CN105827075B - A kind of rotor coiling equipment - Google Patents

A kind of rotor coiling equipment Download PDF

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Publication number
CN105827075B
CN105827075B CN201610269663.2A CN201610269663A CN105827075B CN 105827075 B CN105827075 B CN 105827075B CN 201610269663 A CN201610269663 A CN 201610269663A CN 105827075 B CN105827075 B CN 105827075B
Authority
CN
China
Prior art keywords
fixed
bobbin winder
transmission case
locating rod
rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610269663.2A
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Chinese (zh)
Other versions
CN105827075A (en
Inventor
蔡建良
许国昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huzhou Chenfeng Electric Co ltd
Original Assignee
Deqing Chenfeng Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Deqing Chenfeng Electric Co Ltd filed Critical Deqing Chenfeng Electric Co Ltd
Priority to CN201610269663.2A priority Critical patent/CN105827075B/en
Publication of CN105827075A publication Critical patent/CN105827075A/en
Application granted granted Critical
Publication of CN105827075B publication Critical patent/CN105827075B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The present invention relates to a kind of rotor coiling equipment, including body, locating rod, transmission case, bobbin winder device, support plate, break wire device, copper wire outlet bucket and tension adjustment frame, the internal body is fixed with the motor of driving bobbin winder device rotation and the stepper motor of driving locating rod movement, the forepart of the body upper end is equipped with movable plate, locating rod is fixed on movable plate, the transmission case is fixed on the rear portion of body upper end, the bobbin winder device is fixed on by shaft on the front panel of transmission case, the bobbin winder bracket is fixed on the front end of shaft, the break wire device is fixed on the top of transmission case by strut, the locating rod, the position of bobbin winder device and break wire device is corresponding, the support plate is fixed on the top of transmission case, the copper wire outlet bucket and tension adjustment frame are fixed in support plate.The present invention can effectively prevent copper wire and be broken during the winding process, reduce manual intervention, improve production efficiency.

Description

A kind of rotor coiling equipment
Technical field
The invention belongs to motor rotor process equipment more particularly to a kind of rotor coiling equipment.
Background technology
The rotor of motor generally comprises rotor core and rotor windings, and many manufacturers adopt when producing rotor core It is processed with high speed stamping lathe, then copper wire is wound on rotor core by special equipment and forms rotor windings, The quality of rotor quality is with the processing quality of rotor core and, the at present domestic manufacturer inseparable around line mass of rotor windings The equipment generally existing rotor windings coiling used is uneven, and equipment copper wire in winding process is easily broken, it is necessary to work People monitors and deals in time in real time, significantly impacts processing efficiency, increases the labor intensity of worker, and current equipment Manual intervention is more, after the completion of coiling, it is also necessary to manually disconnect rotor windings and copper wire raw material, operation is cumbersome.In conclusion Current equipment has been unable to meet production requirement.
The content of the invention
In order to solve the technical issues of above-mentioned, the object of the present invention is to provide a kind of easy to use, efficiency of assembling is high, manually Intervene few rotor winding equipment.
To achieve these goals, present invention employs following technical solutions:
A kind of rotor coiling equipment, including body, locating rod, transmission case, bobbin winder device, support plate, break wire device, Copper wire outlet bucket and tension adjustment frame, the internal body is fixed with the motor of driving bobbin winder device rotation and driving locating rod is moved Dynamic stepper motor, the forepart of the body upper end are equipped with movable plate, and locating rod is fixed on movable plate, and the transmission case is fixed At the rear portion of body upper end, the bobbin winder device is fixed on by shaft on the front panel of transmission case, and the bobbin winder device includes Bobbin winder bracket and locating piece, the bobbin winder bracket are fixed on the front end of shaft, and the both ends of the bobbin winder bracket are respectively fixed with support line bar, institute Locating piece is stated to be rotatably arranged in shaft, and locating piece is located at the middle part of bobbin winder bracket, the front end of the locating piece is equipped with groove, recessed It being set in slot there are two by spring-supported /V bullet block, the mating surface of two /V bullet blocks and the outer wall of wound stator match, The break wire device is fixed on the top of transmission case by strut, and the break wire device includes cylinder and broken string presss from both sides, the cylinder The end of piston rod be fixed with horizontal brace rod, broken string folder is fixed on horizontal brace rod, the locating rod, bobbin winder device and The position of break wire device is corresponding, and the support plate is fixed on the top of transmission case, the copper wire outlet bucket and tension adjustment frame It is fixed in support plate, the tension adjustment frame includes stent, height adjustment device and regulation plate body, the height adjustment device Including elevating lever, elevator and adjusting nut, the elevator is mutually fixed with regulation plate body, and the elevating lever is mutually solid with stent Fixed, the elevating lever runs through elevator, and the adjusting nut is fixed on the one side of elevator, and the end of adjusting nut and lifting Bar offsets, and front and rear alternating is equipped with magnetic force adjustment wheel, greater than ferry boat, small transition wheel and rotation from top to bottom for the one side of the regulation plate body Button regulating wheel, opposite side and the corresponding position of magnetic force adjustment wheel of the regulation plate body are equipped with magnetic force adjusting, the tune The top for saving the one side of plate body is also provided with supporting rod by angle adjustment wheel.
Preferably:The one side of the body is hinged with hatch door, and the one side edge of the body upper end is additionally provided with more A storing groove is additionally provided with multiple operation buttons on the inside of the storing groove.The maintenance of whole equipment is convenient in the setting of hatch door And repairing, the storing groove in front of equipment store widget convenient for worker, improve convenience.
Preferably:The locating rod includes being located at by the upper thin bar and lower thick bar, the round platform of round platform transition Locating rod is additionally provided with a circle /V flange collar at 1/3rd of lower end in the middle part of the upper thin bar.Such structure is convenient for The positioning of rotor core so that winding process is more smooth.
Preferably:The locating rod is two, and interval is fixed on movable plate, and the movable plate is rectangle, two Edge of the line of a locating rod with movable plate along its length is parallel.
Preferably:The bobbin winder device and broken string are pressed from both sides also for two, and two broken string folders are separately fixed at horizontal connect The both ends of extension bar, the length of the horizontal brace rod are identical with the spacing of two bobbin winder devices.Multigroup equipment is carried out at the same time, into one Step improves work efficiency.
The rotor coiling equipment of the present invention is engaged using locating rod with the locating piece of bobbin winder device, and locating rod is led to Cross driving stepper motor close to or away from bobbin winder device, and locating rod is moved back and forth so that coiling is more equal in winding process It is even, improve rotor windings around line mass, the high operation of the device performance accuracy is firm, and the device of the invention is furnished with tension adjustment Frame can effectively prevent copper wire and be broken during the winding process, reduce manual intervention, raising production efficiency, and the present invention Device is additionally provided with break wire device, and after the completion of coiling, cylinder driving broken string folder moves down pinch off copper wire, further mitigates worker Labor intensity, cylinder driving broken string folder moves up the normal operation for not influencing bobbin winder device in winding process.
Description of the drawings
Fig. 1 is the overall structure diagram of rotor winding equipment.
Fig. 2 is the structure diagram of the tension adjustment frame of rotor winding equipment.
Specific embodiment
The embodiment of the present invention is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or has the function of same or like element.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally It invents and simplifies description rather than indicate or imply that the device of meaning or element must have specific orientation, with specific square Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for description purpose, and it is not intended that instruction or hint relative importance Or the implicit quantity for indicating indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, " multiple " are meant that two It is a or more than two, unless otherwise restricted clearly.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or be integrally connected;It can be machine Tool is connected or is electrically connected;It can be directly connected, can also be indirectly connected by intermediary, can be two members Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under " It can be contacted directly including the first and second features, it is not to contact directly but pass through it that can also include the first and second features Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special Sign is directly over second feature and oblique upper or is merely representative of fisrt feature level height higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " include fisrt feature immediately below second feature and obliquely downward or be merely representative of Fisrt feature level height is less than second feature.
A kind of rotor coiling equipment as Figure 1-Figure 2, including body 1, locating rod 2, transmission case 3, around traditional thread binding Put, support plate 5, break wire device, copper wire outlet bucket 8 and tension adjustment frame 9, be fixed with driving bobbin winder device inside the body 1 The stepper motor that the motor and driving locating rod 2 of rotation move, the forepart of 1 upper end of body is equipped with movable plate 14, locating rod 2 It is fixed on movable plate 14, the transmission case 3 is fixed on the rear portion of 1 upper end of body, and the bobbin winder device is fixed by shaft 31 On the front panel of transmission case 3, the bobbin winder device includes bobbin winder bracket 32 and locating piece 4, and the bobbin winder bracket 32 is fixed on shaft 31 front end, the both ends of the bobbin winder bracket 32 are respectively fixed with support line bar 33, and the locating piece 4 is rotatably arranged in shaft 31, And locating piece 4 is located at the middle part of bobbin winder bracket 32, the front end of the locating piece 4 is equipped with groove, sets that there are two by spring branch in groove The /V bullet block 41 of support, the mating surface of two /V bullet blocks 41 and the outer wall of wound stator match, and the break wire device passes through Strut is fixed on the top of transmission case 3, and the break wire device includes cylinder 6 and broken string folder 7, the end of the piston rod of the cylinder 6 Head is fixed with horizontal brace rod, and broken string folder 7 is fixed on horizontal brace rod, the locating rod 2, bobbin winder device and break wire device Position is corresponding, and the support plate 5 is fixed on the top of transmission case 3, and the copper wire outlet bucket 8 and tension adjustment frame 9 are fixed on In support plate, the tension adjustment frame 9 includes stent 901, height adjustment device and regulation plate body 905, and the height adjusts dress It puts including elevating lever 902, elevator 903 and adjusting nut 904, the elevator 903 is fixed with 905 phase of regulation plate body, described Elevating lever 902 is fixed with 901 phase of stent, and the elevating lever 902 runs through elevator 903, and the adjusting nut 904 is fixed on lifting The one side of block 903, and the end of adjusting nut 904 offsets with elevating lever 902, the one side of the regulation plate body 905 is from top to bottom Front and rear alternating is equipped with magnetic force adjustment wheel 907, greater than ferry boat 906, small transition wheel 908 and knob regulating wheel 909, the regulation plate body 905 opposite side is equipped with magnetic force adjusting, the one side of the regulation plate body 905 with 907 corresponding position of magnetic force adjustment wheel The top supporting rod 911 is also provided with by angle adjustment wheel 910.
In use, by copper wire rotating around overregulating wheel and transition wheel, and pass through magnetic force adjusting and increase or reduce magnetic Resistance between power regulating wheel and regulation plate body so as to improve the tension of copper wire, is avoided loose or broken, tension tune of the invention Section frame is additionally provided with knob regulating wheel, can carry out second level adjusting, improves degree of regulation, and in addition tension adjustment frame of the invention also has The function of having height to adjust, can be suitble to the staff of different heights to operate, a degree of can also play tension adjustment Effect is broken during the winding process in short, the device can effectively prevent copper wire, reduces manual intervention, improves production efficiency.
The one side of the body 1 is hinged with hatch door 13, and the one side edge of 1 upper end of body is additionally provided with multiple storing grooves 11, the inside of the storing groove 11 is additionally provided with multiple operation buttons 12.
The locating rod 2 includes the upper thin bar and lower thick bar by round platform transition, and the round platform is located at locating rod 2 under At 1/3rd of end, a circle /V flange collar 21 is additionally provided in the middle part of the upper thin bar.
The locating rod 2 is two, and interval is fixed on movable plate 14, and the movable plate 14 is rectangle, two locating rods 2 Edge of the line with movable plate 14 along its length it is parallel.
The bobbin winder device and broken string folder 7 are also two, and two broken string folders 7 are separately fixed at the both ends of horizontal brace rod, The length of the horizontal brace rod is identical with the spacing of two bobbin winder devices.
It should be pointed out that above example is only the representative example of the present invention.The present invention can also there are many deformations.It is every Any simple modification, equivalent change and modification that essence according to the invention makees above example is considered as belonging to this The protection domain of invention.

Claims (3)

1. a kind of rotor coiling equipment, it is characterised in that:Including body(1), locating rod(2), transmission case(3), around traditional thread binding It puts, support plate(5), break wire device, copper wire outlet bucket(8)With tension adjustment frame(9), the body(1)Inside is fixed with driving The motor of bobbin winder device rotation and driving locating rod(2)Mobile stepper motor, the body(1)The forepart of upper end is equipped with movement Plate(14), locating rod(2)It is fixed on movable plate(14)On, the transmission case(3)It is fixed on body(1)The rear portion of upper end, it is described Bobbin winder device passes through shaft(31)It is fixed on transmission case(3)Front panel on, the bobbin winder device include bobbin winder bracket(32)With it is fixed Position block(4), the bobbin winder bracket(32)It is fixed on shaft(31)Front end, the bobbin winder bracket(32)Both ends be respectively fixed with support line Bar(33), the locating piece(4)It is rotatably arranged on shaft(31)On, and locating piece(4)Positioned at bobbin winder bracket(32)Middle part, it is described Locating piece(4)Front end be equipped with groove, set that there are two by spring-supported /V bullet block in groove(41), two /V bullet blocks (41)Mating surface and the outer wall of wound stator match, the break wire device is fixed on transmission case by strut(3)Top, The break wire device includes cylinder(6)It is pressed from both sides with broken string(7), the cylinder(6)The end of piston rod be fixed with horizontal brace rod, Broken string folder(7)It is fixed on horizontal brace rod, the locating rod(2), bobbin winder device and break wire device position it is corresponding, it is described Support plate(5)It is fixed on transmission case(3)Top, the copper wire outlet bucket(8)With tension adjustment frame(9)It is fixed on support plate On, the tension adjustment frame(9)Including stent(901), height adjustment device and regulation plate body(905), the height, which is adjusted, to be filled It puts including elevating lever(902), elevator(903)And adjusting nut(904), the elevator(903)With regulation plate body(905)Phase It is fixed, the elevating lever(902)With stent(901)It is mutually fixed, the elevating lever(902)Through elevator(903), the adjusting Nut(904)It is fixed on elevator(903)One side, and adjusting nut(904)End and elevating lever(902)It offsets, it is described Regulation plate body(905)One side from top to bottom front and rear alternating be equipped with magnetic force adjustment wheel(907), greater than ferry boat(906), small transition wheel (908)With knob regulating wheel(909), the regulation plate body(905)Opposite side and magnetic force adjustment wheel(907)Corresponding position Equipped with magnetic force adjusting, increased by magnetic force adjusting or reduce magnetic force adjustment wheel(907)With regulation plate body(905)It Between resistance, so as to improve the tension of copper wire, the regulation plate body(905)The top of one side also pass through angle adjustment wheel (910)It is provided with supporting rod(911), the body(1)One side be hinged with hatch door(13), the body(1)The one side of upper end Edge is additionally provided with multiple storing grooves(11), the storing groove(11)Inside be additionally provided with multiple operation buttons(12), it is described Locating rod(2)Including the upper thin bar by round platform transition and lower thick bar, the round platform is located at locating rod(2)Three points close to lower end One of place, be additionally provided with a circle /V flange collar in the middle part of the upper thin bar(21).
2. a kind of rotor coiling equipment according to claim 1, it is characterised in that:The locating rod(2)For two, Interval is fixed on movable plate(14), the movable plate(14)For rectangle, two locating rods(2)Line and movable plate(14)Edge The edge of length direction is parallel.
3. a kind of rotor coiling equipment according to claim 1, it is characterised in that:The bobbin winder device and broken string press from both sides (7)Also it is two, two broken string folders(7)It is separately fixed at the both ends of horizontal brace rod, the length of the horizontal brace rod and two The spacing of a bobbin winder device is identical.
CN201610269663.2A 2016-04-26 2016-04-26 A kind of rotor coiling equipment Expired - Fee Related CN105827075B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610269663.2A CN105827075B (en) 2016-04-26 2016-04-26 A kind of rotor coiling equipment

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Application Number Priority Date Filing Date Title
CN201610269663.2A CN105827075B (en) 2016-04-26 2016-04-26 A kind of rotor coiling equipment

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CN105827075A CN105827075A (en) 2016-08-03
CN105827075B true CN105827075B (en) 2018-05-25

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108599488B (en) * 2018-07-23 2023-12-15 深圳市专诚达机电设备有限公司 Winding machine clamp
CN109637806B (en) * 2018-11-12 2020-12-01 芜湖顺成电子有限公司 Small-size magnetic ring winding device
CN112821695A (en) * 2020-12-31 2021-05-18 苏州万本精密科技有限公司 Accurate spooling equipment is used in rotor processing
CN114069992B (en) * 2021-11-15 2023-05-09 全南县超亚科技有限公司 Motor rotor winding device

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BE575074A (en) * 1958-01-25 1959-05-15 Micafil Ag High speed automatic machine for winding armatures of small motors
DE3500355A1 (en) * 1985-01-08 1986-07-10 Bosch Gmbh Robert Device for producing a disc-shaped armature winding for an axial-air gap machine
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CN102957274A (en) * 2012-09-17 2013-03-06 俞同标 Full-automatic drive-in inner stator winder
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Address after: No. 198, Xinye Road, Yuyue Town, Deqing County, Huzhou City, Zhejiang Province

Patentee after: Huzhou CHENFENG Electric Co.,Ltd.

Address before: 313200 Zhejiang city of Huzhou province Deqing County Yu Yue Zhen Industrial Zone (Sanlin Village)

Patentee before: DEQING CHENFENG ELECTRIC Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180525