CN105743300B - A kind of electric motor rotor winding machine - Google Patents

A kind of electric motor rotor winding machine Download PDF

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Publication number
CN105743300B
CN105743300B CN201610266274.4A CN201610266274A CN105743300B CN 105743300 B CN105743300 B CN 105743300B CN 201610266274 A CN201610266274 A CN 201610266274A CN 105743300 B CN105743300 B CN 105743300B
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CN
China
Prior art keywords
fixed
winder
locating rod
transmission case
movable plate
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Application number
CN201610266274.4A
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Chinese (zh)
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CN105743300A (en
Inventor
蔡建良
许国昌
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Deqing Chenfeng Electric Co Ltd
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Deqing Chenfeng Electric Co Ltd
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Priority to CN201610266274.4A priority Critical patent/CN105743300B/en
Publication of CN105743300A publication Critical patent/CN105743300A/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

Abstract

The present invention relates to a kind of electric motor rotor winding machine, including body, locating rod, transmission case, Winder, support plate, break wire device, copper wire outlet bucket and tension adjustment frame, the internal body is fixed with the motor of driving Winder rotation and the stepper motor of driving locating rod movement, the front portion of the body upper end is provided with movable plate, locating rod is fixed on movable plate, the transmission case is fixed on the rear portion of body upper end, the Winder is fixed on the front panel of transmission case by rotating shaft, the bobbin winder bracket is fixed on the front end of rotating shaft, the break wire device is fixed on the top of transmission case by pole, the locating rod, the position of Winder and break wire device is corresponding, the support plate is fixed on the top of transmission case, the copper wire outlet bucket and tension adjustment frame are fixed in support plate.The present invention effectively can prevent copper cash to be broken in winding process, reduce manual intervention, improve production efficiency.

Description

A kind of electric motor rotor winding machine
Technical field
The invention belongs to motor rotor process equipment, more particularly to a kind of electric motor rotor winding machine.
Background technology
The rotor of motor generally comprises rotor core and rotor windings, and many manufacturers adopt when producing rotor core Processed with high speed stamping lathe, then copper cash be wound on rotor core by special equipment and forms rotor windings, The quality of rotor quality is with the crudy of rotor core and, the at present domestic manufacturer inseparable around line mass of rotor windings The equipment generally existing rotor windings coiling used is uneven, and equipment copper cash in winding process is easily broken, it is necessary to work People monitors and dealt with time in real time, significantly impacts processing efficiency, increases the labor intensity of worker, and current equipment Manual intervention is more, after the completion of coiling, it is also necessary to which artificial to disconnect rotor windings and copper cash raw material, operation is cumbersome.In summary, Current equipment can not meet production requirement.
The content of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of easy to use, efficiency of assembling is high, manually Intervene few rotor winding machine.
To achieve these goals, present invention employs following technical scheme:
A kind of electric motor rotor winding machine, including body, locating rod, transmission case, Winder, support plate, copper wire outlet bucket With tension adjustment frame, the internal body is fixed with the motor of driving Winder rotation and the stepping electricity of driving locating rod movement Machine, the front portion of the body upper end are provided with movable plate, and locating rod is fixed on movable plate, and the transmission case is fixed on body upper end Rear portion, the Winder is fixed on the front panel of transmission case by rotating shaft, and the Winder includes bobbin winder bracket and fixed Position block, the bobbin winder bracket are fixed on the front end of rotating shaft, and the both ends of the bobbin winder bracket are respectively fixed with support line bar, and the locating piece turns It is dynamic to be arranged in rotating shaft, and locating piece is located at the middle part of bobbin winder bracket, the front end of the locating piece is provided with groove, two is provided with groove It is individual by spring-supported spacing bullet block, the mating surface of two spacing bullet blocks and the outer wall of wound stator match, the locating rod Corresponding with the position of Winder, the support plate is fixed on the top of transmission case, the copper wire outlet bucket and tension adjustment Frame is fixed in support plate, and the tension adjustment frame includes support, arrangement for adjusting height and regulation plate body, the height regulation dress Put and fixed including elevating lever, elevator and adjusting nut, the elevator with adjustable plate body phase, the elevating lever is mutually solid with support Fixed, the elevating lever runs through elevator, and the adjusting nut is fixed on the side of elevator, and the end of adjusting nut and lifting Bar offsets, and front and rear alternating is provided with magnetic force adjustment wheel, greater than ferry boat, small transition wheel and rotation from top to bottom for the side of the regulation plate body Button left regulation wheel, the position that the opposite side of the regulation plate body is corresponding with magnetic force adjustment wheel are provided with magnetic force adjusting, the tune The top for saving the side of plate body is also provided with support bar by angle adjustment wheel.
Preferably:The side of the body is hinged with hatch door, and lateral edges of the body upper end are additionally provided with more Individual storing groove, multiple operation buttons are additionally provided with the inside of the storing groove.
Preferably:The locating rod includes being located at by the upper thin bar and lower thick bar, the round platform of round platform transition Locating rod is additionally provided with the spacing flange collar of a circle at 1/3rd of lower end in the middle part of the upper thin bar.
Preferably:The locating rod is two, and interval is fixed on movable plate, and the movable plate is rectangle, two Edge of the line of individual locating rod with movable plate along its length is parallel.
The electric motor rotor winding machine of the present invention is engaged using locating rod with the locating piece of Winder, and locating rod passes through Driving stepper motor is close or away from Winder, and locating rod is movable so that coiling is more equal in winding process It is even, improve rotor windings around line mass, the high operation of the device performance accuracy is firm, and device of the invention is furnished with tension adjustment Frame, effectively copper cash can be prevented to be broken in winding process, reduce manual intervention, improve production efficiency.
Brief description of the drawings
Fig. 1 is the overall structure diagram of rotor winding machine.
Fig. 2 is the structural representation of the tension adjustment frame of rotor winding machine.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally Invent and simplify description, rather than the device or element of instruction or hint meaning there must be specific orientation, with specific side Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the invention, unless otherwise indicated, " multiple " are meant that two Individual or two or more, limited unless otherwise clear and definite.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;It can be machine Tool connects or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, can be two members Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under " Can directly it be contacted including the first and second features, it is not directly to contact but pass through it that can also include the first and second features Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special Sign is directly over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " fisrt feature that includes are immediately below second feature and obliquely downward, or be merely representative of Fisrt feature level height is less than second feature.
A kind of electric motor rotor winding machine as Figure 1-Figure 2, including body 1, locating rod 2, transmission case 3, Winder, Support plate 5, break wire device, copper wire outlet bucket 8 and tension adjustment frame 9, driving Winder rotation is fixed with inside the body 1 Motor and the stepper motor that moves of driving locating rod 2, the front portion of the upper end of body 1 is provided with movable plate 14, and locating rod 2 is fixed On movable plate 14, the transmission case 3 is fixed on the rear portion of the upper end of body 1, and the Winder is fixed on biography by rotating shaft 31 On the front panel of dynamic case 3, the Winder includes bobbin winder bracket 32 and locating piece 4, and the bobbin winder bracket 32 is fixed on rotating shaft 31 Front end, the both ends of the bobbin winder bracket 32 are respectively fixed with support line bar 33, and the locating piece 4 is rotatably arranged in rotating shaft 31, and fixed Position block 4 is located at the middle part of bobbin winder bracket 32, and the front end of the locating piece 4 is provided with groove, and groove is interior spring-supported provided with two Spacing bullet block 41, the mating surface of two spacing bullet blocks 41 and the outer wall of wound stator match, and the break wire device passes through pole The top of transmission case 3 is fixed on, the break wire device includes cylinder 6 and broken string folder 7, and the termination of the piston rod of the cylinder 6 is consolidated Surely there is horizontal brace rod, broken string folder 7 is fixed on horizontal brace rod, the position of the locating rod 2, Winder and break wire device Corresponding, the support plate 5 is fixed on the top of transmission case 3, and the copper wire outlet bucket 8 and tension adjustment frame 9 are fixed on support On disk, the tension adjustment frame 9 includes support 901, arrangement for adjusting height and regulation plate body 905, the arrangement for adjusting height bag Elevating lever 902, elevator 903 and adjusting nut 904 are included, the elevator 903 is fixed with the phase of regulation plate body 905, the lifting Bar 902 is fixed with the phase of support 901, and the elevating lever 902 runs through elevator 903, and the adjusting nut 904 is fixed on elevator 903 side, and the end of adjusting nut 904 offsets with elevating lever 902, the side of the regulation plate body 905 from top to bottom before Afterwards alternately provided with magnetic force adjustment wheel 907, greater than ferry boat 906, small transition wheel 908 and knob left regulation wheel 909, the regulation plate body The 905 opposite side position corresponding with magnetic force adjustment wheel 907 is provided with magnetic force adjusting, the side of the regulation plate body 905 The top support bar 911 is also provided with by angle adjustment wheel 910.
In use, by copper cash rotating around overregulate wheel and transition wheel, and pass through magnetic force adjusting increase or reduce magnetic Resistance between power left regulation wheel and regulation plate body, so as to improve the tension force of copper cash, avoid loose or break, tension force of the invention is adjusted Section frame is additionally provided with knob left regulation wheel, can carry out second level regulation, improves degree of regulation, and tension adjustment frame of the invention also has in addition The function of having height to adjust, can be adapted to the staff of different heights to operate, a certain degree of can also play tension adjustment Effect, in a word, the device effectively can prevent copper cash to be broken in winding process, reduce manual intervention, improve production efficiency.
The side of the body 1 is hinged with hatch door 13, and a lateral edges of the upper end of body 1 are additionally provided with multiple storing grooves 11, the inner side of the storing groove 11 is additionally provided with multiple operation buttons 12.
The locating rod 2 includes the upper thin bar and lower thick bar by round platform transition, and the round platform is located at locating rod 2 under At 1/3rd of end, the spacing flange collar 21 of a circle is additionally provided with the middle part of the upper thin bar.
The locating rod 2 is two, and interval is fixed on movable plate 14, and the movable plate 14 is rectangle, two locating rods 2 Edge of the line with movable plate 14 along its length it is parallel.
The Winder and broken string folder 7 are also two, and two broken string folders 7 are separately fixed at the both ends of horizontal brace rod, The length of the horizontal brace rod is identical with the spacing of two Winders.
It should be pointed out that above example is only the representative example of the present invention.The present invention can also have many deformations.It is every Any simple modification, equivalent change and modification that essence according to the present invention makees above example, it is considered as belonging to this The protection domain of invention.

Claims (2)

  1. A kind of 1. electric motor rotor winding machine, it is characterised in that:Including body(1), locating rod(2), transmission case(3), Winder, Support plate(5), copper wire outlet bucket(8)With tension adjustment frame(9), the body(1)Inside is fixed with driving Winder rotation Motor and driving locating rod(2)Mobile stepper motor, the body(1)The front portion of upper end is provided with movable plate(14), positioning Bar(2)It is fixed on movable plate(14)On, the transmission case(3)It is fixed on body(1)The rear portion of upper end, the Winder pass through Rotating shaft(31)It is fixed on transmission case(3)Front panel on, the Winder includes bobbin winder bracket(32)And locating piece(4), it is described Bobbin winder bracket(32)It is fixed on rotating shaft(31)Front end, the bobbin winder bracket(32)Both ends be respectively fixed with support line bar(33), it is described Locating piece(4)It is rotatably arranged on rotating shaft(31)On, and locating piece(4)Positioned at bobbin winder bracket(32)Middle part, the locating piece(4)'s Front end is provided with groove, and two are provided with groove by spring-supported spacing bullet block(41), two spacing bullet blocks(41)Mating surface Match with the outer wall of wound stator, the locating rod(2)It is corresponding with the position of Winder, the support plate(5)It is fixed In transmission case(3)Top, the copper wire outlet bucket(8)With tension adjustment frame(9)It is fixed in support plate, the tension adjustment Frame(9)Including support(901), arrangement for adjusting height and regulation plate body(905), the arrangement for adjusting height includes elevating lever (902), elevator(903)And adjusting nut(904), the elevator(903)With regulation plate body(905)It is mutually fixed, the liter Bar drops(902)With support(901)It is mutually fixed, the elevating lever(902)Through elevator(903), the adjusting nut(904)Gu It is scheduled on elevator(903)Side, and adjusting nut(904)End and elevating lever(902)Offset, the regulation plate body (905)Front and rear alternating is provided with magnetic force adjustment wheel from top to bottom for side(907), greater than ferry boat(906), small transition wheel(908)With Knob left regulation wheel(909), the regulation plate body(905)Opposite side and magnetic force adjustment wheel(907)Corresponding position is provided with magnetic Apparatus for adjusting force, the regulation plate body(905)The top of side also pass through angle adjustment wheel(910)It is provided with support bar (911), the body(1)Side be hinged with hatch door(13), the body(1)One lateral edges of upper end are additionally provided with multiple storings Groove(11), the storing groove(11)Inner side be additionally provided with multiple operation buttons(12), the locating rod(2)Including passing through circle The upper thin bar of platform transition and lower thick bar, the round platform are located at locating rod(2)At 1/3rd of lower end, the upper thin bar Middle part is additionally provided with the spacing flange collar of a circle(21).
  2. A kind of 2. electric motor rotor winding machine according to claim 1, it is characterised in that:The locating rod(2)For two, Every being fixed on movable plate(14), the movable plate(14)For rectangle, two locating rods(2)Line and movable plate(14)Along length The edge for spending direction is parallel.
CN201610266274.4A 2016-04-26 2016-04-26 A kind of electric motor rotor winding machine Active CN105743300B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN105743300B true CN105743300B (en) 2018-03-06

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109728691B (en) * 2018-11-27 2021-01-26 江阴市星火电子科技有限公司 Multi-shaft drum type reciprocating wire arranging flying fork winding machine
CN111555572B (en) * 2020-07-10 2020-10-27 广东顺德威技自动化科技有限公司 Novel internal winding machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201732680U (en) * 2010-01-15 2011-02-02 深圳市集成光机电产品制造有限公司 Full-automatic double-head air-core coil winding machine
CN202796426U (en) * 2012-04-06 2013-03-13 中国计量学院 Wire supplying device of coiling equipment
CN104992835A (en) * 2015-06-12 2015-10-21 广西梧州市平洲电子有限公司 Winding tension control apparatus
CN105375704A (en) * 2015-11-16 2016-03-02 嘉兴市钮斯达电机有限公司 Winding mechanism of automatic wire winding machine
CN205657564U (en) * 2016-04-26 2016-10-19 德清晨丰电气有限公司 Motor rotor winding machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3566753B2 (en) * 1994-07-20 2004-09-15 松下電器産業株式会社 Tension device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201732680U (en) * 2010-01-15 2011-02-02 深圳市集成光机电产品制造有限公司 Full-automatic double-head air-core coil winding machine
CN202796426U (en) * 2012-04-06 2013-03-13 中国计量学院 Wire supplying device of coiling equipment
CN104992835A (en) * 2015-06-12 2015-10-21 广西梧州市平洲电子有限公司 Winding tension control apparatus
CN105375704A (en) * 2015-11-16 2016-03-02 嘉兴市钮斯达电机有限公司 Winding mechanism of automatic wire winding machine
CN205657564U (en) * 2016-04-26 2016-10-19 德清晨丰电气有限公司 Motor rotor winding machine

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Address after: No. 198, Xinye Road, Yuyue Town, Deqing County, Huzhou City, Zhejiang Province

Patentee after: Huzhou CHENFENG Electric Co., Ltd

Address before: 313200 Zhejiang city of Huzhou province Deqing County Yu Yue Zhen Industrial Zone (Sanlin Village)

Patentee before: DEQING CHENFENG ELECTRIC Co.,Ltd.