CN102684420B - Internal and external wire-winding type motor stator wire-winding device - Google Patents
Internal and external wire-winding type motor stator wire-winding device Download PDFInfo
- Publication number
- CN102684420B CN102684420B CN201210136411.4A CN201210136411A CN102684420B CN 102684420 B CN102684420 B CN 102684420B CN 201210136411 A CN201210136411 A CN 201210136411A CN 102684420 B CN102684420 B CN 102684420B
- Authority
- CN
- China
- Prior art keywords
- coiling
- winding
- operated valve
- electromagnetically operated
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to an internal and external wire-winding type motor stator wire-winding device, a wire-winding control method and a winding method. The internal and external wire-winding type motor stator wire-winding device comprises a base plate, and a position movement mechanism and a cage type wire-winding mechanism, which are arranged on the base plate, wherein a supporting arm which can perform three-dimensional motion is carried on the position movement mechanism; a wire-winding driving mechanism is arranged on the supporting arm; an electric control module is arranged in a control cabinet under the base plate; and the whole machine also comprises power equipment and a synchronous rotary mechanism which supplies power to the position movement mechanism and the cage type wire-winding mechanism. The control method comprises the following steps that: (1) a programmable logic controller (PLC) unit sends a pulse command, a motor and an air cylinder receive the pulse command from the PLC unit, and the supporting arm drives a wire-winding fixing plate to perform three-dimensional motion; (2) the cage type wire-winding mechanism performs wire-winding motion; and (3) the air cylinder drives a wire cutter to finish cut-off motion of a copper wire.
Description
Technical field
The present invention relates to a kind of inside and outside winding motor stator winding device and Wire Winding method and winding method.
Background technology
In the early stage of development, the motor spiral filament forming machine of China mainly relies on the import of developed country, and product falls behind, and production efficiency is low, and cost is high.Along with the development of China's electromechanics trade grows, the motor spiral filament forming machine that certainly will require us to have own independent research and development forms a complete production network, to break away from the dependence of many developed countries.China's current electromechanics trade development is very rapid, and product send kind many, and renewal speed is fast, the paces that the development and Design of coil winding machine must upper motor, and development space and market prospects are very wide.Because starting is late, it is low that domestic coil winding machine exists efficiency, and automaticity is not high, complex operation, and error rate is high, and defective rate of finished products is high, external high in cost of production deficiency.
Summary of the invention
The object of this invention is to provide one can three-dimensional assemble, space efficient, realize spread wound stator number, freely customize the action of coiling, the adaptability that realizes wound stator can be modulated the Winder of the inside and outside formula motor stator of parameters anywhere or anytime.Another object of the present invention is to provide a kind of control method of interior externally-wound type motor stator winding electronic control module.A further object of the present invention is to provide a kind of winding method of interior externally-wound type motor stator winding.
Technical solution of the present invention is described inside and outside winding motor stator winding device, its special character is, comprising: supporting arm, the supporting arm that in the position travel mechanism that chassis, chassis arrange above and cage modle winding mechanism, position travel mechanism, carrying can be done three-dimensional motion is provided with in the control cubicle below coiling driving mechanism, chassis and is provided with electronic control module; Complete machine is also provided with power-equipment and provides the synchronous rotary mechanism of power for described position travel mechanism and cage modle winding mechanism.
As preferably: described position travel mechanism is made up of X-axis moving assembly, Y-axis moving assembly and the Z axis moving assembly of doing three-dimensional motion at X-axis, Y-axis and Z axis respectively for supporting arm, described X-axis moving assembly is by a pair of X-axis slide rail that is positioned at cage modle winding mechanism rear portion and setting in parallel, the first screw mandrel arranging in the middle of two slide rails, by with X-axis slide rail form the first slide block of being slidably connected and with the integrated sliding platform of described the first slide block, the stop block that X-axis slide rail end arranges, the bearing pedestal that the two ends of the first screw mandrel arrange respectively therein a bearing pedestal extend the first synchronous pulley that on the screw mandrel after this bearing pedestal, suit is driven by permagnetic synchronous motor and form, a pair of and the vertically disposed Y-axis slide rail of described sliding platform below X-axis slide rail that described Y-axis moving assembly is convexly equipped with by sliding platform top, the second screw mandrel arranging in the middle of two slide rails, by with Y-axis slide rail form the second slide block of being slidably connected and with the integrated supporting arm supporting base of described the second slide block, the stop block that Y-axis slide rail end arranges, the bearing pedestal that the two ends of the second screw mandrel arrange respectively also extends the second synchronous pulley that on the screw mandrel of bearing pedestal, suit is driven by permagnetic synchronous motor and forms at rear end bearing seat, described Z axis moving assembly is by the framework of supporting arm institute moulding, the moulding of framework two longitudinal edge institutes is for the vertical mobile a pair of slide rail of coiling driving mechanism, the alternating current machine arranging in the supporting arm that drives coiling driving mechanism to move up and down with screw mandrel, the axle bed being coaxially set on supporting base and the mounting panel through framework top cover perforation top setting, wear respectively in two end axle beds and be placed in the 3rd middle screw mandrel of two slide rails, the nut arranging on the coiling driving mechanism that is connected on two slide rails and be connected with the 3rd wire rod thread respectively, the 3rd synchronous pulley of top cover perforation top suit, described the 3rd synchronous pulley rear portion the 3rd driving pulley that drives the 3rd synchronous pulley rotation and driven by permagnetic synchronous motor that be arranged in parallel forms.
As preferably: described cage modle winding mechanism be fixed on above by least one or one on the roof of cage modle coiling chamber on synchronous rotary mechanism, cage modle coiling chamber openend, set firmly for the screw of fixing copper cash and convenient inside and outside coiling action, be arranged on described cage modle coiling chamber side thread cutter, be symmetricly set on cylinder, the electromagnetically operated valve of cage modle coiling chamber and thread cutter both sides and be connected cylinder and the tracheae of electromagnetically operated valve forms; Synchronous circular motion is done in cage modle coiling chamber under the driving of cylinder and electromagnetically operated valve.
As preferably: described synchronous rotary mechanism by being located at the rotation axis in the one or more cage modle coiling chamber that power-equipment below chassis, synchronous pulley, synchronous pulley that power-equipment output shaft connects by belt coaxially connect by belt, the belt wheel that rotation axis end arranges forms.
As preferably: the nut that the spiral setting firmly on the line bar that described coiling driving mechanism is set firmly respectively on the symmetrically arranged bar of pulling strings, mounting panel, described mounting panel from top to bottom by the coiling fixed head of H type, coiling fixed head front end face dual-side, the wire winding needle that line bar hangs end vertical forming, contiguous block that coiling fixed head rear end face sets firmly, contiguous block is connected on the 3rd screw mandrel forms.
As preferably: described electronic control module comprises the touch-screen of being located on the upper frame of chassis and is located at PLC unit and the servo-driver in the control cubicle of bottom, chassis; Described touch-screen Transfer Parameters is in programmable logic device, and programmable logic device receives described parameter, and action parameter is converted to control impuls, sends to servo-driver, and servo-driver completes each several part action; Servomotor is by servo-driver control, receives the pulse command from PLC unit, rotating speed by servo-driver to servomotor, turns to and controls, and drives synchronous rotary mechanism running, realizes winding operation.
As preferably: described power-equipment is made up of permagnetic synchronous motor and hydraulic test; Described hydraulic test forms by multiple cylinders are in parallel with multiple two-position-five-way solenoid valves; Wherein: in the time of the first electromagnetically operated valve, the second electromagnetically operated valve energising, line bar synchronously becomes down tilt state by turning over straight state; In the time of the first electromagnetically operated valve, the second electromagnetically operated valve power-off, line bar synchronously becomes by down tilt state the straight state that turns over; In the time of the 3rd electromagnetically operated valve, the 4th electromagnetically operated valve energising, scissors starts action, becomes clamped condition by relaxed state, and this is the prerequisite that coiling starts; In the time that the 3rd electromagnetically operated valve, the 4th electromagnetically operated valve disconnect, scissors becomes relaxed state from clamped condition; In the time of the 5th electromagnetically operated valve, the 6th electromagnetically operated valve energising, scissors starts action, and scissors is made small distance motion, trimming from bottom to top; In the time of the 5th electromagnetically operated valve, the 6th electromagnetically operated valve power-off, scissors small distance motion from the top down, continues the coiling of next stator; In the time of the 7th electromagnetically operated valve, the 8th electromagnetically operated valve energising, bar unclamps cage modle coiling chamber, facilitates the taking-up in cage modle coiling chamber; In the time of the 7th electromagnetically operated valve, the 8th electromagnetically operated valve power-off, the fixing cage modle coiling of bar chamber, thereby fixed stator.
As preferably: described synchronous rotary mechanism by being located at the rotation axis in the one or more cage modle coiling chamber that power-equipment below chassis, synchronous pulley, synchronous pulley that power-equipment output shaft connects by belt coaxially connect by belt, the belt wheel that rotation axis end arranges forms.
Another technical solution of the present invention is described interior externally-wound type motor stator winding control method, and its special character is, comprises the following steps:
Step 1, order forwarding step, comprise: revise order and the detail parameters of each action or press call button by touch-screen, convert control information to and send PLC unit to, at least one is controlled or more than one servo-driver then in PLC unit, and the command routing that control information is resolved into segmentation is to servo-driver, and servo-driver receives command pulse, carry out respectively each coordination, complete pulse command;
Step 2, action transmission step, comprising: servo driver drives servomotor, encoder to servo-driver, and then is controlled signal feedback synchronous pulley and is rotated, and drives screw mandrel, makes position travel mechanism at X-axis, Y-axis and Z axis three-dimensional direction moving;
Step 3, coiling step, comprise: copper cash again penetrates in the wire winding needle pinprick of line bar from the pull-out of storage bobbin is drawn to the bar perforation of pulling strings, be deep into by coiling tap in the cage modle coiling chamber of placing stator, coordinate another servo-driver to do coiling motion, when going for a stroll after coil according to control information, copper cash is cut off, and completes whole coiling process.
A technical solution more of the present invention is the winding method of described interior externally-wound type motor stator winding, and its special character is, comprising:
(1) start: PCL sends pulse command in unit, motor, cylinder receive the pulse command from PLC unit, drive respectively synchronous pulley, electromagnetically operated valve, make supporting arm drive coiling fixed head to carry out the motion of X-axis, Y-axis and Z axis;
(2) line bar directly becomes down tilt from turning over;
(3) scissors clamp;
(4) line bar moves to by stator;
(5) cage modle coiling chamber rotation: make line bar do circular motion, synchronous circular motion is carried out in now cage modle coiling chamber under the control of electromagnetically operated valve;
(6) line bar moves to right;
(7) line bar turns over directly;
(8) in stator slot, under line bar; Start coiling, line bar moves up and down: the action that wind the line of cage modle winding mechanism, and wire winding needle probes in cage modle coiling chamber, and an angle is synchronously rotated in cage modle coiling chamber, and under screw mandrel drives, wire winding needle pull-out, completes once and winds the line and move;
(9) cage modle coiling chamber rotates back and forth the fixing angle cooperation coiling fixed according to the groove number of stator: when a motor stator slot copper cash number of turn reaches after setup parameter, wire winding needle stretches out cage modle coiling chamber again, screw on cage modle coiling chamber does a circular motion, copper cash, on screw, is continued to the coiling action of next groove;
(10) around complete, on line bar, down tilt;
(11) move to left, on scissors, cut off line and clip line;
(12) line bar moves to by stator, thus circulation coiling, and after a motor stator has all wound the line, air cylinder driven coiling fixed head does 1/4th circular motion, and copper cash is moved on thread cutter, drives thread cutter to complete the action of cutting off of copper cash by cylinder.
Compared with prior art, advantage of the present invention: cylinder-driven can make line bar fixed head do circular motion.Therefore it can conveniently do circumference coiling action, is with up and down line action, even parallel bracing wire trimming action.Add that host computer is touch-screen, can adjust anywhere or anytime number of turns, the gap angle of stator, threading speed.This device can adapt to most of different stator winding requirement requiring, the Efficiency and accuracy higher than coil winding machine of the same type.
Brief description of the drawings
Fig. 1 is the stereogram of the inside and outside winding motor stator winding device of the present invention.
Fig. 2 is the structural front view of the inside and outside winding motor stator winding device of the present invention.
Fig. 3 is the structure left view of the inside and outside winding motor stator winding device of the present invention.
Fig. 4 is the structure vertical view of the inside and outside winding motor stator winding device of the present invention.
Fig. 5 is the control block diagram of the inside and outside winding motor stator winding device of the present invention.
Fig. 6 is the schematic diagram that the coiling fixed head of the inside and outside winding motor stator winding device of the present invention is done circular motion.
Fig. 7 is the air-channel system schematic diagram of the inside and outside winding motor stator winding device of the present invention.
Fig. 8 is the block diagram of the electronic control module of the inside and outside winding motor stator winding device of the present invention.
Fig. 9 is the circuit theory diagrams of the electronic control module of the inside and outside winding motor stator winding device of the present invention.
Figure 10 is the schematic diagram that the inside and outside winding motor stator winding device of the present invention is connected with main control module PLC.
Primary clustering symbol description:
Chassis 1, X-axis moving assembly 21, X-axis slide rail 211, stop block 2111, the first screw mandrel 212, bearing pedestal 2121, the first slide block 213, sliding platform 214, the first synchronous pulley 215, Y-axis moving assembly 22, Y-axis slide rail 221, stop block 2211, the second screw mandrel 222, bearing pedestal 2221, the second slide block 223, supporting arm supporting base 224, the second synchronous pulley 225, Z axis moving assembly 23, the 3rd screw mandrel 231, synchronous rotary mechanism 3, synchronous pulley 31, rotation axis 32, belt wheel 33, support 34, supporting arm 4, framework 41, slide rail 411, top cover perforation 412, the 3rd synchronous pulley 413, the 3rd driving pulley 414, mounting panel 415, axle bed 416, cage modle coiling chamber 5, screw 51, copper cash 52, stator slot 53, thread cutter 6, electromagnetically operated valve 7, tracheae 71, bar 72, coiling fixed head 8, the bar 81 of pulling strings, mounting panel 82, line bar 83, wire winding needle 84, pinprick 841, contiguous block 85, nut 86, servomotor 9, servo-driver 91, permagnetic synchronous motor 92.
Embodiment
The present invention is further detailed in conjunction with the accompanying drawings below:
Refer to shown in Fig. 1, this is inside and outside comprises around motor stator winding device: supporting arm 4, the supporting arm 4 that in chassis 1, the position travel mechanism arranging above chassis 1 and cage modle winding mechanism, position travel mechanism, carrying can be done three-dimensional motion is provided with in the control cubicle below coiling driving mechanism, chassis 1 and is provided with electronic control module (not shown); Complete machine is also provided with power-equipment and provides the synchronous rotary mechanism 3 of power for described position travel mechanism and cage modle winding mechanism.
Described position travel mechanism is made up of X-axis moving assembly 21, Y-axis moving assembly 22 and the Z axis moving assembly 23 of doing three-dimensional motion at X-axis, Y-axis and Z axis respectively for supporting arm 4.
Described X-axis moving assembly 21 is by a pair of X-axis slide rail 211 that is positioned at cage modle winding mechanism rear portion and setting in parallel, the first screw mandrel 212 arranging in the middle of two slide rails 211, by with X-axis slide rail 211 form the first slide block 213 of being slidably connected and with the integrated sliding platform 214 of described the first slide block 213, the stop block 2111 that X-axis slide rail 211 ends arrange, the bearing pedestal 2121 that the two ends of the first screw mandrel 212 arrange respectively therein a bearing pedestal extend the first synchronous pulley 215 that on the screw mandrel 212 after this bearing pedestal, suit is driven by permagnetic synchronous motor 92 and form,
A pair of and the vertically disposed Y-axis slide rail 221 of described sliding platform 214 below X-axis slide rail 211 that described Y-axis moving assembly 22 is convexly equipped with by sliding platform 214 tops, the second screw mandrel 222 arranging in the middle of two slide rails 221, by with Y-axis slide rail 221 form the second slide block 223 of being slidably connected and with the integrated supporting arm supporting base 224 of described the second slide block 223, the stop block 2211 that Y-axis slide rail 221 ends arrange, the bearing pedestal 2221 that the two ends of the second screw mandrel 222 arrange respectively also extends the second synchronous pulley 225 that on the screw mandrel of bearing pedestal, suit is driven by permagnetic synchronous motor 92 and forms at rear end bearing seat,
Described Z axis moving assembly 23 is by the framework 41 of 4 moulding of supporting arm, the moulding of framework 41 2 longitudinal edge institutes is for the vertical mobile a pair of slide rail 411 of coiling driving mechanism, drive coiling driving mechanism with on screw mandrel, the alternating current machine (not shown) of the supporting arm 4 interior settings of lower motion, the axle bed 416 that is coaxially set on the mounting panel 415 that supporting base and 412 tops of boring a hole through framework top cover arrange, wear respectively in two end axle beds 416 and be placed in the 3rd middle screw mandrel 231 of two slide rails 411, the nut 86 arranging on the coiling driving mechanism that is connected on two slide rails 411 and be threaded with the 3rd screw mandrel 231 respectively, bore a hole the 3rd synchronous pulley 413 of 412 tops suits of top cover, described the 3rd synchronous pulley 413 rear portions be arranged in parallel and drive the 3rd synchronous pulley 413 to rotate and the 3rd driving pulley 414 that driven by permagnetic synchronous motor 92 forms.
Described cage modle winding mechanism is fixed on the cage modle coiling chamber 5 on synchronous rotary mechanism 3 above by least one or one, on the roof of cage modle coiling chamber 5 openends, set firmly the screw 51 for fixing copper cash 52 and convenient inside and outside coiling action, be arranged on the thread cutter 6 of described cage modle coiling chamber 5 sides, be symmetricly set on the cylinder (not shown) of cage modle coiling chamber 5 and thread cutter 6 both sides, electromagnetically operated valve 7 be connected the tracheae 71 of cylinder (not shown) and electromagnetically operated valve 7 and form for the bar 72 in fixing cage modle coiling chamber, synchronous circular motion is done in cage modle coiling chamber 5 under the driving of cylinder (not shown) and electromagnetically operated valve 7.
Refer to shown in Fig. 2, Fig. 3, described synchronous rotary mechanism 3 forms by being located at the rotation axis 32 in two cage modles coiling chambeies 5 that power-equipment below of chassis 1, synchronous pulley 31, synchronous pulley 31 that power-equipment output shaft connects by belt coaxially connect by belt, the belt wheel 33 that rotation axis 32 ends arrange, the support 34 that carries above-mentioned driving member.
Refer to shown in Fig. 1, Fig. 6, the nut 86 that the spiral setting firmly on the line bar 83 that described coiling driving mechanism is set firmly respectively on the symmetrically arranged bar 81 of pulling strings, mounting panel 82, described mounting panel 82 from top to bottom by the coiling fixed head 8 of H type, coiling fixed head 8 front end face dual-sides, the wire winding needle 84 that line bar 83 hangs end vertical forming, contiguous block 85 that coiling fixed head 8 rear end faces set firmly, contiguous block 85 is connected on the 3rd screw mandrel 231 forms.
Refer to shown in Fig. 8, Fig. 5, described electronic control module comprises the touch-screen of being located on 1 upper frame of chassis and is located at PLC unit and the servo-driver in the 1 bottom control cubicle of chassis; Described touch-screen Transfer Parameters is in programmable logic device (not shown), programmable logic device (not shown) receives described parameter, action parameter is converted to control impuls, send to servo-driver, servo-driver completes each several part action; Servomotor 9 is controlled by servo-driver 91, receives from the pulse command of PLC unit, rotating speed by servo-driver 91 to servomotor 9, turns to and controls, and drives synchronous rotary mechanism 3 to turn round, and realizes winding operation.
Refer to shown in Fig. 7, described power-equipment is made up of permagnetic synchronous motor 92 and hydraulic test; Described hydraulic test forms by multiple cylinder (not shown) are in parallel with multiple two-position-five-way solenoid valves 7; Wherein: in the time of the first electromagnetically operated valve VA1, the second electromagnetically operated valve VA2 energising, line bar 83 synchronously becomes down tilt state by turning over straight state; In the time of the first electromagnetically operated valve VA1, the second electromagnetically operated valve VA2 power-off, line bar 83 synchronously becomes by down tilt state the straight state that turns over; In the time of the 3rd electromagnetically operated valve VA3, the 4th electromagnetically operated valve VA4 energising, scissors starts action, becomes clamped condition by relaxed state, and this is the prerequisite that coiling starts; In the time that the 3rd electromagnetically operated valve VA3, the 4th electromagnetically operated valve VA4 disconnect, scissors becomes relaxed state from clamped condition; In the time of the 5th electromagnetically operated valve VA5, the 6th electromagnetically operated valve VA6 energising, scissors starts action, and scissors is made small distance motion, trimming from bottom to top; In the time of the 5th electromagnetically operated valve VA5, the 6th electromagnetically operated valve VA6 power-off, scissors small distance motion from the top down, continues the coiling of next stator; In the time of the 7th electromagnetically operated valve VA7, the 8th electromagnetically operated valve VA8 energising, bar 72 unclamps cage modle coiling chamber 5, facilitates the taking-up in cage modle coiling chamber 5; In the time of the 7th electromagnetically operated valve VA7, the 8th electromagnetically operated valve VA8 power-off, the fixing cage modle coiling of bar 72 chamber 5, thereby fixed stator.
Refer to shown in Fig. 4, line bar 83 drives wire winding needle 84, in motor stator, stretch into up and down and stretch out the action of pulling strings, 5 under the driving of cylinder (not shown) and electromagnetically operated valve 7, do synchronous circular motion, in the time that wire winding needle 84 stretches out cage modle coiling chamber 5, cage modle coiling chamber 5 is synchronous rotates an angle, changes a stator slot 53 and winds the line.When a stator slot 53 is after complete, wire winding needle 84 stretches out, and on the screw 51 at the top in cage modle coiling chamber 5, around a ringlet, fixes copper cash 52.Continue again next action, around another one stator slot 53, until all stator slots 53 are after expiring.Stretch out again cage modle coiling chamber 5, then the fixed head 8 that winds the line under the drive of cylinder (not shown) does circular motion left, around 1/4th circles, putting down and leading copper cash 52, copper cash 52 leads the top of thread cutter 6, under the cooperation of cylinder (not shown) and electromagnetically operated valve 7, complete trimming action, the whole action of stator winding completes.
Refer to shown in Fig. 5, Fig. 8～Figure 10, interior externally-wound type motor stator winding control method, comprises the following steps:
Step 1, order forwarding step, comprise: revise order and the detail parameters of each action or press call button by touch-screen, convert control information to and send PLC unit to, PLC unit is controlled multiple servo-drivers then, and the command routing that control information is resolved into segmentation is to servo-driver, and servo-driver receives command pulse, carry out respectively each coordination, complete pulse command;
Step 2, action transmission step, comprising: servo driver drives servomotor, encoder to servo-driver, and then is controlled signal feedback synchronous pulley 31,33 and is rotated, and drives screw mandrel, makes position travel mechanism at X-axis, Y-axis and Z axis three-dimensional direction moving;
Step 3, coiling step, comprise: copper cash 52 again penetrates in wire winding needle 84 pinpricks of line bar from the pull-out of storage bobbin (not shown) is drawn to bar 81 perforation of pulling strings, be deep into by coiling tap in the cage modle coiling chamber 5 of placing stator, coordinate another servo-driver to do coiling motion, when going for a stroll after coil according to control information, copper cash 52 is cut off, and completes whole coiling process.
The winding method of interior externally-wound type motor stator winding, comprising:
(1) start: PCL sends pulse command in unit, servomotor 9, cylinder (not shown) receive the pulse command from PLC unit, drive respectively synchronous pulley 31, electromagnetically operated valve 7, make supporting arm 4 drive coiling fixed head 8 to carry out the motion of X-axis, Y-axis and Z axis;
(2) line bar 83 directly becomes down tilt from turning over;
(3) scissors clamp;
(4) line bar 83 moves to by stator (not shown);
(5) cage modle coiling chamber 5 rotates: line bar 83 drives wire winding needle 84, stretches into up and down and stretch out the action of pulling strings in stator, and synchronous circular motion, under cylinder (not shown) and electromagnetically operated valve 7 drivings, is done in cage modle coiling chamber 5;
(6) line bar 83 moves to right;
(7) line bar 83 turns over directly;
(8) in stator slot, line bar 83 times; Start coiling, line bar 83 moves up and down: the action that wind the line of cage modle winding mechanism, and wire winding needle 84 probes in cage modle coiling chamber 5, and 5, cage modle coiling chamber is synchronous rotates an angle, and under the 3rd screw mandrel 231 drives, wire winding needle 84 pulls out, and completes once and winds the line and move;
(9) cage modle winds the line, and chamber 5 rotates back and forth and fixed angle coordinates coiling according to the groove number of stator: when a motor stator slot copper cash number of turn reaches after setup parameter, wire winding needle 84 stretches out cage modle coiling chamber 5 again, screw 51 on cage modle coiling chamber 5 does a circular motion, copper cash 52 on screw 51, continue the coiling action of next groove, until all stator slots are after expiring;
(10) around complete, on line bar 83, down tilt;
(11) move to left, on scissors, cut off line and clip line;
(12) line bar 83 moves to by stator, thereby circulation coiling, after a motor stator has all wound the line, cylinder (not shown) drives coiling fixed head 8 to do 1/4th circular motion, copper cash 52 is moved on thread cutter 6, driven thread cutter 6 to complete the action of cutting off of copper cash 52 by cylinder (not shown).
The foregoing is only preferred embodiment of the present invention, all equalizations of doing according to the claims in the present invention scope change and modify, and all should belong to the covering scope of the claims in the present invention.
Claims (6)
1. a winding motor stator winding device inside and outside, comprising: supporting arm, the supporting arm that in the position travel mechanism that chassis, chassis arrange above, carrying can be done three-dimensional motion is provided with in the control cubicle below coiling driving mechanism, chassis and is provided with electronic control module, it is characterized in that, also comprise: be arranged on cage modle winding mechanism, complete machine above chassis and be also provided with power-equipment and provide the synchronous rotary mechanism of power for described position travel mechanism and cage modle winding mechanism, described position travel mechanism is made up of X-axis moving assembly, Y-axis moving assembly and the Z axis moving assembly of doing three-dimensional motion at X-axis, Y-axis and Z axis respectively for supporting arm, described X-axis moving assembly is by a pair of X-axis slide rail that is positioned at cage modle winding mechanism rear portion and setting in parallel, the first screw mandrel arranging in the middle of two slide rails, by with X-axis slide rail form the first slide block of being slidably connected and with the integrated sliding platform of described the first slide block, the stop block that X-axis slide rail end arranges, the bearing pedestal that the two ends of the first screw mandrel arrange respectively therein a bearing pedestal extend the first synchronous pulley that on the screw mandrel after this bearing pedestal, suit is driven by permagnetic synchronous motor and form, a pair of and the vertically disposed Y-axis slide rail of described sliding platform below X-axis slide rail that described Y-axis moving assembly is convexly equipped with by sliding platform top, the second screw mandrel arranging in the middle of two slide rails, by with Y-axis slide rail form the second slide block of being slidably connected and with the integrated supporting arm supporting base of described the second slide block, the stop block that Y-axis slide rail end arranges, the bearing pedestal that the two ends of the second screw mandrel arrange respectively also extends the second synchronous pulley that on the screw mandrel of bearing pedestal, suit is driven by permagnetic synchronous motor and forms at rear end bearing seat, described Z axis moving assembly is by the framework of supporting arm institute moulding, the moulding of framework two longitudinal edge institutes is for the vertical mobile a pair of slide rail of coiling driving mechanism, the alternating current machine arranging in the supporting arm that drives coiling driving mechanism to move up and down with screw mandrel, the axle bed being coaxially set on supporting base and the mounting panel through framework top cover perforation top setting, wear respectively in two end axle beds and be placed in the 3rd middle screw mandrel of two slide rails, the nut arranging on the coiling driving mechanism that is connected on two slide rails and be connected with the 3rd wire rod thread respectively, the 3rd synchronous pulley of top cover perforation top suit, described the 3rd synchronous pulley rear portion the 3rd driving pulley that drives the 3rd synchronous pulley rotation and driven by permagnetic synchronous motor that be arranged in parallel forms, described cage modle winding mechanism be fixed on above by least one or one on the roof of cage modle coiling chamber on synchronous rotary mechanism, cage modle coiling chamber openend, set firmly for the screw of fixing copper cash and convenient inside and outside coiling action, be arranged on described cage modle coiling chamber side thread cutter, be symmetricly set on cylinder, the electromagnetically operated valve of cage modle coiling chamber and thread cutter both sides and be connected cylinder and the tracheae of electromagnetically operated valve forms, synchronous circular motion is done in cage modle coiling chamber under the driving of cylinder and electromagnetically operated valve.
2. inside and outside winding motor stator winding device according to claim 1, is characterized in that: described synchronous rotary mechanism by being located at the rotation axis in the one or more cage modle coiling chamber that power-equipment below chassis, synchronous pulley, synchronous pulley that power-equipment output shaft connects by belt coaxially connect by belt, the belt wheel that rotation axis end arranges forms.
3. inside and outside winding motor stator winding device according to claim 1, is characterized in that: the nut that the spiral setting firmly on the line bar that described coiling driving mechanism is set firmly respectively on the symmetrically arranged bar of pulling strings, mounting panel, described mounting panel from top to bottom by the coiling fixed head of H type, coiling fixed head front end face dual-side, the wire winding needle that line bar hangs end vertical forming, contiguous block that coiling fixed head rear end face sets firmly, contiguous block is connected on the 3rd screw mandrel forms.
4. inside and outside winding motor stator winding device according to claim 1, is characterized in that: described electronic control module comprises the touch-screen of being located on the upper frame of chassis and is located at PLC unit and the servo-driver in the control cubicle of bottom, chassis; Described touch-screen Transfer Parameters is in programmable logic device, and programmable logic device receives described parameter, and action parameter is converted to control impuls, sends to servo-driver, and servo-driver completes each several part action; Servomotor is by servo-driver control, receives the pulse command from PLC unit, rotating speed by servo-driver to servomotor, turns to and controls, and drives synchronous rotary mechanism running, realizes winding operation.
5. inside and outside winding motor stator winding device according to claim 1, is characterized in that: described power-equipment is made up of permagnetic synchronous motor and hydraulic test; Described hydraulic test forms by multiple cylinders are in parallel with multiple two-position-five-way solenoid valves; Wherein: in the time of the first electromagnetically operated valve, the second electromagnetically operated valve energising, line bar synchronously becomes down tilt state by turning over straight state; In the time of the first electromagnetically operated valve, the second electromagnetically operated valve power-off, line bar synchronously becomes by down tilt state the straight state that turns over; In the time of the 3rd electromagnetically operated valve, the 4th electromagnetically operated valve energising, scissors starts action, becomes clamped condition by relaxed state, and this is the prerequisite that coiling starts; In the time that the 3rd electromagnetically operated valve, the 4th electromagnetically operated valve disconnect, scissors becomes relaxed state from clamped condition; In the time of the 5th electromagnetically operated valve, the 6th electromagnetically operated valve energising, scissors starts action, and scissors is made small distance motion, trimming from bottom to top; In the time of the 5th electromagnetically operated valve, the 6th electromagnetically operated valve power-off, scissors small distance motion from the top down, continues the coiling of next stator; In the time of the 7th electromagnetically operated valve, the 8th electromagnetically operated valve energising, bar unclamps cage modle coiling chamber, facilitates the taking-up in cage modle coiling chamber; In the time of the 7th electromagnetically operated valve, the 8th electromagnetically operated valve power-off, the fixing cage modle coiling of bar chamber, thereby fixed stator.
6. inside and outside winding motor stator winding device according to claim 1, is characterized in that: described synchronous rotary mechanism by being located at the rotation axis in the one or more cage modle coiling chamber that power-equipment below chassis, synchronous pulley, synchronous pulley that power-equipment output shaft connects by belt coaxially connect by belt, the belt wheel that rotation axis end arranges forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210136411.4A CN102684420B (en) | 2012-05-05 | 2012-05-05 | Internal and external wire-winding type motor stator wire-winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210136411.4A CN102684420B (en) | 2012-05-05 | 2012-05-05 | Internal and external wire-winding type motor stator wire-winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102684420A CN102684420A (en) | 2012-09-19 |
| CN102684420B true CN102684420B (en) | 2014-08-06 |
Family
ID=46815930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210136411.4A Active CN102684420B (en) | 2012-05-05 | 2012-05-05 | Internal and external wire-winding type motor stator wire-winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102684420B (en) |
Families Citing this family (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102861839A (en) * | 2012-09-28 | 2013-01-09 | 信源电子制品(昆山)有限公司 | Automatic leading-in jig mechanism of wire rod |
| TWI493836B (en) * | 2012-11-15 | 2015-07-21 | 國立成功大學 | Lying-type winding device for an inner-winding stator |
| CN103240364B (en) * | 2013-05-09 | 2015-08-26 | 朱朝宽 | Numerical control filament winder |
| BR102014014089A2 (en) * | 2014-06-10 | 2016-01-05 | Jorg Zimmermann | coil winding system |
| CN104253514A (en) * | 2014-09-02 | 2014-12-31 | 深圳市金岷江机电设备有限公司 | Split-type stator manufacturing equipment |
| CN104578619B (en) * | 2014-12-31 | 2016-02-10 | 佛山市吉星家电有限公司 | Stator winder |
| CN105084120B (en) * | 2015-07-27 | 2017-03-01 | 湖南五新隧道智能装备股份有限公司 | A kind of sliding type electric cable reels device |
| CN106712411A (en) * | 2015-11-13 | 2017-05-24 | 苗建秀 | Externally-coiling stator coiling device of variable frequency motor |
| CN105417276B (en) * | 2015-12-21 | 2019-04-02 | 中山市三乐电子有限公司 | Twin shaft is outer around coil winding machine |
| CN109075674A (en) * | 2016-04-27 | 2018-12-21 | Smz卷轴和装配技术股份公司 | Wrapping machine |
| CN106160373B (en) * | 2016-08-30 | 2018-11-23 | 广东顺德三合工业自动化设备股份有限公司 | Four station single needle servo coil winding machines |
| CN106219321A (en) * | 2016-08-31 | 2016-12-14 | 廖建航 | Method and system by foot control vertical coil winding machine |
| WO2018040024A1 (en) * | 2016-08-31 | 2018-03-08 | 廖建航 | Method and system for controlling vertical winding machine by means of foot |
| CN106276415A (en) * | 2016-08-31 | 2017-01-04 | 廖建航 | The foot rotating method of horizontal coil winding machine and system |
| WO2018040025A1 (en) * | 2016-08-31 | 2018-03-08 | 廖建航 | Foot rotation method and system for horizontal winding machine |
| CN106808706A (en) * | 2017-03-20 | 2017-06-09 | 王智 | A kind of storage tank end socket producing device and method |
| CN107579633B (en) * | 2017-08-24 | 2021-11-05 | 绍兴智立机电科技有限公司 | Telescopic motor rotor winding device |
| CN108063531B (en) * | 2017-12-28 | 2024-03-19 | 南京磁谷科技有限公司 | Stator winding tool of magnetic suspension motor |
| CN108910616A (en) * | 2018-09-07 | 2018-11-30 | 无锡市杰美特科技有限公司 | A kind of automatic winding equipment for cardiac stent |
| CN110417212B (en) * | 2019-07-27 | 2024-03-26 | 巨力自动化设备（浙江）有限公司 | Wire pulling device for motor winding group |
| CN110492705B (en) * | 2019-08-22 | 2021-06-22 | 常州工学院 | Winding mechanism based on grooved wheel and cross mobile platform |
| CN111555572B (en) * | 2020-07-10 | 2020-10-27 | 广东顺德威技自动化科技有限公司 | Novel internal winding machine |
| CN112531991B (en) * | 2020-10-23 | 2022-04-12 | 宁波欣达电梯配件厂 | Stator flat wire winding device and winding method thereof |
| CN112743172A (en) * | 2020-12-29 | 2021-05-04 | 安徽广博机电制造股份有限公司 | Motor stator processingequipment |
| CN113953348A (en) * | 2021-11-25 | 2022-01-21 | 深圳市飞象智能家电科技有限公司 | Winding mechanism of winding equipment |
| CN115242044B (en) * | 2022-09-20 | 2022-12-23 | 潍坊雷腾动力机械有限公司 | Automatic winding device of generator rotor and implementation method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5775626A (en) * | 1995-09-29 | 1998-07-07 | Sony Corporation | Apparatus and method for winding wire around a workpiece |
| CN2543191Y (en) * | 2001-12-24 | 2003-04-02 | 唐向阳 | Automatic winding machine |
| CN2917077Y (en) * | 2005-11-01 | 2007-06-27 | 佛山先导精机有限公司 | Internal winding drive mechanism for vertical winding machine for brush-less variable frequency motor stator |
| CN101752966A (en) * | 2009-12-22 | 2010-06-23 | 宁波北斗科技有限公司 | Automatic winding machine of motor iron core |
| CN202058578U (en) * | 2011-05-17 | 2011-11-30 | 江苏飞尔机电科技有限公司 | Coiling machine |
| CN202145424U (en) * | 2011-07-18 | 2012-02-15 | 陈新裕 | Full automatic multifunctional high-precision ring-type winding machine with stranded wires |
-
2012
- 2012-05-05 CN CN201210136411.4A patent/CN102684420B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5775626A (en) * | 1995-09-29 | 1998-07-07 | Sony Corporation | Apparatus and method for winding wire around a workpiece |
| CN2543191Y (en) * | 2001-12-24 | 2003-04-02 | 唐向阳 | Automatic winding machine |
| CN2917077Y (en) * | 2005-11-01 | 2007-06-27 | 佛山先导精机有限公司 | Internal winding drive mechanism for vertical winding machine for brush-less variable frequency motor stator |
| CN101752966A (en) * | 2009-12-22 | 2010-06-23 | 宁波北斗科技有限公司 | Automatic winding machine of motor iron core |
| CN202058578U (en) * | 2011-05-17 | 2011-11-30 | 江苏飞尔机电科技有限公司 | Coiling machine |
| CN202145424U (en) * | 2011-07-18 | 2012-02-15 | 陈新裕 | Full automatic multifunctional high-precision ring-type winding machine with stranded wires |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102684420A (en) | 2012-09-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102684420B (en) | Internal and external wire-winding type motor stator wire-winding device | |
| CN205960912U (en) | Servo coiling machine of quadruplex position single needle | |
| CN201015099Y (en) | Multihead full-automatic coiling machine for coiling framework coil | |
| CN109660091B (en) | Stator duplex position is around machine outward | |
| CN102403121B (en) | Full-automatic spring shaped coil winder | |
| CN103872866A (en) | Automatic multi-wire winding machine | |
| CN202153477U (en) | Multifunctional full automatic annular winding machine | |
| CN106160373B (en) | Four station single needle servo coil winding machines | |
| CN203734481U (en) | Automatic multi-wire winding machine | |
| CN107863861A (en) | Full Automatic Rotor | |
| CN106270078A (en) | A kind of automobile starter stator casing automation press line | |
| CN101141087B (en) | Non-mesopore motor stator coil automatic wire bonding technique and device | |
| CN104801957A (en) | Automatic screw twisting machine | |
| CN203013503U (en) | Vertical type electromagnetic coil coiling device | |
| CN102957274A (en) | Full-automatic drive-in inner stator winder | |
| CN101383543A (en) | Stator press-loading apparatus | |
| CN207602391U (en) | A kind of six station fully automatic wire winding machines for coiling inductance coil | |
| CN106067715B (en) | Clutch Coupling formula motor stator rotor Automated assembly device | |
| CN209805628U (en) | stator duplex position outer winding machine | |
| CN207442664U (en) | Full Automatic Rotor | |
| CN102684421A (en) | Outer rotor winding machine | |
| CN203475089U (en) | Transverse motion device for yarn guiding | |
| CN203225172U (en) | Multi-head automatic coil winding encapsulation all-in-one machine | |
| CN204992957U (en) | Automatic shaping device of stator winding coil thickness | |
| CN202094071U (en) | Device for automatically winding filament of light fixture |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160225 Address after: 519040 Guangdong province Zhuhai City Sanzao town Jinwan District Henghui Road No. 6, A building, 3-3 Patentee after: ZHUHAI TAIKIN TECHNOLOGY CO., LTD. Address before: 519040 Guangdong province Zhuhai Sanzao town science and Technology Park Henghui Road No. 6 Patentee before: Du Rui |