CN209797137U - Automatic disc changing device for low-speed enamelling machine - Google Patents
Automatic disc changing device for low-speed enamelling machine Download PDFInfo
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- CN209797137U CN209797137U CN201920610991.3U CN201920610991U CN209797137U CN 209797137 U CN209797137 U CN 209797137U CN 201920610991 U CN201920610991 U CN 201920610991U CN 209797137 U CN209797137 U CN 209797137U
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Abstract
The utility model discloses a low-speed enamelling machine is with automatic dish device that trades, first take-up pulley (1) and second take-up pulley (2) including controlling parallel and symmetric distribution, be equipped with wire holder (11) on first take-up pulley (1), the rear side of first take-up pulley (1) and second take-up pulley (2) all is equipped with round first take-up pulley (1) or second take-up pulley (2) peripheral pivoted rocking arm (3), and the lower extreme of rocking arm (3) is connected with rocker arm motor, and the upper end of rocking arm (3) is equipped with wire rod (31), is equipped with shutdown mechanism (4) between first take-up pulley (1) and second take-up pulley (2). The utility model has the characteristics of reduce the amount of hand labor, improve work efficiency, reduce fault rate, reduction in production cost.
Description
Technical Field
The utility model relates to a low-speed enamelling machine spare part, especially a low-speed enamelling machine is with moving dish device automatically.
Background
In the current enameled wire production, the rotating speed of a low-speed enamelling machine is 20-30r/min, a finished product take-up reel is generally switched by adopting a manual reel changing mode, the enameled wire is switched from a full take-up reel on one take-up pulley to an empty take-up reel on the other take-up pulley, and the reel changing operation of the enameled wire is completed. The manual plate changing of the low-speed enamelling machine has high requirements on manual technology, operators need to learn for a long time to master skilled skills, the training time is long, even clinker workers still have the possibility of generating faults such as wire clamping and wire breaking in the switching process, the switching is unsuccessful, and the production line is stopped, so that the manual labor amount is large, the plate changing efficiency is low, the production capacity is reduced, the waste wire is increased, and the production cost is increased.
Therefore, the disc changing mode of the existing low-speed enamelling machine has the problems of large manual labor amount, low working efficiency, high failure rate and increased cost.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a low-speed enameled machine is with moving dish device automatically. The utility model has the characteristics of reduce the amount of hand labor, improve work efficiency, reduce fault rate, reduction in production cost.
The technical scheme of the utility model: the utility model provides a low-speed enamelling machine is with automatic reel changing device, includes first take-up pulley and the second take-up pulley of controlling parallel and symmetric distribution, be equipped with the tension disk on the first take-up pulley, the rear side of first take-up pulley and second take-up pulley all is equipped with round first take-up pulley or the peripheral pivoted rocking arm of second take-up pulley, and the lower extreme of rocking arm is connected with the rocking arm motor, and the upper end of rocking arm is equipped with the wire rod that draws, is equipped with shutdown mechanism between first take-up pulley and the second take-up pulley.
In the automatic tray changing device for the low-speed enamelling machine, the cutting mechanism comprises a mounting seat, a wire blocking rod is arranged on the mounting seat, the left side and the right side of the wire blocking rod are respectively provided with a wire cutting rod, the lower end of the wire cutting rod is connected with a telescopic rod which is connected with the mounting seat in a sliding manner, and the inner end of the telescopic rod is connected with a piston rod of an air cylinder.
In the automatic tray changing device for the low-speed enamelling machine, the wire pulling rod comprises a main rod, and two ends of the main rod are provided with limiting ends with diameters larger than that of the main rod.
In the automatic tray changing device for the low-speed enamelling machine, the left side and the right side of the first take-up pulley are respectively provided with the first limiting wheel and the second limiting wheel, the left side and the right side of the second take-up pulley are respectively provided with the third limiting wheel and the fourth limiting wheel, and the first limiting wheel, the second limiting wheel, the third limiting wheel and the fourth limiting wheel are all located on the same horizontal plane and located above the cutting mechanism.
In the automatic tray changing device for the low-speed enamelling machine, the automatic tray changing device further comprises a first wire arranging guide wheel and two second wire arranging guide wheels, wherein the first wire arranging guide wheel and the two second wire arranging guide wheels are positioned above the first wire arranging wheel and the second wire arranging guide wheel, and the second wire arranging guide wheels are positioned below the first wire arranging guide wheels and are arranged in a left-right parallel mode.
Compared with the prior art, the first take-up pulley and the second take-up pulley are both connected with a take-up motor, take-up discs are mounted on the first take-up pulley and the second take-up pulley, and the take-up motors drive the take-up discs to rotate to play a role in winding the enameled wires; the first wire arranging guide wheel and the second wire arranging guide wheel play a role in guiding, so that the enameled wires are accurately and smoothly wound on the wire winding discs of the first wire winding wheel and the second wire winding wheel respectively, and unstable wire winding caused by deviation is avoided; the arranged thread clamping device is used for clamping the tail thread in the process of changing the disk; the arranged rocker arm motor drives the rocker arm to swing left and right, and the first limiting wheel, the second limiting wheel, the third limiting wheel and the fourth limiting wheel are used for limiting, so that the enameled wire on one take-up reel is accurately pulled to the other take-up reel through the wire pulling rod; the enameled wire that the shutdown mechanism that sets up will change the completion cuts off, make the enameled wire smoothly convolute on another take-up reel, and avoid the tail-wire of cutting off to be brought into in the axis of rotation of receiving the line motor and cause the change of coils failure, thereby realize switching over the automatic dish change action of another empty take-up reel from a finished product take-up reel, degree of automation is high, reduce operation staff intensity of labour and the amount of manual labor, it is efficient to change the dish, and is effectual, and the work efficiency is improved, it is stable to change the dish simultaneously, difficult emergence broken string, the card line condition, fault rate and waste wire rate in the reduction enameled wire production process, the manufacturing cost of damage is reduced, and the specially adapted low-speed enameled wire machine uses. Therefore, the utility model has the characteristics of reduce the amount of labour, improve work efficiency, reduce fault rate, reduction in production cost.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view before disc replacement;
FIG. 3 is a schematic diagram of a structure in a disc changer;
Fig. 4 is a schematic diagram of the structure after disc replacement.
the labels in the figures are: 1. a first take-up pulley; 11. a wire clamping device; 12. a take-up reel; 2. a second take-up pulley; 3. a rocker arm; 31. a wire pulling rod; 32. a main rod; 33. a limiting end; 34. a first limit wheel; 35. a second limiting wheel; 36. a third limiting wheel; 37. a fourth limiting wheel; 4. a cutting mechanism; 41. a mounting seat; 42. a wire blocking rod; 43. a wire cutting rod; 44. a telescopic rod; 51. a first wire arranging guide wheel; 52. a second flat cable guide wheel; 6. and (4) enameled wires.
Detailed Description
The following description is made with reference to the accompanying drawings and examples, but not to be construed as limiting the invention.
examples are given.
As shown in fig. 1-4, an automatic reel changing device for a low-speed enamelling machine comprises a first take-up pulley 1 and a second take-up pulley 2 which are parallel to each other and symmetrically distributed, wherein a wire clamping device 11 is arranged on the first take-up pulley 1, rocker arms 3 rotating around the periphery of the first take-up pulley 1 or the periphery of the second take-up pulley 2 are arranged on the rear sides of the first take-up pulley 1 and the second take-up pulley 2, the lower ends of the rocker arms 3 are connected with rocker arm motors (not marked in the drawings), a wire pulling rod 31 is arranged at the upper ends of the rocker arms 3, and a cutting mechanism 4 is arranged between the first take-up pulley 1 and the second take-up pulley 2.
Shutdown mechanism 4 includes mount pad 41, is equipped with wire blocking rod 42 on the mount pad 41, and wire blocking rod 42's the left and right sides all is equipped with tangent line pole 43, and the lower extreme of tangent line pole 43 is connected with the telescopic link 44 with mount pad 41 sliding connection, and the inner of telescopic link 44 is connected with the piston rod of cylinder. The cylinder sets up in mount pad 41 (not mark in the description drawing), and the wire blocking pole 42 that sets up is connected with mount pad 41 fixed, can prevent that finished product enameled wire 6 from being brought into on the axis of rotation of receiving the line motor and causing the dish and change the failure in the dish switching process.
the wire drawing rod 31 comprises a main rod 32, and two ends of the main rod 32 are provided with limiting ends 33 with diameters larger than that of the main rod 32. Spacing end 33 on the wire-drawing rod 31 plays limiting role, so that the enameled wire 6 is contacted with the main rod 32, the enameled wire 6 is prevented from being separated from the wire-drawing rod 31, and the wire winding for wire replacement is stable.
The left side and the right side of the first take-up pulley 1 are respectively provided with a first limiting wheel 34 and a second limiting wheel 35, the left side and the right side of the second take-up pulley 2 are respectively provided with a third limiting wheel 36 and a fourth limiting wheel 37, and the first limiting wheel 34, the second limiting wheel 35, the third limiting wheel 36 and the fourth limiting wheel 37 are all located on the same horizontal plane and located above the cutting mechanism 4. The first limiting wheel 34 and the second limiting wheel 35 play a role in limiting the swing position of the rocker arm 3 at the first wire winding wheel 1, and the third limiting wheel 36 and the fourth limiting wheel 37 play a role in limiting the swing position of the rocker arm 3 at the second wire winding wheel 2, so that the wire drawing rod 31 can draw wires accurately and can play a role in changing a reel well.
The wire winding device further comprises a first wire arranging guide wheel 51 and two second wire arranging guide wheels 52, wherein the first wire arranging guide wheel 51 and the two second wire arranging guide wheels 52 are positioned above the first wire winding wheel 1 and the second wire winding wheel 2, and the second wire arranging guide wheels 52 are positioned below the first wire arranging guide wheels 51 and are arranged in a left-right parallel mode. The first wire arranging guide wheel 51 and the second wire arranging guide wheel 52 play a role in guiding the enameled wire 6 to be wound and replaced, and accuracy and stability of winding and replacing are improved.
The working principle is as follows: a take-up reel 12 is arranged on take-up shafts of a first take-up pulley 1 and a second take-up pulley 2, and the take-up motor is driven to realize the winding work, an enameled wire 6 enters the take-up reel 12 on the first take-up pulley 1 along a first wire arranging guide wheel 51 and a second wire arranging guide wheel 52 to be wound, when the enameled wire 6 on the take-up reel 12 on the first take-up pulley 1 is fully wound, a rocker motor at the second take-up pulley 2 is started, the rocker motor drives a rocker arm 3 at the second take-up pulley 2 to rotate towards one side of the first take-up pulley 1 until the rocker arm 3 is contacted with a fourth limiting wheel 37, when the enameled wire 6 on the take-up reel 12 on the first take-up pulley 1 is fully wound, the enameled wire 6 is contacted with a wire pulling rod 31, a cylinder close to one side of the second take-up pulley 2 is started at the moment, a telescopic rod 44 close to one side of the second take-up pulley 2 is driven to extend and, the rocker arm 3 is driven to rotate towards one side of the second take-up pulley 2, the enameled wire 6 on the first take-up pulley 1 is driven to be pulled towards the second take-up pulley 2, the enameled wire 6 bypasses from the rear side of the wire cutting rod 43 and then winds onto the take-up reel 12 of the second take-up pulley 2 until the rocker arm 3 is contacted with the third limiting wheel 36, the enameled wire 6 is contacted with the empty take-up reel 12 of the second take-up pulley 2, at the moment, the cylinder drives the telescopic rod 44 to retract, the wire cutting rod 43 moves backwards and returns to the original position, the enameled wire 6 is cut off, the wire blocking rod 42 prevents the finished enameled wire 6 from being brought onto the rotating shaft of the take-up motor to cause a reel change failure, the wire clamp 11 adopts a conventional wire clamp 11 in the prior art, the position where the wire is caught by the wire clamp 11, the tail wire is clamped in the reel change switching process, so that the enameled wire 6 is smoothly wound onto the empty take-up reel 12, and the purpose that the enameled wire 6 is changed from the take, the automation degree is improved, and the disc changing efficiency is high; the enameled wire 6 is wound on the second take-up pulley 2 and moves forwards to be separated from the wire pulling rod 31, and then the rocker arm 3 sequentially moves towards one side of the first take-up pulley 1 and one side of the second take-up pulley 2, so that the enameled wire 6 is positioned on the right side of the wire pulling rod 31, and subsequent reel changing treatment is facilitated.
By the above similar method, when the second take-up pulley 2 reaches the specified weight, the enameled wire 6 of the finished take-up reel 12 on the second take-up pulley 2 can be switched to the take-up reel 12 empty above the first take-up pulley 1.
Claims (5)
1. The utility model provides a low-speed enameled machine is with moving dish device automatically which characterized in that: including first take-up pulley (1) and second take-up pulley (2) of controlling parallel and symmetric distribution, be equipped with thread trapper (11) on first take-up pulley (1), the rear side of first take-up pulley (1) and second take-up pulley (2) all is equipped with round first take-up pulley (1) or second take-up pulley (2) peripheral pivoted rocking arm (3), the lower extreme of rocking arm (3) is connected with the rocker motor, the upper end of rocking arm (3) is equipped with wire-drawing pole (31), be equipped with shutdown mechanism (4) between first take-up pulley (1) and second take-up pulley (2).
2. The automatic disk changing device for the low-speed enamelling machine according to claim 1, characterized in that: shutdown mechanism (4) are equipped with on mount pad (41) and keep off line pole (42) including mount pad (41), and the left and right sides of keeping off line pole (42) all is equipped with tangent line pole (43), and the lower extreme of tangent line pole (43) is connected with telescopic link (44) with mount pad (41) sliding connection, and the inner of telescopic link (44) is connected with the piston rod of cylinder.
3. The automatic disk changing device for the low-speed enamelling machine according to claim 1, characterized in that: the wire drawing rod (31) comprises a main rod (32), and two ends of the main rod (32) are provided with limiting ends (33) with diameters larger than that of the main rod (32).
4. The automatic disk changing device for the low-speed enamelling machine according to claim 1, characterized in that: the left and right sides of the first take-up pulley (1) are respectively provided with a first limiting wheel (34) and a second limiting wheel (35), the left and right sides of the second take-up pulley (2) are respectively provided with a third limiting wheel (36) and a fourth limiting wheel (37), and the first limiting wheel (34), the second limiting wheel (35), the third limiting wheel (36) and the fourth limiting wheel (37) are all located on the same horizontal plane and are located above the cutting mechanism (4).
5. The automatic disk changing device for the low-speed enamelling machine according to claim 1, characterized in that: the wire winding machine is characterized by further comprising a first wire arranging guide wheel (51) and two second wire arranging guide wheels (52), wherein the first wire arranging guide wheel (51) and the two second wire arranging guide wheels (52) are located above the first wire winding wheel (1) and the second wire winding wheel (2), and the second wire arranging guide wheels (52) are located below the first wire arranging guide wheel (51) and are arranged in a left-right parallel mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920610991.3U CN209797137U (en) | 2019-04-29 | 2019-04-29 | Automatic disc changing device for low-speed enamelling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920610991.3U CN209797137U (en) | 2019-04-29 | 2019-04-29 | Automatic disc changing device for low-speed enamelling machine |
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| Publication Number | Publication Date |
|---|---|
| CN209797137U true CN209797137U (en) | 2019-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920610991.3U Active CN209797137U (en) | 2019-04-29 | 2019-04-29 | Automatic disc changing device for low-speed enamelling machine |
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| CN (1) | CN209797137U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111453546A (en) * | 2020-05-12 | 2020-07-28 | 安徽高创光电通信技术有限公司 | Full-automatic rubber-insulated-wire double-disc take-up machine |
| CN112520492A (en) * | 2020-11-18 | 2021-03-19 | 江苏欣宏泰机电有限公司 | Automatic winding device of wire drawing machine |
-
2019
- 2019-04-29 CN CN201920610991.3U patent/CN209797137U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111453546A (en) * | 2020-05-12 | 2020-07-28 | 安徽高创光电通信技术有限公司 | Full-automatic rubber-insulated-wire double-disc take-up machine |
| CN112520492A (en) * | 2020-11-18 | 2021-03-19 | 江苏欣宏泰机电有限公司 | Automatic winding device of wire drawing machine |
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