CN113708583B - Wire clamping type winding machine and winding method - Google Patents

Wire clamping type winding machine and winding method Download PDF

Info

Publication number
CN113708583B
CN113708583B CN202110998339.5A CN202110998339A CN113708583B CN 113708583 B CN113708583 B CN 113708583B CN 202110998339 A CN202110998339 A CN 202110998339A CN 113708583 B CN113708583 B CN 113708583B
Authority
CN
China
Prior art keywords
winding
axis
iron core
assembly
wire clamping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110998339.5A
Other languages
Chinese (zh)
Other versions
CN113708583A (en
Inventor
刘诚华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Duochuan Precision Machinery Co ltd
Original Assignee
Chuanjiangqi Intelligent Technology Shenzhen Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chuanjiangqi Intelligent Technology Shenzhen Co ltd filed Critical Chuanjiangqi Intelligent Technology Shenzhen Co ltd
Priority to CN202110998339.5A priority Critical patent/CN113708583B/en
Publication of CN113708583A publication Critical patent/CN113708583A/en
Application granted granted Critical
Publication of CN113708583B publication Critical patent/CN113708583B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The application provides a wire clamping type winding machine and a winding method. The upper wire clamping assembly is located above the iron core bearing assembly, the lower wire clamping assembly is located below the iron core bearing assembly, and the winding assembly is located on one side of the iron core bearing assembly. The winding assembly is used for moving up and down around the iron core and winding a copper wire on the tooth part of the iron core. The upper wire clamping assembly is used for clamping a copper wire positioned above the iron core, and the lower wire clamping assembly is used for clamping a copper wire positioned below the iron core. In the winding process, when the winding needle need down or up move, go up the clamp assembly or the clamp assembly corresponds the centre gripping copper line down, the winding needle withdraws from the notch department of iron core or does down again or up motion after the notch is outer for at whole winding in-process, the winding needle all need not get into the inslot of iron core, thereby can be at the copper line of iron core tooth portion winding more circles.

Description

Wire clamping type winding machine and winding method
Technical Field
The application relates to the technical field of motor winding, in particular to a wire clamping type winding machine and a winding method.
Background
In the existing manufacturing process of the motor coil, in order to improve the slot fullness rate (namely winding more copper wires on the tooth part of the motor iron core as much as possible), a manual winding mode is needed, however, the manual operation efficiency is low, the time consumption is long, the work is tedious and repeated, the product quality is influenced by the operation proficiency of workers, and the requirement of modern production cannot be met.
Disclosure of Invention
In order to solve the technical problem, the application provides a wire clamping type winding machine and a winding method.
In order to achieve the above object, the present application provides a wire clamping type winding machine, which includes an upper wire clamping assembly, a lower wire clamping assembly, a winding assembly, and an iron core bearing assembly, where the iron core bearing assembly is used for bearing an iron core;
the upper wire clamping assembly is positioned above the iron core bearing assembly, the lower wire clamping assembly is positioned below the iron core bearing assembly, and the winding assembly is positioned on one side of the iron core bearing assembly;
the winding assembly is used for moving up and down around the iron core and winding a copper wire on the tooth part of the iron core;
go up the trapping mechanism and be used for the centre gripping to be located the copper line of iron core top, the trapping mechanism is used for the centre gripping to be located down the copper line of iron core below.
The application also provides a winding method, which is applied to the wire clamping type winding machine, and the method comprises the following steps:
the winding assembly is located at an initial position, the wire clamping mechanism clamps the initial end of a copper wire, the winding assembly with the copper wire penetrating through moves to a first position by a preset distance in the direction of a negative axis of a Y axis, the preset distance is consistent with the width of a tooth part of an iron core, and the initial position corresponds to the position of the tooth part of the iron core;
the upper wire clamping assembly clamps the copper wire, and the wire winding assembly moves to the notch of the iron core or out of the notch and then moves downwards to the position below the iron core;
after the winding assembly moves to a position right below the first position, the upper wire clamping assembly loosens the copper wire, and the winding assembly moves the preset distance to a second position in the positive axis direction of the Y axis;
the lower wire clamping assembly clamps the copper wire, and the wire winding assembly moves to or out of a notch of the iron core and then moves upwards to the upper part of the iron core;
after the winding assembly moves to the position right above the second position, the lower wire clamping assembly loosens the copper wire to complete winding of one circle of the tooth part of the iron core;
the winding assembly reciprocates along the length direction of the tooth part of the iron core, and the steps are repeated until the tooth part of the iron core is fully wound with copper wires with preset turns;
according to the steps, the copper wire with preset turns is fully wound on the designated tooth part of the iron core, and the winding motor is obtained.
According to the wire clamping type winding machine and the wire winding method, the wire clamping type winding machine comprises an upper wire clamping component, a lower wire clamping component, a wire winding component and an iron core bearing component, wherein the iron core bearing component is used for bearing an iron core. The upper wire clamping assembly is located above the iron core bearing assembly, the lower wire clamping assembly is located below the iron core bearing assembly, and the winding assembly is located on one side of the iron core bearing assembly. The winding assembly is used for moving up and down around the iron core and winding the copper wire on the tooth part of the iron core. The upper wire clamping assembly is used for clamping a copper wire positioned above the iron core, and the lower wire clamping assembly is used for clamping a copper wire positioned below the iron core. When the tooth part of the iron core is wound, the winding needle with the copper wire penetrating through moves around the tooth part, so that the copper wire is wound on the tooth part of the iron core. In the process, when the winding needle needs to move downwards or upwards, the upper wire clamping assembly or the lower wire clamping assembly correspondingly clamps the copper wire, so that the copper wire is prevented from deviating; then withdraw from the wire winding needle and do down or up motion after the notch department or the notch of iron core again for at whole wire winding in-process, the wire winding needle all need not get into the inslot of iron core, thereby can be at the copper line of iron core tooth portion winding more circles, can realize automatic wire winding, can also guarantee the high groove fullness rate of motor.
Drawings
Fig. 1 is a side view structural diagram of a wire-clamping type winding machine according to an embodiment of the present application;
fig. 2 is a front view structural diagram of a wire clamping type winding machine according to an embodiment of the present application;
fig. 3 is an overall structural view of a winding assembly of the wire clamping type winding machine according to an embodiment of the present application;
fig. 4 is an overall structural view of an upper wire clamping assembly of the wire clamping type winding machine according to an embodiment of the present application;
FIG. 5 is an enlarged view of a region A of the upper clamping assembly according to an embodiment of the present disclosure;
FIG. 6 is an overall view of the lower clamping assembly according to an embodiment of the present application;
FIG. 7 is a flowchart illustrating a winding method according to an embodiment of the present application.
The implementation, functional features and advantages of the objectives of the present application will be further explained with reference to the accompanying drawings.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
Referring to fig. 1 and 2, an embodiment of the present application provides a wire clamping type winding machine, including an upper wire clamping assembly 1, a lower wire clamping assembly 2, a winding assembly 3, and an iron core bearing assembly 4, where the iron core bearing assembly 4 is used for bearing an iron core;
the upper wire clamping assembly 1 is positioned above the iron core bearing assembly 4, the lower wire clamping assembly 2 is positioned below the iron core bearing assembly 4, and the winding assembly 3 is positioned on one side of the iron core bearing assembly 4;
the winding assembly 3 is used for moving up and down around the iron core and winding a copper wire on the tooth part of the iron core;
go up trapping assembly 1 and be used for the centre gripping to be located the copper line of iron core top, trapping assembly 2 is used for the centre gripping to be located down the copper line of iron core below.
Preferably, the wire clamping type winding machine further comprises a support frame 5, and the upper wire clamping assembly 1, the lower wire clamping assembly 2, the winding assembly 3 and the iron core bearing assembly 4 are all mounted on a support plane of the support frame 5.
In this embodiment, trapping mechanism's coiling machine includes trapping mechanism 1, lower trapping mechanism 2, winding components 3, iron core carrier assembly 4 and support frame 5, wherein, support frame 5's lower bottom surface and holding surface (for example ground) direct contact, and go up trapping mechanism 1, lower trapping mechanism 2, winding components 3 and iron core carrier assembly 4 equal fixed mounting on the upper surface (being the supporting plane) of support frame 5. The iron core bearing component 4 is used for fixing and bearing an iron core of a motor needing to be wound, specifically, the iron core bearing component 4 comprises a U-axis rotating mechanism, the bottom of the U-axis rotating mechanism is in contact with a supporting plane of the supporting frame 5, and the top of the U-axis rotating mechanism is used for fixing the iron core. In the winding process, after the winding assembly 3 finishes winding one tooth part on the iron core, the U-axis rotating mechanism rotates by a preset angle, so that the winding assembly 3 can wind another tooth part of the iron core. When the iron core tooth part of the winding is changed, the preset angle of the U-shaft rotating mechanism, which needs to rotate, is set by an operator according to the actual parameter requirement of the motor, and the setting is not specifically limited herein. The upper wire clamping assembly 1 is located above the iron core bearing assembly 4, the lower wire clamping assembly 2 is located below the iron core bearing assembly 4, and the winding assembly 3 is located on one side of the iron core bearing assembly 4. When carrying out the wire winding to the iron core, wire winding subassembly 3 is used for around the iron core up-and-down motion, realizes twining the copper line on the tooth portion of iron core. Specifically, explain with the outer winding copper line as an example, the copper line is cliied to the trapping mechanism, then wears to be equipped with the wire winding subassembly 3 of copper line and moves preset distance from initial position toward Y axle negative direction, and wire winding subassembly 3 need be around the tooth portion around the iron core down motion this moment, grips the copper line by last trapping subassembly 1 earlier to guarantee that follow-up wire winding subassembly 3's motion can not drive the copper line and produce the skew. Then, the winding assembly 3 moves in the positive direction of the X axis and exits to the notch of the iron core or the outside of the notch, and then moves downward (i.e., moves in the negative direction of the Z axis). Then, the winding assembly 3 moves to the position below the position where the upper wire clamping assembly 1 clamps the copper wire (i.e. the X-axis position when above the tooth of the iron core) in the negative X-axis direction, so that the winding assembly 3 can complete the downward movement without passing through the slot of the iron core. Go up wire clamping assembly 1 and loosen the copper line this moment to wire winding assembly 3 moves the preset distance toward Y axle positive direction, presss from both sides the copper line by wire clamping assembly 2 down again, guarantees that the copper line can not take place the skew. The winding assembly 3 moves in the positive direction of the X axis and retreats to the notch of the iron core or outside the notch, and then moves upwards; and finally, the winding assembly 3 moves towards the X-axis negative direction to reset to the initial position, and the complete circle of winding of the iron core tooth part is completed. In the subsequent winding process, the winding assembly 3 reciprocates along the length direction of the iron core tooth part, and the steps are repeated until the iron core tooth part is fully wound with copper wires with preset turns. After the winding of one tooth part is finished, the U-shaft rotating mechanism rotates by a preset angle, so that the winding assembly 3 can wind other tooth parts of the iron core; after all around the copper line full of presetting the number of turns on the appointed tooth portion of iron core, can obtain the winding motor.
In the embodiment, in the process of winding the iron core tooth part by the winding assembly 3, when the winding assembly 3 needs to move downwards or upwards, the upper wire clamping assembly 1 or the lower wire clamping assembly 2 correspondingly clamps the copper wire, so that the copper wire is prevented from deviating; then withdraw from winding assembly 3 and do down or up motion again after the notch department or the notch of iron core for at whole wire winding in-process, winding assembly 3 all need not get into the inslot of iron core, therefore can not occupy the inslot space of iron core, thereby can be at the copper line of iron core tooth winding more circles, can realize automatic wire winding, can also guarantee the high groove fullness rate of motor.
Referring to fig. 3, further, the winding assembly 3 includes a winding needle 31, an R-axis rotating mechanism 32, a Z-axis moving mechanism 33, an X-axis guiding mechanism 34 and a Y-axis guiding mechanism 35;
the X-axis guide mechanism 34 is installed on the Y-axis guide mechanism 35, the Z-axis movement mechanism 33 is installed on the X-axis guide mechanism 34, and the Z-axis movement mechanism 33, the R-axis rotation mechanism 32 and the winding needle 31 are sequentially connected from top to bottom;
the Y-axis guide mechanism 35 is configured to drive the X-axis guide mechanism 34 to move in the Y-axis direction, the X-axis guide mechanism 34 is configured to drive the Z-axis movement mechanism 33 to move in the X-axis direction, the Z-axis movement mechanism 33 is configured to drive the winding needle 31 to move in the Z-axis direction, the R-axis rotation mechanism 32 is configured to drive the winding needle 31 to move circumferentially, and the winding needle 31 is configured to penetrate through the copper wire.
Preferably, the Z-axis movement mechanism 33 includes a Z-axis driving device and an insertion shaft, the insertion shaft is disposed at an output end of the Z-axis driving device, and the winding needle 31 is installed at a tail end below the insertion shaft;
the R-axis rotating mechanism 32 is a ball spline provided in a middle region of the spindle.
In this embodiment, the winding assembly 3 includes a winding needle 31, an R-axis rotating mechanism 32, a Z-axis moving mechanism 33, an X-axis guiding mechanism 34 and a Y-axis guiding mechanism 35, wherein the X-axis guiding mechanism 34 is mounted on the Y-axis guiding mechanism 35, the Z-axis moving mechanism 33 is mounted on the X-axis guiding mechanism 34, and the Z-axis moving mechanism 33, the R-axis rotating mechanism 32 and the winding needle 31 are sequentially connected from top to bottom. Specifically, the Y-axis guide mechanism 35 and the X-axis guide mechanism 34 are both slider guide mechanisms, each slider guide mechanism is composed of a linear motor, a slider and a guide rail, and a driving end of the linear motor is connected with the slider; the sliding block is embedded on the guide rail and can slide back and forth along the guide rail; the guide rail of the Y-axis guide mechanism 35 is arranged on the support frame 5, and the guide rail of the X-axis guide mechanism 34 is arranged on the slide block of the Y-axis guide mechanism 35; the Z-axis moving mechanism 33 is integrally provided on a slider of the X-axis guide mechanism 34. The Z-axis movement mechanism 33 includes a Z-axis driving device and an insertion shaft, the insertion shaft is disposed at an output end of the Z-axis driving device, and the winding needle 31 is installed at a tail end below the insertion shaft. The R-axis turning mechanism 32 is preferably a ball spline provided in the middle region of the spindle. When the winding assembly 3 operates, the Y-axis guide mechanism 35 drives the slider to move along the Y-axis direction through the linear motor, and further drives the Y-axis guide mechanism 35 to move along the Y-axis direction, so as to drive the X-axis guide mechanism 34 arranged on the Y-axis guide mechanism 35 to move along the Y-axis direction, and thus the Z-axis movement mechanism 33 and the winding needle 31 can move along the Y-axis direction. Similarly, when the slider of the X-axis guide mechanism 34 moves in the X-axis direction, the Z-axis moving mechanism 33 and the winding needle 31 disposed on the Z-axis moving mechanism 33 are driven to move in the X-axis direction. The ball spline can drive the inserting shaft body below the ball spline and the winding needle 31 arranged at the tail end below the inserting shaft to rotate, and the winding needle 31 is guaranteed to point to the center of a circle of the motor iron core all the time in the winding process.
Referring to fig. 4 and 5, further, the upper wire clamping assembly 1 includes a Y1 axis guide mechanism 11, an X1 axis guide mechanism 12, a Z1 axis movement mechanism 13, and an upper clamping jaw 14;
the X1-axis guide mechanism 12 is arranged on the Y1-axis guide mechanism 11, the Z1-axis movement mechanism 13 is arranged on the X1-axis guide mechanism 12, and the upper clamping jaw 14 is arranged on the Z1-axis movement mechanism 13;
y1 axle guiding mechanism 11 is used for driving X1 axle guiding mechanism 12 is the motion of Y axle direction, X1 axle guiding mechanism 12 is used for driving Z1 axle motion 13 is the motion of X axle direction, Z1 axle motion 13 is used for driving go up clamping jaw 14 and be the motion of Z axle direction, it is located to go up clamping jaw 14 and be used for the centre gripping the copper line of iron core top.
Preferably, the Z1-axis moving mechanism 13 includes a first slider rail mechanism 131, a first timing belt mechanism 132, and a second slider rail mechanism 133;
the first slider guide rail mechanism 131 is mounted on the X1 axis guide mechanism 12, the first synchronous belt mechanism 132 is mounted on the first slider guide rail mechanism 131, the second slider guide rail mechanism 133 is disposed on the first synchronous belt mechanism 132, and the upper jaw 14 is mounted on the second slider guide rail mechanism 133.
In this embodiment, the upper wire clamping assembly 1 includes a Y1-axis guide mechanism 11, an X1-axis guide mechanism 12, a Z1-axis guide mechanism, and an upper clamping jaw 14, wherein the X1-axis guide mechanism 12 is disposed on the Y1-axis guide mechanism 11, the Z1-axis moving mechanism 13 is disposed on the X1-axis guide mechanism 12, and the upper clamping jaw 14 is mounted on the Z1-axis moving mechanism 13. Specifically, the X1 axis guide mechanism 12 and the Y1 axis guide mechanism 11 are both slide block guide rail mechanisms, and include a driving motor, a lead screw, a slide block and a slide rail, wherein one end of the lead screw is connected with the driving motor, and the other end of the lead screw is connected with the slide block; the sliding block is embedded on the guide rail and can slide back and forth along the guide rail; the guide rail of the Y1-axis guide mechanism 11 is mounted on the support frame 5, while the guide rail of the X1-axis is disposed on the slider of the Y1-axis guide mechanism 11, and the Z1-axis movement mechanism 13 is mounted on the slider of the X1-axis guide mechanism 12. The Z1-axis moving mechanism 13 includes a first slider rail mechanism 131, a first synchronous belt mechanism 132, and a second slider rail mechanism 133, the first slider rail mechanism 131 is mounted on the slider of the X1-axis guiding mechanism 12, the first synchronous belt mechanism 132 is mounted on the slider of the first slider rail mechanism 131, the second slider rail mechanism 133 is disposed on the first synchronous belt mechanism 132, and the upper jaw 14 is mounted on the slider of the second slider rail mechanism 133. In the winding process of the upper clamping jaw 14 assembly, the Y1 shaft guide mechanism 11 drives the X1 shaft guide mechanism 12 to move in the Y shaft direction, and then the Z1 shaft movement mechanism 13 and the upper clamping jaw 14 are driven to move in the Y shaft direction. The X1 axis guide mechanism 12 drives the Z1 axis moving mechanism 13 to move in the X axis direction, and further drives the upper clamping jaw 14 to move in the X axis direction. The Z1 axis moving mechanism 13 drives the upper jaw 14 to move in the Z axis direction through the first slider rail mechanism 131, the first timing belt mechanism 132, and the second slider rail mechanism 133. The upper clamping jaw 14 is used for clamping the copper wire above the iron core, and the copper wire is prevented from deviating due to the movement of the subsequent winding needle 31. Preferably, the ends of the opening and closing parts of the upper clamping jaw 14 cooperate with a protruding structure, when the upper clamping jaw 14 is closed to clamp the copper wire, the protruding structure of the ends can block the copper wire, and the situation that the copper wire is carried away from the clamping part by the movement of the winding needle 31 due to insufficient closing force and sends deviation is avoided.
Referring to fig. 6, further, the lower wire clamping assembly 2 includes an outer winding lower wire clamping assembly 21 and an inner winding lower wire clamping assembly 22, and the outer winding lower wire clamping assembly 21 and the inner winding lower wire clamping assembly 22 are respectively arranged at two sides of the core carrier assembly 4 in the X-axis direction;
the outer winding lower thread clamping assembly 21 is arranged on one side close to the winding needle 31, and the inner winding lower thread clamping assembly 22 is arranged on one side far away from the winding needle 31.
Preferably, the inside winding lower wire clamping assembly 22 comprises a Z2 axis guide mechanism 221, an X2 axis guide mechanism 222 and a first lower clamping jaw 223;
the Z2 axis guide mechanism 221 is mounted on the X2 axis guide mechanism 222, and the first lower clamping jaw 223 is mounted on one side of the Z2 axis guide mechanism 221 facing the core carrier assembly 4;
the outward winding lower wire clamping assembly 21 comprises a Z3 axis guide mechanism 211, an X3 axis guide mechanism 212 and a second lower clamping jaw 213;
the Z3-axis guide mechanism 211 is mounted on the X3-axis guide mechanism 212, and the second lower jaw 213 is mounted on the Z3-axis guide mechanism 211 toward a side of the core carrier assembly 4.
In this embodiment, the lower wire clamping assembly 2 includes an outer-winding lower wire clamping assembly 21 and an inner-winding lower wire clamping assembly 22, and the outer-winding lower wire clamping assembly 21 and the inner-winding lower wire clamping assembly 22 are respectively disposed on two sides of the core carrier assembly 4 in the X-axis direction. Specifically, the outer winding lower wire clamping assembly 21 is arranged on one side close to the winding needle 31 and used for clamping a copper wire positioned below the iron core when the winding assembly 3 winds the iron core to form an outer winding copper wire. Interior around clamping wire subassembly 22 down sets up in the one side of keeping away from wire winding needle 31 for when wire winding subassembly 3 does interior around the copper line to the iron core, the centre gripping is located the copper line of iron core below. The inside-winding lower wire clamping assembly 22 comprises a Z2 axis guide mechanism 221, an X2 axis guide mechanism 222 and a first lower clamping jaw 223, wherein the Z2 axis guide mechanism 221 is installed on the X2 axis guide mechanism 222, and the first lower clamping jaw 223 is installed on one side of the Z2 axis guide mechanism 221, which faces the core carrying assembly 4. The outward winding lower wire clamping assembly 21 comprises a Z3-axis guide mechanism 211, an X3-axis guide mechanism 212 and a second lower clamping jaw 213, wherein the Z3-axis guide mechanism 211 is mounted on the X3-axis guide mechanism 212, and the second lower clamping jaw 213 is mounted on the Z3-axis guide mechanism 211 and faces one side of the core carrying assembly 4. The Z2-axis guide mechanism 221, the X2-axis guide mechanism 222, the Z3-axis guide mechanism 211, and the X3-axis guide mechanism 212 are all slider guide rail mechanisms; the X2 axis guiding mechanism 222 is used for driving the Z2 axis guiding mechanism 221 to move in the X direction, and the Z2 axis guiding mechanism 221 is used for driving the first lower clamping jaw 223 to move in the Z direction; the X3 axis guide mechanism 212 is configured to drive the Z3 axis guide mechanism 211 to move in the X direction, and the Z3 axis guide mechanism 211 is configured to drive the second lower jaw 213 to move in the Z direction.
Further, the X2-axis guiding mechanism 222 includes an X2-axis driving device, a lead screw, a slider and a guide rail, one end of the lead screw is connected with an output end of the X2-axis driving device, and the other end of the lead screw is connected with the slider;
the slider is slidably fitted on the guide rail, and the Z2-axis guide mechanism 221 is installed on the slider.
Preferably, the Z2-axis guide mechanism 221 includes a second synchronous belt mechanism and a third slider rail mechanism;
second hold-in range mechanism installs on the slider, third slider guide rail mechanism installs second hold-in range mechanism orientation one side of iron core carrier assembly 4, first clamping jaw 223 is installed on third slider guide rail mechanism's the slider.
In this embodiment, the X2-axis guiding mechanism 222 includes an X2-axis driving device, a lead screw, a slider, and a guide rail, the X2-axis driving device is preferably a driving motor, one end of the lead screw is connected to an output end of the X2-axis driving device, and the other end of the lead screw is connected to the slider. The slider is slidably fitted on the guide rail, and the Z2-axis guide mechanism 221 is mounted on the slider. During winding, the X2-axis driving device drives the lead screw to drive the slider to slide on the guide rail, so as to drive the Z2-axis guiding mechanism 221 to move in the X-axis direction. The Z2-axis guide mechanism 221 includes a second synchronous belt mechanism and a third slider guide mechanism, the second synchronous belt mechanism is installed on the slider of the X2-axis guide mechanism 222, the second slider guide mechanism 133 is installed on one side of the second synchronous belt mechanism facing the iron core bearing component 4, and the first lower clamping jaw 223 is installed on the slider of the third slider guide mechanism. During winding, the first lower clamping jaw 223 is driven to move in the Z-axis direction through the second synchronous belt mechanism and the third slide block guide rail mechanism.
The specific structures and connection relationships of the Z3 axis guide mechanism 211, the X3 axis guide mechanism 212, and the second lower jaw 213 are the same as those of the Z2 axis guide mechanism 221, the X2 axis guide mechanism 222, and the first lower jaw 223, and the functions are also the same, and no redundant description is made here.
Referring to fig. 7, the present embodiment further provides a winding method applied to any one of the above wire clamping winding machines, where the winding method includes:
s1, the winding assembly 3 is located at an initial position, a wire clamping mechanism clamps an initial end of a copper wire, the winding assembly 3 with the copper wire penetrating through moves to a first position by a preset distance in the negative axis direction of a Y axis, the preset distance is consistent with the width of a tooth part of an iron core, and the initial position corresponds to the tooth part of the iron core;
s2, the upper wire clamping assembly 1 clamps the copper wire, and the wire winding assembly 3 moves to the notch of the iron core or out of the notch and then moves downwards to the position below the iron core;
s3, after the winding assembly 3 moves to a position right below the first position, the upper wire clamping assembly 1 loosens the copper wire, and the winding assembly 3 moves the preset distance to a second position in the positive axis direction of the Y axis;
s4, the lower wire clamping assembly 2 clamps the copper wire, and the wire winding assembly 3 moves to or out of the notch of the iron core and then moves upwards to the upper part of the iron core;
s5, after the winding assembly 3 moves to the position right above the second position, the lower wire clamping assembly 2 loosens the copper wire to complete winding of one circle of the tooth part of the iron core;
s6, the winding assembly 3 reciprocates along the length direction of the tooth part of the iron core, and the steps are repeated until the tooth part of the iron core is fully wound with copper wires with preset turns;
and S7, winding the copper wire with preset turns on the designated tooth part of the iron core according to the steps to obtain the winding motor.
In this embodiment, taking the winding of the straight-slot iron core as an example, when starting to wind, the winding needle 31 penetrated with the copper wire moves to a preset initial position, and then the start end of the copper wire is clamped by the wire clamping mechanism; the Y-axis guiding mechanism 35 drives the winding needle 31 to move a predetermined distance to the first position in the negative axis direction of the Y-axis. The initial position corresponds to the tooth part position of the iron core, and specifically is the edge of one end in the width direction of the tooth part; the preset distance corresponds to the tooth part width of the iron core and is consistent with the tooth part width; the first position corresponds to the other end slot edge in the width direction of the tooth portion. After the winding needle 31 moves to the first position, the upper wire clamping assembly 1 moves to the first position and the copper wire is clamped by the upper clamping jaw 14, so that the movement of the subsequent winding needle 31 does not bring the copper wire away from the first position. Then, the X-axis guide mechanism 34 drives the winding needle 31 to move to the notch or outside the notch of the iron core (specifically, drives the winding needle 31 to move to the notch or outside the notch of the iron core in the X-axis positive axis direction), and the Z-axis moving mechanism 33 drives the winding needle 31 to move downward below the iron core. After the winding needle 31 finishes the downward movement, the X-axis guiding mechanism 34 drives the winding needle 31 to move to the position right below the first position in the X-axis negative axis direction. At this time, the upper clamping jaw 14 releases the copper wire, the Y-axis guide mechanism 35 drives the winding needle 31 to move to the second position with the preset distance value in the positive axis direction of the Y-axis, and the copper wire is wound on the upper surface of the tooth part, the side surface of the tooth part facing the negative axis direction of the Y-axis and the lower surface of the tooth part. The copper wire is clamped by the lower clamping jaw of the lower wire clamping assembly 2 (the lower clamping jaw assembly moves to the second position by the outer winding when in the outer winding, and the second lower clamping jaw 213 clamps the copper wire, the lower clamping jaw assembly moves to the second position by the inner winding when in the inner winding, and the first lower clamping jaw clamps the copper wire), then the X-axis guide mechanism 34 drives the winding needle 31 to move to the notch of the iron core or outside the notch, then the Z-axis moving mechanism 33 drives the winding needle 31 to move downwards to the upper part of the iron core, and the winding needle 31 completes the upward movement. Finally, the X-axis guiding mechanism 34 drives the winding needle 31 to move right above the second position, and then the lower wire clamping assembly 2 loosens the copper wire, which is wound on one surface of the tooth portion facing the Y-axis positive axis direction, so that the winding assembly 3 completes a complete circle of winding on the tooth portion of the iron core. After each circle of winding of the copper wire, the winding needle 31 advances forward according to a preset stroke (the distance of the preset stroke is related to the diameter of the copper wire), and reciprocates along the length direction of the tooth part, and the steps are repeated until the tooth part of the iron core is fully wound with the copper wire with preset circles. After the winding of one tooth on the iron core is completed, the U-axis rotating mechanism of the iron core bearing assembly 4 rotates by a preset angle, so that the winding assembly 3 can wind another tooth on the iron core. According to the steps, after the copper wire with preset turns is fully wound on the designated tooth part of the iron core, the winding motor is obtained.
Further, when the winding machine winds the chute core, the tooth portion of the chute core has a certain inclination, so that the upper wire clamping assembly needs to move not only in the Y-axis direction but also in the X-axis direction each time the upper wire clamping assembly clamps the copper wire. When the winding needle moves downwards and upwards, if the winding needle is positioned at the notch, the winding needle needs to move corresponding to the inclination of the notch; the chute core is provided with a tooth part, and the tooth part is provided with a tooth part.
In this embodiment, when the winding needle 31 needs to move down or up, the upper wire clamping assembly 1 or the lower wire clamping assembly 2 clamps the copper wire correspondingly, so as to ensure that the copper wire does not deviate; then withdraw from wire winding needle 31 and do down or up motion again after the notch department or the notch of iron core for at whole wire winding in-process, wire winding needle 31 all need not get into the inslot of iron core, thereby can be at the copper line of iron core tooth portion winding more circles, can realize automatic wire winding, can also guarantee the high groove fullness rate of motor.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, apparatus, first object, or method that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, apparatus, first object, or method. Without further limitation, an element defined by the phrases "comprising a" \8230; "does not exclude the presence of another like element in a process, apparatus, first object, or method that comprises the element.
The above description is only for the preferred embodiment of the present application and not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by the contents of the specification and the drawings of the present application, or which are directly or indirectly applied to other related technical fields, are intended to be included within the scope of the present application.

Claims (8)

1. The winding method is characterized by being applied to a wire clamping type winding machine, wherein the wire clamping type winding machine comprises an upper wire clamping component, a lower wire clamping component, a winding component and an iron core bearing component, and the iron core bearing component is used for bearing an iron core;
the upper wire clamping assembly is positioned above the iron core bearing assembly, the lower wire clamping assembly is positioned below the iron core bearing assembly, and the winding assembly is positioned on one side of the iron core bearing assembly;
the winding assembly is used for moving up and down around the iron core and winding a copper wire on the tooth part of the iron core;
the upper wire clamping assembly is used for clamping a copper wire positioned above the iron core, and the lower wire clamping assembly is used for clamping a copper wire positioned below the iron core;
the winding assembly comprises a winding needle, an R-axis rotating mechanism, a Z-axis moving mechanism, an X-axis guiding mechanism and a Y-axis guiding mechanism;
the X-axis guide mechanism is installed on the Y-axis guide mechanism, the Z-axis movement mechanism is installed on the X-axis guide mechanism, and the Z-axis movement mechanism, the R-axis rotation mechanism and the winding needle are sequentially connected from top to bottom;
the Y-axis guide mechanism is used for driving the X-axis guide mechanism to move in the Y-axis direction, the X-axis guide mechanism is used for driving the Z-axis movement mechanism to move in the X-axis direction, the Z-axis movement mechanism is used for driving the winding needle to move in the Z-axis direction, the R-axis rotation mechanism is used for driving the winding needle to move circumferentially, and the winding needle is used for penetrating through the copper wire;
the method comprises the following steps:
the winding assembly is located at an initial position, the wire clamping mechanism clamps an initial end of a copper wire, the winding assembly with the copper wire penetrating through moves to a first position by a preset distance in the direction of a negative axis of a Y axis, the preset distance is consistent with the width of a tooth part of an iron core, and the initial position corresponds to the position of the tooth part of the iron core;
the upper wire clamping assembly clamps the copper wire, and the winding assembly moves to or out of a notch of the iron core and then moves downwards to the position below the iron core;
after the winding assembly moves to a position right below the first position, the upper wire clamping assembly loosens the copper wire, and the winding assembly moves the preset distance to a second position in the positive axis direction of the Y axis;
the lower wire clamping assembly clamps the copper wire, and the wire winding assembly moves to or out of a notch of the iron core and then moves upwards to the upper part of the iron core;
after the winding assembly moves to the position right above the second position, the lower wire clamping assembly loosens the copper wire to complete a circle of winding of the tooth part of the iron core;
the winding assembly reciprocates along the length direction of the tooth part of the iron core, and the steps are repeated until the tooth part of the iron core is fully wound with copper wires with preset turns;
and according to the steps, fully winding copper wires with preset turns on the designated tooth part of the iron core to obtain the winding motor.
2. The winding method according to claim 1, wherein the Z-axis movement mechanism comprises a Z-axis driving device and an insertion shaft, the insertion shaft is arranged at an output end of the Z-axis driving device, and the winding needle is installed at a tail end below the insertion shaft;
the R-shaft rotating mechanism is a ball spline, and the ball spline is arranged in the middle area of the insert shaft.
3. The winding method according to claim 1, wherein the upper wire clamping assembly comprises a Y1-axis guide mechanism, an X1-axis guide mechanism, a Z1-axis movement mechanism and an upper clamping jaw;
the X1-axis guide mechanism is arranged on the Y1-axis guide mechanism, the Z1-axis movement mechanism is arranged on the X1-axis guide mechanism, and the upper clamping jaw is arranged on the Z1-axis movement mechanism;
y1 axle guiding mechanism is used for driving X1 axle guiding mechanism does the motion of Y axle direction, X1 axle guiding mechanism is used for driving Z1 axle motion is the motion of X axle direction, Z1 axle motion is used for driving go up the clamping jaw and do the motion of Z axle direction, it is located to go up the clamping jaw the copper line of iron core top.
4. The winding method according to claim 3, wherein the Z1-axis movement mechanism includes a first slider rail mechanism, a first timing belt mechanism, and a second slider rail mechanism;
the first sliding block guide rail mechanism is arranged on the X1 shaft guide mechanism, the first synchronous belt mechanism is arranged on the first sliding block guide rail mechanism, the second sliding block guide rail mechanism is arranged on the first synchronous belt mechanism, and the upper clamping jaw is arranged on the second sliding block guide rail mechanism.
5. The winding method according to claim 1, wherein the lower wire clamping assembly comprises an outer winding lower wire clamping assembly and an inner winding lower wire clamping assembly, and the outer winding lower wire clamping assembly and the inner winding lower wire clamping assembly are respectively arranged at two sides of the iron core bearing assembly in the X-axis direction;
the outer winding lower wire clamping assembly is arranged on one side close to the winding needle, and the inner winding lower wire clamping assembly is arranged on one side far away from the winding needle.
6. The method of winding wire of claim 5 wherein said inner winding lower clamp assembly comprises a Z2 axis guide mechanism, an X2 axis guide mechanism and a first lower jaw;
the Z2-axis guide mechanism is arranged on the X2-axis guide mechanism, and the first lower clamping jaw is arranged on one side, facing the iron core bearing assembly, of the Z2-axis guide mechanism;
the outward winding lower wire clamping assembly comprises a Z3-axis guide mechanism, an X3-axis guide mechanism and a second lower clamping jaw;
the Z3 shaft guide mechanism is installed on the X3 shaft guide mechanism, and the second lower clamping jaw is installed on one side, facing the iron core bearing assembly, of the Z3 shaft guide mechanism.
7. The winding method according to claim 6, wherein the X2-axis guide mechanism comprises an X2-axis driving device, a lead screw, a slider and a guide rail, wherein one end of the lead screw is connected with an output end of the X2-axis driving device, and the other end of the lead screw is connected with the slider;
the sliding block is embedded on the guide rail in a sliding mode, and the Z2-axis guide mechanism is installed on the sliding block.
8. The winding method according to claim 7, wherein the Z2-axis guide mechanism includes a second timing belt mechanism and a third slider rail mechanism;
second hold-in range mechanism installs on the slider, third slider guide rail mechanism installs second hold-in range mechanism orientation one side of iron core carrier assembly, first clamping jaw is installed on third slider guide rail mechanism's the slider.
CN202110998339.5A 2021-08-27 2021-08-27 Wire clamping type winding machine and winding method Active CN113708583B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110998339.5A CN113708583B (en) 2021-08-27 2021-08-27 Wire clamping type winding machine and winding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110998339.5A CN113708583B (en) 2021-08-27 2021-08-27 Wire clamping type winding machine and winding method

Publications (2)

Publication Number Publication Date
CN113708583A CN113708583A (en) 2021-11-26
CN113708583B true CN113708583B (en) 2022-11-04

Family

ID=78656272

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110998339.5A Active CN113708583B (en) 2021-08-27 2021-08-27 Wire clamping type winding machine and winding method

Country Status (1)

Country Link
CN (1) CN113708583B (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106710869A (en) * 2017-02-24 2017-05-24 珠海航宇自动化设备有限公司 Magnetic core winding mechanism
CN209805629U (en) * 2019-06-12 2019-12-17 东莞市宝润智能装备有限公司 Rotor winding machine

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3913242B2 (en) * 2004-09-13 2007-05-09 日特エンジニアリング株式会社 Multipole armature winding method and winding apparatus
JP5075429B2 (en) * 2007-02-26 2012-11-21 日特エンジニアリング株式会社 Multi-pole armature winding apparatus and winding method
CN104578619B (en) * 2014-12-31 2016-02-10 佛山市吉星家电有限公司 Stator winder
CN208638223U (en) * 2018-07-20 2019-03-22 东莞市精磊智能装备有限公司 A kind of expansion coil winding machine
CN208806144U (en) * 2018-07-31 2019-04-30 深圳市岑科实业有限公司 A kind of clamp cutting means of inductance spooling equipment
CN111245184A (en) * 2020-03-04 2020-06-05 广东顺德三合工业自动化设备股份有限公司 Needle type winding machine for straight stator core
CN111884447B (en) * 2020-07-28 2024-06-21 深圳市金岷江智能装备有限公司 Iron core rotor winding machine
CN112217358B (en) * 2020-09-21 2021-12-31 台州智驱力机械科技有限公司 Automatic rotor winding machine
CN112491223A (en) * 2020-11-13 2021-03-12 深圳市平盛自动化设备有限公司 Winding device for brushless motor stator

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106710869A (en) * 2017-02-24 2017-05-24 珠海航宇自动化设备有限公司 Magnetic core winding mechanism
CN209805629U (en) * 2019-06-12 2019-12-17 东莞市宝润智能装备有限公司 Rotor winding machine

Also Published As

Publication number Publication date
CN113708583A (en) 2021-11-26

Similar Documents

Publication Publication Date Title
US6749144B2 (en) Winding method and winding device
CN113708583B (en) Wire clamping type winding machine and winding method
US4997138A (en) Methods and apparatus for producing stators with coil terminations at both ends
US5361487A (en) Methods for connecting intermediate stator coil leads
CN1075241C (en) Device and method for winding deflection yoke with wire
CN116599306A (en) Automatic winding machine for motor stator
EP4170691B1 (en) Toroidal coil winding machine
EP0416747A1 (en) Lead straightening and trimming apparatus
US4625927A (en) Apparatus for winding electrical coils with closed cores
EP0387411B1 (en) Methods and apparatus for producing stators with coil terminations at both ends
US4719948A (en) Method of and apparatus for winding coils
CN103632839B (en) Automatic winding assembly mechanism and method
CN113078785A (en) Motor stator manufacturing and processing machine and processing method
US4037320A (en) Apparatus for forming armature windings for commutator type dynamo/electric machines
EP0587125B1 (en) Method and apparatus for winding toroidal coils
JPH0612945B2 (en) Multi-type coil winding device
CN219696250U (en) Frameless coil winding mechanism
JPH0622377B2 (en) Flat motor armature manufacturing equipment
CN221328787U (en) Magnetic core coiling machine
CN220475573U (en) Automatic change wire winding equipment
CN117476358A (en) Curved surface coil winding device
GB2080157A (en) Device for winding coils for electric motors
CN214314970U (en) Forming equipment for coreless motor coil
DD141381A1 (en) METHOD FOR OPERATING AUTOMATIC ANCHOR-WRAPPING MACHINES, AND WIRE PICKLING DEVICE, CONTROL AND DRIVE DEVICE FOR CARRYING OUT SAID METHOD
EP0067225A1 (en) Coil forming apparatus

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230418

Address after: Building 101, No. 7 Tianyang Fourth Road, Dongfang Community, Songgang Street, Bao'an District, Shenzhen City, Guangdong Province, 518000

Patentee after: SHENZHEN LANGKE AUTOMATION EQUIPMENT CO.,LTD.

Address before: 518000 room 801, building 7, Row 6, Xinwei third industrial zone, Xinzhuang community, Matian street, Guangming District, Shenzhen, Guangdong

Patentee before: Chuanjiangqi Intelligent Technology (Shenzhen) Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20240222

Address after: 518000 workshop 201, No. 7, Tianyang Fourth Road, Dongfang community, Songgang street, Bao'an District, Shenzhen, Guangdong Province

Patentee after: Shenzhen Duochuan Precision Machinery Co.,Ltd.

Country or region after: China

Address before: Building 101, No. 7 Tianyang Fourth Road, Dongfang Community, Songgang Street, Bao'an District, Shenzhen City, Guangdong Province, 518000

Patentee before: SHENZHEN LANGKE AUTOMATION EQUIPMENT CO.,LTD.

Country or region before: China