CN109192500B - Coiling machine - Google Patents
Coiling machine Download PDFInfo
- Publication number
- CN109192500B CN109192500B CN201811267823.5A CN201811267823A CN109192500B CN 109192500 B CN109192500 B CN 109192500B CN 201811267823 A CN201811267823 A CN 201811267823A CN 109192500 B CN109192500 B CN 109192500B
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- Prior art keywords
- module
- wire
- feeding
- rotation
- base
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a coiling machine which comprises a base, wherein a thread hooking module is arranged at the bottom of the base, the thread hooking module penetrates through the base and is arranged in the middle of the base, and a sequencing feeding module, a material taking module, a rotation module, a thread end rotation module and a thread feeding module are arranged on the base in a surrounding mode. The invention has simple structure, can realize full-automatic coil processing, has good coil processing quality which is more than 10 times of the efficiency of manually winding coil parts, has high efficiency and can save a great amount of manpower.
Description
Technical Field
The invention relates to the technical field of wire coiling machines, in particular to a wire coiling machine.
Background
The existing coiling machine in the current market is used for knitting fine wires, manual operation is generally used, namely, electric wires are cut into fixed lengths firstly, then a magnetic core is clamped by a nipper pliers, and coiling is carried out by hands, so that the operation efficiency is low, and the cost is high.
And chinese patent application number: 201210356889.8 discloses a coiling machine, including support, walk the drum, pressure drum and counting assembly, wherein the lower extreme of pressure drum can be through screw rod height-adjusting, and counting assembly includes scroll bar and counting disc, and the scroll bar links to each other with the walk the drum to can rotate simultaneously, the scroll bar passes through gear engagement with the counting disc simultaneously, realizes synchronous operation, is equipped with pointer and scale on the counting disc, realizes automatic counting.
Said invention is poor in processing quality and low in efficiency.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a coiling machine.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows: a coiling machine comprises a base, wherein a thread hooking module is arranged at the bottom of the base, the thread hooking module penetrates through the base and is arranged in the middle of the base, and a sequencing feeding module, a material taking module, a rotation module, a thread end rotation module and a thread feeding module are arranged on the base around the thread hooking module;
the thread hooking module comprises a vertical frame, a movable module is movably arranged on the vertical frame in a sliding manner, a bracket is arranged on the movable module, and a hook is vertically arranged on the bracket;
the sequencing feeding module comprises a bearing table, a feeding tray is arranged on the bearing table, a sliding rail is arranged on one side of the feeding tray, a feeding cylinder is arranged on the other side of the bearing table, a feeding mechanism is connected with the feeding cylinder, and the end part of the feeding mechanism is connected to the sliding rail;
the material taking module comprises a material taking bracket, a material discharging shifting cylinder is arranged on the material taking bracket, and a material discharging clamping piece is connected with the end part of the material discharging shifting cylinder;
the self-rotation module comprises a servo motor, a rotary speed reducer is arranged at the output end of the servo motor, a self-rotation bracket is arranged at the top of the rotary speed reducer, and a clamp is connected to the side of the self-rotation bracket;
the thread end rotation module comprises a machine body, wherein a back cylinder and a front air inlet cylinder are arranged at the lower part of the machine body, a rotation mechanism is arranged at the middle part of the machine body, a rotation clamping groove is arranged at the front part of the rotation mechanism, a rotation motor is arranged at the rear side of the upper part of the machine body, and an anti-jumper mechanism is arranged at the front part of the machine body;
the wire feeding module comprises a wire feeding support, a wire feeding mechanism and a wire cutting mechanism are arranged on the wire feeding support, the wire feeding mechanism comprises a wire feeding servo motor, a wire feeding wheel is connected and arranged at the output end of the wire feeding servo motor, a wire guiding wheel support is arranged on the side of the wire feeding wheel, a first wire guiding wheel and a second wire guiding wheel are arranged on the wire guiding wheel support, the wire cutting mechanism comprises a wire cutting cylinder, and a cutter is arranged at the end part of the wire cutting cylinder.
Further, a controller is also arranged on the base.
The invention has the advantages that: the automatic coil winding machine has the advantages of simple structure, capability of realizing full-automatic coil processing, good coil processing quality, more than 10 times of the efficiency of manually winding coil parts, high efficiency and capability of saving a large amount of manpower.
Drawings
FIG. 1 is a schematic diagram of a winder;
FIG. 2 is a schematic diagram of a sequencing feeding module of a winder;
FIG. 3 is a schematic diagram of a material taking module of a wire winder according to the present invention;
FIG. 4 is a schematic diagram of a rotation module of a winder according to the present invention
FIG. 5 is a schematic diagram of a wire feeding module of a wire winder according to the present invention;
FIG. 6 is a schematic diagram of a hooking module of a winder according to the present invention;
FIG. 7 is a schematic diagram of a structure of a yarn end rotating module of a yarn winding machine according to the present invention;
fig. 8 is a schematic diagram of a coil component of a coil winding machine according to the present invention.
Detailed Description
The technical scheme of the invention is further described below with reference to the attached drawings and the preferred embodiments.
As shown in fig. 1-8, the wire winder of the present invention comprises a base 1, wherein a wire hooking module 2 is arranged at the bottom of the base 1, the wire hooking module 2 is arranged in the middle of the base 1 in a penetrating way, and a sequencing feeding module 3, a material taking module 4, a rotation module 5, a wire end rotation module 6 and a wire feeding module 7 are arranged on the base 1 around the wire hooking module 2;
the thread hooking module 2 comprises a vertical frame 21, a movable module 22 is movably arranged on the vertical frame 21 in a sliding manner, a bracket 23 is arranged on the movable module 22, and a hook 24 is vertically arranged on the bracket 23;
the sequencing feeding module 3 comprises a bearing table 31, a discharging disc 32 is arranged on the bearing table 31, a sliding rail 33 is arranged on one side of the discharging disc 32, a feeding cylinder 34 is arranged on the other side of the bearing table 31, a feeding mechanism 35 is connected with the feeding cylinder 34, and the end part of the feeding mechanism 35 is connected to the sliding rail 33;
the material taking module 4 comprises a material taking bracket 41, a material discharging shifting cylinder 42 is arranged on the material taking bracket 41, and a material discharging clamping piece 43 is connected with the end part of the material discharging shifting cylinder 42;
the rotation module 5 comprises a servo motor 51, a rotation speed reducer 52 is arranged at the output end of the servo motor 51, a rotation bracket 53 is arranged at the top of the rotation speed reducer 52, and a clamp 54 is connected to the side of the rotation bracket 53;
the thread end rotary module 6 comprises a machine body 61, a back cylinder 62 and a front air inlet cylinder 63 are arranged at the lower part of the machine body 61, a rotary mechanism 64 is arranged at the middle part of the machine body 61, a rotary clamping groove 65 is arranged at the front part of the rotary mechanism 64, a rotary motor 66 is arranged at the rear side of the upper part of the machine body 61, and a jumper wire prevention mechanism 67 is arranged at the front part.
The wire feeding module 7 comprises a wire feeding support 71, a wire feeding mechanism and a wire cutting mechanism are arranged on the wire feeding support 71, the wire feeding mechanism comprises a wire feeding servo motor 72, a wire feeding wheel 73 is connected and arranged at the output end of the wire feeding servo motor 72, a wire guiding wheel support 74 is arranged on the side of the wire feeding wheel 73, a first wire guiding wheel 75 and a second wire guiding wheel 76 are arranged on the wire guiding wheel support 74, the wire cutting mechanism comprises a wire cutting cylinder 77, and a cutter 78 is arranged at the end part of the wire cutting cylinder 77.
Further, the base 1 is also provided with a controller 8.
The working principle of the winder is as follows: the sorting and feeding module 3 is provided with the iron core 91 of the coil part 9, the self-rotation module 5 clamps 54 clamp the iron core 91, the wire feeding module 7 penetrates the enameled wire 92 of the coil part into the inner hole 93 of the iron core from top to bottom, the rotary clamping groove 65 of the wire head rotary module 6 clamps the enameled wire 92 of the lower part of the iron core 91 and rotates to the upper part of the outer side of the iron core 91, the hook 24 of the wire hooking module 2 stretches out of the inner hole 93 of the iron core and hooks the enameled wire 92 of the outer side to straighten the lower part of the inner hole 93 of the iron core, the self-rotation module 5 drives the iron core 91 to rotate by a certain angle, the angle is firstly set on the controller 8 according to the required winding number, then the rotary clamping groove 65 of the wire head rotary module 6 clamps the enameled wire 92 of the lower part of the iron core 91 and rotates to the upper part of the iron core 91, the hook 24 of the wire hooking module 2 stretches out of the inner hole 93 of the iron core and hooks the enameled wire 92 of the lower part of the iron core 93 to straighten, so the coil is set up to the coil number by reciprocating, the hook 5 clamps 54 unwind the wound coil part, the blanking clamping piece 43 of the wire 4 takes out of the coil part 9 and puts the coil part into a box, and simultaneously the two iron cores can be wound left and right and reel iron cores can be wound and coiled simultaneously.
What has been described above is merely illustrative of the principles and preferred embodiments of the present invention. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the principles of the present invention, and are also considered to be within the scope of the present invention.
Claims (2)
1. The utility model provides a coiling machine, includes base, its characterized in that: the bottom of the base is provided with a thread hooking module, the thread hooking module penetrates through the base and is arranged in the middle of the base, and the base is provided with a sequencing feeding module, a material taking module, a rotation module, a thread end rotation module and a thread feeding module which encircle the thread hooking module;
the thread hooking module comprises a vertical frame, a movable module is movably arranged on the vertical frame in a sliding manner, a bracket is arranged on the movable module, and a hook is vertically arranged on the bracket;
the sequencing feeding module comprises a bearing table, a feeding tray is arranged on the bearing table, a sliding rail is arranged on one side of the feeding tray, a feeding cylinder is arranged on the other side of the bearing table, a feeding mechanism is connected with the feeding cylinder, and the end part of the feeding mechanism is connected to the sliding rail;
the material taking module comprises a material taking bracket, a material discharging shifting cylinder is arranged on the material taking bracket, and a material discharging clamping piece is connected with the end part of the material discharging shifting cylinder;
the self-rotation module comprises a servo motor, a rotary speed reducer is arranged at the output end of the servo motor, a self-rotation bracket is arranged at the top of the rotary speed reducer, and a clamp is connected to the side of the self-rotation bracket;
the thread end rotation module comprises a machine body, wherein a back cylinder and a front air inlet cylinder are arranged at the lower part of the machine body, a rotation mechanism is arranged at the middle part of the machine body, a rotation clamping groove is arranged at the front part of the rotation mechanism, a rotation motor is arranged at the rear side of the upper part of the machine body, and an anti-jumper mechanism is arranged at the front part of the machine body;
the wire feeding module comprises a wire feeding support, a wire feeding mechanism and a wire cutting mechanism are arranged on the wire feeding support, the wire feeding mechanism comprises a wire feeding servo motor, a wire feeding wheel is connected and arranged at the output end of the wire feeding servo motor, a wire guiding wheel support is arranged on the side of the wire feeding wheel, a first wire guiding wheel and a second wire guiding wheel are arranged on the wire guiding wheel support, the wire cutting mechanism comprises a wire cutting cylinder, and a cutter is arranged at the end part of the wire cutting cylinder.
2. A reel as defined in claim 1, wherein: and a controller is also arranged on the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811267823.5A CN109192500B (en) | 2018-10-29 | 2018-10-29 | Coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811267823.5A CN109192500B (en) | 2018-10-29 | 2018-10-29 | Coiling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109192500A CN109192500A (en) | 2019-01-11 |
| CN109192500B true CN109192500B (en) | 2023-10-20 |
Family
ID=64944221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811267823.5A Active CN109192500B (en) | 2018-10-29 | 2018-10-29 | Coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109192500B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732019A (en) * | 2019-01-26 | 2019-05-10 | 苏州科技大学 | A kind of automatic tangent spooling equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200420305Y1 (en) * | 2006-04-12 | 2006-06-29 | 조현종 | Coil Grip and Cutting Device of Winding Machine |
| CN103000366A (en) * | 2012-12-12 | 2013-03-27 | 厦门米特自动化设备有限公司 | Electromagnetic-coil winding and adhesive-tape coating integrated device |
| TWM459618U (en) * | 2013-02-01 | 2013-08-11 | Taiwan Pulse Motion Co Ltd | Slanting coreless coil winding apparatus |
| CN203826203U (en) * | 2014-04-04 | 2014-09-10 | 珠海市科瑞思机械科技有限公司 | Full-automatic crochet hook type magnetic ring winding machine |
| CN106229142A (en) * | 2016-08-31 | 2016-12-14 | 江苏立讯机器人有限公司 | Automatic winding Apparatus for () and method therefor |
| CN107799234A (en) * | 2017-10-31 | 2018-03-13 | 惠州汇聚电线制品有限公司 | A kind of cable drum automatic winding labelling machine |
-
2018
- 2018-10-29 CN CN201811267823.5A patent/CN109192500B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200420305Y1 (en) * | 2006-04-12 | 2006-06-29 | 조현종 | Coil Grip and Cutting Device of Winding Machine |
| CN103000366A (en) * | 2012-12-12 | 2013-03-27 | 厦门米特自动化设备有限公司 | Electromagnetic-coil winding and adhesive-tape coating integrated device |
| TWM459618U (en) * | 2013-02-01 | 2013-08-11 | Taiwan Pulse Motion Co Ltd | Slanting coreless coil winding apparatus |
| CN203826203U (en) * | 2014-04-04 | 2014-09-10 | 珠海市科瑞思机械科技有限公司 | Full-automatic crochet hook type magnetic ring winding machine |
| CN106229142A (en) * | 2016-08-31 | 2016-12-14 | 江苏立讯机器人有限公司 | Automatic winding Apparatus for () and method therefor |
| CN107799234A (en) * | 2017-10-31 | 2018-03-13 | 惠州汇聚电线制品有限公司 | A kind of cable drum automatic winding labelling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109192500A (en) | 2019-01-11 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20210720 Address after: 512000 Room 301, 3rd floor, building C, No.205, Muxi Avenue, Muxi Industrial Park, Wujiang District, Shaoguan City, Guangdong Province (self compiled) Applicant after: Guangdong Chengwei Electronic Technology Co.,Ltd. Address before: 423000 dormitory of school district, Heyeping Township, Suxian District, Chenzhou City, Hunan Province Applicant before: Luo Aiguo |
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| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |