CN106710869A - Magnetic core winding mechanism - Google Patents
Magnetic core winding mechanism Download PDFInfo
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- CN106710869A CN106710869A CN201710104238.2A CN201710104238A CN106710869A CN 106710869 A CN106710869 A CN 106710869A CN 201710104238 A CN201710104238 A CN 201710104238A CN 106710869 A CN106710869 A CN 106710869A
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- magnetic core
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- winding mechanism
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Abstract
The invention discloses a magnetic core winding mechanism. The mechanism comprises a rack and a pay-off reel, wherein a rotary disc is arranged on the rack, the rotary disc is provided with a clamping head used for fixing and clamping a magnetic core and driving the magnetic core to rotate. A wire winding assembly comprises a wire frame, the rear end of the wire frame is connected with a rotary motor through an output shaft, and one side of the front end of the wire frame is provided with an eccentric nozzle which can extend to the side of a terminal above the magnetic core and rotates around the terminal under the action of the rotary motor. Copper wires in the pay-off reel pass through the output shaft, the wire frame and the eccentric nozzle in sequence. The winding mechanism is provided with the wire winding assembly, a wire clamping assembly and a wire cutting assembly, wherein the wire winding assembly can wind the copper wires around the magnetic core in a rotating state or the terminal in a static state. The wire clamping assembly tightly clamps copper wires during the pay-off and take-up process, the wire cutting assembly can cut off wire heads and tails, therefore full automatic winding is achieved, the efficiency is high, and the quality is good.
Description
Technical field
The present invention relates to chip inductor automatic producing technology field, more particularly to a kind of magnetic core winding mechanism.
Background technology
At present, the coiling work of magnetic core is largely divided into two procedures, is respectively the coiling and in magnetic core in core body
Four terminals on kinking, existing magnetic core winding mode be mainly using one semiautomatic winding machine coiling of a people, it is necessary to hand
Be wrapped in the end of a thread on the terminal of magnetic core by work, it is impossible to is disposably automatically performed whole winding process, and efficiency is very low, Er Qierong
Easily there is human error, quality is very different.
The content of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the invention provides a kind of magnetic core winding mechanism, it is used automatically
Change coiling, efficiency is very high and good around line mass.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of magnetic core winding mechanism, including frame and draw drum, are provided with rotation dish in the frame, installed in the rotation dish
Have for fixed clamp magnetic core and can drive magnetic core rotate chuck, the frame be located at magnetic core near be provided with kinking component, institute
Stating kinking component includes lead frame, and the lead frame rear end connects electric rotating machine, the one of the lead frame front end by output shaft
Side is provided with line of eccentricity mouth, and the line of eccentricity mouth can extend one side of the terminal on magnetic core, and in the presence of electric rotating machine around
Terminal is rotated, and the copper cash on the draw drum sequentially passes through output shaft, lead frame and line of eccentricity mouth, can be wound in rotation status
Magnetic core on, and can be wrapped on static terminal, the frame is located at magnetic core top and is additionally provided with unwrapping wire and receipts
The wire clipping component and the trimming component for cutting the end of a thread and line tail of copper cash are clamped during line.
Used as the improvement of above-mentioned technical proposal, the kinking component is provided with two groups, inclined on two groups of kinking components
The coiling on magnetic core simultaneously of heart line mouth, and respectively for the two terminals synchronization kinking on magnetic core.
As the improvement of above-mentioned technical proposal, upright guide rail, vertical cylinder, two groups of first levels are additionally provided with the frame
Guide rail and two groups of first level cylinders, two groups of first level guide rails can be along upright guide rail liter under the start of vertical cylinder
Drop, the chuck is located at two groups of extended spots of first level guide rail, and two groups of kinking components are respectively in two groups of first level gas
Can make being synchronized with the movement closer or far from magnetic core along corresponding first level guide rail under the start of cylinder.
As the improvement of above-mentioned technical proposal, directive wheel is installed in the lead frame, the copper cash in lead frame around
Cross directive wheel.
Used as the improvement of above-mentioned technical proposal, the wire clipping component includes material folding cylinder and installed in material folding cylinder lower end
Front plate and rear plate, the front plate and rear plate lower end be respectively equipped with the preceding clamping jaw and rear clip-claw of V-shape, it is described after
The front side of clamping jaw matches with the profile of the rear side of preceding clamping jaw, when material folding cylinder start, the finger at the preceding clamping jaw two ends with
The f iotanger-engagable at rear clip-claw two ends simultaneously clamps on two copper cash.
As the improvement of above-mentioned technical proposal, the second horizontal guide rail, the second horizontal air cylinder are additionally provided with the frame and are given up
Charging basket, the wire clipping component can make the fortune closer or far from magnetic core under the start of the second horizontal air cylinder along the second horizontal guide rail
Dynamic, when the end of a thread that wire clipping component clamping is cut is moved to directly over trash receptacle, the preceding clamping jaw and rear clip-claw unclamp, and are cut
Disconnected the end of a thread is fallen in trash receptacle.
As the improvement of above-mentioned technical proposal, the 3rd guide rail and the 3rd cylinder, the line shearing group are additionally provided with the frame
The motion that part can be made closer or far from magnetic core under the start of the 3rd cylinder along the 3rd guide rail, the trimming component cuts including two groups
Knife.
Beneficial effects of the present invention have：
This winding mechanism is provided with kinking component, wire clipping component and trimming component around magnetic core, and chuck fixed clamp magnetic core is simultaneously
Magnetic core can be driven to rotate, can be wound on copper cash on the magnetic core in rotation status or on static terminal by kinking component,
Wire clipping component clamps copper cash in unwrapping wire and take-up, and trimming component can cut the end of a thread and line tail such that it is able to realize full-automatic
Coiling, efficiency is very high, and quality is good.
Brief description of the drawings
Below in conjunction with the accompanying drawings and specific embodiment the invention will be further described, wherein：
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is the partial enlarged drawing at A in Fig. 1.
Specific embodiment
Referring to Fig. 1 and Fig. 2, a kind of magnetic core winding mechanism of the invention, including frame 1 and draw drum, in the frame 1
Rotation dish 2 is installed, be provided with the rotation dish 2 for fixed clamp magnetic core 3 and can drive magnetic core 3 rotate chuck 4, institute
State frame 1 and be nearby provided with kinking component 5 positioned at magnetic core 3, the kinking component 5 is provided with two groups, and the frame 1 is located at magnetic core 3
Top is additionally provided with the wire clipping component 6 for clamping copper cash in unwrapping wire and take-up and the line shearing group for cutting the end of a thread and line tail
Part 7.
With further reference to Fig. 2, the kinking component 5 includes being provided with directive wheel 55 in lead frame 51, the lead frame 51,
The rear end of the lead frame 51 connects electric rotating machine 53 by output shaft 52, and the side of the front end of the lead frame 51 is provided with line of eccentricity mouth
54, the line of eccentricity mouth 54 can extend one side of the terminal 31 on magnetic core 3, and around terminal 31 in the presence of electric rotating machine 53
Rotate, the copper cash on the draw drum sequentially passes through directive wheel 55 and line of eccentricity mouth 54 in output shaft 52, lead frame 51, can be around
On the magnetic core 3 in rotation status, and can be wrapped on static terminal 31.
Upright guide rail 8,9, two groups of first level guide rails 10 of vertical cylinder and two groups of first levels are additionally provided with the frame 1
Cylinder, two groups of first level guide rails 10 can be lifted under the start of vertical cylinder 9 along upright guide rail 8, and the chuck 4 is located at
Two groups of extended spots of first level guide rail 10, two groups of kinking components 5 respectively can under two groups of starts of first level cylinder
Make being synchronized with the movement closer or far from magnetic core 3, the line of eccentricity on two groups of kinking components 5 along corresponding first level guide rail 10
The coiling on magnetic core 3 simultaneously of mouth 54, and respectively for the synchronous kinking of two terminals 31 on magnetic core 3.
The second horizontal guide rail 12, the second horizontal air cylinder 13 and trash receptacle 14, the wire clipping component are additionally provided with the frame 1
6 motions that can make closer or far from magnetic core 3 along the second horizontal guide rail 12 under the start of the second horizontal air cylinder 13, the clamp group
Part 6 includes material folding cylinder 61 and the front plate 62 and rear plate 63 installed in the lower end of material folding cylinder 61, the He of the front plate 62
The lower end of rear plate 63 is respectively equipped with the preceding clamping jaw 64 and rear clip-claw 65 of V-shape, the front side of the rear clip-claw 65 and preceding clamping jaw 64
The profile of rear side match, when material folding 61 start of cylinder, finger and the two ends of rear clip-claw 65 at the two ends of preceding clamping jaw 64
F iotanger-engagable simultaneously clamps on two copper cash, when wire clipping component 6 clamps the end of a thread for being cut moves to 14 surface of trash receptacle,
The preceding clamping jaw 64 and rear clip-claw 65 are unclamped, and the end of a thread cut is fallen in trash receptacle 14.
The 3rd guide rail 15 and the 3rd cylinder 11, work of the trimming component 7 in the 3rd cylinder 11 are additionally provided with the frame 1
The dynamic lower motion that can make closer or far from magnetic core 3 along the 3rd guide rail 15, the trimming component 7 includes two groups of scissors 71.
In winding process, wire clipping component 6 first clamps the end of a thread stretched out by two line of eccentricity mouths 54 to this winding mechanism respectively,
, respectively to two kinkings of terminal 31, then the end of a thread is cut and resetted by scissors 71, and wire clipping component 6 will be cut for two line of eccentricity mouths 54
Disconnected the end of a thread is transferred to clamping jaw 64 and rear clip-claw 65 before trash receptacle 14, and the release that resets, meanwhile, chuck 4 drives magnetic core 3 to rotate,
Be wound on copper cash on magnetic core 3 simultaneously by two line of eccentricity mouths 54, then again to two other kinking of terminal 31, after the completion of kinking,
Two line of eccentricity mouths 54 rise and clamp two copper cash through preceding clamping jaw 64 and rear clip-claw 65, preceding clamping jaw 64 and rear clip-claw 65, cut
The end of a thread is cut and resetted by knife 71 again, and line of eccentricity mouth 54 declines after turning an angle, and work is completed.Whole action is using complete
Automated winding, without artificial operation, efficiency is very high, and coiling is neat, and quality is good.
The above, simply better embodiment of the invention, but the present invention is not limited to above-described embodiment, as long as
It reaches technique effect of the invention with any same or similar means, should all belong to protection scope of the present invention.
Claims (7)
1. a kind of magnetic core winding mechanism, it is characterised in that：Including frame and draw drum, rotation dish, institute are installed in the frame
The chuck for being provided with rotation dish for fixed clamp magnetic core and magnetic core rotation being driven is stated, the frame is located near magnetic core and sets
There is kinking component, the kinking component includes lead frame, and the lead frame rear end connects electric rotating machine by output shaft, described to lead
The side of coil holder front end is provided with line of eccentricity mouth, and the line of eccentricity mouth can extend one side of the terminal on magnetic core, and in electric rotating machine
In the presence of rotated around terminal, the copper cash on the draw drum sequentially passes through output shaft, lead frame and line of eccentricity mouth, can be wound on
On magnetic core in rotation status, and can be wrapped on static terminal, the frame is located at magnetic core top and is additionally provided with use
The wire clipping component and the trimming component for cutting the end of a thread and line tail of copper cash are clamped when in unwrapping wire and take-up.
2. a kind of magnetic core winding mechanism according to claim 1, it is characterised in that：The kinking component is provided with two groups,
The coiling on magnetic core simultaneously of line of eccentricity mouth on two groups of kinking components, and synchronously twine for two terminals on magnetic core respectively
Line.
3. a kind of magnetic core winding mechanism according to claim 2, it is characterised in that：It is additionally provided with the frame and is led vertically
Rail, vertical cylinder, two groups of first level guide rails and two groups of first level cylinders, two groups of first level guide rails are in vertical cylinder
Start under can be lifted along upright guide rail, the chuck is located at the extended spots of two groups of first level guide rails, two groups of kinking groups
Part can make the synchronization closer or far from magnetic core under two groups of starts of first level cylinder along corresponding first level guide rail respectively
Motion.
4. a kind of magnetic core winding mechanism according to claim 1 and 2, it is characterised in that：It is provided with the lead frame and is led
To wheel, the copper cash in lead frame bypasses directive wheel.
5. a kind of magnetic core winding mechanism according to claim 2, it is characterised in that：The wire clipping component includes material folding cylinder
And be respectively equipped with V-shape installed in the front plate and rear plate of material folding cylinder lower end, the front plate and rear plate lower end
Preceding clamping jaw and rear clip-claw, the front side of the rear clip-claw matches with the profile of the rear side of preceding clamping jaw, when material folding cylinder start,
The finger at the preceding clamping jaw two ends simultaneously clamps on two copper cash with the f iotanger-engagable at rear clip-claw two ends.
6. a kind of magnetic core winding mechanism according to claim 5, it is characterised in that：The second level is additionally provided with the frame
Guide rail, the second horizontal air cylinder and trash receptacle, the wire clipping component can be along the second horizontal guide rails under the start of the second horizontal air cylinder
Make the motion closer or far from magnetic core, when wire clipping component clamps the end of a thread for being cut to be moved to directly over trash receptacle, it is described before
Clamping jaw and rear clip-claw are unclamped, and the end of a thread cut is fallen in trash receptacle.
7. a kind of magnetic core winding mechanism according to claim 2, it is characterised in that：The 3rd guide rail is additionally provided with the frame
With the 3rd cylinder, the trimming component under the start of the 3rd cylinder can along the 3rd guide rail make closer or far from magnetic core motion,
The trimming component includes two groups of scissors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710104238.2A CN106710869B (en) | 2017-02-24 | 2017-02-24 | A kind of magnetic core winding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710104238.2A CN106710869B (en) | 2017-02-24 | 2017-02-24 | A kind of magnetic core winding mechanism |
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| Publication Number | Publication Date |
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| CN106710869A true CN106710869A (en) | 2017-05-24 |
| CN106710869B CN106710869B (en) | 2018-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710104238.2A Active CN106710869B (en) | 2017-02-24 | 2017-02-24 | A kind of magnetic core winding mechanism |
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| CN (1) | CN106710869B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107731513A (en) * | 2017-08-30 | 2018-02-23 | 浙江田中精机股份有限公司 | Winding mechanism and its method for winding |
| CN108346510A (en) * | 2017-12-30 | 2018-07-31 | 芜湖慧盈自动化设备有限公司 | A kind of convertible capacitor shield coil processing bobbin winder device |
| CN109855783A (en) * | 2019-02-25 | 2019-06-07 | 湖北神电汽车电机有限公司 | A kind of detection of starter switch point bonding wire pulling-out force and trimming automatic assembly equipment |
| CN110504100A (en) * | 2019-08-29 | 2019-11-26 | 广东昭信智能装备有限公司 | A kind of automatic coil winding machine |
| CN110605347A (en) * | 2019-09-05 | 2019-12-24 | 湖南德明锐智能装备有限公司 | Inductor pin breaking device |
| CN113708583A (en) * | 2021-08-27 | 2021-11-26 | 川江奇智能科技(深圳)有限公司 | Wire clamping type winding machine and winding method |
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| GB527776A (en) * | 1939-04-11 | 1940-10-16 | American Thread Co | Improvements in or relating to thread winding machines |
| CN101533698A (en) * | 2008-07-29 | 2009-09-16 | 爱普科斯电阻电容(珠海)有限公司 | Winding device and winding machine |
| CN102903511A (en) * | 2012-10-09 | 2013-01-30 | 浙江田中精机股份有限公司 | Method for winding pins of coil frame and device for implementing method |
| CN203026350U (en) * | 2012-12-12 | 2013-06-26 | 厦门米特自动化设备有限公司 | Position-changing mechanism for production of electromagnetic coils |
| CN105405640A (en) * | 2015-12-18 | 2016-03-16 | 中山市恒诺电子设备有限公司 | Thick wire winding machine |
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| CN206619502U (en) * | 2017-02-24 | 2017-11-07 | 珠海航宇自动化设备有限公司 | A kind of magnetic core winding mechanism |
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| GB527776A (en) * | 1939-04-11 | 1940-10-16 | American Thread Co | Improvements in or relating to thread winding machines |
| CN101533698A (en) * | 2008-07-29 | 2009-09-16 | 爱普科斯电阻电容(珠海)有限公司 | Winding device and winding machine |
| CN102903511A (en) * | 2012-10-09 | 2013-01-30 | 浙江田中精机股份有限公司 | Method for winding pins of coil frame and device for implementing method |
| CN203026350U (en) * | 2012-12-12 | 2013-06-26 | 厦门米特自动化设备有限公司 | Position-changing mechanism for production of electromagnetic coils |
| CN105405640A (en) * | 2015-12-18 | 2016-03-16 | 中山市恒诺电子设备有限公司 | Thick wire winding machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107731513A (en) * | 2017-08-30 | 2018-02-23 | 浙江田中精机股份有限公司 | Winding mechanism and its method for winding |
| CN107731513B (en) * | 2017-08-30 | 2023-08-22 | 浙江田中精机股份有限公司 | Winding mechanism and winding method thereof |
| CN108346510A (en) * | 2017-12-30 | 2018-07-31 | 芜湖慧盈自动化设备有限公司 | A kind of convertible capacitor shield coil processing bobbin winder device |
| CN109855783A (en) * | 2019-02-25 | 2019-06-07 | 湖北神电汽车电机有限公司 | A kind of detection of starter switch point bonding wire pulling-out force and trimming automatic assembly equipment |
| CN110504100A (en) * | 2019-08-29 | 2019-11-26 | 广东昭信智能装备有限公司 | A kind of automatic coil winding machine |
| CN110605347A (en) * | 2019-09-05 | 2019-12-24 | 湖南德明锐智能装备有限公司 | Inductor pin breaking device |
| CN113708583A (en) * | 2021-08-27 | 2021-11-26 | 川江奇智能科技(深圳)有限公司 | Wire clamping type winding machine and winding method |
| CN113708583B (en) * | 2021-08-27 | 2022-11-04 | 川江奇智能科技(深圳)有限公司 | Wire clamping type winding machine and winding method |
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| Publication number | Publication date |
|---|---|
| CN106710869B (en) | 2018-04-06 |
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Effective date of registration: 20200319 Address after: No. 280, Sangzi Middle Road, zhouwangmiao Town, Haining City, Jiaxing City, Zhejiang Province Patentee after: ZHEJIANG WANYANG ELECTRONIC Co.,Ltd. Address before: 1, No. 519070, Shi Mingyuan, 101 South Road, front hill, Zhuhai, Guangdong, China. 1, unit 103 Patentee before: ZHUHAI HANGYU AUTOMATION EQUIPMENT Co.,Ltd. |