CN105743301B - A kind of rotor winding machine - Google Patents

A kind of rotor winding machine Download PDF

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Publication number
CN105743301B
CN105743301B CN201610269623.8A CN201610269623A CN105743301B CN 105743301 B CN105743301 B CN 105743301B CN 201610269623 A CN201610269623 A CN 201610269623A CN 105743301 B CN105743301 B CN 105743301B
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CN
China
Prior art keywords
fixed
bobbin winder
locating rod
transmission case
rod
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CN201610269623.8A
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Chinese (zh)
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CN105743301A (en
Inventor
蔡建良
许国昌
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Deqing Chenfeng Electric Co Ltd
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Deqing Chenfeng Electric Co Ltd
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Priority to CN201610269623.8A priority Critical patent/CN105743301B/en
Publication of CN105743301A publication Critical patent/CN105743301A/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

Abstract

The present invention relates to a kind of rotor winding machines, including body, locating rod, transmission case, bobbin winder device, support plate, break wire device, copper wire outlet bucket and tension adjustment frame, the internal body is fixed with the motor of driving bobbin winder device rotation and the stepper motor of driving locating rod movement, the forepart of the body upper end is equipped with movable plate, locating rod is fixed on movable plate, the transmission case is fixed on the rear portion of body upper end, the bobbin winder device is fixed on by shaft on the front panel of transmission case, the bobbin winder bracket is fixed on the front end of shaft, the break wire device is fixed on the top of transmission case by strut, the locating rod, the position of bobbin winder device and break wire device is corresponding, the support plate is fixed on the top of transmission case, the copper wire outlet bucket and tension adjustment frame are fixed in support plate.The present invention can effectively prevent copper wire and be broken during the winding process, reduce manual intervention, improve production efficiency.

Description

A kind of rotor winding machine
Technical field
The invention belongs to motor rotor process equipment more particularly to a kind of rotor winding machines.
Background technology
The rotor of motor generally comprises rotor core and rotor windings, and many manufacturers adopt when producing rotor core It is processed with high speed stamping lathe, then copper wire is wound on rotor core by special equipment and forms rotor windings, The quality of rotor quality is with the processing quality of rotor core and, the at present domestic manufacturer inseparable around line mass of rotor windings The equipment generally existing rotor windings coiling used is uneven, and equipment copper wire in winding process is easily broken, it is necessary to work People monitors and deals in time in real time, significantly impacts processing efficiency, increases the labor intensity of worker, and current equipment Manual intervention is more, after the completion of coiling, it is also necessary to manually disconnect rotor windings and copper wire raw material, operation is cumbersome.In conclusion Current equipment has been unable to meet production requirement.
The content of the invention
In order to solve the technical issues of above-mentioned, the object of the present invention is to provide a kind of easy to use, efficiency of assembling is high, manually Intervene few rotor winding machine.
To achieve these goals, present invention employs following technical solutions:
A kind of rotor winding machine goes out including body, locating rod, transmission case, bobbin winder device, support plate, break wire device, copper wire Line bucket and tension adjustment frame, the internal body are fixed with the motor of driving bobbin winder device rotation and the step of driving locating rod movement Stepper motor, the forepart of the body upper end are equipped with movable plate, and locating rod is fixed on movable plate, and the transmission case is fixed on body The rear portion of upper end, the bobbin winder device are fixed on by shaft on the front panel of transmission case, and the bobbin winder device includes bobbin winder bracket, The bobbin winder bracket is fixed on the front end of shaft, and the both ends of the bobbin winder bracket are respectively fixed with support line bar, and the break wire device passes through Strut is fixed on the top of transmission case, and the break wire device includes cylinder and broken string presss from both sides, and the end of the piston rod of the cylinder is consolidated Surely there is horizontal brace rod, broken string folder is fixed on horizontal brace rod, the position phase of the locating rod, bobbin winder device and break wire device Corresponding, the support plate is fixed on the top of transmission case, and the copper wire outlet bucket and tension adjustment frame are fixed in support plate, institute Stating tension adjustment frame includes stent, height adjustment device and regulation plate body, and the height adjustment device includes elevating lever, elevator And adjusting nut, the elevator are mutually fixed with regulation plate body, the elevating lever is mutually fixed with stent, and the elevating lever is through liter Block drops, and the adjusting nut is fixed on the one side of elevator, and the end of adjusting nut offsets with elevating lever, the regulation plate body Front and rear alternating is equipped with magnetic force adjustment wheel, greater than ferry boat, small transition wheel and knob regulating wheel, the adjustable plate from top to bottom for one side The opposite side of body is equipped with magnetic force adjusting, the top of the one side of the regulation plate body with the corresponding position of magnetic force adjustment wheel Supporting rod is also provided with by angle adjustment wheel.
Preferably:The one side of the body is hinged with hatch door, and the one side edge of the body upper end is additionally provided with more A storing groove is additionally provided with multiple operation buttons on the inside of the storing groove.The maintenance of whole equipment is convenient in the setting of hatch door And repairing, the storing groove in front of equipment store widget convenient for worker, improve convenience.
Preferably:The locating rod includes being located at by the upper thin bar and lower thick bar, the round platform of round platform transition Locating rod is additionally provided with a circle /V flange collar at 1/3rd of lower end in the middle part of the upper thin bar.Such structure is convenient for The positioning of rotor core so that winding process is more smooth.
Preferably:The locating rod is two, and interval is fixed on movable plate, and the movable plate is rectangle, two Edge of the line of a locating rod with movable plate along its length is parallel.
Preferably:The bobbin winder device and broken string are pressed from both sides also for two, and two broken string folders are separately fixed at horizontal connect The both ends of extension bar, the length of the horizontal brace rod are identical with the spacing of two bobbin winder devices.Multigroup equipment is carried out at the same time, into one Step improves work efficiency.
The rotor coiling equipment of the present invention is engaged using locating rod with the locating piece of bobbin winder device, and locating rod is led to Cross driving stepper motor close to or away from bobbin winder device, and locating rod is moved back and forth so that coiling is more equal in winding process It is even, improve rotor windings around line mass, the high operation of the device performance accuracy is firm, and the device of the invention is furnished with tension adjustment Frame can effectively prevent copper wire and be broken during the winding process, reduce manual intervention, raising production efficiency, and the present invention Device is additionally provided with break wire device, and after the completion of coiling, cylinder driving broken string folder moves down pinch off copper wire, further mitigates worker Labor intensity, cylinder driving broken string folder moves up the normal operation for not influencing bobbin winder device in winding process.
Description of the drawings
Fig. 1 is the overall structure diagram of rotor winding machine.
Fig. 2 is the structure diagram of the tension adjustment frame of rotor winding machine.
Specific embodiment
The embodiment of the present invention is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or has the function of same or like element.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally It invents and simplifies description rather than indicate or imply that the device of meaning or element must have specific orientation, with specific square Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for description purpose, and it is not intended that instruction or hint relative importance Or the implicit quantity for indicating indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, " multiple " are meant that two It is a or more than two, unless otherwise restricted clearly.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or be integrally connected;It can be machine Tool is connected or is electrically connected;It can be directly connected, can also be indirectly connected by intermediary, can be two members Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under " It can be contacted directly including the first and second features, it is not to contact directly but pass through it that can also include the first and second features Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special Sign is directly over second feature and oblique upper or is merely representative of fisrt feature level height higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " include fisrt feature immediately below second feature and obliquely downward or be merely representative of Fisrt feature level height is less than second feature.
A kind of rotor winding machine as Figure 1-Figure 2, including body 1, locating rod 2, transmission case 3, bobbin winder device, support Disk 5, break wire device, copper wire outlet bucket 8 and tension adjustment frame 9 are fixed with the electricity of driving bobbin winder device rotation inside the body 1 The stepper motor that machine and driving locating rod 2 move, the forepart of 1 upper end of body are equipped with movable plate 14, and locating rod 2 is fixed on shifting On movable plate 14, the transmission case 3 is fixed on the rear portion of 1 upper end of body, and the bobbin winder device is fixed on transmission case 3 by shaft 31 Front panel on, the bobbin winder device includes bobbin winder bracket 32 and locating piece 4, and the bobbin winder bracket 32 is fixed on the front end of shaft 31, The both ends of the bobbin winder bracket 32 are respectively fixed with support line bar 33, and the locating piece 4 is rotatably arranged in shaft 31, and locating piece 4 Positioned at the middle part of bobbin winder bracket 32, the front end of the locating piece 4 is equipped with groove, sets that there are two by spring-supported /V bullet in groove Block 41, the mating surface of two /V bullet blocks 41 and the outer wall of wound stator match, and the break wire device is fixed on by strut The top of transmission case 3, the break wire device include cylinder 6 and broken string folder 7, and the end of the piston rod of the cylinder 6 is fixed with water Flushconnection bar, broken string folder 7 are fixed on horizontal brace rod, and the position of the locating rod 2, bobbin winder device and break wire device is opposite Should, the support plate 5 is fixed on the top of transmission case 3, and the copper wire outlet bucket 8 and tension adjustment frame 9 are fixed in support plate, The tension adjustment frame 9 includes stent 901, height adjustment device and regulation plate body 905, and the height adjustment device includes lifting Bar 902, elevator 903 and adjusting nut 904, the elevator 903 are fixed with 905 phase of regulation plate body, the elevating lever 902 with 901 phase of stent is fixed, and the elevating lever 902 runs through elevator 903, and the adjusting nut 904 is fixed on the one of elevator 903 Side, and the end of adjusting nut 904 offsets with elevating lever 902, front and rear alternating is set from top to bottom for the one side of the regulation plate body 905 Have magnetic force adjustment wheel 907, greater than ferry boat 906, small transition wheel 908 and knob regulating wheel 909, the regulation plate body 905 it is another Side is equipped with magnetic force adjusting with 907 corresponding position of magnetic force adjustment wheel, and the top of the one side of the regulation plate body 905 is also Supporting rod 911 is provided with by angle adjustment wheel 910.
In use, by copper wire rotating around overregulating wheel and transition wheel, and pass through magnetic force adjusting and increase or reduce magnetic Resistance between power regulating wheel and regulation plate body so as to improve the tension of copper wire, is avoided loose or broken, tension tune of the invention Section frame is additionally provided with knob regulating wheel, can carry out second level adjusting, improves degree of regulation, and in addition tension adjustment frame of the invention also has The function of having height to adjust, can be suitble to the staff of different heights to operate, a degree of can also play tension adjustment Effect is broken during the winding process in short, the device can effectively prevent copper wire, reduces manual intervention, improves production efficiency.
The one side of the body 1 is hinged with hatch door 13, and the one side edge of 1 upper end of body is additionally provided with multiple storing grooves 11, the inside of the storing groove 11 is additionally provided with multiple operation buttons 12.
The locating rod 2 includes the upper thin bar and lower thick bar by round platform transition, and the round platform is located at locating rod 2 under At 1/3rd of end, a circle /V flange collar 21 is additionally provided in the middle part of the upper thin bar.
The locating rod 2 is two, and interval is fixed on movable plate 14, and the movable plate 14 is rectangle, two locating rods 2 Edge of the line with movable plate 14 along its length it is parallel.
The bobbin winder device and broken string folder 7 are also two, and two broken string folders 7 are separately fixed at the both ends of horizontal brace rod, The length of the horizontal brace rod is identical with the spacing of two bobbin winder devices.
It should be pointed out that above example is only the representative example of the present invention.The present invention can also there are many deformations.It is every Any simple modification, equivalent change and modification that essence according to the invention makees above example is considered as belonging to this The protection domain of invention.

Claims (3)

1. a kind of rotor winding machine, it is characterised in that:Including body(1), locating rod(2), transmission case(3), bobbin winder device, support Disk(5), break wire device, copper wire outlet bucket(8)With tension adjustment frame(9), the body(1)Inside is fixed with driving bobbin winder device The motor of rotation and driving locating rod(2)Mobile stepper motor, the body(1)The forepart of upper end is equipped with movable plate(14), Locating rod(2)It is fixed on movable plate(14)On, the transmission case(3)It is fixed on body(1)The rear portion of upper end, the bobbin winder device Pass through shaft(31)It is fixed on transmission case(3)Front panel on, the bobbin winder device include bobbin winder bracket(32), the bobbin winder bracket (32)It is fixed on shaft(31)Front end, the bobbin winder bracket(32)Both ends be respectively fixed with support line bar(33), the broken string dress It puts and transmission case is fixed on by strut(3)Top, the break wire device include cylinder(6)It is pressed from both sides with broken string(7), the cylinder (6)The end of piston rod be fixed with horizontal brace rod, broken string folder(7)It is fixed on horizontal brace rod, the locating rod(2)、 The position of bobbin winder device and break wire device is corresponding, the support plate(5)It is fixed on transmission case(3)Top, the copper wire goes out Line bucket(8)With tension adjustment frame(9)It is fixed in support plate, the tension adjustment frame(9)Including stent(901), height adjust Device and regulation plate body(905), the height adjustment device include elevating lever(902), elevator(903)And adjusting nut (904), the elevator(903)With regulation plate body(905)It is mutually fixed, the elevating lever(902)With stent(901)It is mutually fixed, The elevating lever(902)Through elevator(903), the adjusting nut(904)It is fixed on elevator(903)One side, and adjust Save nut(904)End and elevating lever(902)It offsets, the regulation plate body(905)Front and rear alternating is set from top to bottom for one side There is magnetic force adjustment wheel(907), greater than ferry boat(906), small transition wheel(908)With knob regulating wheel(909), the regulation plate body (905)Opposite side and magnetic force adjustment wheel(907)Corresponding position is equipped with magnetic force adjusting, is increased by magnetic force adjusting Add or reduce magnetic force adjustment wheel(907)With regulation plate body(905)Between resistance, so as to improve the tension of copper wire, the adjusting Plate body(905)The top of one side also pass through angle adjustment wheel(910)It is provided with supporting rod(911), the body(1)One Side is hinged with hatch door(13), the body(1)The one side edge of upper end is additionally provided with multiple storing grooves(11), the storing groove (11)Inside be additionally provided with multiple operation buttons(12), the locating rod(2)Including the upper thin bar by round platform transition and lower thick Bar, the round platform are located at locating rod(2)At 1/3rd of lower end, a circle limit convex is additionally provided in the middle part of the upper thin bar Circle(21).
2. a kind of rotor winding machine according to claim 1, it is characterised in that:The locating rod(2)For two, interval is solid It is scheduled on movable plate(14), the movable plate(14)For rectangle, two locating rods(2)Line and movable plate(14)Along length side To edge it is parallel.
3. a kind of rotor winding machine according to claim 1, it is characterised in that:The bobbin winder device and broken string press from both sides(7) For two, two broken strings press from both sides(7)It is separately fixed at the both ends of horizontal brace rod, the length of the horizontal brace rod and two coilings The spacing of device is identical.
CN201610269623.8A 2016-04-26 2016-04-26 A kind of rotor winding machine Active CN105743301B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610269623.8A CN105743301B (en) 2016-04-26 2016-04-26 A kind of rotor winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610269623.8A CN105743301B (en) 2016-04-26 2016-04-26 A kind of rotor winding machine

Publications (2)

Publication Number Publication Date
CN105743301A CN105743301A (en) 2016-07-06
CN105743301B true CN105743301B (en) 2018-05-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE575074A (en) * 1958-01-25 1959-05-15 Micafil Ag High speed automatic machine for winding armatures of small motors
DE3500355A1 (en) * 1985-01-08 1986-07-10 Bosch Gmbh Robert Device for producing a disc-shaped armature winding for an axial-air gap machine
US7377029B2 (en) * 2006-02-27 2008-05-27 Lankom Electronics Co., Ltd. Wire winding device for electrical components
CN102957274A (en) * 2012-09-17 2013-03-06 俞同标 Full-automatic drive-in inner stator winder
CN104377908A (en) * 2014-10-22 2015-02-25 苏州市圣玛特电机设备制造有限公司 Winding component of vertical winding machine
CN204205873U (en) * 2014-12-03 2015-03-11 苏州斯莱尔自动化科技有限公司 A kind of vertical six coil winding machines
CN105119445B (en) * 2015-09-07 2017-09-05 东莞拓蓝自动化科技有限公司 Around motor winding machine and method for winding in high copper factor formula
CN205105061U (en) * 2015-09-29 2016-03-23 宁波奥捷工业自动化有限公司 Tensioner of coiling machine constructs
CN205566037U (en) * 2016-04-26 2016-09-07 德清晨丰电气有限公司 Rotor coiling machine

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Address after: No. 198, Xinye Road, Yuyue Town, Deqing County, Huzhou City, Zhejiang Province

Patentee after: Huzhou CHENFENG Electric Co., Ltd

Address before: 313200 Zhejiang city of Huzhou province Deqing County Yu Yue Zhen Industrial Zone (Sanlin Village)

Patentee before: DEQING CHENFENG ELECTRIC Co.,Ltd.

CP03 Change of name, title or address