provided with:
two pinch roller assemblies, the pinch roller assembly includes: the upper pressure wheel 202 and the lower roller 205 are arranged below the upper pressure wheel 202, the upper pressure wheel 202 is fixed at a damping connecting rod 218 on the back of a damping fixing plate through an upper pressure wheel bearing 203 and an upper pressure wheel shaft 204, the two ends of the damping connecting rod 218 are respectively fixed with the upper pressure wheel shaft 204, the upper pressure wheel 202 can rotate when supplying wires through the arrangement of the upper pressure wheel bearing 203, the damping connecting rod 218 is driven by a third damping cylinder 216, up-and-down motion can be realized, when wire ropes of different diameters are supplied, the distance between the upper pressure wheel 202 and the lower roller 205 can be adjusted through the third damping cylinder 216, and the application range is improved. A through hole is formed in the corresponding position of the damping fixing plate 201, the upper pressure roller shaft 204 penetrates through the through hole, the lower roller 205 is fixed on the damping fixing plate 201 through a lower roller bearing 219 and a lower roller shaft 220, and the lower roller 205 can freely rotate under the action of the lower roller bearing 219;
the middle pressure wheel 213 is arranged between the two pressure wheel assemblies, the middle pressure wheel 213 is fixed on a middle pressure wheel fixing plate 211 through a middle pressure wheel shaft 215 and a middle pressure wheel bearing 212, the middle pressure wheel fixing plate 211 is driven by a second damping cylinder 210 and can move up and down, the middle pressure wheel 211 is used for pressing a rope and providing a tension force, and when the looseness of the rope is different, the tension force can be adjusted by adjusting the height of the middle pressure wheel 211, so that the supplied rope has better straightness;
the wire pressing block 207 is arranged between the two pressing wheel assemblies, the wire pressing block 207 is driven by the first damping cylinder 206 and can move up and down, the backing plate 208 is arranged at the position of the damping fixing plate below the wire pressing block 207, the upper surface of the backing plate 208 is provided with a wire trough, a plurality of arc-shaped protrusions are uniformly arranged on the lower surface of the wire pressing block 207, corresponding arc-shaped grooves are formed in the positions of the backing plate 208, the wire rope penetrates through the wire trough during feeding, the wire pressing block 207 presses down, the wire rope is limited in the arc-shaped grooves of the backing plate 208 through the protrusions, if the wire rope meets a curve, the mechanism can be used for straightening, and the wire winding quality is improved.
Furthermore, a threading ring 209 is arranged at the wire inlet of the damping mechanism 200, and a wire rope coming out of the coil 800 firstly passes through the threading ring 209 and then enters the damping mechanism 200, so that the wire supply quality is improved.
Further, a lead sleeve 214 is further arranged at the wire outlet of the damping mechanism, and the wire rope passing through the damping mechanism enters the initial threading mechanism 300 after passing through the lead sleeve 214, so that the wire rope is prevented from deviating.
As shown in fig. 8 to 10, the initial threading mechanism 300 includes: a fixing plate B313, a guide rail B314 is arranged on the side of the fixing plate B313, a matched sliding block B315 is arranged at the guide rail B314, the sliding block B315 is driven by a lifting cylinder B317 and can realize linear motion, a mounting plate B316 is arranged on the outer side of the sliding block B315, a cylinder fixing plate 301 is vertically arranged on the side of the mounting plate B316, a driving guide rail 304 is arranged on the lower end surface of the cylinder fixing plate 301, a matched driving sliding block 303 is arranged at the driving guide rail 304, the driving sliding block 303 is driven by a driving cylinder 302 at one side, a driving connecting block 305 is fixedly arranged at the driving sliding block 303, a first connecting rod 306 and a second connecting rod 307 are respectively arranged at the two ends of the driving connecting block 305, one end of the first connecting rod 306 is fixed to the driving connecting block 305, the other end of the first connecting rod is connected with a first driving rod 308 through a rotating shaft, one end of the second connecting rod 307 is fixed to the driving connecting block 305, the other end is connected with a second driving rod 309 through a rotating shaft, the first driving rod 308 drives an outer rotating shaft 310, the second driving rod 309 drives an inner rotating shaft 311, the outer rotating shaft 310 is sleeved on the periphery of the inner rotating shaft 311, a line pressing assembly is arranged at the outer rotating shaft 310, and the line pressing assembly comprises: line ball piece 322, drive actuating cylinder C320, connect line ball piece 322 and drive actuating cylinder C320's link mechanism C321, interior pivot 311 department is provided with the lead wire subassembly, the lead wire subassembly includes: and a lead block 323 having a lead opening 324 formed at a lead block 323 corresponding to the line pressing block 322. In the initial state, the cord comes from the damping mechanism 200, is located in the cord leading opening 324 and is pressed by the cord pressing block 322, when the cord wheel is fed to the proper position, the piston rod of the driving cylinder 302 extends, the driving connecting block 305 pushes the first connecting rod 306 and the second connecting rod 307 forward, because the first driving rod 308 and the second driving rod 309 are respectively connected with the first connecting rod 306 and the second connecting rod 307 through the rotating shaft, which is equivalent to a crank-link mechanism, the first driving rod 308 and the second driving rod 309 respectively drive the outer rotating shaft 310 and the inner rotating shaft 311 to select in opposite directions, and because the cord pressing block is driven by the outer rotating shaft 310, the cord assembly is driven by the inner rotating shaft 311, when the outer rotating shaft 310 and the inner rotating shaft 311 rotate, the angle of the cord pressing assembly and the cord guiding assembly changes, the two separate, that is, the cord pressing block 322 does not press the cord in the cord leading opening 324, and simultaneously, the angle of the cord in the leading opening 324 changes, the thread rope is pre-threaded into a hole of the thread wheel and then enters a winding link.
Further, the upper and lower ends of the guide rail B314 are provided with limit sensors B318 for limiting the stroke of the slider B315, one end of the driving guide rail 304 close to the driving cylinder 302 is provided with a limit sensor a319 for limiting the stroke of the driving slider 303, and the outer rotating shaft 310 and the inner rotating shaft 311 are provided with driving rod limit blocks 312 for limiting the strokes of the first driving rod 308 and the second driving rod 309.
As shown in fig. 11, the thread cutting mechanism 400 is disposed outside the initial threading mechanism 300, and includes: the thread cutting device comprises a thread cutting fixing plate 401, automatic scissors 403 arranged on the thread cutting fixing plate 401, and a thread cutting air cylinder 402 used for driving the automatic scissors 403 to move, wherein the position of the automatic scissors 403 corresponds to a thread leading port 324. After the first wire wheel finishes winding, the wire rope supplies the wire for the next wire wheel, the automatic scissors 403 shorten the wire end, and the length of the wire end at the wire leading port 324 is controlled to ensure that the wire end can smoothly penetrate into the next wire wheel.
As shown in fig. 12 and 13, the winding mechanism 500 includes: a transverse displacement component, a longitudinal displacement component and a winding component,
the lateral displacement assembly comprises: the transverse guide rail 501, a transverse sliding plate 503 arranged on the transverse guide rail 501, and a transverse driving mechanism 502 for driving the transverse sliding plate 503 to move, wherein the transverse driving mechanism in the embodiment adopts a screw rod transmission mode;
the longitudinal displacement assembly comprises: a longitudinal guide rail 504, a longitudinal sliding plate 506 arranged on the longitudinal guide rail 504, and a longitudinal driving mechanism 505 for driving the longitudinal sliding plate 506 to move, wherein the longitudinal driving mechanism in the embodiment adopts a screw rod transmission mode; (ii) a
The winding assembly is disposed on the longitudinal sliding plate 506, and includes: the winding device comprises a winding shaft 508 and a winding motor 507 for driving the winding shaft 508 to rotate, wherein the winding motor 507 and the winding shaft 508 are in transmission through a synchronous belt pulley and a synchronous belt, a sleeve 509 for arranging a wire wheel is arranged at the outer end of the winding shaft 508, a pressing plate 515 for pressing the wire wheel is arranged on the outer side of the sleeve 509, one end of the pressing plate 515 presses the outer side of the sleeve 509 for limiting, and the wire wheel is prevented from shifting or flying out in the winding process. The other side of clamp plate 515 passes through clamp plate pivot 514 and connects rotary device, rotary device is driven by clamp plate cylinder 513, can realize lateral displacement, and rotary device can drive clamp plate 515 and carry out rotary motion, and when the material loading was not gone up to the line wheel, clamp plate 515 loosens and does not push down sleeve 509, and after the line wheel got into sleeve 509, rotary device drove the rotatory angle that corresponds with sleeve 509 of clamp plate 515, and clamp plate cylinder 513 contracts, and clamp plate 515 pushes down the line wheel.
Further, a pinch roller 510 is arranged on the outer circumference of the sleeve 509 corresponding to the wire wheel, the pinch roller 510 is connected to a piston rod of the pinch roller cylinder 512 through a pinch roller supporting block 511 (which contains an axle bearing, the pinch roller is sleeved outside the axle, and the bearing is fixed at the pinch roller supporting block), and the pinch roller 510 is pushed to approach or depart from the wire wheel through the pinch roller cylinder 512. When the line wheel was at the wire winding, pinch roller 510 pushed down the line wheel, avoided tight not enough between the cotton rope for the cotton rope wire winding of line wheel department is more regular inseparable.
As shown in fig. 14, the final threading mechanism 600 includes a supporting frame 601, a guide rail (not shown) is disposed on a side surface of the supporting frame 601, a lifting block 603 is disposed at the guide rail, the lifting block 603 is driven by a lifting cylinder D602, an L-shaped mounting plate 607 is disposed outside the lifting block 603, a transverse cylinder D604 is disposed on an upper end surface of the L-shaped mounting plate 607, a piston rod of the transverse cylinder D604 is connected to a rack D605, a gear D606 matched with the rack D605 is disposed at the rack D605, a rotating shaft is disposed at a shaft hole of the gear D606, a rotating plate 608 is connected below the rotating shaft, and a clamping jaw cylinder D609 for clamping the reel and a thread trimmer D610 for trimming are disposed at the rotating plate 608. After the winding is finished, the thread trimmer D610 cuts off the thread rope, the thread rope at the tail end is firmly held by the clamping jaw air cylinder D609, at the moment, the piston rod of the transverse air cylinder D604 extends out, the rack D605 drives the gear D606 to rotate, the angle of the rotating plate 608 is changed, the direction of the thread rope at the tail end is changed from the axial direction perpendicular to the wire wheel to the axial direction parallel to the wire wheel and corresponds to the other hole of the wire wheel, the transverse displacement component and the longitudinal displacement component of the winding mechanism drive the wire wheel to move, the thread head at the tail end of the thread rope corresponds to the other hole of the wire wheel, the winding mechanism continues to move to penetrate the thread rope at the tail end into the other hole of the wire wheel, the threading process is finished, and the winding is finished.
Further, still include a camera structure 700, camera structure 700 set up in go up unloading mechanism 100 corresponding department for whether the line rope winding of line wheel department of waiting the unloading is accomplished, avoid the phenomenon of neglected loading.
The whole working process of the invention is as follows:
firstly, a loading mechanism grabs a wire wheel to be wound from a loading assembly line, a transverse displacement component and a longitudinal displacement component of the winding mechanism move, the wire wheel is arranged in a sleeve 509 of the winding mechanism 500, and a pressure plate 515 compresses the wire wheel;
secondly, the transverse displacement component and the longitudinal displacement component of the winding mechanism drive the wire wheel to move to the initial threading mechanism 300, and the initial threading mechanism 300 threads one end of a wire rope from the damping mechanism 200 into one hole of the wire wheel and clamps the wire rope;
thirdly, a winding motor 507 of the winding mechanism drives a winding shaft 508 to rotate for winding, a pressing wheel 510 presses a cord at a wire wheel in the winding process, and after the winding is finished, the winding mechanism 500 drives the wire wheel to a final threading mechanism 600;
fourthly, finally, a thread trimming machine D610 of the thread trimming mechanism 600 cuts off the thread rope, and the tail end of the thread rope penetrates into the other hole of the thread wheel to complete the winding process;
fifthly, after the winding is finished, the winding mechanism 500 drives the wire wheel to move to the discharging mechanism, the pressing plate 515 is loosened to leave the wire wheel at the position of the sleeve 509, and the discharging clamping jaw cylinder of the discharging mechanism grabs the wire wheel finished with the winding and places the wire wheel into a discharging assembly line to finish the whole process.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. A full-automatic winding device is characterized in that,
the method comprises the following steps:
the automatic line winding machine comprises a coil, a damping mechanism, an initial threading mechanism, a line shearing mechanism, a winding mechanism, a final threading mechanism and a feeding and discharging mechanism, wherein the coil is used for supplying lines, the grass mowing lines are straightened by the damping mechanism after being discharged by the coil, the initial threading mechanism is arranged at the downstream of the damping mechanism and is used for initially threading the line wheels, the feeding and discharging mechanism comprises a feeding mechanism and a discharging mechanism, the feeding mechanism provides the line wheels for the winding mechanism, the line wheels are threaded by the initial threading mechanism and then are wound, the final threading mechanism is arranged close to the initial threading mechanism, after the winding of the winding mechanism is finished, the final threading mechanism cuts the lines and penetrates the tail ends of the lines through the line wheels, and the discharging is finished by the discharging mechanism;
the initial threading mechanism includes: a fixing plate B, a guide rail B is arranged on the side surface of the fixing plate B, a matched slide block B is arranged at the position of the guide rail B, the slide block B is driven by a lifting cylinder B and can realize linear motion, a mounting plate B is arranged on the outer side of the slide block B, a cylinder fixing plate is vertically arranged on the side surface of the mounting plate B, a driving guide rail is arranged on the lower end surface of the position of the cylinder fixing plate, a matched driving slide block is arranged at the position of the driving guide rail and is driven by a driving cylinder at one side, a driving connecting block is fixedly arranged at the position of the driving slide block, a first connecting rod and a second connecting rod are respectively arranged at the two ends of the driving connecting block, one end of the first connecting rod is fixed on the driving connecting block, the other end of the first connecting rod is connected with a first driving rod through a rotating shaft, one end of the second connecting rod is fixed on the driving connecting block, and the other end of the second connecting rod is connected with a second driving rod through a rotating shaft, first actuating lever drive outward pivot, pivot in the second actuating lever drive, it is peripheral that the inner pivot is located to the outer pivot cover, when driving actuating cylinder and promoting the motion of drive connecting block, first actuating lever and second actuating lever drive outward pivot and inner pivot antiport respectively, outward pivot department is provided with the line ball subassembly, the line ball subassembly includes: line ball piece, drive actuating cylinder C, connect line ball piece and drive actuating cylinder C's link mechanism C, interior pivot department is provided with the lead subassembly, the lead subassembly includes: and the lead block is provided with a lead port at the lead block corresponding to the line pressing block.
2. The fully automatic winding device as claimed in claim 1,
the feed mechanism includes: the feeding device comprises a feeding transverse guide rail, a feeding transverse sliding block arranged at the feeding transverse guide rail, a feeding transverse air cylinder for pushing the feeding transverse sliding block to slide, a feeding longitudinal guide rail arranged at the feeding transverse sliding block, a feeding longitudinal sliding block arranged at the feeding longitudinal guide rail, and a feeding longitudinal air cylinder for pushing the feeding longitudinal sliding block to slide, wherein a feeding fixing plate is fixedly arranged at the feeding longitudinal sliding block, and a feeding clamping claw air cylinder for clamping a wire wheel is arranged at the feeding fixing plate;
the unloading mechanism includes: a blanking transverse guide rail, a blanking transverse sliding block arranged at the blanking transverse guide rail, a blanking transverse cylinder pushing the blanking transverse sliding block to slide, a blanking longitudinal guide rail arranged at the blanking transverse sliding block, a blanking longitudinal sliding block arranged at the blanking longitudinal guide rail, a blanking longitudinal cylinder arranged at the upper end of the blanking longitudinal sliding block and used for pushing the blanking longitudinal sliding block to slide, a blanking fixing plate arranged at the blanking longitudinal sliding block, a lifting cylinder arranged at the upper part of the blanking fixing plate, a blanking rack connected with a piston rod of the lifting cylinder, a blanking gear matched with the blanking rack, a blanking gear fixed at the blanking fixing plate through a blanking rotating shaft, a bearing and a bearing fixing plate, a clamping jaw cylinder fixing plate fixed at the blanking rotating shaft through a key connection, and a clamping jaw cylinder fixing plate fixed at the blanking rotating shaft, and a blanking clamping jaw air cylinder is arranged at the clamping jaw air cylinder fixing plate.
3. The fully automatic winding device as claimed in claim 1,
the damping mechanism includes: a damping fixing plate provided at one side thereof with:
at least one set of pinch roller assembly, the pinch roller assembly includes: the damping device comprises an upper pressing wheel and a lower roller arranged below the upper pressing wheel, wherein the upper pressing wheel is fixed at a damping connecting rod at the back of a damping fixing plate through an upper pressing wheel bearing and an upper pressing wheel shaft, the damping connecting rod is driven by a third damping cylinder and can move up and down, a through hole is formed in the corresponding position of the damping fixing plate, the upper pressing wheel shaft penetrates through the through hole, and the lower roller is fixed on the damping fixing plate through a lower roller bearing and a lower roller shaft;
the middle pressing wheel is fixed on a middle pressing wheel fixing plate through a middle pressing wheel shaft and a middle pressing wheel bearing, and the middle pressing wheel fixing plate is driven by a second damping cylinder and can move up and down;
the pressing line comprises at least one pressing line block, a first damping cylinder and a second damping cylinder, wherein the pressing line block is driven by the first damping cylinder and can move up and down, a backing plate is arranged at a position, corresponding to the pressing line block, of a damping fixing plate, a wiring groove is formed in the upper surface of the backing plate, a plurality of arc-shaped protrusions are uniformly arranged on the lower surface of the pressing line block, and corresponding arc-shaped grooves are formed in the positions, corresponding to the backing plate, of the backing plate;
the threading ring is positioned at the wire inlet position;
and the lead sleeve is positioned at the outgoing line position.
4. The fully automatic winding device as claimed in claim 1,
the upper end and the lower end of the guide rail B are provided with limit sensors B for limiting the stroke of the sliding block B, one end, close to the driving cylinder, of the driving guide rail is provided with a limit sensor A for limiting the stroke of the driving sliding block, and the outer rotating shaft and the inner rotating shaft are provided with driving rod limiting blocks for limiting the strokes of the first driving rod and the second driving rod.
5. The fully automatic winding device as claimed in claim 1,
thread trimming mechanism set up in the outside of initial threading mechanism, it includes: the automatic wire cutting device comprises a wire cutting fixing plate, automatic scissors arranged on the wire cutting fixing plate and a wire cutting cylinder used for driving the automatic scissors to move, wherein the position of the automatic scissors corresponds to a wire leading port.
6. The fully automatic winding device as claimed in claim 1,
the winding mechanism includes: a transverse displacement component, a longitudinal displacement component and a winding component,
the lateral displacement assembly includes: the transverse guide rail, the transverse sliding plate arranged on the transverse guide rail, and the transverse driving mechanism for driving the transverse sliding plate to move;
the longitudinal displacement assembly comprises: the longitudinal guide rail, the longitudinal slide plate arranged on the longitudinal guide rail, the longitudinal driving mechanism for driving the longitudinal slide plate to move;
the wire winding subassembly set up in on the longitudinal sliding plate, it includes: the winding shaft drives a winding motor for rotating the winding shaft, the outer end of the winding shaft is provided with a sleeve for arranging a wire wheel, a pressing plate for pressing the wire wheel is arranged on the outer side of the sleeve, one end of the pressing plate is sleeved on the outer side of the sleeve, the other side of the pressing plate is connected with a rotating device through a pressing plate rotating shaft, the rotating device is driven by a pressing plate cylinder and can realize transverse displacement, and the rotating device can drive the pressing plate to perform rotating motion.
7. The fully automatic winding device according to claim 6,
a pressing wheel is arranged on the outer circumference of the sleeve corresponding to the wire wheel, the pressing wheel is connected to a piston rod of a pressing wheel cylinder through a pressing wheel supporting block, and the pressing wheel is pushed to be close to or far away from the wire wheel through the pressing wheel cylinder.
8. The full-automatic winding device according to claim 1,
the final threading mechanism comprises a support frame, a guide rail is arranged on the side face of the support frame, a lifting block is arranged at the guide rail position and driven by a lifting cylinder D, an L-shaped mounting plate is arranged on the outer side of the lifting block, a transverse cylinder D is arranged on the upper end face of the L-shaped mounting plate, a piston rod of the transverse cylinder D is connected with a rack D, a gear D matched with the rack D is arranged at the rack D, a rotating shaft is arranged at the shaft hole position of the gear D, a rotating plate is connected below the rotating shaft, and a clamping jaw cylinder D used for clamping a wire wheel and a thread trimmer D used for trimming are arranged at the rotating plate position.
9. The fully automatic winding device as claimed in claim 1,
still include a camera structure, the camera structure set up in go up unloading mechanism department of correspondence.
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| CN202111055724.2A CN113734895B (en) | 2021-09-09 | 2021-09-09 | Full-automatic winding equipment |
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| CN202111055724.2A CN113734895B (en) | 2021-09-09 | 2021-09-09 | Full-automatic winding equipment |
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| CN113734895B true CN113734895B (en) | 2022-05-31 |
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| CN114955730B (en) * | 2022-06-22 | 2023-09-22 | 厦门斯普机电有限公司 | Feeding and discharging device for motorized winding |
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