CN214314970U - Forming equipment for coreless motor coil - Google Patents
Forming equipment for coreless motor coil Download PDFInfo
- Publication number
- CN214314970U CN214314970U CN202023016328.2U CN202023016328U CN214314970U CN 214314970 U CN214314970 U CN 214314970U CN 202023016328 U CN202023016328 U CN 202023016328U CN 214314970 U CN214314970 U CN 214314970U
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- China
- Prior art keywords
- motor
- clamping
- centre gripping
- subassembly
- mounting seat
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- Expired - Fee Related
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- 238000003825 pressing Methods 0.000 claims abstract description 31
- 238000013508 migration Methods 0.000 claims abstract description 13
- 230000005012 migration Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000010008 shearing Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 18
- 238000007493 shaping process Methods 0.000 abstract description 13
- 229910052802 copper Inorganic materials 0.000 abstract description 10
- 239000010949 copper Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 3
- 238000004804 winding Methods 0.000 description 6
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000006247 magnetic powder Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model belongs to the technical field of the coreless coil technique and specifically relates to a former for coreless motor coil, including workstation, material feeding unit, setting device and end of a thread forming device, setting device includes the first rotating electrical machines that runs through perpendicularly in the workstation, sets up in the pole of placing of first rotating electrical machines output and uses the pole of placing to center on a plurality of pressing components that set up around the centre of a circle, material feeding unit places the first centre gripping subassembly of pole and sets up in the horizontal migration subassembly of first centre gripping subassembly lower extreme including the cooperation, end of a thread forming device includes that second centre gripping subassembly and end of a thread cut the subassembly, cooperation first rotating electrical machines, pressing components, first centre gripping subassembly, horizontal migration subassembly, second centre gripping subassembly and end of a thread cut the subassembly and be fit for there being the controller. The utility model discloses can not only full-automatic feeding prune the end of a thread with automatic, reduce the manpower, improve work efficiency, carry out automatic pressing mode shaping to copper line plane spare moreover, improve product quality.
Description
Technical Field
The invention relates to the technical field of coil processing, in particular to a forming device for a coreless motor coil.
Background
Coils generally refer to a winding of wire in the shape of a loop, the most common coil applications being: motors, inductors, transformers, loop antennas, and the like. The coil in the circuit is referred to as an inductor. The insulated pipe is characterized in that the wires are wound one by one and are insulated from each other, and the insulated pipe can be hollow and can also comprise an iron core or a magnetic powder core, which is called an inductor for short. The inductor can be divided into a fixed inductor and a variable inductor, and the fixed inductor coil is called an inductor or a coil for short.
At present, the hollow cup motor coil brings convenience to life of people, and in the process of forming and manufacturing the hollow cup motor coil, a winding mode is generally adopted for forming, and the wire head is manually trimmed, so that the working efficiency is low, and therefore the forming equipment for the hollow cup motor coil is designed to improve the working efficiency.
SUMMERY OF THE UTILITY MODEL
The invention aims to solve the existing problems and provides the forming equipment for the coreless motor coil, which not only can realize full-automatic feeding and automatic trimming of a thread end, reduce manpower and improve working efficiency, but also can realize automatic pressing forming of a copper wire plane piece and improve product quality.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a former for coreless motor coil, includes the workstation, sets up material feeding unit, setting device and end of a thread forming device on the workstation, setting device includes the first rotating electrical machines that runs through perpendicularly in the workstation, sets up in the pole of placing of first rotating electrical machines output and uses to place the pole around a plurality of pressing components that set up as the centre of a circle, material feeding unit places the first centre gripping subassembly of pole and sets up in the horizontal migration subassembly of first centre gripping subassembly lower extreme including the cooperation, end of a thread forming device includes second centre gripping subassembly and end of a thread shearing module, cooperation first rotating electrical machines, pressing component, first centre gripping subassembly, horizontal migration subassembly, second centre gripping subassembly and end of a thread shearing module are fit for there being the controller.
Preferably, any one of the pressing assemblies comprises a first motor slide rail, a first slide block matched with the output end of the first motor slide rail and a pressing piece arranged at the upper end of the first slide block, a pressing groove is formed in the end, facing the placing rod, of the pressing piece, and the first motor slide rail is electrically connected to the controller.
Preferably, the horizontal movement assembly comprises a first mounting seat arranged on the workbench, a second motor slide rail arranged at the upper end of the first mounting seat and a first threaded rod connected with the second motor slide rail, a first threaded hole matched with the first threaded rod is formed in the first mounting seat, and the second motor slide rail is electrically connected with the controller.
Preferably, the first clamping assembly comprises a second sliding block matched with the second motor sliding rail, a first clamping motor arranged at the upper end of the sliding block and first clamping pieces symmetrically arranged at the output end of the first clamping motor, and the first clamping motor is electrically connected to the controller.
Preferably, a limiting member is disposed at the clamping position of the first clamping member.
Preferably, the second clamping assembly comprises a second mounting seat, a second rotating electrical machine arranged at the upper end of the second mounting seat, a third mounting seat arranged at the output end of the second rotating electrical machine, a second clamping electrical machine connected with the third mounting seat, and second clamping members symmetrically arranged at the output end of the second clamping electrical machine, wherein the second rotating electrical machine and the second clamping electrical machine are electrically connected to the controller.
Preferably, the second rotating motor is provided with a second threaded rod, and the second mounting seat is provided with a second threaded hole matched with the second threaded rod.
Preferably, the thread end shearing assembly comprises a third motor slide rail, a third slide block matched with the third motor track, a third clamping motor arranged at the upper end of the third slide block and blades symmetrically arranged at the output end of the third clamping motor, and the third motor slide rail and the third clamping motor are electrically connected to the controller.
The utility model has the advantages that: according to the invention, the copper wire plane piece is conveyed to the shaping device through the feeding device, is automatically pressed and shaped, and is trimmed in uniform length by the wire end shaping device after being shaped, so that the later wire end electroplating work is facilitated, the automatic shaping operation is realized in the whole process, the human resources are replaced, the work efficiency is improved, and the product quality is better.
Drawings
Fig. 1 is an overall perspective view of the present invention;
in the figure: 1. a work table; 2. a first rotating electrical machine; 3. placing a rod; 4. a first motor slide rail; 5. a first slider; 6. a pressing member; 7. pressing a groove; 8. a first mounting seat; 9. a second motor slide rail; 10. a first threaded rod; 11. a second slider; 12. a first clamping motor; 13. a first clamping member; 14. a limiting member; 15. a second mounting seat; 16. a second rotating electrical machine; 17. a third mounting seat; 18. A second clamping motor; 19. a second clamping member; 20. a third motor slide rail; 21. a third slider; 22. a third clamping motor; 23. a blade.
Detailed Description
The technical solution of the present invention is further specifically described below by way of specific examples in conjunction with the accompanying drawings.
As shown in fig. 1, a former for coreless motor coil comprises a workbench 1, a feeding device, a shaping device and a thread end shaping device, wherein the feeding device, the shaping device and the thread end shaping device are arranged on the workbench 1, the shaping device comprises a first rotating motor 2 which vertically penetrates through the workbench 1, a placing rod 3 which is arranged at the output end of the first rotating motor 2 and a plurality of pressing assemblies which are arranged around the placing rod 3 as the center of a circle, the feeding device comprises a first clamping assembly which is used for placing the rod 3 in a matching manner and a horizontal moving assembly which is arranged at the lower end of the first clamping assembly, the thread end shaping device comprises a second clamping assembly and a thread end shearing assembly, and the first rotating motor 2, the pressing assemblies, the first clamping assembly, the horizontal moving assembly, the second clamping assembly and the thread end shearing assembly are suitable for being provided with a controller.
The utility model discloses in, workstation 1 is used for the fixed of each part to place, and material feeding unit is used for the material loading of copper line plane piece and carries on the setting device, and the setting device is used for the bending type and the design of copper line plane body, and a plurality of end of a thread rethread end of copper line plane piece after the design is pruned into last coreless motor coil with the one side.
The utility model discloses in, press the subassembly to set 4, the equidistance is around setting up around placing pole 3 as the centre of a circle respectively, and the second centre gripping subassembly sets up between 2 wherein press the subassembly, and the horizontal migration subassembly is used for the horizontal migration of first centre gripping subassembly, and first centre gripping subassembly is used for the centre gripping of copper line plane spare, and automatic feeding carries earlier like this, then presses the subassembly and press one by one, forms coreless motor coil at last.
The utility model discloses in, after the copper line plane body shaping on placing pole 3, second centre gripping subassembly is used for holding the end of a thread, the output of rotating electrical machines rotates, following the rotating electrical machines and carrying out the rotation, every end of a thread one end can twine so together, twine the good back rotating electrical machines and stop rotatory, the end of a thread is cuted the subassembly and is sheared winding end of a thread, the end of a thread is cuted the subassembly and is set up in the winding lower extreme of part together, it can form unified length to cut the back end of a thread like this, coreless motor coil has just been shaped like this.
Any one pressing assembly comprises a first motor slide rail 4, a first slide block 5 matched with the output end of the first motor slide rail 4 and a pressing piece 6 arranged at the upper end of the first slide block 5, a pressing groove 7 is formed in the end part, facing the placing rod 3, of the pressing piece 6, and the first motor slide rail 4 is electrically connected to a controller.
The utility model discloses in, the output of first motor slide rail 4 is horizontal migration, and the output of controller drive first motor slide rail 4 removes to drive the horizontal migration of first slider 5, and set up and also carry out horizontal migration in the pressing part 6 of first slider 5 upper end, make indent 7 be close to and keep away from and place the piece.
The horizontal movement assembly comprises a first mounting seat 8 arranged on the workbench 1, a second motor slide rail 9 arranged at the upper end of the first mounting seat 8 and a first threaded rod 10 connected with the second motor slide rail 9, a first threaded hole matched with the first threaded rod 10 is formed in the first mounting seat 8, and the second motor slide rail 9 is electrically connected with the controller.
The utility model discloses in, second motor slide rail 9 is used for the horizontal migration of first centre gripping subassembly, and first threaded rod 10 runs through the cooperation setting of first screw hole, can carry out the regulation of position, improve equipment's flexibility to second motor slide rail 9 according to coreless motor coil's size.
The first clamping assembly comprises a second sliding block 11 matched with the second motor sliding rail 9, a first clamping motor 12 arranged at the upper end of the sliding block and first clamping pieces 13 symmetrically arranged at the output end of the first clamping motor 12, and the first clamping motor 12 is electrically connected to the controller.
The clamping portion of the first clamping member 13 is provided with a limiting member 14.
The utility model discloses in, copper line plane spare is placed between first holder 13, through opening and being closed of two first holders 13 of output control of first centre gripping motor 12, locating part 14 can more help place copper line plane spare, improves work efficiency.
The second clamping assembly comprises a second mounting seat 15, a second rotating motor 16 arranged at the upper end of the second mounting seat 15, a third mounting seat 17 arranged at the output end of the second rotating motor 16, a second clamping motor 18 connected with the third mounting seat 17 and second clamping pieces 19 symmetrically arranged at the output end of the second clamping motor 18, wherein the second rotating motor 16 and the second clamping motor 18 are electrically connected with the controller.
The utility model discloses in, the output of second rotating electrical machines 16 carries out 180 degrees reciprocating rotary motion to drive the rotation of third mount pad 17, make second holder 19 remove the upper end of placing the piece and upwards 180 degrees rotatory other ends, carry out the unified centre gripping of end of a thread and carry out the unloading with unnecessary end of a thread.
The second rotating electrical machine 16 is provided with a second threaded rod, and the second mounting seat 15 is provided with a second threaded hole matched with the second threaded rod.
The utility model discloses in, second rotating electrical machines 16 runs through second screw hole and the 15 cooperation settings of second mount pad through the second threaded rod, and then can adjust second rotating electrical machines 16 to carry out second rotating electrical machines 16's fine setting to the demand, realize better centre gripping, ensure the quality of later stage shearing.
The thread end shearing assembly comprises a third motor slide rail 20, a third slide block 21 matched with a third motor track, a third clamping motor 22 arranged at the upper end of the third slide block 21 and blades 23 symmetrically arranged at the output end of the third clamping motor 22, wherein the third motor slide rail 20 and the third clamping motor 22 are electrically connected to the controller.
The utility model discloses in, third motor slide rail 20 is used for the removal of third slider 21, drives third centre gripping motor 22's horizontal migration for blade 23 can move between the end of a thread and leave, and the closure of two blades 23 of third centre gripping motor 22 drive with open, realize the shearing to the end of a thread, and third slider 21's height is slightly higher, and the position of blade 23 can just be sheared not winding end of a thread like this, makes the uniform length of every end of a thread.
Through the technical scheme, the wound copper wire plane piece is placed at the front section of the limiting piece 14 of the first clamping piece 13, the controller drives the two output ends of the first clamping motor 12 to move relatively, so that the two first clamping pieces 13 are closed to clamp the copper wire plane piece, and due to the arrangement of the limiting piece 14, one part of the copper wire plane piece is not clamped; the controller drives the output end of the second motor slide rail 9 to move towards the placing rod 3, when the part of the copper wire plane piece which is not clamped moves to the placing rod 3 and stops, a pressing assembly corresponding to the copper wire plane piece and the placing piece is started at the moment, the pressing piece 6 extends out to press the exposed part of the copper wire plane piece on the placing rod 3, then the first clamping piece 13 is opened, and the first motor slide rail drives the first clamping motor 12 to reset to wait for next clamping; then will start with the anticlockwise next subassembly of pressing of the subassembly of pressing that has pressed, let pressing member 6 stretch out, will correspond the position of copper line plane spare and press to placing on the pole 3, the subassembly is pressed in the anticlockwise drive one by one, can press into the hollow cup motor coil after the shaping with copper line plane spare at last.
After the pressing is finished, the second rotating motor 16 rotates 180 degrees, the second clamping piece 19 rotates to the upper end of the placing rod 3, then the second clamping motor 18 is driven, so that the second clamping piece 19 uniformly clamps the thread ends at the upper end of the coil of the coreless motor, and the first rotating motor 2 rotates, so that the upper end of each thread end is wound and then stops; the output of controller drive third motor slide rail 20 is to placing pole 3 and stretching out, make blade 23 stretch to the end of a thread of coreless motor coil, let winding end of a thread set up in between two blades 23, the output relative motion of third centre gripping motor 22 makes blade 23 cut the end of a thread in the twinkling of an eye afterwards, third motor slide rail 20 drives blade 23 and resets after having cut, the output 180 rotation of second rotating electrical machines 16 resets simultaneously, second centre gripping motor 18 opens once more after resetting, throw away unnecessary end of a thread, wait for next centre gripping, coreless motor coil both the shaping at this time has already been pruned the end of a thread, take out and can carry out the electroplating of end of a thread on next step.
The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.
Claims (8)
1. A former for coreless motor coils, characterized in that: including workstation (1), set up material feeding unit, setting device and end of a thread forming device on workstation (1), setting device is including running through perpendicularly in first rotating electrical machines (2) of workstation (1), set up in placing pole (3) of first rotating electrical machines (2) output and around a plurality of pressing components that set up with placing pole (3) as the centre of a circle, material feeding unit places the first centre gripping subassembly of pole (3) and sets up in the horizontal migration subassembly of first centre gripping subassembly lower extreme including the cooperation, end of a thread forming device includes second centre gripping subassembly and end of a thread shearing module, cooperation first rotating electrical machines (2), pressing component, first centre gripping subassembly, horizontal migration subassembly, second centre gripping subassembly and end of a thread shearing module are fit for there being the controller.
2. The molding apparatus for a coreless motor coil as recited in claim 1, wherein: any pressing assembly comprises a first motor slide rail (4), a first slide block (5) matched with the output end of the first motor slide rail (4) and a pressing piece (6) arranged at the upper end of the first slide block (5), a pressing groove (7) is formed in the end, facing the placing rod (3), of the pressing piece (6), and the first motor slide rail (4) is electrically connected to a controller.
3. The molding apparatus for a coreless motor coil as recited in claim 1, wherein: the horizontal movement assembly comprises a first mounting seat (8) arranged on the workbench (1), a second motor slide rail (9) arranged at the upper end of the first mounting seat (8) and a first threaded rod (10) connected with the second motor slide rail (9), a first threaded hole matched with the first threaded rod (10) is formed in the first mounting seat (8), and the second motor slide rail (9) is electrically connected with the controller.
4. The molding apparatus for a coreless motor coil as recited in claim 1, wherein: the first clamping assembly comprises a second sliding block (11) matched with the second motor sliding rail (9), a first clamping motor (12) arranged at the upper end of the sliding block and first clamping pieces (13) symmetrically arranged at the output end of the first clamping motor (12), and the first clamping motor (12) is electrically connected to the controller.
5. The molding apparatus for a coreless motor coil as recited in claim 4, wherein: the clamping part of the first clamping piece (13) is provided with a limiting piece (14).
6. The molding apparatus for a coreless motor coil as recited in claim 1, wherein: the second clamping assembly comprises a second mounting seat (15), a second rotating motor (16) arranged at the upper end of the second mounting seat (15), a third mounting seat (17) arranged at the output end of the second rotating motor (16), a second clamping motor (18) connected with the third mounting seat (17) and second clamping pieces (19) symmetrically arranged at the output end of the second clamping motor (18), and the second rotating motor (16) and the second clamping motor (18) are electrically connected to the controller.
7. The molding apparatus for a coreless motor coil as recited in claim 6, wherein: the second rotating motor (16) is provided with a second threaded rod, and a second threaded hole matched with the second threaded rod is formed in the second mounting seat (15).
8. The molding apparatus for a coreless motor coil as recited in claim 1, wherein: the wire end shearing assembly comprises a third motor sliding rail (20), a third sliding block (21) matched with the third motor rail, a third clamping motor (22) arranged at the upper end of the third sliding block (21) and blades (23) symmetrically arranged at the output end of the third clamping motor (22), and the third motor sliding rail (20) and the third clamping motor (22) are electrically connected to the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023016328.2U CN214314970U (en) | 2020-12-14 | 2020-12-14 | Forming equipment for coreless motor coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023016328.2U CN214314970U (en) | 2020-12-14 | 2020-12-14 | Forming equipment for coreless motor coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214314970U true CN214314970U (en) | 2021-09-28 |
Family
ID=77853736
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023016328.2U Expired - Fee Related CN214314970U (en) | 2020-12-14 | 2020-12-14 | Forming equipment for coreless motor coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214314970U (en) |
-
2020
- 2020-12-14 CN CN202023016328.2U patent/CN214314970U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210928 |