CN105811689A - Rotor winding machine - Google Patents
Rotor winding machine Download PDFInfo
- Publication number
- CN105811689A CN105811689A CN201610267929.XA CN201610267929A CN105811689A CN 105811689 A CN105811689 A CN 105811689A CN 201610267929 A CN201610267929 A CN 201610267929A CN 105811689 A CN105811689 A CN 105811689A
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- China
- Prior art keywords
- fixed
- bar
- location bar
- rotor winding
- transmission case
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Windings For Motors And Generators (AREA)
Abstract
The invention relates to a rotor winding machine. The rotor winding machine comprises a machine body, a positioning rod, a transmission box, a winding device, a support disc, a line breaking device, a copper wire outgoing barrel and a tension adjustment rack, wherein a motor and a stepping motor are fixedly arranged inside the machine body, the motor is used for driving the winding device to rotate, the stepping motor is used for driving the positioning rod to move, a moving plate is arranged at the front part of the upper end of the machine body, the positioning rod is fixed on the moving plate, the transmission box is fixed at the rear part of the upper end of the machine body, the winding device is fixed on a front panel of the transmission box by a rotation shaft, a winding rack is fixed at the front end of the rotation shaft, the line breaking device is fixed at the upper part of the transmission box by a support rod, the positions of the positioning rod, the winding device and the line breaking device correspond to each other, the support disc is fixed at the upper part of the transmission box, and the copper wire outgoing barrel and the tension adjustment rack are fixed on the support disc. By the rotor winding machine, a copper wire can be effectively prevented from being broken during the winding process, manual interference is reduced, and the production efficiency is improved.
Description
Technical field
The invention belongs to motor rotor process equipment, particularly relate to a kind of rotor winding machine.
Background technology
The rotor of motor generally comprises rotor core and rotor windings, many manufacturers all adopt high speed stamping lathe to carry out processing when producing rotor core, then pass through special equipment to be wound on by copper cash on rotor core and form rotor windings, the quality of rotor quality is inseparable around line mass with the crudy of rotor core and rotor windings, the equipment ubiquity rotor windings coiling that current domestic manufacturer uses is uneven, and this equipment copper cash in winding process easily breaks, workman is needed to monitor in real time and deal with in time, significantly impact working (machining) efficiency, increase the labor intensity of workman, and current equipment manual intervention is more, after coiling completes, also need to manually disconnect rotor windings and copper cash raw material, operate cumbersome.In sum, current equipment can not meet Production requirement.
Summary of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of easy to use, efficiency of assembling is high, the rotor winding machine that manual intervention is few.
To achieve these goals, present invention employs following technical scheme:
nullRotor winding machine，Including body、Location bar、Transmission case、Winder、Prop up support plate、Break wire device、Copper wire outlet bucket and tension adjustment frame，Described internal body is fixed with the motor driving Winder to rotate and the motor driving location bar to move，The front portion of described body upper end is provided with movable plate，Location bar is fixed on movable plate，Described transmission case is fixed on the rear portion of body upper end，Described Winder is fixed on the front panel of transmission case by rotating shaft，Described break wire device is fixed on the top of transmission case by pole，Described location bar、Winder is corresponding with the position of break wire device，Described support plate is fixed on the top of transmission case，Described copper wire outlet bucket and tension adjustment frame are fixed on a support plate，Described tension adjustment frame includes support、Arrangement for adjusting height and adjustment plate body，Described arrangement for adjusting height includes elevating lever、Elevator and adjusting nut，Described elevator fixes with regulating plate body，Described elevating lever and support fix，Described elevating lever runs through elevator，Described adjusting nut is fixed on the side of elevator，And the end of adjusting nut offsets with elevating lever，The side of described adjustment plate body is alternately provided with magnetic force before and after from top to bottom and regulates wheel、Greater than ferry boat、Little transition wheel and knob regulate wheel，The position that the opposite side of described adjustment plate body regulates wheel corresponding with magnetic force is provided with magnetic force adjusting，The top of the side of described adjustment plate body is provided with support bar also by angular adjustment wheel.
Preferably: the side of described body is hinged with hatch door, a lateral edges of described body upper end is additionally provided with multiple storing groove, and the inner side of described storing groove is additionally provided with multiple operation button.The maintenance and repair of whole equipment are easy in the setting of hatch door, and the storing groove in equipment front is easy to workman and is received widget, improves convenience.
Preferably: described location bar includes the upper thin bar by round platform transition and lower thick bar, described round platform is positioned at location bar near 1/3rd places of lower end, and the middle part of described upper thin bar is additionally provided with a spacing flange collar of circle.Such structure is easy to the location of rotor core so that winding process is more smooth and easy.
Preferably: described location bar is two, interval is fixed on movable plate, and described movable plate is rectangle, and the line of two location bars is parallel with movable plate edge along its length.
When the present invention uses, by copper cash rotating around overregulating wheel and transition wheel, and increased or reduce magnetic force by magnetic force adjusting and regulate wheel and regulate resistance between plate body, thus improving the tension force of copper cash, avoid loose or break, the tension adjustment frame of the present invention is additionally provided with knob and regulates wheel, second level adjustment can be carried out, improve degree of regulation, additionally the tension adjustment frame of the present invention also has the function of altitude mixture control, the operated by personnel of different height can be suitable for, also the effect of tension adjustment can a degree of be played, in a word, this device can effectively prevent copper cash from rupturing in winding process, reduce manual intervention, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of rotor winding equipment.
Fig. 2 is the structural representation of the tension adjustment frame of rotor winding equipment.
Detailed description of the invention
Being described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of same or like function from start to finish.The embodiment described below with reference to accompanying drawing is illustrative of, it is intended to is used for explaining the present invention, and is not considered as limiting the invention.
In describing the invention, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Additionally, term " first ", " second " are only for descriptive purposes, and it is not intended that indicate or imply relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or implicitly include one or more these features.In describing the invention, except as otherwise noted, " multiple " are meant that two or more, unless otherwise clear and definite restriction.
In the present invention, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly；Can be mechanically connected, it is also possible to be electrical connection；Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to understand above-mentioned term concrete meaning in the present invention as the case may be.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can include the first and second features and directly contact, it is also possible to include the first and second features and be not directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " include fisrt feature directly over second feature and oblique upper, or be merely representative of fisrt feature level height higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " include fisrt feature immediately below second feature and obliquely downward, or be merely representative of fisrt feature level height less than second feature.
nullA kind of rotor coiling equipment as Figure 1-Figure 2，Including body 1、Location bar 2、Transmission case 3、Winder、Prop up support plate 5、Break wire device、Copper wire outlet bucket 8 and tension adjustment frame 9，Described body 1 is internal is fixed with the motor driving Winder to rotate and the motor driving location bar 2 to move，The front portion of described body 1 upper end is provided with movable plate 14，Location bar 2 is fixed on movable plate 14，Described transmission case 3 is fixed on the rear portion of body 1 upper end，Described Winder is fixed on the front panel of transmission case 3 by rotating shaft 31，Described Winder includes bobbin winder bracket 32 and locating piece 4，Described bobbin winder bracket 32 is fixed on the front end of rotating shaft 31，Line bar 33 is supportted in being respectively fixed at two ends with of described bobbin winder bracket 32，Described locating piece 4 rotates and is arranged in rotating shaft 31，And locating piece 4 is positioned at the middle part of bobbin winder bracket 32，The front end of described locating piece 4 is provided with groove，Two it are provided with by spring-supported spacing bullet block 41 in groove，Two spacing mating surfaces of bullet block 41 match with the outer wall of wound stator，Described break wire device is fixed on the top of transmission case 3 by pole，Described break wire device includes cylinder 6 and broken string folder 7，The termination of the piston rod of described cylinder 6 is fixed with horizontal brace rod，Broken string folder 7 is fixed on horizontal brace rod，Described location bar 2、Winder is corresponding with the position of break wire device，Described support plate 5 is fixed on the top of transmission case 3，Described copper wire outlet bucket 8 and tension adjustment frame 9 are fixed on a support plate，Described tension adjustment frame 9 includes support 901、Arrangement for adjusting height and adjustment plate body 905，Described arrangement for adjusting height includes elevating lever 902、Elevator 903 and adjusting nut 904，Described elevator 903 fixes with regulating plate body 905，Described elevating lever 902 fixes with support 901，Described elevating lever 902 runs through elevator 903，Described adjusting nut 904 is fixed on the side of elevator 903，And the end of adjusting nut 904 offsets with elevating lever 902，The side of described adjustment plate body 905 is alternately provided with magnetic force before and after from top to bottom and regulates wheel 907、Greater than ferry boat 906、Little transition wheel 908 and knob regulate wheel 909，The position that the opposite side of described adjustment plate body 905 regulates wheel 907 corresponding with magnetic force is provided with magnetic force adjusting，The top of the side of described adjustment plate body 905 is taken turns 910 also by angular adjustment and is provided with support bar 911.
During use, by copper cash rotating around overregulating wheel and transition wheel, and increased or reduce magnetic force by magnetic force adjusting and regulate wheel and regulate resistance between plate body, thus improving the tension force of copper cash, avoid loose or break, the tension adjustment frame of the present invention is additionally provided with knob and regulates wheel, second level adjustment can be carried out, improve degree of regulation, additionally the tension adjustment frame of the present invention also has the function of altitude mixture control, the operated by personnel of different height can be suitable for, also the effect of tension adjustment can a degree of be played, in a word, this device can effectively prevent copper cash from rupturing in winding process, reduce manual intervention, improve production efficiency.
The side of described body 1 is hinged with hatch door 13, and a lateral edges of described body 1 upper end is additionally provided with multiple storing groove 11, and the inner side of described storing groove 11 is additionally provided with multiple operation button 12.
Described location bar 2 includes the upper thin bar by round platform transition and lower thick bar, and described round platform is positioned at location bar 2 near 1/3rd places of lower end, and the middle part of described upper thin bar is additionally provided with a spacing flange collar 21 of circle.
Described location bar 2 is two, and interval is fixed on movable plate 14, and described movable plate 14 is rectangle, and the line of two location bars 2 is parallel with movable plate 14 edge along its length.
Described Winder and broken string folder 7 are also two, and two broken string folders 7 are separately fixed at the two ends of horizontal brace rod, and the length of described horizontal brace rod is identical with the spacing of two Winders.
It should be pointed out that, that above example is only the representative example of the present invention.The present invention can also have many deformation.Every any simple modification, equivalent variations and modification above example made according to the essence of the present invention, is all considered as belonging to protection scope of the present invention.
Claims (4)
- null1. rotor winding machine，It is characterized in that: include body (1)、Location bar (2)、Transmission case (3)、Winder、Prop up support plate (5)、Break wire device、Copper wire outlet bucket (8) and tension adjustment frame (9)，Described body (1) is internal is fixed with the motor driving Winder to rotate and the motor driving location bar (2) movement，The front portion of described body (1) upper end is provided with movable plate (14)，Location bar (2) is fixed on movable plate (14)，Described transmission case (3) is fixed on the rear portion of body (1) upper end，Described Winder is fixed on the front panel of transmission case (3) by rotating shaft (31)，Described break wire device is fixed on the top of transmission case (3) by pole，Described location bar (2)、Winder is corresponding with the position of break wire device，Described support plate (5) is fixed on the top of transmission case (3)，Described copper wire outlet bucket (8) and tension adjustment frame (9) are fixed on a support plate，Described tension adjustment frame (9) includes support (901)、Arrangement for adjusting height and adjustment plate body (905)，Described arrangement for adjusting height includes elevating lever (902)、Elevator (903) and adjusting nut (904)，Described elevator (903) fixes with regulating plate body (905)，Described elevating lever (902) and support (901) fix，Described elevating lever (902) runs through elevator (903)，Described adjusting nut (904) is fixed on the side of elevator (903)，And the end of adjusting nut (904) offsets with elevating lever (902)，The side of described adjustment plate body (905) is alternately provided with magnetic force before and after from top to bottom and regulates wheel (907)、Greater than ferry boat (906)、Little transition wheel (908) and knob regulate wheel (909)，The position that the opposite side of described adjustment plate body (905) regulates wheel (907) corresponding with magnetic force is provided with magnetic force adjusting，The top of the side of described adjustment plate body (905) is taken turns (910) also by angular adjustment and is provided with support bar (911).
- 2. rotor winding machine according to claim 1, it is characterized in that: the side of described body (1) is hinged with hatch door (13), one lateral edges of described body (1) upper end is additionally provided with multiple storing groove (11), and the inner side of described storing groove (11) is additionally provided with multiple operation button (12).
- 3. rotor winding machine according to claim 1, it is characterized in that: described location bar (2) includes the upper thin bar by round platform transition and lower thick bar, described round platform is positioned at 1/3rd places near lower end, location bar (2), and the middle part of described upper thin bar is additionally provided with the spacing flange collar of a circle (21).
- 4. rotor winding machine according to claim 1, it is characterized in that: described location bar (2) is two, interval is fixed on movable plate (14), and described movable plate (14) is rectangle, and the line of two location bars (2) is parallel with movable plate (14) edge along its length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610267929.XA CN105811689B (en) | 2016-04-26 | 2016-04-26 | Rotor winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610267929.XA CN105811689B (en) | 2016-04-26 | 2016-04-26 | Rotor winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105811689A true CN105811689A (en) | 2016-07-27 |
| CN105811689B CN105811689B (en) | 2018-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610267929.XA Active CN105811689B (en) | 2016-04-26 | 2016-04-26 | Rotor winding machine |
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| Country | Link |
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| CN (1) | CN105811689B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0833292A (en) * | 1994-07-20 | 1996-02-02 | Matsushita Electric Ind Co Ltd | Tension unit |
| CN201732680U (en) * | 2010-01-15 | 2011-02-02 | 深圳市集成光机电产品制造有限公司 | Full-automatic double-head air-core coil winding machine |
| CN202796426U (en) * | 2012-04-06 | 2013-03-13 | 中国计量学院 | Wire supplying device of coiling equipment |
| CN104992835A (en) * | 2015-06-12 | 2015-10-21 | 广西梧州市平洲电子有限公司 | Winding tension control apparatus |
| CN204792417U (en) * | 2015-07-09 | 2015-11-18 | 东莞市怡斯麦电子科技有限公司 | Improvement type coiling machine |
| CN205566038U (en) * | 2016-04-26 | 2016-09-07 | 德清晨丰电气有限公司 | Coil winding machine of rotor |
-
2016
- 2016-04-26 CN CN201610267929.XA patent/CN105811689B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0833292A (en) * | 1994-07-20 | 1996-02-02 | Matsushita Electric Ind Co Ltd | Tension unit |
| CN201732680U (en) * | 2010-01-15 | 2011-02-02 | 深圳市集成光机电产品制造有限公司 | Full-automatic double-head air-core coil winding machine |
| CN202796426U (en) * | 2012-04-06 | 2013-03-13 | 中国计量学院 | Wire supplying device of coiling equipment |
| CN104992835A (en) * | 2015-06-12 | 2015-10-21 | 广西梧州市平洲电子有限公司 | Winding tension control apparatus |
| CN204792417U (en) * | 2015-07-09 | 2015-11-18 | 东莞市怡斯麦电子科技有限公司 | Improvement type coiling machine |
| CN205566038U (en) * | 2016-04-26 | 2016-09-07 | 德清晨丰电气有限公司 | Coil winding machine of rotor |
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| Publication number | Publication date |
|---|---|
| CN105811689B (en) | 2018-03-06 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No. 198, Xinye Road, Yuyue Town, Deqing County, Huzhou City, Zhejiang Province Patentee after: Huzhou CHENFENG Electric Co.,Ltd. Address before: 313200 Zhejiang city of Huzhou province Deqing County Yu Yue Zhen Industrial Zone (Sanlin Village) Patentee before: DEQING CHENFENG ELECTRIC Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Rotor winding machine Effective date of registration: 20230721 Granted publication date: 20180306 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Huzhou Xinshi small and micro enterprise franchise sub branch Pledgor: Huzhou CHENFENG Electric Co.,Ltd. Registration number: Y2023980049317 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |