CN210956446U - Inductance coil winding device - Google Patents
Inductance coil winding device Download PDFInfo
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- CN210956446U CN210956446U CN201921914273.1U CN201921914273U CN210956446U CN 210956446 U CN210956446 U CN 210956446U CN 201921914273 U CN201921914273 U CN 201921914273U CN 210956446 U CN210956446 U CN 210956446U
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- 238000004804 winding Methods 0.000 title claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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Abstract
The utility model relates to an inductance coils winding device belongs to mechanical equipment technical field. The inductance coil winding device comprises an operation table, a lower winding servo motor, a lower spindle seat, a cross beam and an upper winding servo motor. When the inductance coil winding device is used, an inductance wire sequentially passes through a lead ring, a wire bundling wheel and a wire guide nozzle which are arranged on a wire inlet mechanism, the inductance wire is clamped by a cutting wire clamping cylinder through a wire clamping block and a cutting wire clamping baffle, and meanwhile, the cutting wire clamping cylinder drives a cutting knife to cut off redundant inductance wires; and the lower winding servo motor and the upper winding servo motor are used for starting working at the same time, so that the winding process of the inductance wire is completed. In a word, this inductance coils winding device structural design is reasonable, can make the both ends of inductance line wire winding simultaneously, has improved inductance coils's wire winding efficiency, has alleviateed workman's intensity of labour, has also improved inductance coils wire-wound qualification rate simultaneously, and the inductance line after the winding, the end cuts neatly, is convenient for further processing.
Description
Technical Field
The invention relates to an inductance coil winding device, and belongs to the technical field of mechanical equipment.
Background
The inductor can convert the electric energy into magnetic energy to be stored. The inductor is similar in structure to a transformer, but has only one winding. The inductor has an inductance that only impedes the change in current. If the inductor is in a state where no current is passing, it will try to block the current from flowing through it when the circuit is on; if the inductor is in a current passing state, the inductor will try to keep the current unchanged when the circuit is opened. The inductance coil is an important component in the inductor, and the winding of the inductance coil is completed mechanically due to the small volume of the inductance coil, but the existing inductance coil device is complex in structure, low in winding efficiency and low in qualification rate after the inductance coil is prepared.
Disclosure of Invention
In order to overcome the defects in the background art, the technical scheme adopted by the invention for solving the technical problems is as follows: an inductance coil winding device comprises an operation table, a lower winding servo motor, a lower shaft seat, a cross beam and an upper winding servo motor, wherein the bottom of the operation table is fixedly provided with the lower winding servo motor, the lower shaft seat is fixedly arranged on the operation table and corresponds to the lower winding servo motor, the lower rotating shaft penetrates through the lower shaft seat, a flying fork clamping jaw air cylinder fixing seat is fixedly arranged on the lower rotating shaft, the lower winding servo motor can drive the flying fork clamping jaw air cylinder fixing seat to rotate through the lower rotating shaft, a flying fork clamping jaw air cylinder is fixedly arranged on the flying fork clamping jaw air cylinder fixing seat, a flying fork clamping jaw is arranged on the flying fork clamping jaw air cylinder, the cross beam is fixedly arranged on the operation table, a transverse moving guide rail is fixedly arranged on the side surface of the cross beam, a transverse moving sliding plate is arranged on the transverse moving guide rail and can slide along the transverse moving guide rail under the driving of the transverse moving, a vertical moving guide rail is fixed on the transverse moving sliding plate, a vertical moving sliding plate is arranged on the vertical moving guide rail and can slide along the vertical moving guide rail under the driving of a vertical moving servo motor, an upper winding servo motor, a limiting bearing and a collet chuck driving cylinder are fixed on the vertical moving sliding plate, an upper rotating shaft of the upper winding servo motor penetrates through the limiting bearing, a collet chuck is arranged at the bottom of the upper rotating shaft, a collet chuck driving plate is fixed at the top end of a collet chuck driving ejector rod of the collet chuck driving cylinder, the collet chuck driving cylinder can control the opening and closing of the collet chuck through the collet chuck driving ejector rod and the collet chuck driving plate, a wire clamping vertical moving cylinder is fixed on the side surface of the limiting bearing, a wire clamping vertical moving plate is arranged at the top end of the ejector rod of the wire clamping vertical moving cylinder, and a wire clamping jaw cylinder is fixed on the wire clamping, the utility model discloses a cutting machine, including a crossbeam, be equipped with double-layered line clamping jaw cylinder, the bottom of crossbeam is fixed with cuts double-layered line lateral shifting cylinder, cut double-layered line lateral shifting cylinder and can drive and cut double-layered line longitudinal shifting cylinder lateral shifting, cut double-layered line longitudinal shifting cylinder and can drive and cut double-layered line vertical shifting cylinder longitudinal shifting, cut the vertical shifting cylinder of double-layered line and can drive and cut double-layered line cylinder fixed plate and remove in vertical direction, it is fixed with on the double-layered line cylinder fixed plate and cuts double-layered line cylinder and cuts the double-layered line baffle to cut double-layered line cylinder, the one side of cutting the double-layered line baffle is equipped with cuts the sword, the opposite side of cutting the double-layered line baffle is equipped with the double-layered line piece, it can drive and cut sword and double-layered line piece and slide on cutting double-layered. The vibration feeding disc is provided with a straight vibration track, the platform cylinder fixing seat is fixedly provided with a platform cylinder, and the platform cylinder is provided with a platform corresponding to the straight vibration track.
Preferably, a wire inlet mechanism is fixed on the operating platform, and a wire guide nozzle, a wire bundling wheel and a wire guide ring are arranged on the wire inlet mechanism.
A method for using an inductance coil winding device comprises the following steps:
(1) the inductance wire to be wound sequentially passes through a lead ring, a wire bundling wheel and a wire guide nozzle which are arranged on the wire inlet mechanism;
(2) the cutting wire clamping cylinder clamps the inductance wire through the wire clamping block and the cutting wire clamping baffle, and meanwhile, the cutting wire clamping cylinder (30) drives the cutting knife to cut off redundant inductance wires;
(3) placing the inductor to be wound into a vibrating feeding disc, conveying the inductor to be wound onto a carrying platform through a straight vibrating track by the vibrating feeding disc, and driving the carrying platform to move by a carrying platform cylinder;
(4) then, under the combined action of the cutting wire clamping transverse moving cylinder, the cutting wire clamping longitudinal moving cylinder and the cutting wire clamping vertical moving cylinder, a flying fork clamping jaw arranged on the flying fork clamping jaw cylinder clamps the inductance wire, and the cutting wire clamping cylinder releases the inductance wire;
(5) then the collet chuck is driven by a collet chuck driving cylinder to clamp the head of the inductor to be wound on the carrying platform, and the collet chuck is driven by a transverse moving servo motor and a vertical moving servo motor to transfer the inductor to be wound to the position right above the lower rotating shaft;
(6) then, the lower winding servo motor and the upper winding servo motor start to work simultaneously, the lower winding servo motor drives the fly fork clamping jaw cylinder to rotate through the lower rotating shaft, and the fly fork clamping jaw cylinder drives the end of the inductance wire to wind the winding column of the inductance; meanwhile, the upper winding servo motor drives the collet chuck clamping the inductance head to rotate, so that the winding post of the inductor simultaneously carries out double-inductor winding operation;
(7) after the number of the induction wire winding coils is set, the lower winding servo motor and the upper winding servo motor stop working, and the lower winding servo motor enables the flying fork clamping jaw to stop between the lower rotating shaft and the wire inlet mechanism;
(8) and then the wire clamping jaw clamps the two inductance wires coming out of the inductance wrapping post under the combined action of the wire clamping vertical moving cylinder and the wire clamping jaw cylinder, the flying fork clamping jaw loosens the inductance wires, the cutting wire clamping cylinder moves to cut off the two inductance wires coming out of the inductance wrapping post in order, and the wire winding process of the inductance wires is completed.
The inductance coil winding device is reasonable in structural design, the two ends of the inductance wire can be wound simultaneously, the winding efficiency of the inductance coil is improved, the labor intensity of workers is reduced, the winding qualification rate of the inductance coil is improved, the ends of the wound inductance wire are cut neatly, and further processing is facilitated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a first schematic structural diagram of an inductor winding device according to the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a second schematic structural diagram of an inductor winding apparatus according to the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at B;
fig. 5 is a schematic structural diagram of an inductor winding device according to a third embodiment of the present invention;
wherein, 1, an operation table; 2. a lower winding servo motor; 3. a lower shaft rotating seat; 4. a lower rotating shaft; 5. a fly fork clamping jaw air cylinder fixing seat; 6. a fly fork clamping jaw cylinder; 7. a fly fork jaw; 8. a cross beam; 9. a lateral movement guide rail; 10. moving the servo motor laterally; 11. transversely moving the slide plate; 12. a vertically moving guide rail; 13. vertically moving a servo motor; 14. vertically moving the slide plate; 15. an upper winding servo motor; 16. a limit bearing; 17. an upper rotating shaft; 18. a collet; 19. the collet drives the cylinder; 20. the collet chuck drives the ejector rod; 21. a collet driver plate; 22. a wire clamping vertical moving cylinder; 23. a wire clamping vertical moving plate; 24. a wire clamping jaw cylinder; 25. a wire clamping jaw; 26. a cutting wire clamping transverse moving cylinder; 27. a cutting wire clamping longitudinal moving cylinder; 28. a cutting wire clamping vertical moving cylinder; 29. cutting a wire clamping cylinder fixing plate; 30. a cutting wire clamping cylinder; 31. cutting a wire clamping baffle; 32. cutting knife; 33. a wire clamping block; 34. a wire inlet mechanism; 35. a wire nozzle; 36. a wire bundling wheel; 37. a wire loop; 38. vibrating the feeding disc; 39. directly vibrating the rail; 40. a platform cylinder fixing seat; 41. a platform cylinder; 42. and (7) carrying a platform.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In a first embodiment, please refer to fig. 1-5, an inductor winding device includes an operation platform 1, a lower winding servo motor 2, a lower spindle seat 3, a beam 8 and an upper winding servo motor 15, wherein the bottom of the operation platform 1 is fixed with the lower winding servo motor 2, the lower spindle 4 on the operation platform 1 corresponding to the lower winding servo motor 2 is fixed with the lower spindle seat 3, the lower spindle 4 passes through the lower spindle seat 3, the lower spindle 4 is fixed with a flying fork clamping jaw cylinder fixing seat 5, the lower winding servo motor 2 can drive the flying fork clamping jaw cylinder fixing seat 5 to rotate through the lower spindle 4, the flying fork clamping jaw cylinder fixing seat 5 is fixed with a flying fork clamping jaw cylinder 6, the flying fork clamping jaw cylinder 6 is provided with a flying fork clamping jaw 7, the operation platform 1 is fixed with the beam 8, the lateral surface of the beam 8 is fixed with a lateral moving guide rail 9, a transverse moving sliding plate 11 is arranged on the transverse moving guide rail 9, the transverse moving sliding plate 11 can slide along the transverse moving guide rail 9 under the drive of a transverse moving servo motor 10, a vertical moving guide rail 12 is fixed on the transverse moving sliding plate 11, a vertical moving sliding plate 14 is arranged on the vertical moving guide rail 12, the vertical moving sliding plate 14 can slide along the vertical moving guide rail 12 under the drive of a vertical moving servo motor 13, an upper winding servo motor 15, a limiting bearing 16 and a collet chuck driving cylinder 19 are fixed on the vertical moving sliding plate 14, an upper rotating shaft 17 of the upper winding servo motor 15 penetrates through the limiting bearing 16, a collet chuck 18 is arranged at the bottom of the upper rotating shaft 17, a collet chuck driving plate 21 is fixed at the top end of a collet chuck driving mandril 20 of the collet chuck driving cylinder 19, and the collet chuck driving cylinder 19 can control the opening and closing of the collet chuck 18 through the collet chuck driving mandril 20 and the collet chuck, a clamping line vertical moving cylinder 22 is fixed on the side face of the limiting bearing 16, a clamping line vertical moving plate 23 is arranged at the top end of an ejector rod of the clamping line vertical moving cylinder 22, a clamping line clamping jaw cylinder 24 is fixed on the clamping line vertical moving plate 23, a clamping line clamping jaw 25 is arranged on the clamping line clamping jaw cylinder 24, a cutting clamping line transverse moving cylinder 26 is fixed at the bottom of the cross beam 8, the cutting clamping line transverse moving cylinder 26 can drive a cutting clamping line longitudinal moving cylinder 27 to transversely move, the cutting clamping line longitudinal moving cylinder 27 can drive a cutting clamping line vertical moving cylinder 28 to longitudinally move, the cutting clamping line vertical moving cylinder 28 can drive a cutting clamping line cylinder fixing plate 29 to move in the vertical direction, a cutting clamping line cylinder 30 and a cutting clamping line baffle plate 31 are fixed on the cutting clamping line cylinder fixing plate 29, and a cutting knife 32 is arranged on one side of the cutting clamping line baffle plate 31, the other side of cutting double-layered line baffle 31 is equipped with double-layered line piece 33, cut double-layered line cylinder 30 and can drive and cut sword 32 and double-layered line piece 33 and slide on cutting double-layered line cylinder fixed plate 29, be fixed with vibrations charging tray 38 and microscope carrier cylinder fixing base 40 on the operation panel 1. A straight vibration track 39 is arranged on the vibration feeding disc 38, a stage cylinder 41 is fixed on the stage cylinder fixing seat 40, and a stage 42 is arranged on the stage cylinder 41 corresponding to the straight vibration track 39.
Preferably, a wire feeding mechanism 34 is fixed to the console 1, and the wire feeding mechanism 34 is provided with a wire nozzle 35, a wire bundling wheel 36, and a wire guiding ring 37.
A method for using an inductance coil winding device comprises the following steps:
(1) the inductance wire to be wound sequentially passes through a wire guiding ring 37, a wire bundling wheel 36 and a wire guiding mouth 35 which are arranged on the wire inlet mechanism 34;
(2) the cutting wire clamping cylinder 30 clamps the inductance wire through the wire clamping block 33 and the cutting wire clamping baffle 31, and meanwhile, the cutting wire clamping cylinder 30 drives the cutting knife 32 to cut off the redundant inductance wire;
(3) placing the inductor to be wound into the vibrating feeding disc 38, feeding the inductor to be wound onto the carrying platform 42 through the vibrating feeding disc 38 through the straight vibrating track 39, and driving the carrying platform 42 to move by the carrying platform cylinder 41;
(4) then, under the combined action of the cutting wire clamping transverse moving cylinder 26, the cutting wire clamping longitudinal moving cylinder 27 and the cutting wire clamping vertical moving cylinder 28, the flying fork clamping jaw 7 arranged on the flying fork clamping jaw cylinder 6 clamps the inductance wire, and the cutting wire clamping cylinder 30 releases the inductance wire;
(5) then the collet chuck 18 is driven by a collet chuck driving cylinder 19 to clamp the inductance head to be wound on the carrying platform 42, and the collet chuck 18 is driven by the transverse movement servo motor 10 and the vertical movement servo motor 13 to transfer the inductance to be wound to the position right above the lower rotating shaft 4;
(6) then, the lower winding servo motor 2 and the upper winding servo motor 15 start to work simultaneously, the lower winding servo motor 2 drives the flying fork clamping jaw cylinder 6 to rotate through the lower rotating shaft 4, and the flying fork clamping jaw cylinder 6 drives the end of the inductance wire to wind the winding post of the inductance; meanwhile, the upper winding servo motor 15 drives the collet chuck 18 which clamps the inductance head to rotate, so that the winding columns of the inductance simultaneously carry out double-inductance wire winding operation;
(7) after the number of the induction wire winding coils is set, the lower winding servo motor 2 and the upper winding servo motor 15 stop working, and the lower winding servo motor 2 enables the flying fork clamping jaw 7 to stop between the lower rotating shaft 4 and the wire inlet mechanism 34;
(8) then the clamping jaw 25 clamps the two inductance wires coming out of the inductance winding posts under the combined action of the clamping vertical moving cylinder 22 and the clamping jaw cylinder 24, the flying fork clamping jaw 7 loosens the inductance wires, and the cutting clamping cylinder 30 moves to cut and disconnect the two inductance wires coming out of the inductance winding posts in order to complete the winding process of the inductance wires.
The inductance coil winding device is reasonable in structural design, the two ends of the inductance wire can be wound simultaneously, the winding efficiency of the inductance coil is improved, the labor intensity of workers is reduced, the winding qualification rate of the inductance coil is improved, the ends of the wound inductance wire are cut neatly, and further processing is facilitated.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (2)
1. The utility model provides an inductance coil winding device, includes operation panel (1), lower wire winding servo motor (2), lower pivot seat (3), crossbeam (8) and last wire winding servo motor (15), its characterized in that: the bottom of the operating platform (1) is fixed with a lower winding servo motor (2), a lower rotating shaft (4) corresponding to the lower winding servo motor (2) on the operating platform (1) is fixed with a lower rotating shaft seat (3), the lower rotating shaft (4) penetrates through the lower rotating shaft seat (3), a flying fork clamping jaw air cylinder fixing seat (5) is fixed on the lower rotating shaft (4), the lower winding servo motor (2) can drive the flying fork clamping jaw air cylinder fixing seat (5) to rotate through the lower rotating shaft (4), a flying fork clamping jaw air cylinder (6) is fixed on the flying fork clamping jaw air cylinder fixing seat (5), a flying fork clamping jaw (7) is arranged on the flying fork clamping jaw air cylinder (6), a cross beam (8) is fixed on the operating platform (1), a transverse moving guide rail (9) is fixed on the side face of the cross beam (8), and a transverse moving sliding plate (11) is arranged on the transverse moving guide rail (9), the transverse moving sliding plate (11) can slide along a transverse moving guide rail (9) under the drive of a transverse moving servo motor (10), a vertical moving guide rail (12) is fixed on the transverse moving sliding plate (11), a vertical moving sliding plate (14) is arranged on the vertical moving guide rail (12), the vertical moving sliding plate (14) can slide along the vertical moving guide rail (12) under the drive of a vertical moving servo motor (13), an upper winding servo motor (15), a limiting bearing (16) and a collet chuck driving cylinder (19) are fixed on the vertical moving sliding plate (14), an upper rotating shaft (17) of the upper winding servo motor (15) penetrates through the limiting bearing (16), a collet chuck (18) is arranged at the bottom of the upper rotating shaft (17), and a collet chuck driving plate (21) is fixed at the top end of a collet chuck driving ejector rod (20) of the collet chuck driving cylinder (19), the novel cutting device is characterized in that the collet chuck driving cylinder (19) can control the opening and closing of the collet chuck (18) through a collet chuck driving ejector rod (20) and a collet chuck driving plate (21), a wire clamping vertical moving cylinder (22) is fixed on the side face of the limiting bearing (16), a wire clamping vertical moving plate (23) is arranged at the top end of the ejector rod of the wire clamping vertical moving cylinder (22), a wire clamping jaw cylinder (24) is fixed on the wire clamping vertical moving plate (23), a wire clamping jaw (25) is arranged on the wire clamping jaw cylinder (24), a cutting wire clamping transverse moving cylinder (26) is fixed at the bottom of the cross beam (8), the cutting wire clamping transverse moving cylinder (26) can drive the cutting wire clamping longitudinal moving cylinder (27) to transversely move, the cutting wire clamping longitudinal moving cylinder (27) can drive the cutting wire clamping vertical moving cylinder (28) to longitudinally move, and the cutting wire clamping vertical moving cylinder (28) can drive the cutting wire clamping cylinder fixing plate (29) to vertically move The cutting and clamping device is characterized in that the cutting and clamping device moves in the straight direction, a cutting and clamping cylinder (30) and a cutting and clamping baffle plate (31) are fixed on a fixing plate (29) of the cutting and clamping cylinder, a cutting knife (32) is arranged on one side of the cutting and clamping baffle plate (31), a clamping block (33) is arranged on the other side of the cutting and clamping baffle plate (31), the cutting and clamping cylinder (30) can drive the cutting knife (32) and the clamping block (33) to slide on the fixing plate (29) of the cutting and clamping cylinder, a vibrating feeding plate (38) and a carrying plate cylinder fixing seat (40) are fixed on an operating platform (1), a straight vibrating track (39) is arranged on the vibrating feeding plate (38), a fixed cylinder (41) is arranged on the carrying plate cylinder fixing seat (40), and a carrying plate (42) is arranged on the carrying plate cylinder (41) corresponding to the straight.
2. The inductor winding device of claim 1, wherein: a wire inlet mechanism (34) is fixed on the operating platform (1), and a wire guide nozzle (35), a wire bundling wheel (36) and a wire guide ring (37) are arranged on the wire inlet mechanism (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921914273.1U CN210956446U (en) | 2019-11-07 | 2019-11-07 | Inductance coil winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921914273.1U CN210956446U (en) | 2019-11-07 | 2019-11-07 | Inductance coil winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210956446U true CN210956446U (en) | 2020-07-07 |
Family
ID=71378311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921914273.1U Withdrawn - After Issue CN210956446U (en) | 2019-11-07 | 2019-11-07 | Inductance coil winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210956446U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110706918A (en) * | 2019-11-07 | 2020-01-17 | 苏州巨迈科智能科技有限公司 | Inductance coil winding device and using method thereof |
| CN114709070A (en) * | 2022-02-23 | 2022-07-05 | 浙江田中精机股份有限公司 | Multi-wire winding pin system |
-
2019
- 2019-11-07 CN CN201921914273.1U patent/CN210956446U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110706918A (en) * | 2019-11-07 | 2020-01-17 | 苏州巨迈科智能科技有限公司 | Inductance coil winding device and using method thereof |
| CN110706918B (en) * | 2019-11-07 | 2024-06-21 | 苏州巨迈科智能科技有限公司 | Inductance coil winding device and use method thereof |
| CN114709070A (en) * | 2022-02-23 | 2022-07-05 | 浙江田中精机股份有限公司 | Multi-wire winding pin system |
| CN114709070B (en) * | 2022-02-23 | 2024-05-31 | 浙江田中精机股份有限公司 | Multi-wire winding pin system |
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| GR01 | Patent grant | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200707 Effective date of abandoning: 20240621 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200707 Effective date of abandoning: 20240621 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |