CN203013503U - Vertical type electromagnetic coil coiling device - Google Patents
Vertical type electromagnetic coil coiling device Download PDFInfo
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- CN203013503U CN203013503U CN2012206826168U CN201220682616U CN203013503U CN 203013503 U CN203013503 U CN 203013503U CN 2012206826168 U CN2012206826168 U CN 2012206826168U CN 201220682616 U CN201220682616 U CN 201220682616U CN 203013503 U CN203013503 U CN 203013503U
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Abstract
The utility model discloses a vertical type electromagnetic coil coiling device which comprises an engine base which is provided with a fixture mechanism of a coiling framework, a rotary drive mechanism of the coiling framework, a clamping-line tangent line mechanism of a varnished wire, a three-dimensional moving mechanism, a tension mechanism and an electronic control system in sequence. The fixture mechanism comprises a spindle which is perpendicularly arranged, a positioning base which is provided with the coiling framework is arranged at the upper end of eth spindle. The drive mechanism comprises a drive shaft which is perpendicularly arranged, the drive shaft and the fixture mechanism drive the coiling framework to rotate. The clamping-line tangent line mechanism comprises a fixing clamping board, a movable clamping block, a fixing cutter and a movable cutter. The three-dimensional moving mechanism comprises a movable seat which is capable of freely moving in a transverse, perpendicular and vertical mode. The movable seat is provided with a conduit tube. The fixture mechanism is arranged on a turntable capable of rotating at intervals. The vertical type electromagnetic coil coiling device has the advantages that the coiling efficiency is high, surplus thread ends cannot produce in a continuous coiling process, and the vertical type electromagnetic coil coiling device is particularly suitable for coiling the electromagnetic coil with large volume.
Description
Technical field
The utility model relates to the spooling equipment of solenoid, especially a kind of rectilinear electromagnetic coil winding device.
Background technology
the automatic winding equipment of existing solenoid, coil rack is directly installed on mainshaft mechanism mostly by the main shaft driven rotary, then tension of engagement mechanism, automatic line arranging mechanism, clamp broken string mechanism carries out automatic winding, be 200610135421.0 as disclosing an application number on July 2nd, 2008, name is called the application for a patent for invention of " a kind of multiheaded full-automatic wire winder ", its coil rack is directly installed on the end of driving main shaft, then by the clamp mechanism that breaks, the end of a thread of enamelled wire is clamped, driving the coil rack rotation by main shaft winds the line, after the coiling number of turns is completed, break by clamp again and again the end of a thread is clamped after mechanism cuts off enamelled wire, the coil rack of completing Deng coiling withdraws from and refills next coil rack after main shaft and continue coiling.This coil winding machine has mainly had problems, and the one, before a rear coil rack is wound the line, need to wait for that previous skeleton disassembles from main shaft, and then a rear skeleton is installed on main shaft, the stand-by period is longer, and production efficiency is affected; The 2nd, clamp broken string mechanism all can produce the end of a thread waste material in the process that repeats clamp and broken string, can improve the production cost of solenoid, the 3rd, it is less that this coil winding machine can only be suitable for the enamelled wire wire diameter, the coiling of small volume solenoid, to volume is large, the enamelled wire wire diameter is larger, need repeatedly the solenoid of coiling to complete.
The utility model content
The technical problems to be solved in the utility model is to provide a kind of rectilinear electromagnetic coil winding device, winding efficiency is high, do not produce unnecessary the end of a thread in the continuous winding process, be specially adapted to the coiling of the larger solenoid of volume such as the primary and secondary ignition coil of electromagnetic switch screwed pipe.
For achieving the above object, the technical solution of the utility model is: a kind of rectilinear electromagnetic coil winding device, comprise support, clamp tangent mechanism, three-dimensional travel mechanism, tension mechanism and the electric-control system of driving mechanism, the enamelled wire of clamp mechanism, the drive coil skeleton rotation of at right angle setting coil rack is housed on support successively;
Described clamp mechanism comprises that one vertically arranges the circumferential rotating rotating shaft of axial restraint, the circumferential of rotating shaft matched free to rotate or is positioned with a positioning component, the upper end of rotating shaft is provided with the at right angle setting coil rack and makes the positioning seat of coil rack location, and described positioning seat can the integrally manufactured or split manufacturing with rotating shaft;
the driving mechanism of described drive coil skeleton rotation comprises two fairleads that fix with support, two fairleads respectively wear a vertically disposed guide pillar, the upper end of two guide pillars is connected by the first connecting plate, the lower end of two guide pillars is connected by the second connecting plate, the second connecting plate is connected with the first cylinder and is moved up and down by two guide pillars of the first air cylinder driven, be equipped with vertically disposed driving shaft on the first connecting plate, described driving shaft is by the servomotor driven rotary that is loaded on the first connecting plate, when two guide pillars move down, described driving shaft can engage with clamp mechanism and drive the coil rack rotation,
the clamp tangent mechanism of described enamelled wire comprises strap, movable clip block, fixed cutting tool and moving cutting tool, described driving shaft is provided with axial center hole, the both sides, lower end of driving shaft are provided with two radial direction through hole that are connected with axial center hole, at driving shaft near the fixing fixture block of the arranged outside of a radial direction through hole, at the arranged outside fixed cutting tool of driving shaft near another radial direction through hole, fixing sheathed movable clip block on the radial direction through hole on fixture block limit, sheathed moving cutting tool on the radial direction through hole on fixed cutting tool limit, movable clip block is connected by a bearing pin with moving cutting tool, sheathed one central shaft moving up and down in the axial center hole of driving shaft, the lower end edge of central shaft radially offers the direction recess that tilts with central axis, described bearing pin matches with direction recess and can drive movable clip block and moving cutting tool rotates simultaneously when central shaft moves up and down,
Described tension mechanism is to three coordinate travel mechanism's importing enamelled wires and tension force is provided;
Described three-dimensional travel mechanism comprise one can along laterally, vertically, the Mobile base that vertically moves freely, Mobile base is provided with the conduit that arranges of along continuous straight runs roughly, the enamelled wire of introducing from tension mechanism passes conduit, described conduit can drive enamelled wire and then carry out winding displacement on coil rack from moving between strap and movable clip block, enamelled wire is guided between fixed cutting tool and moving cutting tool from coil rack after completing winding displacement again;
Described electric-control system is used for coordinating each mechanism action.
further improve, but described clamp mechanism is contained in one and is horizontally disposed with on the rotating disk of intermittent rotary, described rotating shaft is located on rotating disk, rotating shaft is connected with rotating disk with the circumferential rotary way of axial restraint, the positioning seat of rotating shaft upper end is provided with the driven shaft that stretches into the coil rack centre bore, described positioning component comprises the positioning disk that is fixed on the rotating shaft bottom, be contained in reference column moving up and down below rotating disk, spring, match with reference column and be contained in the second cylinder on support, the outer peripheral face of described positioning disk is provided with locating notch, when moving down, the Spring driving reference column can block the locating notch of described positioning disk, the second air cylinder driven reference column can break away from positioning disk when moving up.By the rotating disk of an intermittent rotary, many sleeve clamps mechanisms can be installed, many sleeve clamps mechanisms can be respectively installs other mechanism with this by rotating disk conversion station and matches and wind the line, and saves the time of hookup wire ring framework, effectively enhances productivity.
Further improve, fix a support above described the first connecting plate, the 3rd cylinder is housed on support, be connected with the upper end of central shaft by an axle sleeve on the piston rod of the 3rd cylinder, axle sleeve and central shaft circumferentially can relatively rotate, axially can move up and down with the piston rod drive central shaft of the 3rd cylinder; The both sides of described driving shaft also offer two strip holes that distribute vertically, and described strip hole is connected with the axial center hole of driving shaft, and the bearing pin that leads radially passes described central shaft and two ends and leans against on two strip holes.Can prevent central shaft with respect to drive shaft turns, guarantee that central shaft moves up and down precision.
Preferred described tension mechanism comprises bracing frame, magnetic straining pulley, the fork that fixes with support, the magnetic straining pulley is contained in the middle part of bracing frame, the first guide roller is housed on the bracing frame below the magnetic straining pulley, the middle part of fork is articulated on bracing frame and is in above the magnetic straining pulley, one end of fork is equipped with wire-crossing wheel, and the spring coupling plate that the other end of fork and is connected to the bracing frame side is connected by at least one extension spring.
Further improve again, the end that described fork is connected with extension spring is provided with a plurality of connecting through holes, also be provided with a plurality of spring connecting hole on spring coupling plate, the two ends of at least one extension spring are connected with spring connecting hole on spring coupling plate with the connecting through hole of swing link end part respectively.
Further improve, described spring coupling plate is articulated in the top of an adjusting lever again, and the bottom of adjusting lever is threaded connection the fixed block that mode and is fixed in the bracing frame side and is connected; The second guide roller and privates wheel also is housed on the bracing frame of described magnetic straining pulley side; The upper end of support frame as described above is provided with two fork limited posts; The lower end of support frame as described above connects a support baseboard, and support baseboard is provided with a cable-through hole, the second wire-crossing wheel and the 3rd wire-crossing wheel is housed below support baseboard.
Be articulated with many to mutual opposed enamelled wire straightening-wheel on bracing frame below further improvement again, described the first guide roller.
The tension adjustment scope of this preferred tension mechanism is large, and the wire range of applicable enamelled wire is large, and being specially adapted to provides tension force to the larger enamelled wire of wire diameter.
preferred described three-dimensional travel mechanism also comprises base, the first servomotor, the lengthwise movement parts, the second servomotor, the vertical motion parts, the 3rd servomotor, the transverse movement parts, base and support fix, the first servomotor is fixed on base, the lengthwise movement parts are driven and can longitudinally be moved forward and backward by the first servomotor, the second servomotor is fixed on the lengthwise movement parts, the vertical motion parts are driven by the second servomotor can be along vertically moving up and down, the 3rd servomotor is fixed on the vertical motion parts, the transverse movement parts are driven by the 3rd servomotor can be along laterally moving left and right, described Mobile base be fixed on the transverse movement parts above, also be provided with guide roller on Mobile base, guide roller is used for introducing enamelled wire, the top clamp cylinder that also is provided with of the Mobile base between described conduit and guide roller, after stretching out, the piston rod of clamp cylinder can be clipped in enamelled wire between piston rod and Mobile base top.
Further improve, the piston rod that a cooperation clamp cylinder is housed above described Mobile base is clamped the cushion block of enamelled wire again; Also be provided with at least one lead frame above Mobile base between described guide roller and clamp cylinder, lead frame is provided with wire guide.
This preferred three-dimensional travel mechanism is simple in structure, is applicable to the larger enamelled wire of wire diameter is carried out winding displacement and clamp, and enamelled wire is installed is easier to.
Further improve, be horizontally disposed with on the rotating disk of intermittent rotary but described clamp mechanism is contained in one, two sleeve clamp mechanisms are housed on rotating disk at least; Two cover tension mechanisms are housed on support; Described Mobile base is provided with two conduits that be arranged in parallel, be equipped with two vertically disposed driving shafts on described the first connecting plate, two driving shafts are respectively by two servomotor driven rotary that are loaded on the first connecting plate, and when two guide pillars move down, described two driving shafts can engage with two clamp mechanisms respectively and drive two coil racks rotations; On two driving shafts, each is equipped with respectively strap, movable clip block, fixed cutting tool and moving cutting tool.This mechanism can wind the line to two coil racks simultaneously, further enhances productivity.
The technique effect that the utility model is useful mainly contains:
1, separable due to the driving shaft of the driving mechanism of the clamp mechanism of hookup wire ring framework and coil rack rotation or engage, can switch by a plurality of fixtures while hookup wire ring frameworks, a coil rack after can switching to immediately after last coil rack coiling is completed, stand-by period is short, and winding efficiency is higher;
2, the strap of clamp tangent mechanism, movable clip block, fixed cutting tool and moving cutting tool are arranged on driving shaft, strap and movable clip block ability clamping enamelled wire during the coiling beginning, after coiling is completed, fixed cutting tool and moving cutting tool are just cut off enamelled wire, the clamp tangent mechanism does not stay the end of a thread in continuous flow procedure, therefore there is no the scrap wire head in whole coiling process, utilize to greatest extent enamelled wire, be conducive to reduce the production cost of solenoid;
3, the utility model is realized rectilinear winding mode, is applicable to the coiling production of the primary and secondary ignition coil of the thicker solenoid of the larger coil rack of volume and enamelled wire wire diameter such as electromagnetic switch screwed pipe;
4, the utility model can repeatedly wind the line to same coil rack, improves the flexibility of producing, and the scope of application is wider.
Description of drawings
Fig. 1 is the utility model front view.
Fig. 2 is the utility model vertical view.
Fig. 3 is the utility model stereogram.
Fig. 4 is the A place enlarged drawing of Fig. 1.
Fig. 5 is the B-B partial sectional view of Fig. 2.
Fig. 6 is the vertical view of the utility model clamp mechanism positioning disk.
Fig. 7 is the C-C partial sectional view of Fig. 2.
Fig. 8 is the driving mechanism of the utility model drive coil skeleton rotation and the clamp tangent mechanism stereo amplification figure of enamelled wire.
Fig. 9 is the D place enlarged drawing of Fig. 8.
Figure 10 is the stereo amplification figure of the utility model tension mechanism.
Figure 11 is the stereo amplification figure of the utility model three-dimensional travel mechanism.
Embodiment
Below in conjunction with accompanying drawing and concrete execution mode, the utility model is described in further detail.
Fig. 1 is to shown in Figure 11, a kind of rectilinear electromagnetic coil winding device, comprise support 1, clamp tangent mechanism 4, three-dimensional travel mechanism 5, tension mechanism 6 and the electric-control system 7 of driving mechanism 3, the enamelled wire of clamp mechanism 2, drive coil skeleton 100 rotations of at right angle setting coil rack 100 are housed on support 1 successively, but the rotating disk 8 that is horizontally disposed with intermittent rotary also is housed on support 1;
many sleeve clamps mechanism 2 is housed on rotating disk 8, described clamp mechanism 2 comprises a vertically disposed rotating shaft 21, rotating shaft 21 is located on rotating disk 8, rotating shaft 21 is connected with rotating disk 8 with the circumferential rotary way of axial restraint, the circumferential of rotating shaft 21 matched free to rotate or is positioned with a positioning component, described positioning component comprises the positioning disk 22 that is fixed on rotating shaft 21 bottoms, be contained in the following reference column 23 moving up and down of rotating disk 8, spring 24, match with reference column 23 and be contained in the second cylinder 25 on support 1, the outer peripheral face of described positioning disk 22 is provided with locating notch 221, spring 24 drives the locating notch 221 that can block described positioning disk 22 when reference column 23 moves down, the second cylinder 25 drives when reference column 23 moves up and can break away from positioning disk 22, the upper end of rotating shaft 21 is provided with at right angle setting coil rack 100 and makes the positioning seat 26 of coil rack 100 location, positioning seat 26 is provided with the driven shaft 27 that stretches into coil rack 100 centre bores, and described positioning seat 26 can be with rotating shaft 21 interfixes after integrally manufactured or split manufacturing again,
the driving mechanism 3 of described drive coil skeleton 100 rotations comprises two fairleads 31 that fix with support 1, two fairleads 31 respectively wear a vertically disposed guide pillar 32, the upper end of two guide pillars 32 is connected by the first connecting plate 33, the lower end of two guide pillars 32 is connected by the second connecting plate 34, the second connecting plate 34 is connected with the first cylinder 35 and is moved up and down by two guide pillars 32 of the first cylinder 35 drivings, be equipped with two vertically disposed driving shafts 36 on the first connecting plate 33, described two driving shafts 36 are by two servomotor 37 driven rotary that are loaded on the first connecting plate 33, when two guide pillars 32 move down, two driving shafts 36 can engage with the driven shaft 27 on two clamp mechanisms 2 and drive coil rack 100 rotations,
the clamp tangent mechanism 4 of described enamelled wire comprises strap 41, movable clip block 42, fixed cutting tool 43 and moving cutting tool 44, driving shaft 36 on driving mechanism 3 is provided with axial center hole, the both sides, lower end of driving shaft 36 are provided with two radial direction through hole that are connected with axial center hole, at driving shaft 36 near the fixing fixture block 41 of the arranged outside of radial direction through hole, at the arranged outside fixed cutting tool 43 of driving shaft 36 near another radial direction through hole, fixing sheathed movable clip block 42 on the radial direction through hole on fixture block 41 limits, sheathed moving cutting tool 44 on the radial direction through hole on fixed cutting tool 43 limits, movable clip block 42 is connected by a bearing pin 45 with moving cutting tool 44, sheathed one central shaft 46 moving up and down in the axial center hole of driving shaft 36, the lower end edge of central shaft 46 radially offers the direction recess 461 that tilts with central axis, described bearing pin 45 matches with direction recess 461 and can drive movable clip block 42 and moving cutting tool 44 rotates simultaneously when central shaft 46 moves up and down,
Fix a support 331 above described the first connecting plate 33, the 3rd cylinder 47 is housed on support 331, be connected with the upper end of central shaft 46 by an axle sleeve 48 on the piston rod of the 3rd cylinder 47, axle sleeve 48 and central shaft 46 circumferentially can relatively rotate, axially can move up and down with the piston rod drive central shaft 46 of the 3rd cylinder 47; The both sides of described driving shaft 36 also offer two strip holes that distribute vertically 361, described strip hole 361 is connected with the axial center hole of driving shaft 36, and a guiding bearing pin 462 radially passes described central shaft 46 and two ends and leans against on two strip holes 361;
described tension mechanism 6 is to three coordinate travel mechanism's 5 importing enamelled wires 200 and tension force is provided, two cover tension mechanisms 6 are housed on support 1, described tension mechanism 6 comprises the bracing frame 61 that fixes with support 1, magnetic straining pulley 62, fork 63, magnetic straining pulley 62 is contained in the middle part of bracing frame 61, on bracing frame 61 below magnetic straining pulley 62, the first guide roller 64 is housed, the middle part of fork 63 is articulated on bracing frame 61 and is in above magnetic straining pulley 62, one end of fork 63 is equipped with wire-crossing wheel 631, the spring coupling plate 65 that the other end of fork 63 and is connected to bracing frame 61 sides is connected by at least one extension spring 66, the end that described fork 63 is connected with extension spring 66 is provided with a plurality of connecting through holes 632, also be provided with a plurality of spring connecting hole 651 on spring coupling plate 65, the two ends of at least one extension spring 66 are connected with spring connecting hole 651 on spring coupling plate 65 with the connecting through hole 632 of fork 63 ends respectively, described spring coupling plate 65 is articulated in the top of an adjusting lever 67, and the bottom of adjusting lever 67 is threaded connection the fixed block 68 that mode and is fixed in bracing frame 61 sides and is connected, the second guide roller 621 and privates wheel 622 also is housed on the bracing frame 61 of described magnetic straining pulley 62 sides, the upper end of support frame as described above 61 is provided with two fork limited posts 633, the lower end of support frame as described above 61 connects a support baseboard 611, and support baseboard is provided with a cable-through hole 612, the second wire-crossing wheel 613 and the 3rd wire-crossing wheel 614 is housed below support baseboard 611, be articulated with many to mutual opposed enamelled wire straightening-wheel 69 on bracing frame 61 below described the first guide roller 64,
described three-dimensional travel mechanism 5 comprises that one can be along laterally, vertically, the Mobile base 51 that vertically moves freely, described three-dimensional travel mechanism 5 also comprises base 52, the first servomotor 53, lengthwise movement parts 54, the second servomotor 55, vertical motion parts 56, the 3rd servomotor 57, transverse movement parts 58, base 52 fixes with support 1, the first servomotor 53 is fixed on base 52, lengthwise movement parts 54 are driven and can longitudinally be moved forward and backward by the first servomotor 53, the second servomotor 55 is fixed on lengthwise movement parts 54, vertical motion parts 56 are driven by the second servomotor 55 can be along vertically moving up and down, the 3rd servomotor 57 is fixed on vertical motion parts 56, transverse movement parts 58 are driven by the 3rd servomotor 57 can be along laterally moving left and right, described Mobile base 51 be fixed on transverse movement parts 58 above, Mobile base 51 is provided with two roughly conduits 511 of along continuous straight runs setting, the enamelled wire 200 of introducing from two tension mechanisms 6 passes two conduits 511, described conduit 511 can drive enamelled wire 200 and then carry out winding displacement on coil rack 100 from moving between strap 41 and movable clip block 42, again enamelled wire 200 is guided between fixed cutting tool 43 and moving cutting tool 44 from coil rack 100 after completing winding displacement,
Also be provided with guide roller 512 on described Mobile base 51, guide roller 512 is used for introducing enamelled wire 200, the top clamp cylinder 513 that also is provided with of the Mobile base 51 between described conduit 511 and guide roller 512 can be clipped in enamelled wire 200 between piston rod and Mobile base 51 top after the piston rod of clamp cylinder 513 stretches out; The top piston rod that cooperation clamp cylinder 513 also is housed of described Mobile base 51 is clamped the cushion block 514 of enamelled wire 200; Also be provided with at least one lead frame 515 above Mobile base 51 between described guide roller 512 and clamp cylinder 513, lead frame 515 is provided with wire guide;
Described electric-control system 8 is used for coordinating each mechanism action.
motion flow of the present utility model is as follows: the spring 24 driving reference columns 23 of clamp mechanism 2 move down the locating notch 221 that blocks positioning disk 22 circumferentially is being positioned rotating shaft 21, coil rack 100 is installed on the positioning seat 26 of clamp mechanism 2, two guide pillars 32 of the first cylinder 35 action drives of driving mechanism 3 move down, the end of driving shaft 36 engages with driven shaft 27 on clamp mechanism 2, strap 41 and the movable clip block 42 of clamp tangent mechanism 4 separately are in relaxation state, Mobile base 51 drive conduits 511 enamelled wire 200 around between strap 41 and movable clip block 42, then the 3rd cylinder 47 action drive central shafts 46 move down, make movable clip block 42 rotations clamp enamelled wire 200, then the second cylinder 25 drives reference columns 23 and moves up and break away from positioning disk 22 rotating shaft 21 circumferentially can freely rotated, then coordinating driving shaft 36 to drive coil rack 100 rotation Mobile bases 51 drive conduits 511 moves to the leading-out terminal of enamelled wire 200 through coil rack 100 on the middle outer peripheral face of coil rack 100, and then driving shaft 36 drives coil rack 100 rotations, Mobile base 51 drive conduits 511 carry out winding displacement and wind the line on coil rack 100, around after the required number of turns, driving shaft 36 stops operating, coil rack 100 also stops operating, the 3rd cylinder 47 moves and drives central shaft 46 and move up, make fixed cutting tool 43 and moving cutting tool 44 separately, then Mobile base 51 drive conduits 511 are drawn enamelled wire 200 from another leading-out terminal of coil rack 100, coordinating driving shaft 36 to drive the coil racks 100 rear conduit 511 that turns an angle guides to enamelled wire 200 between fixed cutting tool 43 and moving cutting tool 44 again, then enamelled wire 200 is clamped in 513 actions of clamp cylinder, then the 3rd cylinder 47 move again drive central shaft 46 and moves down again, make moving cutting tool 44 rotations, moving cutting tool 44 is cut off enamelled wire 200 under fixed cutting tool 43 coordinates, coil rack 100 is just completed the work that once winds the line, then each mechanism's return coiling of entering next coil rack 100, so circulation.
Be only below preferred embodiment of the utility model, the change that those skilled in the art does to be equal to by claim all falls into the protection range of this case.
Claims (10)
1. rectilinear electromagnetic coil winding device, comprise support, it is characterized in that: clamp tangent mechanism, three-dimensional travel mechanism, tension mechanism and electric-control system that driving mechanism, the enamelled wire of clamp mechanism, the drive coil skeleton rotation of at right angle setting coil rack are housed on support successively;
Described clamp mechanism comprises that one vertically arranges the circumferential rotating rotating shaft of axial restraint, the circumferential of rotating shaft matched free to rotate or is positioned with a positioning component, the upper end of rotating shaft is provided with the at right angle setting coil rack and makes the positioning seat of coil rack location, and described positioning seat can the integrally manufactured or split manufacturing with rotating shaft;
the driving mechanism of described drive coil skeleton rotation comprises two fairleads that fix with support, two fairleads respectively wear a vertically disposed guide pillar, the upper end of two guide pillars is connected by the first connecting plate, the lower end of two guide pillars is connected by the second connecting plate, the second connecting plate is connected with the first cylinder and is moved up and down by two guide pillars of the first air cylinder driven, be equipped with vertically disposed driving shaft on the first connecting plate, described driving shaft is by the servomotor driven rotary that is loaded on the first connecting plate, when two guide pillars move down, described driving shaft can engage with clamp mechanism and drive the coil rack rotation,
the clamp tangent mechanism of described enamelled wire comprises strap, movable clip block, fixed cutting tool and moving cutting tool, described driving shaft is provided with axial center hole, the both sides, lower end of driving shaft are provided with two radial direction through hole that are connected with axial center hole, at driving shaft near the fixing fixture block of the arranged outside of a radial direction through hole, at the arranged outside fixed cutting tool of driving shaft near another radial direction through hole, fixing sheathed movable clip block on the radial direction through hole on fixture block limit, sheathed moving cutting tool on the radial direction through hole on fixed cutting tool limit, movable clip block is connected by a bearing pin with moving cutting tool, sheathed one central shaft moving up and down in the axial center hole of driving shaft, the lower end edge of central shaft radially offers the direction recess that tilts with central axis, described bearing pin matches with direction recess and can drive movable clip block and moving cutting tool rotates simultaneously when central shaft moves up and down,
Described tension mechanism is to three coordinate travel mechanism's importing enamelled wires and tension force is provided;
Described three-dimensional travel mechanism comprise one can along laterally, vertically, the Mobile base that vertically moves freely, Mobile base is provided with the conduit that arranges of along continuous straight runs roughly, the enamelled wire of introducing from tension mechanism passes conduit, described conduit can drive enamelled wire and then carry out winding displacement on coil rack from moving between strap and movable clip block, enamelled wire is guided between fixed cutting tool and moving cutting tool from coil rack after completing winding displacement again;
Described electric-control system is used for coordinating each mechanism action.
2. a kind of rectilinear electromagnetic coil winding device according to claim 1, it is characterized in that: be horizontally disposed with on the rotating disk of intermittent rotary but described clamp mechanism is contained in one, described rotating shaft is located on rotating disk, rotating shaft is connected with rotating disk with the circumferential rotary way of axial restraint, the positioning seat of rotating shaft upper end is provided with the driven shaft that stretches into the coil rack centre bore, described positioning component comprises the positioning disk that is fixed on the rotating shaft bottom, be contained in reference column moving up and down below rotating disk, spring, match with reference column and be contained in the second cylinder on support, the outer peripheral face of described positioning disk is provided with locating notch, when moving down, the Spring driving reference column can block the locating notch of described positioning disk, the second air cylinder driven reference column can break away from positioning disk when moving up.
3. a kind of rectilinear electromagnetic coil winding device according to claim 1, it is characterized in that: fix a support above described the first connecting plate, the 3rd cylinder is housed on support, be connected with the upper end of central shaft by an axle sleeve on the piston rod of the 3rd cylinder, axle sleeve and central shaft circumferentially can relatively rotate, axially can move up and down with the piston rod drive central shaft of the 3rd cylinder; The both sides of described driving shaft also offer two strip holes that distribute vertically, and described strip hole is connected with the axial center hole of driving shaft, and the bearing pin that leads radially passes described central shaft and two ends and leans against on two strip holes.
4. a kind of rectilinear electromagnetic coil winding device according to claim 1, it is characterized in that: described tension mechanism comprises bracing frame, magnetic straining pulley, the fork that fixes with support, the magnetic straining pulley is contained in the middle part of bracing frame, the first guide roller is housed on the bracing frame below the magnetic straining pulley, the middle part of fork is articulated on bracing frame and is in above the magnetic straining pulley, one end of fork is equipped with wire-crossing wheel, and the spring coupling plate that the other end of fork and is connected to the bracing frame side is connected by at least one extension spring.
5. a kind of rectilinear electromagnetic coil winding device according to claim 4, it is characterized in that: the end that described fork is connected with extension spring is provided with a plurality of connecting through holes, also be provided with a plurality of spring connecting hole on spring coupling plate, the two ends of at least one extension spring are connected with spring connecting hole on spring coupling plate with the connecting through hole of swing link end part respectively.
6. a kind of rectilinear electromagnetic coil winding device according to claim 4, it is characterized in that: described spring coupling plate is articulated in the top of an adjusting lever, and the bottom of adjusting lever is threaded connection the fixed block that mode and is fixed in the bracing frame side and is connected; The second guide roller and privates wheel also is housed on the bracing frame of described magnetic straining pulley side; The upper end of support frame as described above is provided with two fork limited posts; The lower end of support frame as described above connects a support baseboard, and support baseboard is provided with a cable-through hole, the second wire-crossing wheel and the 3rd wire-crossing wheel is housed below support baseboard.
7. a kind of rectilinear electromagnetic coil winding device according to claim 4, is characterized in that: be articulated with many to mutual opposed enamelled wire straightening-wheel on the bracing frame below described the first guide roller.
8. a kind of rectilinear electromagnetic coil winding device according to claim 1, it is characterized in that: described three-dimensional travel mechanism also comprises base, the first servomotor, the lengthwise movement parts, the second servomotor, the vertical motion parts, the 3rd servomotor, the transverse movement parts, base and support fix, the first servomotor is fixed on base, the lengthwise movement parts are driven and can longitudinally be moved forward and backward by the first servomotor, the second servomotor is fixed on the lengthwise movement parts, the vertical motion parts are driven by the second servomotor can be along vertically moving up and down, the 3rd servomotor is fixed on the vertical motion parts, the transverse movement parts are driven by the 3rd servomotor can be along laterally moving left and right, described Mobile base be fixed on the transverse movement parts above, also be provided with guide roller on Mobile base, guide roller is used for introducing enamelled wire, the top clamp cylinder that also is provided with of the Mobile base between described conduit and guide roller, after stretching out, the piston rod of clamp cylinder can be clipped in enamelled wire between piston rod and Mobile base top.
9. a kind of rectilinear electromagnetic coil winding device according to claim 8 is characterized in that: be equipped with one above described Mobile base and coordinate the piston rod of clamp cylinder to clamp the cushion block of enamelled wire; Also be provided with at least one lead frame above Mobile base between described guide roller and clamp cylinder, lead frame is provided with wire guide.
10. the described a kind of rectilinear electromagnetic coil winding device of according to claim 1 to 9 any one is characterized in that: be horizontally disposed with on the rotating disk of intermittent rotary but described clamp mechanism is contained in one, two sleeve clamp mechanisms are housed on rotating disk at least; Two cover tension mechanisms are housed on support; Described Mobile base is provided with two conduits that be arranged in parallel, be equipped with two vertically disposed driving shafts on described the first connecting plate, two driving shafts are respectively by two servomotor driven rotary that are loaded on the first connecting plate, and when two guide pillars move down, described two driving shafts can engage with two clamp mechanisms respectively and drive two coil racks rotations; On two driving shafts, each is equipped with respectively strap, movable clip block, fixed cutting tool and moving cutting tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206826168U CN203013503U (en) | 2012-12-12 | 2012-12-12 | Vertical type electromagnetic coil coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012206826168U CN203013503U (en) | 2012-12-12 | 2012-12-12 | Vertical type electromagnetic coil coiling device |
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| Publication Number | Publication Date |
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| CN203013503U true CN203013503U (en) | 2013-06-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012206826168U Withdrawn - After Issue CN203013503U (en) | 2012-12-12 | 2012-12-12 | Vertical type electromagnetic coil coiling device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102982998A (en) * | 2012-12-12 | 2013-03-20 | 厦门米特自动化设备有限公司 | Vertical electromagnetic coil winding device |
| WO2016095101A1 (en) * | 2014-12-16 | 2016-06-23 | 惠州市吉瑞科技有限公司 | Synchronous winding device |
| CN106653354A (en) * | 2017-02-27 | 2017-05-10 | 淄博计保互感器研究所（有限公司） | Loop type ring-shaped winding machine and winding method thereof |
| CN108039799A (en) * | 2017-12-29 | 2018-05-15 | 厦门匠欣自动化设备有限公司 | Single group electric machine winding insulating mechanism and its method for winding |
| CN108817277A (en) * | 2018-07-18 | 2018-11-16 | 昆山泽旭自动化科技有限公司 | A kind of shaped framework coil thread shearing device |
| CN113488332A (en) * | 2021-06-28 | 2021-10-08 | 昆山玛冀电子有限公司 | Coil lead tension adjusting device and coil forming machine |
| CN119208001A (en) * | 2024-09-20 | 2024-12-27 | 浙江工业大学 | Automatic winding machine for the inner coil of track blocks |
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2012
- 2012-12-12 CN CN2012206826168U patent/CN203013503U/en not_active Withdrawn - After Issue
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102982998B (en) * | 2012-12-12 | 2015-06-17 | 厦门米特自动化设备有限公司 | Vertical electromagnetic coil winding device |
| CN102982998A (en) * | 2012-12-12 | 2013-03-20 | 厦门米特自动化设备有限公司 | Vertical electromagnetic coil winding device |
| WO2016095101A1 (en) * | 2014-12-16 | 2016-06-23 | 惠州市吉瑞科技有限公司 | Synchronous winding device |
| CN106653354A (en) * | 2017-02-27 | 2017-05-10 | 淄博计保互感器研究所（有限公司） | Loop type ring-shaped winding machine and winding method thereof |
| CN106653354B (en) * | 2017-02-27 | 2018-03-23 | 淄博计保互感器研究所（有限公司） | Lantern ring type loop wire winder and its method for winding |
| CN108039799B (en) * | 2017-12-29 | 2020-09-04 | 厦门匠欣自动化设备有限公司 | Single group motor winding mechanism and its winding method |
| CN108039799A (en) * | 2017-12-29 | 2018-05-15 | 厦门匠欣自动化设备有限公司 | Single group electric machine winding insulating mechanism and its method for winding |
| CN108817277A (en) * | 2018-07-18 | 2018-11-16 | 昆山泽旭自动化科技有限公司 | A kind of shaped framework coil thread shearing device |
| CN108817277B (en) * | 2018-07-18 | 2024-01-19 | 昆山泽旭自动化科技有限公司 | Skeleton coil end of a thread shearing mechanism |
| CN113488332A (en) * | 2021-06-28 | 2021-10-08 | 昆山玛冀电子有限公司 | Coil lead tension adjusting device and coil forming machine |
| CN113488332B (en) * | 2021-06-28 | 2023-06-06 | 昆山玛冀电子有限公司 | Coil forming machine |
| CN119208001A (en) * | 2024-09-20 | 2024-12-27 | 浙江工业大学 | Automatic winding machine for the inner coil of track blocks |
| CN119208001B (en) * | 2024-09-20 | 2025-10-03 | 浙江工业大学 | Automatic winding machine for the internal coils of track blocks |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20130619 Effective date of abandoning: 20150617 |
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| RGAV | Abandon patent right to avoid regrant |