CN105743301A - Rotor winding machine - Google Patents
Rotor winding machine Download PDFInfo
- Publication number
- CN105743301A CN105743301A CN201610269623.8A CN201610269623A CN105743301A CN 105743301 A CN105743301 A CN 105743301A CN 201610269623 A CN201610269623 A CN 201610269623A CN 105743301 A CN105743301 A CN 105743301A
- Authority
- CN
- China
- Prior art keywords
- fixed
- bar
- winder
- rotor winding
- winding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004804 winding Methods 0.000 title claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 17
- 230000003028 elevating effect Effects 0.000 claims description 12
- 230000007704 transition Effects 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to a rotor winding machine. The rotor winding machine comprises a machine body, a positioning rod, a transmission box, a winding device, a support disc, a line broken device, a copper wire outgoing barrel and a tension adjustment rack, a motor and a stepping motor are fixedly arranged inside the machine body, the motor is used for driving the winding device to rotate, the stepping motor is used for driving the positioning rod to move, a moving plate is arranged at the front part of the upper end of the machine body, the positioning rod is fixed on the moving plate, the transmission box is fixed at the rear part of the upper end of the machine body, the winding device is fixed on the front plate of the transmission box by a rotation shaft, a winding rack is fixed at the front end of the rotation shaft, the line broken device is fixed on the transmission box by a support rod, the positions of the positioning rod and the winding device are in correspondence to the position of the line broken device, the support disc is fixed on the transmission box, and the copper wire outgoing barrel and the tension adjustment rack are fixed on the support disc. By the rotor winding machine, a copper wire can be effectively prevented from being broken during the winding process, manual intervention is reduced, and the production efficiency is improved.
Description
Technical field
The invention belongs to motor rotor process equipment, particularly relate to a kind of rotor winding machine.
Background technology
The rotor of motor generally comprises rotor core and rotor windings, many manufacturers all adopt high speed stamping lathe to carry out processing when producing rotor core, then pass through special equipment to be wound on by copper cash on rotor core and form rotor windings, the quality of rotor quality is inseparable around line mass with the crudy of rotor core and rotor windings, the equipment ubiquity rotor windings coiling that current domestic manufacturer uses is uneven, and this equipment copper cash in winding process easily breaks, workman is needed to monitor in real time and deal with in time, significantly impact working (machining) efficiency, increase the labor intensity of workman, and current equipment manual intervention is more, after coiling completes, also need to manually disconnect rotor windings and copper cash raw material, operate cumbersome.In sum, current equipment can not meet Production requirement.
Summary of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of easy to use, efficiency of assembling is high, the rotor winding machine that manual intervention is few.
To achieve these goals, present invention employs following technical scheme:
nullA kind of rotor winding machine，Including body、Location bar、Transmission case、Winder、Prop up support plate、Break wire device、Copper wire outlet bucket and tension adjustment frame，Described internal body is fixed with the motor driving Winder to rotate and the motor driving location bar to move，The front portion of described body upper end is provided with movable plate，Location bar is fixed on movable plate，Described transmission case is fixed on the rear portion of body upper end，Described Winder is fixed on the front panel of transmission case by rotating shaft，Described Winder includes bobbin winder bracket，Described bobbin winder bracket is fixed on the front end of rotating shaft，Line bar is supportted in being respectively fixed at two ends with of described bobbin winder bracket，Described break wire device is fixed on the top of transmission case by pole，Described break wire device includes cylinder and broken string folder，The termination of the piston rod of described cylinder is fixed with horizontal brace rod，Broken string folder is fixed on horizontal brace rod，Described location bar、Winder is corresponding with the position of break wire device，Described support plate is fixed on the top of transmission case，Described copper wire outlet bucket and tension adjustment frame are fixed on a support plate，Described tension adjustment frame includes support、Arrangement for adjusting height and adjustment plate body，Described arrangement for adjusting height includes elevating lever、Elevator and adjusting nut，Described elevator fixes with regulating plate body，Described elevating lever and support fix，Described elevating lever runs through elevator，Described adjusting nut is fixed on the side of elevator，And the end of adjusting nut offsets with elevating lever，The side of described adjustment plate body is alternately provided with magnetic force before and after from top to bottom and regulates wheel、Greater than ferry boat、Little transition wheel and knob regulate wheel，The position that the opposite side of described adjustment plate body regulates wheel corresponding with magnetic force is provided with magnetic force adjusting，The top of the side of described adjustment plate body is provided with support bar also by angular adjustment wheel.
Preferably: the side of described body is hinged with hatch door, a lateral edges of described body upper end is additionally provided with multiple storing groove, and the inner side of described storing groove is additionally provided with multiple operation button.The maintenance and repair of whole equipment are easy in the setting of hatch door, and the storing groove in equipment front is easy to workman and is received widget, improves convenience.
Preferably: described location bar includes the upper thin bar by round platform transition and lower thick bar, described round platform is positioned at location bar near 1/3rd places of lower end, and the middle part of described upper thin bar is additionally provided with a spacing flange collar of circle.Such structure is easy to the location of rotor core so that winding process is more smooth and easy.
Preferably: described location bar is two, interval is fixed on movable plate, and described movable plate is rectangle, and the line of two location bars is parallel with movable plate edge along its length.
Preferably: described Winder and broken string folder are also two, and two broken string folders are separately fixed at the two ends of horizontal brace rod, and the length of described horizontal brace rod is identical with the spacing of two Winders.Many groups equipment carries out simultaneously, improves work efficiency further.
The rotor coiling equipment of the present invention adopts location bar to match with the locating piece of Winder, and location bar by step motor drive near or away from Winder, and in winding process, position that bar is movable makes coiling more uniform, improve rotor windings around line mass, it is firm that this device performance accuracy height runs, assembly of the invention is furnished with tension adjustment frame, can effectively prevent copper cash from rupturing in winding process, reduce manual intervention, improve production efficiency, and assembly of the invention is additionally provided with break wire device, after coiling completes, what air cylinder driven broken string pressed from both sides moves down pinch off copper cash, alleviate the labor intensity of workman further, in winding process, the upper shifting of air cylinder driven broken string folder does not affect the properly functioning of Winder.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of rotor winding machine.
Fig. 2 is the structural representation of the tension adjustment frame of rotor winding machine.
Detailed description of the invention
Being described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of same or like function from start to finish.The embodiment described below with reference to accompanying drawing is illustrative of, it is intended to is used for explaining the present invention, and is not considered as limiting the invention.
In describing the invention, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Additionally, term " first ", " second " are only for descriptive purposes, and it is not intended that indicate or imply relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or implicitly include one or more these features.In describing the invention, except as otherwise noted, " multiple " are meant that two or more, unless otherwise clear and definite restriction.
In the present invention, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly；Can be mechanically connected, it is also possible to be electrical connection；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to understand above-mentioned term concrete meaning in the present invention as the case may be.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can include the first and second features and directly contact, it is also possible to include the first and second features and be not directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " include fisrt feature directly over second feature and oblique upper, or be merely representative of fisrt feature level height higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " include fisrt feature immediately below second feature and obliquely downward, or be merely representative of fisrt feature level height less than second feature.
nullA kind of rotor winding machine as Figure 1-Figure 2，Including body 1、Location bar 2、Transmission case 3、Winder、Prop up support plate 5、Break wire device、Copper wire outlet bucket 8 and tension adjustment frame 9，Described body 1 is internal is fixed with the motor driving Winder to rotate and the motor driving location bar 2 to move，The front portion of described body 1 upper end is provided with movable plate 14，Location bar 2 is fixed on movable plate 14，Described transmission case 3 is fixed on the rear portion of body 1 upper end，Described Winder is fixed on the front panel of transmission case 3 by rotating shaft 31，Described Winder includes bobbin winder bracket 32 and locating piece 4，Described bobbin winder bracket 32 is fixed on the front end of rotating shaft 31，Line bar 33 is supportted in being respectively fixed at two ends with of described bobbin winder bracket 32，Described locating piece 4 rotates and is arranged in rotating shaft 31，And locating piece 4 is positioned at the middle part of bobbin winder bracket 32，The front end of described locating piece 4 is provided with groove，Two it are provided with by spring-supported spacing bullet block 41 in groove，Two spacing mating surfaces of bullet block 41 match with the outer wall of wound stator，Described break wire device is fixed on the top of transmission case 3 by pole，Described break wire device includes cylinder 6 and broken string folder 7，The termination of the piston rod of described cylinder 6 is fixed with horizontal brace rod，Broken string folder 7 is fixed on horizontal brace rod，Described location bar 2、Winder is corresponding with the position of break wire device，Described support plate 5 is fixed on the top of transmission case 3，Described copper wire outlet bucket 8 and tension adjustment frame 9 are fixed on a support plate，Described tension adjustment frame 9 includes support 901、Arrangement for adjusting height and adjustment plate body 905，Described arrangement for adjusting height includes elevating lever 902、Elevator 903 and adjusting nut 904，Described elevator 903 fixes with regulating plate body 905，Described elevating lever 902 fixes with support 901，Described elevating lever 902 runs through elevator 903，Described adjusting nut 904 is fixed on the side of elevator 903，And the end of adjusting nut 904 offsets with elevating lever 902，The side of described adjustment plate body 905 is alternately provided with magnetic force before and after from top to bottom and regulates wheel 907、Greater than ferry boat 906、Little transition wheel 908 and knob regulate wheel 909，The position that the opposite side of described adjustment plate body 905 regulates wheel 907 corresponding with magnetic force is provided with magnetic force adjusting，The top of the side of described adjustment plate body 905 is taken turns 910 also by angular adjustment and is provided with support bar 911.
During use, by copper cash rotating around overregulating wheel and transition wheel, and increased or reduce magnetic force by magnetic force adjusting and regulate wheel and regulate resistance between plate body, thus improving the tension force of copper cash, avoid loose or break, the tension adjustment frame of the present invention is additionally provided with knob and regulates wheel, second level adjustment can be carried out, improve degree of regulation, additionally the tension adjustment frame of the present invention also has the function of altitude mixture control, the operated by personnel of different height can be suitable for, also the effect of tension adjustment can a degree of be played, in a word, this device can effectively prevent copper cash from rupturing in winding process, reduce manual intervention, improve production efficiency.
The side of described body 1 is hinged with hatch door 13, and a lateral edges of described body 1 upper end is additionally provided with multiple storing groove 11, and the inner side of described storing groove 11 is additionally provided with multiple operation button 12.
Described location bar 2 includes the upper thin bar by round platform transition and lower thick bar, and described round platform is positioned at location bar 2 near 1/3rd places of lower end, and the middle part of described upper thin bar is additionally provided with a spacing flange collar 21 of circle.
Described location bar 2 is two, and interval is fixed on movable plate 14, and described movable plate 14 is rectangle, and the line of two location bars 2 is parallel with movable plate 14 edge along its length.
Described Winder and broken string folder 7 are also two, and two broken string folders 7 are separately fixed at the two ends of horizontal brace rod, and the length of described horizontal brace rod is identical with the spacing of two Winders.
It should be pointed out that, that above example is only the representative example of the present invention.The present invention can also have many deformation.Every any simple modification, equivalent variations and modification above example made according to the essence of the present invention, is all considered as belonging to protection scope of the present invention.
Claims (5)
- null1. a rotor winding machine，It is characterized in that: include body (1)、Location bar (2)、Transmission case (3)、Winder、Prop up support plate (5)、Break wire device、Copper wire outlet bucket (8) and tension adjustment frame (9)，Described body (1) is internal is fixed with the motor driving Winder to rotate and the motor driving location bar (2) movement，The front portion of described body (1) upper end is provided with movable plate (14)，Location bar (2) is fixed on movable plate (14)，Described transmission case (3) is fixed on the rear portion of body (1) upper end，Described Winder is fixed on the front panel of transmission case (3) by rotating shaft (31)，Described Winder includes bobbin winder bracket (32)，Described bobbin winder bracket (32) is fixed on the front end of rotating shaft (31)，Line bar (33) is supportted in being respectively fixed at two ends with of described bobbin winder bracket (32)，Described break wire device is fixed on the top of transmission case (3) by pole，Described break wire device includes cylinder (6) and broken string folder (7)，The termination of the piston rod of described cylinder (6) is fixed with horizontal brace rod，Broken string folder (7) is fixed on horizontal brace rod，Described location bar (2)、Winder is corresponding with the position of break wire device，Described support plate (5) is fixed on the top of transmission case (3)，Described copper wire outlet bucket (8) and tension adjustment frame (9) are fixed on a support plate，Described tension adjustment frame (9) includes support (901)、Arrangement for adjusting height and adjustment plate body (905)，Described arrangement for adjusting height includes elevating lever (902)、Elevator (903) and adjusting nut (904)，Described elevator (903) fixes with regulating plate body (905)，Described elevating lever (902) and support (901) fix，Described elevating lever (902) runs through elevator (903)，Described adjusting nut (904) is fixed on the side of elevator (903)，And the end of adjusting nut (904) offsets with elevating lever (902)，The side of described adjustment plate body (905) is alternately provided with magnetic force before and after from top to bottom and regulates wheel (907)、Greater than ferry boat (906)、Little transition wheel (908) and knob regulate wheel (909)，The position that the opposite side of described adjustment plate body (905) regulates wheel (907) corresponding with magnetic force is provided with magnetic force adjusting，The top of the side of described adjustment plate body (905) is taken turns (910) also by angular adjustment and is provided with support bar (911).
- 2. a kind of rotor winding machine according to claim 1, it is characterized in that: the side of described body (1) is hinged with hatch door (13), one lateral edges of described body (1) upper end is additionally provided with multiple storing groove (11), and the inner side of described storing groove (11) is additionally provided with multiple operation button (12).
- 3. a kind of rotor winding machine according to claim 1, it is characterized in that: described location bar (2) includes the upper thin bar by round platform transition and lower thick bar, described round platform is positioned at 1/3rd places near lower end, location bar (2), and the middle part of described upper thin bar is additionally provided with the spacing flange collar of a circle (21).
- 4. a kind of rotor winding machine according to claim 1, it is characterized in that: described location bar (2) is two, interval is fixed on movable plate (14), and described movable plate (14) is rectangle, and the line of two location bars (2) is parallel with movable plate (14) edge along its length.
- 5. a kind of rotor winding machine according to claim 1, it is characterized in that: described Winder and broken string folder (7) are also two, two broken strings folder (7) are separately fixed at the two ends of horizontal brace rod, and the length of described horizontal brace rod is identical with the spacing of two Winders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610269623.8A CN105743301B (en) | 2016-04-26 | 2016-04-26 | A kind of rotor winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610269623.8A CN105743301B (en) | 2016-04-26 | 2016-04-26 | A kind of rotor winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105743301A true CN105743301A (en) | 2016-07-06 |
| CN105743301B CN105743301B (en) | 2018-05-25 |
Family
ID=56287370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610269623.8A Expired - Fee Related CN105743301B (en) | 2016-04-26 | 2016-04-26 | A kind of rotor winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105743301B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB915272A (en) * | 1958-01-25 | 1963-01-09 | Micafil Ag | Armature coil winding machines |
| JPS61164446A (en) * | 1985-01-08 | 1986-07-25 | ローベルト・ボツシユ・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング | Production unit for plate-shaped armature winding |
| US20070199193A1 (en) * | 2006-02-27 | 2007-08-30 | Lankom Electronics Co., Ltd. | Wire winding device for electrical components |
| CN102957274A (en) * | 2012-09-17 | 2013-03-06 | 俞同标 | Full-automatic drive-in inner stator winder |
| CN104377908A (en) * | 2014-10-22 | 2015-02-25 | 苏州市圣玛特电机设备制造有限公司 | Winding component of vertical winding machine |
| CN204205873U (en) * | 2014-12-03 | 2015-03-11 | 苏州斯莱尔自动化科技有限公司 | A kind of vertical six coil winding machines |
| CN105119445A (en) * | 2015-09-07 | 2015-12-02 | 东莞拓蓝自动化科技有限公司 | Winding machine and winding method of high-slot full rate type internally-wound motor |
| CN205105061U (en) * | 2015-09-29 | 2016-03-23 | 宁波奥捷工业自动化有限公司 | Tensioner of coiling machine constructs |
| CN205566037U (en) * | 2016-04-26 | 2016-09-07 | 德清晨丰电气有限公司 | Rotor coiling machine |
-
2016
- 2016-04-26 CN CN201610269623.8A patent/CN105743301B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB915272A (en) * | 1958-01-25 | 1963-01-09 | Micafil Ag | Armature coil winding machines |
| JPS61164446A (en) * | 1985-01-08 | 1986-07-25 | ローベルト・ボツシユ・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング | Production unit for plate-shaped armature winding |
| US20070199193A1 (en) * | 2006-02-27 | 2007-08-30 | Lankom Electronics Co., Ltd. | Wire winding device for electrical components |
| CN102957274A (en) * | 2012-09-17 | 2013-03-06 | 俞同标 | Full-automatic drive-in inner stator winder |
| CN104377908A (en) * | 2014-10-22 | 2015-02-25 | 苏州市圣玛特电机设备制造有限公司 | Winding component of vertical winding machine |
| CN204205873U (en) * | 2014-12-03 | 2015-03-11 | 苏州斯莱尔自动化科技有限公司 | A kind of vertical six coil winding machines |
| CN105119445A (en) * | 2015-09-07 | 2015-12-02 | 东莞拓蓝自动化科技有限公司 | Winding machine and winding method of high-slot full rate type internally-wound motor |
| CN205105061U (en) * | 2015-09-29 | 2016-03-23 | 宁波奥捷工业自动化有限公司 | Tensioner of coiling machine constructs |
| CN205566037U (en) * | 2016-04-26 | 2016-09-07 | 德清晨丰电气有限公司 | Rotor coiling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105743301B (en) | 2018-05-25 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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Address after: No. 198, Xinye Road, Yuyue Town, Deqing County, Huzhou City, Zhejiang Province Patentee after: Huzhou CHENFENG Electric Co.,Ltd. Address before: 313200 Zhejiang city of Huzhou province Deqing County Yu Yue Zhen Industrial Zone (Sanlin Village) Patentee before: DEQING CHENFENG ELECTRIC Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180525 |