CN204332685U - The multiaxis wire-clamping device of inductance coil winding machine - Google Patents

The multiaxis wire-clamping device of inductance coil winding machine Download PDF

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Publication number
CN204332685U
CN204332685U CN201420846952.0U CN201420846952U CN204332685U CN 204332685 U CN204332685 U CN 204332685U CN 201420846952 U CN201420846952 U CN 201420846952U CN 204332685 U CN204332685 U CN 204332685U
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CN
China
Prior art keywords
axis
thread tension
tension bracket
slide
clamp
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Withdrawn - After Issue
Application number
CN201420846952.0U
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Chinese (zh)
Inventor
周水根
黄智成
沙亚红
黄敦新
王文洪
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Shenyang Institute of Automation of CAS
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Shenyang Institute of Automation of CAS
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Priority to CN201420846952.0U priority Critical patent/CN204332685U/en
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Abstract

The utility model discloses the multiaxis wire-clamping device of inductance coil winding machine, device comprises support, X-axis device, Z axis device, Y-axis device and thread clamping mechanism; Described X-axis device is arranged on cradle top, and described Z axis device is arranged on X-axis device, and described Y-axis device is arranged on Z axis device, and described thread clamping mechanism is arranged on Y-axis device; The utility model have employed multiaxis structure, synchronously can complete the gripping action of multiple inductance workpiece in winding process, simultaneously, the utility model with the addition of thread tension bracket slide rail, thread tension bracket slide unit, spring, carry out in the process of coiling at workpiece, effectively can ensure that workpiece is by coiling equably, wire can not be torn because of actions such as coiling, cross-line, tangent lines.In addition, the utility model have employed the hanging wire mode of reversal of the natural order of things line, ensure that workpiece can not short circuit when wicking operation.

Description

The multiaxis wire-clamping device of inductance coil winding machine
Technical field
The utility model relates to research field prepared by inductance, particularly a kind of multiaxis wire-clamping device of inductance coil winding machine.
Background technology
Chip inductor, sheet capacitor and plate resistor are one of three large electronic elements, are to against one by wire one circle to enclose the land and be wrapped on insulated tube, and insulated tube can be hollow, also can comprise iron core or powder core.In current most domestic enterprise, the product line for the stitch of the components and parts such as inductance is all adopt manual mode of operation, and waste a large amount of human resources, efficiency is not high, and product quality also can not get good guarantee.Traditional winding mode is first suspended in the groove at workpiece top by one end of wire, start coiling, after coiling terminates, then the terminal of wire is suspended in another groove at workpiece top, this kind of hanging wire mode is short-circuited when there is Workpiece immersion tin phenomenon, thus causes the generation of substandard product.
Utility model content
Main purpose of the present utility model is that the shortcoming overcoming prior art is with not enough, provides a kind of multiaxis wire-clamping device of inductance coil winding machine.
In order to achieve the above object, the utility model is by the following technical solutions:
The multiaxis wire-clamping device of inductance coil winding machine, comprises support, X-axis device, Z axis device, Y-axis device and thread clamping mechanism; Described X-axis device is arranged on cradle top, and described Z axis device is arranged on X-axis device, and described Y-axis device is arranged on Z axis device, and described thread clamping mechanism is arranged on Y-axis device; Described X-axis device comprises X-axis base, X-axis motor, X-axis slide rail and X-axis contiguous block, the backboard of described X-axis base is fixed on the crossbeam of support, described X-axis slide rail is arranged on the backboard of X-axis base, described X-axis contiguous block is connected with X-axis slide rail by X-axis slide block, and described X-axis motor is arranged on the side of X-axis base; Described Z axis device comprises Z axis motor, Z axis base, Z axis slide rail, clamp slide unit, Z axis slide block, the base plate of described Z axis base is fixedly connected with X-axis contiguous block, described Z axis slide rail is arranged on the backboard of Z axis base, described Z axis slide block is arranged on Z axis slide rail, described clamp slide unit is arranged on the front side of Z axis base, the back of clamp slide unit is connected with Z axis slide block by Z axis contiguous block, described Z axis motor is positioned at the top of Z axis base, be connected with Z axis contiguous block, drive clamp slide unit to move along Z axis slide rail direction; Described Y-axis device comprises Y spindle motor, Y-axis slide rail, Y-axis slide block, Y-axis base plate and Y-axis contiguous block, described Y-axis base plate is connected with the bottom of clamp slide unit, described Y-axis slide block is arranged on the bottom of Y-axis contiguous block, described Y-axis slide rail is connected with Y-axis slide block, and described y-axis motor is connected with Y-axis contiguous block; Described thread clamping mechanism comprises thread tension bracket slide block, clamp, thread tension bracket, thread tension bracket slide rail; Described thread tension bracket slide block is arranged on the top of Y-axis contiguous block; Described thread tension bracket is positioned at the top of Y-axis contiguous block, and described clamp is arranged on the top of thread tension bracket, and thread tension bracket slide rail is arranged on thread tension bracket, and thread tension bracket slide rail is connected with thread tension bracket slide block.
Preferably, described support is in " Jiong " font, and the two bottom sides of support is provided with leg, and described leg can be fixed on the platform of existing drum stand equipment.
Preferably, described X-axis slide rail is two, is set in parallel on the backboard of X-axis base.
Preferably, described X-axis motor is connected with X-axis contiguous block, drives X-axis contiguous block to move along X-axis slide rail direction.
Preferably, the arranged outside of described Y-axis slide block has crossed strip, and described crossed strip amounts to two.
Preferably, described Y-axis slide block is two, is set in parallel in the bottom of Y-axis contiguous block.
Preferably, described clamp slide block is two, is separately positioned on the left and right sides of Y-axis contiguous block; The left and right sides, below of thread tension bracket is provided with two thread tension bracket slide rails, and thread tension bracket slide rail is parallel with clamp slide unit; The two ends, bottom of described thread tension bracket are provided with longitudinal spring.
Preferably, described clamp is multiple, is evenly distributed on the top of thread tension bracket, and each clamp is furnished with a gas-tpe fitting, and tracheae one end connects gas-tpe fitting, and the other end is connected with outer inside casing through wire harness groove, and described wire harness slot is in the front portion of clamp slide unit.
Compared with prior art, tool has the following advantages and beneficial effect the utility model:
1, the utility model adopts the working method of multiaxis, synchronously can complete the coiling of multiple workpiece, hanging wire operation, greatly enhance productivity.
2, the utility model adopts reversal of the natural order of things line hanging wire mode, prevents inductance short circuit when wicking.
3, the utility model with the addition of multi-buffer device, ensure that wire can be wrapped on workpiece equably in the process be wound around, is not torn.
4, the utility model adopts fully-automatic production mode, without the need to manual operation, is applicable to the batch production of large enterprise, has good market prospects.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the utility model multiaxis wire-clamping device;
Fig. 2 is the front view of the utility model multiaxis wire-clamping device.
Drawing reference numeral illustrates: 1, support; 2, X-axis base; 3, X-axis motor; 4, X-axis slide rail; 5, X-axis contiguous block; 6, Z axis motor; 7, Z axis base; 8, Z axis slide rail; 9, clamp slide unit; 10, Z axis slide block; 11, wire harness groove; 12, y-axis motor; 13, gas-tpe fitting; 14, thread tension bracket; 15, Y-axis slide rail; 16, Y-axis slide block; 17, clamp; 18, crossed strip; 19, Y-axis base plate; 20, Y-axis contiguous block; 21, thread tension bracket; 22, slide block thread tension bracket slide rail; Longitudinal spring 23.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but execution mode of the present utility model is not limited thereto.
Embodiment
As shown in Figure 1 and Figure 2, the multiaxis wire-clamping device of the inductance coil winding machine of the present embodiment, comprises support 1, X-axis device, Z axis device, Y-axis device and thread clamping mechanism; Described X-axis device is arranged on cradle top, and described Z axis device is arranged on X-axis device, and described Y-axis device is arranged on Z axis device, and described thread clamping mechanism is arranged on Y-axis device.
Described X-axis device comprises X-axis base 2, X-axis motor 3, X-axis slide rail 4 and X-axis contiguous block 5, the backboard of described X-axis base 2 is fixed on the crossbeam of support, described X-axis slide rail 4 is arranged on the backboard of X-axis base 2, described X-axis contiguous block 5 is connected with X-axis slide rail 4 by X-axis slide block, and described X-axis motor 3 is arranged on the side of X-axis base 2.
Described support 1 is in " Jiong " font, and the two bottom sides of support 1 is provided with leg, and described leg can be fixed on the platform of existing drum stand equipment.
The backboard of described X-axis base 2 is fixedly installed on the upper beam side of support 1, the backboard of X-axis base is provided with the X-axis slide rail 4 that two are parallel to support 1 crossbeam, and described X-axis contiguous block 5 is connected with X-axis slide rail by X-axis slide block.
Described X-axis motor 3 is positioned at the side of X-axis base 2, and X-axis motor 3 is connected with X-axis contiguous block 5, drives X-axis contiguous block 5 to move along X-axis slide rail 4 direction.
Described Z axis device comprises Z axis motor 6, Z axis base 7, Z axis slide rail 8, clamp slide unit 9, Z axis slide block 10, the base plate of described Z axis base 7 is fixedly connected with X-axis contiguous block 5, described Z axis slide rail 8 is arranged on the backboard of Z axis base 7, described Z axis slide block 10 is arranged on Z axis slide rail 8, described clamp slide unit 9 is arranged on the front side of Z axis base 7, the back of clamp slide unit is connected with Z axis slide block 10 by Z axis contiguous block, described Z axis motor 6 is positioned at the top of Z axis base 7, be connected with Z axis contiguous block, drive clamp slide unit 9 to move along Z axis slide rail 8 direction.
The base plate of described Z axis base 7 is fixedly connected with X-axis contiguous block 5, and the backboard of Z axis base is provided with the Z axis slide rail 8 that two are parallel to support 1 column, described Z axis slide block 10 is positioned on Z axis slide rail 8.
Described clamp slide unit 9 is positioned at the front side of Z axis base 7, and the back of clamp slide unit 9 is connected with Z axis slide block 10 by Z axis contiguous block, and described Z axis motor 6 is positioned at the top of Z axis base 7, is connected with Z axis contiguous block, drives clamp slide unit 10 to move along Z axis slide rail 8 direction.
Described Y-axis device comprises y-axis motor 12, Y-axis slide rail 15, Y-axis slide block 16, Y-axis base plate 19 and Y-axis contiguous block 20, described Y-axis base plate 19 is connected with the bottom of clamp slide unit 9, described Y-axis slide block 16 is arranged on the bottom of Y-axis contiguous block, described Y-axis slide rail 15 is connected with Y-axis slide block 16, and described y-axis motor 12 is connected with Y-axis contiguous block.
Described Y-axis base plate 19 is connected with the bottom of clamp slide unit 9, two pieces of Y-axis slide blocks 16 be parallel to each other are provided with on the top of Y-axis base plate, described Y-axis slide block 16 is positioned at the left and right sides, Y-axis base plate top, has crossed strip 18 in the arranged outside of Y-axis slide block 16, amounts to two crossed strips.
Described Y-axis contiguous block 20 is positioned at the top of Y-axis base plate 19, and be provided with two Y-axis slide rails 15 be parallel to each other in the bottom of Y-axis contiguous block, described Y-axis slide rail 15 is connected with Y-axis slide block 16 respectively.
Described y-axis motor 12 is connected with Y-axis contiguous block 20, and y-axis motor is positioned at the rear side of Y-axis contiguous block.
Described thread clamping mechanism comprises thread tension bracket slide block 21, clamp 17, thread tension bracket 14, thread tension bracket slide rail 22; Described thread tension bracket slide block 21 is arranged on the top of Y-axis contiguous block; Described thread tension bracket is positioned at the top of Y-axis contiguous block, and described clamp is arranged on the top of thread tension bracket, and thread tension bracket slide rail is arranged on thread tension bracket, and thread tension bracket slide rail is connected with thread tension bracket slide block.
Described thread tension bracket slide block 21 is positioned at the top of Y-axis contiguous block 20, amounts to two clamp slide blocks, lays respectively at the left and right sides of Y-axis contiguous block.
Described thread tension bracket 14 is positioned at the top of Y-axis contiguous block 20, and the left and right sides, below of thread tension bracket 14 is provided with two thread tension bracket slide rails 21, and thread tension bracket slide rail 21 is parallel with clamp slide unit 9, and thread tension bracket slide rail is connected with thread tension bracket slide block; The two ends, bottom of described thread tension bracket 14 are provided with longitudinal spring 23.
Described clamp 17 is evenly distributed on the top of thread tension bracket 14, amount to eight thread tension brackets and (be illustrated as example, actually be not limited to this), each clamp is furnished with a gas-tpe fitting 13, tracheae one end connects gas-tpe fitting 13, the other end is connected with outer inside casing through wire harness groove 11, and described wire harness groove 11 is positioned at the front portion of clamp slide unit 9.
The hanging wire method of the multiaxis wire-clamping device of the present embodiment inductance coil winding machine is as follows:
When inductance coil winding machine works, the X-axis motor of the multistation wire-clamping device of inductance coil winding machine, y-axis motor, Z axis machine operation, clamp slide unit is driven to move downwardly to clamp close to being about to by the workpiece place of coiling, i.e. initial position--winding position place, outer inside casing works, drive the clamp being in open configuration to close, clamp the top (being called initial line) of inductance coiling power traction pin place wire.Wire is wrapped on workpiece by inductance coil winding machine Winder rapidly, after winding process terminates, the pin that draws of inductance coil winding machine leaves workpiece, X-axis motor, y-axis motor, Z axis machine operation, clamp is driven to move to workpiece side, nipped wire initial line is suspended in the side groove at workpiece top, the cutting knife of coil winding machine cuts off the initial line that clamp is clamped, other end wire is suspended in the opposite side groove at workpiece top by the pin that draws of inductance coil winding machine, X-axis motor, y-axis motor, Z axis machine operation, clamp is driven to draw pin place to coil winding machine, outer inside casing works, the clamp being in closure state is driven to open, clamp the one end (being called finish line) of the wire drawing pin place, the initial line of next group workpiece is now become by the finish line that clamp is clamped, after wire between the cutting knife cut-out clamp of coil winding machine and workpiece, clamp is at X-axis motor, y-axis motor, initial winding position place is returned under the effect of Z axis motor.
In the process of workpiece by coiling, thread tension bracket can do minute movement along thread tension bracket guide rail direction, wire in winding process is prevented to be torn, crossed strip, longitudinal spring are in workpiece winding process simultaneously, at clamp laterally, can cushioning effect be played when vertically moving, ensure that wire is wound on workpiece equably, avoid being torn in the coiling of wire workpiece, cross-line, thread cutting action.
Above-described embodiment is the utility model preferably execution mode; but execution mode of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection range of the present utility model.

Claims (8)

1. the multiaxis wire-clamping device of inductance coil winding machine, is characterized in that, comprises support, X-axis device, Z axis device, Y-axis device and thread clamping mechanism; Described X-axis device is arranged on cradle top, and described Z axis device is arranged on X-axis device, and described Y-axis device is arranged on Z axis device, and described thread clamping mechanism is arranged on Y-axis device; Described X-axis device comprises X-axis base, X-axis motor, X-axis slide rail and X-axis contiguous block, the backboard of described X-axis base is fixed on the crossbeam of support, described X-axis slide rail is arranged on the backboard of X-axis base, described X-axis contiguous block is connected with X-axis slide rail by X-axis slide block, and described X-axis motor is arranged on the side of X-axis base; Described Z axis device comprises Z axis motor, Z axis base, Z axis slide rail, clamp slide unit, Z axis slide block, the base plate of described Z axis base is fixedly connected with X-axis contiguous block, described Z axis slide rail is arranged on the backboard of Z axis base, described Z axis slide block is arranged on Z axis slide rail, described clamp slide unit is arranged on the front side of Z axis base, the back of clamp slide unit is connected with Z axis slide block by Z axis contiguous block, described Z axis motor is positioned at the top of Z axis base, be connected with Z axis contiguous block, drive clamp slide unit to move along Z axis slide rail direction; Described Y-axis device comprises y-axis motor, Y-axis slide rail, Y-axis slide block, Y-axis base plate and Y-axis contiguous block, described Y-axis base plate is connected with the bottom of clamp slide unit, described Y-axis slide block is arranged on the bottom of Y-axis contiguous block, described Y-axis slide rail is connected with Y-axis slide block, and described y-axis motor is connected with Y-axis contiguous block; Described thread clamping mechanism comprises thread tension bracket slide block, clamp, thread tension bracket, thread tension bracket slide rail; Described thread tension bracket slide block is arranged on the top of Y-axis contiguous block; Described thread tension bracket is positioned at the top of Y-axis contiguous block, and described clamp is arranged on the top of thread tension bracket, and thread tension bracket slide rail is arranged on thread tension bracket, and thread tension bracket slide rail is connected with thread tension bracket slide block.
2. the multiaxis wire-clamping device of inductance coil winding machine according to claim 1, is characterized in that, described support is in " Jiong " font, and the two bottom sides of support is provided with leg, and described leg can be fixed on the platform of existing drum stand equipment.
3. the multiaxis wire-clamping device of inductance coil winding machine according to claim 1, is characterized in that, described X-axis slide rail is two, is set in parallel on the backboard of X-axis base.
4. the multiaxis wire-clamping device of inductance coil winding machine according to claim 1, is characterized in that, described X-axis motor is connected with X-axis contiguous block, drives X-axis contiguous block to move along X-axis slide rail direction.
5. the multiaxis wire-clamping device of inductance coil winding machine according to claim 1, is characterized in that, the arranged outside of described Y-axis slide block has crossed strip, and described crossed strip amounts to two.
6. the multiaxis wire-clamping device of inductance coil winding machine according to claim 1, is characterized in that, described Y-axis slide block is two, is set in parallel in the bottom of Y-axis contiguous block.
7. the multiaxis wire-clamping device of inductance coil winding machine according to claim 1, is characterized in that, described clamp slide block is two, is separately positioned on the left and right sides of Y-axis contiguous block; The left and right sides, below of thread tension bracket is provided with two thread tension bracket slide rails, and thread tension bracket slide rail is parallel with clamp slide unit; The two ends, bottom of described thread tension bracket are provided with longitudinal spring.
8. the multiaxis wire-clamping device of inductance coil winding machine according to claim 1, it is characterized in that, described clamp is multiple, be evenly distributed on the top of thread tension bracket, each clamp is furnished with a gas-tpe fitting, tracheae one end connects gas-tpe fitting, and the other end is connected with outer inside casing through wire harness groove, and described wire harness slot is in the front portion of clamp slide unit.
CN201420846952.0U 2014-12-25 2014-12-25 The multiaxis wire-clamping device of inductance coil winding machine Withdrawn - After Issue CN204332685U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104485223A (en) * 2014-12-25 2015-04-01 广州中国科学院沈阳自动化研究所分所 Multi-axis wire clamping device and wire hanging method for inductor wire winding machine
CN105173883A (en) * 2015-09-25 2015-12-23 中山市亚泰机械实业有限公司 Discharge mechanism of jacket wearing machine
CN108648906A (en) * 2018-03-29 2018-10-12 苏州赛腾精密电子股份有限公司 A kind of group of magnets loading tool

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104485223A (en) * 2014-12-25 2015-04-01 广州中国科学院沈阳自动化研究所分所 Multi-axis wire clamping device and wire hanging method for inductor wire winding machine
CN104485223B (en) * 2014-12-25 2016-10-05 广州中国科学院沈阳自动化研究所分所 The multiaxis wire-clamping device of inductance coil winding machine and hanging wire method
CN105173883A (en) * 2015-09-25 2015-12-23 中山市亚泰机械实业有限公司 Discharge mechanism of jacket wearing machine
CN108648906A (en) * 2018-03-29 2018-10-12 苏州赛腾精密电子股份有限公司 A kind of group of magnets loading tool

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C14 Grant of patent or utility model
GR01 Patent grant
C25 Abandonment of patent right or utility model to avoid double patenting
AV01 Patent right actively abandoned

Granted publication date: 20150513

Effective date of abandoning: 20161005

AV01 Patent right actively abandoned

Granted publication date: 20150513

Effective date of abandoning: 20161005