CN102957274A - Full-automatic drive-in inner stator winder - Google Patents
Full-automatic drive-in inner stator winder Download PDFInfo
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- CN102957274A CN102957274A CN2012103435716A CN201210343571A CN102957274A CN 102957274 A CN102957274 A CN 102957274A CN 2012103435716 A CN2012103435716 A CN 2012103435716A CN 201210343571 A CN201210343571 A CN 201210343571A CN 102957274 A CN102957274 A CN 102957274A
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Abstract
The invention discloses a full-automatic drive-in inner stator winder which comprises an adjustable anchor, a rack and a working table, wherein a chassis is arranged in front of the working table, the middle of the chassis is provided with a small shaft, a cylinder A is arranged in front of the chassis and is connected with the chassis; the chassis is provided with a front module fine-tuning device, the fine-tuning device is sleeved with a front module swinging shaft, and the front module swinging shaft is provided with a front module; the left side of the working table is provided with a line cutting/clamping device; a spindle box is arranged behind the working table, the spindle box is provided with a spindle, a shaft sleeve is arranged in the spindle, and a bearing, a conducting ring, a roller, a rocker arm bracket, a bearing assembly, a large belt pulley and a conducting ring are sequentially arranged on the outside of the spindle from front to back; the outer ring of the bearing is sleeved with a rear mould; and the rocker arm bracket is provided with a rocker arm. According to the invention, an electromechanical-pneumatic integration technology is adopted, so that the winder is simple and reasonable in structure and convenient and labor-saving in operation; and the production efficiency is increased by 600-700%, electromagnetic wires can be saved by 5-20% in the process of coil winding, and one person can operate multiple devices.
Description
Technical field
The present invention relates to the production equipment of motor stator, relate in particular to a kind of full-automatic direct-insert Winding machine of internal stator.
Background technology
Along with the development of science and technology, China has become world electrical micro-machine big producing country.Coil is that electrical micro-machine is produced requisite parts, in the prior art, the coiling production automation degree of coil is low, cause production efficiency low, production cost is high, particularly in the situation of the competition of electrical micro-machine enterprise, how to improve coil production efficiency, to reduce production costs be the necessary condition that improves enterprise competitiveness.Coil winding machine in the market is automanual, and complex structure, inconvenient operation.
Summary of the invention
The purpose of this invention is to provide a kind of full-automatic direct-insert Winding machine of internal stator, it is simple and reasonable, and is easy to operate, enhances productivity greatly, and the product appearance of production is unified, stable performance, and production cost is low, can produce multiple product.
The present invention is achieved in that a kind of full-automatic direct-insert Winding machine of internal stator, comprise burr adjustable tail margin, frame, working plate, it is characterized in that: described working plate front is symmetrically set with linear bearing, be provided with the chassis on the linear bearing external slide rail, be provided with little axle and pass working plate in the middle of the chassis, little axle middle part is provided with positioning sleeve, and the lower end is connected with stepping motor by shaft coupling; Be provided with the fixedly cylinder block A of cylinder A on the working plate of front, chassis, cylinder A links to each other with the chassis by Connection Block; Be symmetrically set with the front module micromatic setting on the chassis, be provided with backstay above the base plate of micromatic setting, cover has rotating front module swinging axle on the backstay, front module swinging axle bottom is provided with push rod, top is provided with movably front module, described front module one parallel sided is provided with three support bars that can move in the front module swinging axle, be provided with setscrew nut on the middle support bar and link to each other with cylinder, and cylinder is fixed on the front module swinging axle by cylinder block D; The base plate side of micromatic setting is provided with the fixedly cylinder block C of cylinder D; The working plate right side is provided with the fixedly cylinder block B of cylinder B, is provided with front mould vertical correction piece on the cylinder B; What the working plate left side was provided with the cylinder block E of fixing cylinder F and fixedly cut wire-clamping device cuts the wire-clamping device base, and cylinder F48 links to each other with connecting plate in cutting wire-clamping device; The working plate back is provided with main spindle box body, column and wire advancing device; Be provided with main shaft by bearing assembly on the described main spindle box body, main shaft inside is provided with axle sleeve, and the main shaft outside is disposed with bearing, conducting ring, roller, rocker arm bracket, bearing assembly, big belt pulley and conducting ring from front to back; The bearing outer ring cover has rear mould, fixes by holding screw and bearing; The conducting ring outer ring is provided with carbon brush; Be provided with rocking arm on the rocker arm bracket, be provided with roller on the rocking arm; Be provided with servomotor and PLC program control cabinet corresponding to the main shaft rear portion below the described working plate, be provided with small belt pulley on the servomotor; Be provided with touch-screen on the column.
Be provided with in the axle sleeve of the present invention be used to the crossing hole of wearing electromagnetic wire, described crossing hole communicates with the main shaft cylindrical.
The present invention adopts the electrical-mechanical integrated technique, and is simple and reasonable, easy to operate, stable performance, and production efficiency has improved 600 ~ 700%, saves electromagnetic wire 5 ~ 20% during coil winding, can produce multiple product, and a people can operate multiple devices.
Description of drawings
Fig. 1 is the front view in the structural representation of the present invention.
Fig. 2 is the vertical view in the structural representation of the present invention.
Fig. 3 is the left view in the structural representation of the present invention.
Fig. 4 is the A-A cutaway view of Fig. 3.
Among the figure 1, burr adjustable tail margin, 2, frame, 3, pneumatic actuator, 4, the oil circuit separator, 5, switch, 6, stepping motor, 7, working plate, 8, linear bearing, 9, the chassis, 10, cylinder block A, 11, cylinder block B, 12, cylinder A, 13, cylinder B, 14, rear mold vertical correction piece, 15, little axle, 16, positioning sleeve, 17, column, 18, touch-screen, 19, the front module swinging axle, 20, front module, 21, cylinder C, 24, cut wire-clamping device, 241, clamp A, 242, shear blade, 243, cylinder E, 244, connecting plate, 245, clamp B, 27, micromatic setting, 28, cylinder block C, 271, base plate, 30, cylinder D, 31, cut the wire-clamping device base, 32, wire advancing device, 33, rear mould, 331, electromagnet, 34, push rod, 35, electromagnetic wire, 36, conducting ring, 37, big belt pulley, 38, main spindle box body, 39; rocker arm bracket, 40; roller; 43; support bar, 44; nut, 46; cylinder block D; 47; rocking arm, 48; cylinder F, 50; backstay; 51; cylinder block E, 52; Connection Block, 53; servomotor; 54; small belt pulley, 55; PLC program control cabinet, 56; carbon brush; 57; axle sleeve; 58; bearing assembly, 59; main shaft, 60; bearing.
Embodiment
The present invention is further illustrated below in conjunction with accompanying drawing:
With reference to accompanying drawing, a kind of full-automatic direct-insert Winding machine of internal stator, comprise burr adjustable tail margin 1, frame 2, working plate 7, it is characterized in that: described working plate 7 fronts are symmetrically set with linear bearing 8, be provided with chassis 9 on linear bearing 8 external slide rails, be provided with little axle 15 and pass working plate 7 in the middle of the chassis 9, little axle 15 middle parts are provided with positioning sleeve 16, and the lower end is connected with stepping motor 6 by shaft coupling; Be provided with the fixedly cylinder block A10 of cylinder A12 on the 9 front working plates 7 of chassis, cylinder A12 links to each other with chassis 9 by Connection Block 52; Be symmetrically set with front module micromatic setting 27 on the chassis 9, be provided with backstay 50 above the base plate 271 of micromatic setting 27, cover has rotating front module swinging axle 19 on the backstay 50, front module swinging axle 19 bottoms are provided with push rod 34, top is provided with movably front module 20, described front module 20 1 parallel sided are provided with three can be at the support bar 43 of front module swinging axle 19 interior movements, be provided with setscrew nut 44 on the middle support bar and link to each other with cylinder 21, cylinder 21 is fixed on the front module swinging axle 19 by cylinder block D46; Base plate 271 sides of micromatic setting 27 are provided with the fixedly cylinder block C28 of cylinder D30; Working plate 7 right sides are provided with the fixedly cylinder block B11 of cylinder B13, are provided with rear mold vertical correction piece 14 on the cylinder B13; What working plate 7 left sides were provided with the cylinder block E51 of fixing cylinder F48 and fixedly cut wire-clamping device 24 cuts wire-clamping device base 31, and cylinder F48 links to each other with connecting plate 244 in cutting wire-clamping device 24; Working plate 7 back are provided with main spindle box body 38, column 17 and wire advancing device 32; Be provided with main shaft 59 by bearing assembly 58 on the described main spindle box body 38, main shaft 59 inside are provided with axle sleeve 57, and main shaft 59 outsides are disposed with bearing 60, conducting ring 36, roller 40, rocker arm bracket 39, bearing assembly 58, big belt pulley 37 and conducting ring 36 from front to back; Bearing 60 outer ring sleeves have rear mould 33, and are fixing by holding screw and bearing 60; Conducting ring 36 outer rings are provided with carbon brush 56; Be provided with Rocker arm 47 on the rocker arm bracket 39, be provided with roller 40 on the Rocker arm 47; Be provided with servomotor 53 and PLC program control cabinet 55 corresponding to main shaft 59 rear portions below the described working plate 7, be provided with small belt pulley 54 on the servomotor 53; Be provided with touch-screen 18 on the column 17.Be provided with in the described axle sleeve 57 be used to the crossing hole of wearing electromagnetic wire 35, described crossing hole communicates with main shaft 59 cylindricals.During implementation, electromagnetic wire is walked around roller 40 from wire advancing device 32 and is entered main shaft internal axle sleeve 57 holes, out cuts in the wire-clamping device 24 around entering to Rocker arm 47 rollers through roller 40 from main shaft 59.The present invention has used touch-screen, PLC program control servomotor, and stepping motor is with the location that cylinder comes driving mechanical actuator to finish internal stator, coiling, trimming, the full-automatic process of clamp.When producing a kind of internal stator of specification, set threading speed, winding turns by touch-screen as required; Internal stator is enclosed within on the positioning sleeve 16, with cylinder C21 front module 20 is carried out coarse adjustment, 27 pairs of front module 20 of micromatic setting enter fine setting, make front module 20 heads on the edge of institute's winding slot.13 work of start exhaust hood, mould is proofreaied and correct behind 14 pairs of the rear mold vertical correction pieces, cylinder 16 drives chassis 9, and mould 33 is close backward, internal stator is clamped, rear mold vertical correction piece 14 unclamps, cut wire-clamping device 24 clamp A241 and unclamp clamp, the internal stator ringlet is wound the line, wind exhaust hood C21 and drive 20 pairs of internal stator great circles of front module winding slot location, around the great circle mold actions, the internal stator great circle is wound the line, wind exhaust hood D30 promotion push rod 34 front module 20 is unclamped, internal stator is away from rear mould 33, and stepping motor 6 drives internal stators and rotates needed angle, internal stator to another side is large again, ringlet winds the line, main shaft 59 in the coiling process; Rocker arm 47 rotation, and rear mould 33 does not rotate, after whole inner stator coil winds; cut wire-clamping device upper clamping block A241 and move to shear blade 242 directions and carry out the trimming clamp; this moment, internal stator was return original position, for next internal stator coiling is prepared, and did not need to continue threading; do not produce electromagnetic wire the end of a thread, reduced the waste of electromagnetic wire.
Claims (2)
1. full-automatic direct-insert Winding machine of internal stator, comprise burr adjustable tail margin (1), frame (2), working plate (7), it is characterized in that: described working plate (7) front is symmetrically set with linear bearing (8), be provided with chassis (9) on linear bearing (8) external slide rail, be provided with little axle (15) and pass working plate (7) in the middle of the chassis (9), little axle (15) middle part is provided with positioning sleeve (16), and the lower end is connected with stepping motor (6) by shaft coupling; Be provided with fixedly cylinder A(12 on chassis (9) the front working plate (7)) cylinder block A(10), cylinder A(12) link to each other with chassis (9) by Connection Block (52); Be symmetrically set with front module micromatic setting (27) on the chassis (9), be provided with backstay (50) above the base plate (271) of micromatic setting (27), the upper cover of backstay (50) has rotating front module swinging axle (19), front module swinging axle (19) bottom is provided with push rod (34), top is provided with movably front module (20), described front module (20) one parallel sided are provided with three support bars (43) that can move in front module swinging axle (19), be provided with setscrew nut (44) on the middle support bar and link to each other with cylinder (21), cylinder (21) is by cylinder block D(46) be fixed on the front module swinging axle (19); Base plate (271) side of micromatic setting (27) is provided with fixedly cylinder D(30) cylinder block C(28); Working plate (7) right side is provided with fixedly cylinder B(13) cylinder block B(11), cylinder B(13) on be provided with front mould vertical correction piece (14); Working plate (7) left side is provided with fixedly cylinder F(48) cylinder block E(51) and fixedly cut wire-clamping device (24) cut wire-clamping device base (31), cylinder F48 links to each other with connecting plate (244) in cutting wire-clamping device (24); Working plate (7) back is provided with main spindle box body (38), column (17) and wire advancing device (32); Described main spindle box body (38) is upper to be provided with main shaft (59) by bearing assembly (58), main shaft (59) inside is provided with axle sleeve (57), and main shaft (59) outside is disposed with bearing (60), conducting ring (36), roller (40), rocker arm bracket (39), bearing assembly (58), big belt pulley (37) and conducting ring (36) from front to back; Bearing (60) outer ring sleeve has rear mould (33), and is fixing by holding screw and bearing (60); Conducting ring (36) outer ring is provided with carbon brush (56); Be provided with rocking arm (47) on the rocker arm bracket (39), be provided with roller (40) on the rocking arm (47); Be provided with servomotor (53) and PLC program control cabinet (55) corresponding to main shaft (59) rear portion below the described working plate (7), be provided with small belt pulley (54) on the servomotor (53); Be provided with touch-screen (18) on the column (17).
2. a kind of full-automatic direct-insert Winding machine of internal stator according to claim 1, it is characterized in that: be provided with in the described axle sleeve (57) be used to the crossing hole of wearing electromagnetic wire (35), described crossing hole communicates with main shaft (59) cylindrical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103435716A CN102957274A (en) | 2012-09-17 | 2012-09-17 | Full-automatic drive-in inner stator winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103435716A CN102957274A (en) | 2012-09-17 | 2012-09-17 | Full-automatic drive-in inner stator winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102957274A true CN102957274A (en) | 2013-03-06 |
Family
ID=47765651
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103435716A Withdrawn CN102957274A (en) | 2012-09-17 | 2012-09-17 | Full-automatic drive-in inner stator winder |
Country Status (1)
| Country | Link |
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| CN (1) | CN102957274A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105743301A (en) * | 2016-04-26 | 2016-07-06 | 德清晨丰电气有限公司 | Rotor winding machine |
| CN105743303A (en) * | 2016-04-26 | 2016-07-06 | 德清晨丰电气有限公司 | Rotor winding device |
| CN105827075A (en) * | 2016-04-26 | 2016-08-03 | 德清晨丰电气有限公司 | Motor rotor winding device |
| CN106357059A (en) * | 2015-02-13 | 2017-01-25 | 合肥工业大学 | Motor stator winding enamelled wire and iron core separating method |
| CN111416487A (en) * | 2020-05-13 | 2020-07-14 | 常州市臻程智能设备有限公司 | All-in-one is cut to folding of shaded pole motor stator short circuit ring and inserts |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1015605A (en) * | 1962-06-23 | 1966-01-05 | Vsesoiuzny Nii Electromehaniky | A stator winding machine |
| JPH10201213A (en) * | 1997-01-14 | 1998-07-31 | Tamagawa Seiki Co Ltd | Takeup apparatus using a hybrid stepping motor |
| CN201278315Y (en) * | 2008-09-19 | 2009-07-22 | 瞿祖根 | Full-automatic wire winder |
| CN202025643U (en) * | 2011-01-13 | 2011-11-02 | 环益工业有限公司 | Automatic winding machine |
| CN202772755U (en) * | 2012-09-17 | 2013-03-06 | 俞同标 | Full-automatic drive-in inner stator winding machine |
-
2012
- 2012-09-17 CN CN2012103435716A patent/CN102957274A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1015605A (en) * | 1962-06-23 | 1966-01-05 | Vsesoiuzny Nii Electromehaniky | A stator winding machine |
| JPH10201213A (en) * | 1997-01-14 | 1998-07-31 | Tamagawa Seiki Co Ltd | Takeup apparatus using a hybrid stepping motor |
| CN201278315Y (en) * | 2008-09-19 | 2009-07-22 | 瞿祖根 | Full-automatic wire winder |
| CN202025643U (en) * | 2011-01-13 | 2011-11-02 | 环益工业有限公司 | Automatic winding machine |
| CN202772755U (en) * | 2012-09-17 | 2013-03-06 | 俞同标 | Full-automatic drive-in inner stator winding machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106357059A (en) * | 2015-02-13 | 2017-01-25 | 合肥工业大学 | Motor stator winding enamelled wire and iron core separating method |
| CN106357059B (en) * | 2015-02-13 | 2018-07-03 | 合肥工业大学 | Motor stator winding enameled wire and iron core separation method |
| CN105743301A (en) * | 2016-04-26 | 2016-07-06 | 德清晨丰电气有限公司 | Rotor winding machine |
| CN105743303A (en) * | 2016-04-26 | 2016-07-06 | 德清晨丰电气有限公司 | Rotor winding device |
| CN105827075A (en) * | 2016-04-26 | 2016-08-03 | 德清晨丰电气有限公司 | Motor rotor winding device |
| CN111416487A (en) * | 2020-05-13 | 2020-07-14 | 常州市臻程智能设备有限公司 | All-in-one is cut to folding of shaded pole motor stator short circuit ring and inserts |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C04 | Withdrawal of patent application after publication (patent law 2001) | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20130306 |