CN201825255U

CN201825255U - An automatic winding and binding machine

Info

Publication number: CN201825255U
Application number: CN201020222865XU
Authority: CN
Inventors: 徐宏刚
Original assignee: Individual
Current assignee: Individual
Priority date: 2010-06-11
Filing date: 2010-06-11
Publication date: 2011-05-11
Anticipated expiration: 2020-06-11

Abstract

The utility model relates to the technical field of cable binding equipment, in particular to an automatic winding and binding machine, which is provided with a frame, a winding unit, a wire grabbing unit, a binding belt unit and a twisting belt unit are arranged on the frame, the automatic winding and binding machine also comprises a control unit which is connected with the winding unit, the wire grabbing unit, the binding belt unit and the twisting belt unit and controls the operation of the automatic winding and binding machine, after the structure is adopted, the number of turns of winding, the length of a binding belt and the distance between winding columns are set according to the requirement, the distance between the winding bayonet and the winding columns is relative to the distance between the winding bayonet, then the action of winding and binding can be automatically completed by the automatic winding and binding machine as long as one end of the cable to be wound is clamped on the winding bayonet, the bound cable can be sent to a collecting box, manual operation is not needed, thereby greatly increasing the efficiency of winding and binding, the cost is reduced, and the wrapping quality of the cable is stable and the consistency is strong.

Description

A kind of automatic winding binding machine

Technical field:

The utility model relates to cable wrapping equipment technical field, refers in particular to a kind of automatic winding binding machine.

Background technology:

The cable especially cable of household electrical appliance need be wrapped up before operations such as plug, connecting circuit are installed usually, to shorten its length, was convenient to operation, required space in the time of also can saving the electric equipment products packing simultaneously.The existing operation of finishing this type of cable wrapping, mainly still finish by manual operation, obviously, not only production efficiency is low, labor cost is high for manually-operated mode, and the wrapping quality is subjected to artificial factor bigger, make the product specification of wrapping inconsistent easily, thereby influence the sale of product.

The utility model content:

The purpose of this utility model is to overcome the above-mentioned weak point of prior art, and a kind of automatic winding binding machine is provided.

The utility model realizes that the technical scheme that its purpose adopts is: a kind of automatic winding binding machine, has a frame, coiling unit be installed on described frame, grab the line unit, binder unit and turn round the band unit, described automatic winding binding machine also comprises with described coiling unit, grabs line unit, binder unit and turn round the control unit that the band unit is connected and controls its operation, wherein

Described coiling unit comprises wire spool and drives the coiling electric motor of described wire spool rotation that described wire spool is provided with wrapping post and coiling bayonet socket;

Describedly grab the top that the line unit is positioned at coiling unit, comprise grab the line manipulator and drive described grab the line manipulator grab the line cylinder, the described line unit of grabbing is installed on first slide rail, and the described line whole unit of grabbing is moved along described first slide rail by first air cylinder driven;

Described binder unit comprises and send band mechanism, cutting knife and binder manipulator, described binder manipulator opening is provided with up, be installed on second slide rail, and described binder manipulator moves along described second slide rail by second air cylinder driven, described cutting knife is by the cutting knife air cylinder driven;

Described turn round the band unit comprise turn round the band manipulator and connectedly turn round the band motor, drive turn round the band manipulator turn round the band cylinder, the described band unit of turning round is installed on the 3rd slide rail, and describedly turn round the band whole unit and move along described the 3rd slide rail by the 3rd air cylinder driven.

Before described coiling unit, also be provided with payingoff mechanism, described payingoff mechanism has a unwrapping wire platform, horizontal guide wheel, two vertical idlers, two unwrapping wire pinching rollers are installed on it and are clamped cylinder with a unwrapping wire pinching roller bonded assembly unwrapping wire wherein, described unwrapping wire platform below also is provided with the lifting cylinder.

The described line manipulator of grabbing has two groups and is spaced and jaw that spacing is adjustable, and its spacing is greater than the width of described binder manipulator.

Describedly send band mechanism to have one group of band guide wheel, a band passage, to send the band motor and send the band roller by a group of its driving; The described band mechanism integral body of sending also is connected with sending the band cylinder.

Described binder manipulator is provided with the elastic caoutchouc belt.

Described sending also is equipped with the adjusting bolt on the band roller.

Described two clamping plate inboards turning round the band manipulator of turning round the band unit are respectively equipped with an outstanding horizontal bar and a formation dislocation.

After the utility model adopts said structure, configure the number of turns of coiling and the length of band as required, as long as then will around cable one end be stuck in the coiling bayonet socket on after, just can finish the action of coiling, binding by the automatic winding binding machine automatically, and the cable that bandages can be delivered in the collecting box, need not manual operation again, therefore increased the efficient of coiling binding greatly, reduced cost, and wrapping steady quality, the conformability of cable are strong.

Description of drawings:

Fig. 1～Fig. 3 is the block diagram of the utility model different angles;

Fig. 4 is the block diagram of the utility model initial condition;

Fig. 5 is the block diagram that the utility model is grabbed line states;

Fig. 6 is that the utility model is grabbed the block diagram that cable is delivered to the binder unit in the line unit;

Fig. 7 is that cable is delivered to the block diagram of turning round the band unit in the utility model binder unit;

Fig. 8 is the block diagram after the utility model is finished wrapping;

Fig. 9 is the partial enlarged drawing at B place among Fig. 8.

The specific embodiment:

Below in conjunction with specific embodiments and the drawings the utility model is further specified.

Shown in Fig. 1～3, automatic winding binding machine described in the utility model has a frame A, coiling unit 1 is installed on described frame A, grabs line unit 2, binder unit 3 and turn round band unit 4, payingoff mechanism 5.Described automatic winding binding machine also comprises with described coiling unit 1, grabs line unit 2, binder unit 3 and turn round the control unit that band unit 4 is connected and controls its operation, described control unit can be arranged on the frame A, also can be independent structures such as control box etc., for example be installed in the casing A1 of frame A bottom in the present embodiment, in establish electric control unit.

Particularly, described coiling unit 1 comprises wire spool 11 and drives the coiling electric motor 12 of described wire spool 11 rotations that described wire spool 11 is provided with wrapping post 111 and coiling bayonet socket 112; Wherein, the height of two wrapping posts 111 and the distance between the two are adjustable, and coiling bayonet socket 112 also is designed to plurality of specifications, therefore can regulate according to length of cable, diameter etc. and select, and make its cable that is applicable to plurality of specifications coiling and wrapping.The also supporting winding turns inductor 121 that is provided with of coiling electric motor 12 is to determine the rotating cycle of coiling electric motor 12.

Describedly grab the top that line unit 2 is positioned at coiling unit 1, comprise grab line manipulator 21 and drive described grab line manipulator 21 grab line cylinder 22, the described line unit 2 of grabbing is installed on first slide rail 23, and described line unit 2 integral body of grabbing are driven along 23 operations of described first slide rail by first cylinder 24;

Described binder unit 3 comprises and send band mechanism 31, cutting knife 32 and binder manipulator 33, described binder manipulator 33 openings are provided with up, be installed on second slide rail 34, and described binder manipulator 33 is driven along 34 operations of described second slide rail by second cylinder 35, and described cutting knife 32 is driven by cutting knife cylinder 321;

Described turn round band unit 4 comprise turn round band manipulator 41 and connectedly turn round band motor 42, drive turn round band manipulator 41 turn round band cylinder 43, the described band unit 4 of turning round is installed on the 3rd slide rail 44, and described band unit 4 integral body of turning round are driven along 44 operations of described the 3rd slide rail by the 3rd cylinder 45, the described band motor 42 of turning round is equipped with simultaneously and turns round band number of turns inductor 421, to determine to turn round the band number of turns.

Furthermore, before described coiling unit 1, also be provided with payingoff mechanism 5, described payingoff mechanism 5 has a unwrapping wire platform 50, horizontal guide wheel 51, two vertical idlers 52, two unwrapping wire pinching rollers 53 are installed on it and are clamped cylinder 54 with a unwrapping wire pinching roller bonded assembly unwrapping wire wherein, described unwrapping wire platform 50 belows also are provided with and promote cylinder 55.During unwrapping wire; wherein a roller clamps cylinder 54 by unwrapping wire and drives clamping lines; so that take up wire harness during coiling; unwrapping wire platform 50 promotes cylinder 55 by the bottom and drives rising when wire spool 11 rotates; so that wire rod is wrapped on the wrapping post 111 equably; described guide wheel can reduce at when coiling cable and the friction of bench board etc., protects cable not scratched better or weares and teares.

Describedly send band mechanism 31 to have one group of band guide wheel 311, a band passage 312, to send band motor 313 and send band roller 314 by a group of its driving; Described band mechanism 31 integral body of sending also are connected with sending band cylinder 315.

Described binder manipulator 33 is provided with elastic caoutchouc belt 331, so that band is closely wrapped up in good condition in the cable periphery.

Described sending also is equipped with adjusting bolt 316 on the band roller 314, it can be used for regulating two spacings of sending between the band roller, to be fit to the transmission of different-thickness band.

As shown in Figure 9, described two clamping plate 411 inboards turning round band manipulator 41 of turning round band unit 4 are respectively equipped with an outstanding horizontal bar 412 and a formation dislocation.Its effect is: the end of band is stuck between two horizontal bars better, avoids producing skidding, guarantee to turn round the quality of band, and the cable that bandages for lifting provides acting point, come off because of cable weight when preventing to promote.

In conjunction with Fig. 4～8, working process of the present utility model is as follows again:

As Fig. 4, during initial condition, at first be arranged on the coiling bayonet socket 112 of wire spool 11 by the end of manual working with cable, payingoff mechanism 5 clamps wire rod, wire spool 11 begins rotation under the driving of coiling electric motor 12 then, thereby drive the cable motion cable is wrapped on two wrapping posts 111 of wire spool 11; Payingoff mechanism 5 is risen by the lifting air cylinder driven 55 of bottom when wire spool rotates, so that wire rod is wrapped on the wrapping post 111 equably.

As shown in Figure 5, grab line unit 2 grab line manipulator 21 be positioned at coiling unit 1 directly over, the optimum position that wire spool 11 stops the rotation is that plane, two wrapping posts, 111 place is vertical with the opening direction of grabbing line manipulator 21, like this, grab line manipulator 21 operation downwards under the driving of grabbing line cylinder 22, and catch the cable that winds, and then on carry cable and make it break away from wrapping post 111;

Again as shown in Figure 6, grab after line manipulator 21 does a good job of it cable, grab line unit 2 integral body under the driving of first cylinder 24, move along first slide rail 23, to grab line manipulator 21 be positioned at binder manipulator 33 directly over the position, because the described line manipulator 21 of grabbing has two groups and is spaced and jaw 211 that spacing is adjustable, and therefore its spacing is grabbed line manipulator 21 and the centre portion of cable can be put between two pawls of binder manipulator 33 greater than the width of described binder manipulator 33; Grabbing before line manipulator 21 puts down cable, send band mechanism 31 to be advanced to correct position by sending band cylinder 315 to drive, send the band roller 314 that send of band mechanism 31 under the driving of sending band motor 313, to rotate, band 6 is delivered on the elastic caoutchouc belt 331 on top of binder manipulator 33, the length of band 6 can be controlled by sending band motor 313, drive cutting knife 32 by cutting knife cylinder 321 and cut off, band 6 is rested on the elastic caoutchouc belt on binder manipulator 33 tops; Grabbing line manipulator 21 when putting down cable, the cable middle part enters in the binder manipulator 33 under the promotion of grabbing line manipulator 21 fully, make band 6 recessed bending to " U " shape under the parcel of elastic caoutchouc belt simultaneously, binder manipulator 33 closures then, the both ends of band 6 are exposed on top, line manipulator 21 unclamps and retract original position by grabbing line cylinder 22 and grab, and the whole line unit 2 of grabbing drives lower edge first slide rail, 23 homings at first cylinder 24;

Again as shown in Figure 7, after cable is wrapped up in binder unit 3, its binder manipulator 33 the driving lower edge of second cylinder 35 second slide rail 34 move to turn round band unit 4 under, turning round band manipulator 41 at first moves downward under the driving of turning round band cylinder 43, and the both ends of band 6 are clamped, turn round band manipulator 41 then and under the driving of turning round band motor 42, begin rotation, thereby band 6 is tightened, finish wrapping;

As shown in Figure 8, turn round band unit 4 finish turn round band after, turn round band manipulator 41 and upwards promote cable under driving turning round band cylinder 43, binder manipulator 33 unclamps returns original position then, turn round band unit 4 integral body then in the 3rd slide rail 44 operations of the driving lower edge of the 3rd cylinder 45, make cable be sent to the top of collecting box, turn round band manipulator 41 then and unclamp, cable falls in the collecting box automatically, and turns round also homing of band unit 4 integral body.

In the utility model, first cylinder 24, second cylinder 35, the 3rd cylinder 45 all adopt Rodless cylinder, and coiling electric motor 12, send the band motor and turn round the band motor and all use stepping motor, and control is convenient and accurately.Certainly, the utility model also makes the operation of complete machine more smooth and easy, stablizes by mechanisms such as some suspensions, pulleys, and this class formation all has application in the prior art, does not therefore repeat them here.

In sum, the utility model automatic winding binding function replaces artificial shearing and bundling belt, coiling, binding well, significantly improves the efficient of coiling, binding, guarantees the quality of cable wrapping.

Claims

1. An automatic wire winding and binding machine has a frame (A), characterized in that: a winding unit (1), a wire grabbing unit (2), and a binding tape are installed on the frame (A) unit (3) and a twisted tie unit (4), the automatic winding and binding machine also includes the winding unit (1), the grasping unit (2), the binding unit (3) and the twisted tie unit (4) is connected to and controls the control unit for its operation, wherein,

The winding unit (1) includes a winding reel (11) and a winding motor (12) that drives the reel (11) to rotate, and the reel (11) is provided with a winding column (111 ) and winding bayonet (112);

The thread grabbing unit (2) is located above the winding unit (1), and includes a thread grabbing manipulator (21) and a thread grabbing cylinder (22) that drives the thread grabbing manipulator (21), and the thread grabbing unit (2 ) is installed on the first slide rail (23), and the whole thread grab unit (2) is driven by the first cylinder (24) to run along the first slide rail (23);

Described bandaging unit (3) comprises sending bandage mechanism (31), cutting knife (32) and bandage manipulator (33), and described bandage manipulator (33) opening is arranged upwards, is installed on the second slide rail ( 34), and the bandage manipulator (33) is driven by the second cylinder (35) to run along the second slide rail (34), and the cutter (32) is driven by the cutter cylinder (321);

The twisted strap unit (4) comprises a twisted strap manipulator (41) and a twisted strap motor (42) connected thereto, a twisted strap cylinder (43) driving the twisted strap manipulator (41), the twisted strap The belt unit (4) is installed on the third slide rail (44), and the whole twisted strap unit (4) is driven by the third cylinder (45) to run along the third slide rail (44).

2. A kind of automatic winding and binding machine according to claim 1, characterized in that: a wire releasing mechanism (5) is also provided in front of the winding unit (1), and the wire releasing mechanism (5) There is a pay-off table (50), on which horizontal guide wheels (51), two vertical guide wheels (52), two pay-off clamping rollers (53) and a release clamp connected with one of the pay-off clamping rollers are installed on it. A wire clamping cylinder (54), and a lifting cylinder (55) is also provided below the pay-off table (50).

3. An automatic winding and binding machine according to claim 1, characterized in that: the thread grabbing manipulator (21) has two sets of grippers (211) arranged at intervals and with adjustable spacing, and the spacing is greater than The width of the bandaging manipulator (33).

4. An automatic winding and binding machine according to claim 1, characterized in that: the tie feeding mechanism (31) has a set of tie guide wheels (311), a tie channel (312), A cable tie sending motor (313) and a group of cable tie rollers (314) driven by it; the whole body of the cable tie sending mechanism (31) is also connected with the cable tie sending cylinder (315).

5. An automatic winding and binding machine according to claim 4, characterized in that: the bandaging manipulator (33) is provided with an elastic rubber belt (331).

6. An automatic wire winding and binding machine according to claim 4, characterized in that: an adjusting bolt (316) is installed on the tie feeding roller (314).

7. An automatic winding and binding machine according to claim 1, characterized in that: the inner sides of the two splints (411) of the twisting tie manipulator (41) of the twisting tie unit (4) are respectively provided with a Protruding horizontal bars (412) and form misalignments.