CN202585103U - Annular high-speed winding machine capable of automatically stranding wires - Google Patents
Annular high-speed winding machine capable of automatically stranding wires Download PDFInfo
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- CN202585103U CN202585103U CN201220154576XU CN201220154576U CN202585103U CN 202585103 U CN202585103 U CN 202585103U CN 201220154576X U CN201220154576X U CN 201220154576XU CN 201220154576 U CN201220154576 U CN 201220154576U CN 202585103 U CN202585103 U CN 202585103U
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Abstract
The utility model discloses an annular high-speed winding machine capable of automatically stranding wires. The annular high-speed winding machine capable of automatically stranding the wires comprises a control cabinet, an operating platform support is arranged on the upper side of the control cabinet, an enameled wire storage rack is arranged on one side of the control cabinet, and an incoming wire breakage detecting module for detecting breakage conditions of enameled wires, a wire stranding component module for arranging enameled wire groups, a tail wire adding module for adding required enameled wires at the magnet ring wire tail during wound wire conveyance, an automatic wire conveyance drive module, a wire reel movement module, an automatic magnet ring positioning and rotating module and an automatic magnet ring taking module are sequentially arranged on the operating platform support. The winding machine adopts full-automatic wire stranding, high-speed winding, full-automatic wire and magnet ring feeding, full-automatic accurate magnet ring taking, full-automatic discharging, finished product arrangement, full-automatic cutting of wire ends of magnet rings and novel design of two-end wires of the finished magnet rings to discrete wires, so that the high-yield and high-quality magnet rings can be produced without high cost and a great number of manpower and material resources.
Description
Technical field
The utility model relates to a kind of coil winding machine, particularly a kind of coil winding machine that adapts to the small size magnet ring.
Background technology
Along with science and technology development, the use of transformer also more and more widely especially often can be used transformer in electronic equipment, and the function of transformer mainly contains: voltage current transformation, impedance conversion, isolation, voltage stabilizing etc.For example when long-distance transmitting electric power, the voltage device can be upgraded to high pressure with the electricity that send in the power station, to reduce the loss in the transmission of electricity process.
In the manufacture process of existing transformer, need use coil winding machine copper cash is wound on the bobbin.The coil winding machine that generally uses at present is automatic coil winding machine, and automatic coil winding machine of the prior art is primarily aimed at the copper cash coiling, and the quality that its process of cutting off can produce broken foot couple transformer impacts; Be twisted wire nor can accomplish coiling; Two rear line heads are loose wire, and the magnetic core line is thin, the interior tiny product of external diameter of magnet ring, and manual coiling then picks and places difficulty; Efficient is low, unstable product quality, the enterprise's cost of labor that increased; So problem is restricting development of the same trade always, therefore, is necessary to provide a kind of follow-on automatic coil winding machine to overcome above-mentioned defective.
Summary of the invention
In order to overcome the deficiency of prior art, the utility model provides a kind of coil winding machine that adapts to the small size magnet ring.
The utility model solves the technical scheme that its technical problem adopted:
The ring-like high speed coil winding machine of a kind of automatic band twisted wire; Comprise control cabinet; Establish the operating platform support above the said control cabinet; One side of control cabinet is provided with the enamelled wire rack; Set gradually on the said operating platform support and be useful on inlet wire burn out detection module, the twisted wire assembly module that is used to make in order the enamelled wire group that detects enamelled wire broken string situation, the tailing wire module that is used to carry the required enamelled wire of magnet ring line tail when winding the line, automatic line sending transmission module, wire spool motion module, automatic position rotating magnet ring module and automatic material taking module; The output of said inlet wire burn out detection module is provided with the inlet wire locating piece that has cable-through hole, and the other end of this inlet wire locating piece is the twisted wire assembly module.
Said inlet wire burn out detection module comprises inlet wire tension adjustment assembly and inlet wire arm component; Said inlet wire tension adjustment assembly is disposed with the precision traverse wheel, crosses line wool felt and ceramic pigtail; Wherein said ceramic pigtail has the pottery eye; Said inlet wire burn out detection module also is provided with the inlet wire thread break detector, and this inlet wire thread break detector comprises transducer holder, built-in precise light electric transducer, crosses the line balancing weight.
Said twisted wire assembly module comprises the end of a thread twisted wire line ball assembly of being used to compress enamelled wire, loose wire line ball assembly, around magnet ring twisted wire line ball assembly, twisted wire through-drive assembly, back down the line ball assembly; Wherein said the end of a thread twisted wire line ball assembly comprises the end of a thread length adjustment piece, the line ball cylinder holder that is connected with the end of a thread length adjustment piece through the screw cushion cover, the end of a thread line ball piece group that is arranged on the line ball cylinder holder other end; Said loose wire line ball assembly comprises the twisted wire bearing pedestal, be installed in the transmission main shaft on the twisted wire bearing pedestal and be sleeved on the twisted wire main shaft at transmission main shaft two ends; Wherein said transmission main shaft is connected through conveyer belt with twisted wire through-drive assembly; Saidly comprise around magnet ring twisted wire length adjustment piece with around magnet ring twisted wire line ball piece group, back down the line ball assembly and have accurate square cylinder and cylinder mounting blocks around magnet ring twisted wire line ball assembly.
Said tailing wire module is installed in twisted wire assembly module output; Include the mounting plate that is fixed on the operating platform support, said mounting plate two ends are provided with pulley, connect through being with synchronously between the pulley; Also be provided with line slideway on the mounting plate; Line slideway is provided with and slidably draws the buttock line extension arm, and the said buttock line extension arm that draws is connected with the synchronous band of pulley, draws the other end of buttock line extension arm to be provided with pressure buttock line rubber cushion group; The direction of said pressure buttock line rubber cushion group is towards the output of twisted wire assembly module, and presses to be provided with between buttock line rubber cushion group and the twisted wire assembly module and add buttock line wire guide fixed block.
Described automatic line sending transmission module is positioned at the output of tailing wire module; Comprise self-feeding module and transmission module; Wherein said self-feeding module comprises line sending group base; Set gradually live conductor glue rod, line sending transmission clutch arm axle, line sending driving shaft on the said line sending group base; Wherein said line sending transmission clutch arm axle is provided with the line sending transmission clutch arm that extends to said tailing wire module direction, and said line sending transmission clutch arm has aperture, and said line sending driving shaft is provided with line sending rubber tire and self-feeding module travelling gear; Establish the enamelled wire column rule piece of crossed beam trunking in being provided with between said line sending driving shaft and the line ball glue rod, said transmission module include with the transmission module driven subassembly of self-feeding module travelling gear engagement, with the driven umbrella tooth group of transmission module driven subassembly other end engagement.
Accurate optical fiber, the degree of tightness that winds the line that said wire spool motion module comprises the wire spool holder that is fixed on the operating platform support, be arranged on precision coiling moving coil on the wire spool holder, is connected with accurate coiling moving coil adjust assembly, be arranged on the band gradient line of motion assembly of wire spool holder both sides, be arranged on wire spool holder bottom the end of a thread tangent line assembly, be arranged on wire spool holder one side derivation line needle assemblies, be arranged on the line tail tangent line assembly of wire spool holder opposite side; Wherein said derivation line needle assemblies includes high-accuracy line needle, is used to limit line needle fixed block, line needle joint, the Spring hanging rod group of high-accuracy line needle; Said Spring hanging rod group is connected with the line needle joint with high-accuracy line needle respectively, and said line tail tangent line assembly includes the slitter shaft that is arranged on the wire spool holder, be sleeved on spill spin block, the pull bar that is connected with spill spin block on the slitter shaft, be used for the line tail tangent line cylinder of control pull rod.
Said the end of a thread tangent line assembly includes the end of a thread tangent line cylinder fixed block, the end of a thread tangent line cylinder, the tangent line connector that is connected with the end of a thread tangent line cylinder, the end of a thread tangent line pull bar that is connected with the tangent line connector other end that are connected with the wire spool holder, is sleeved on the band gradient cutting knife on the end of a thread tangent line pull bar, the gradient single hole tangent line seat that is connected with band gradient cutting knife.
The Precision trimming that said band gradient line of motion assembly includes tiltedly wheel holder, declivity wheel holder, go up oblique wheel shaft, declivity wheel shaft, go up oblique rubber tire, declivity rubber tire, be used to regulate oblique rubber tire and declivity rubber tire degree of tightness is the rubber tire device up and down, and said declivity wheel shaft is connected with automatic line sending transmission module through conveyer belt.
Said automatic position rotating magnet ring module includes band gradient base, be arranged on side plate on the band gradient base, be arranged on magnet ring walking guide rail on the side plate, be used to prevent retaining magnet ring shell fragment that magnet ring deviates from, be arranged on sending magnetic ring component, the following driven unit that is connected with magnet ring walking guide rail lower end, compressing driven unit, be arranged on the automatic jack-up assembly of side plate opposite side, be used to drive down the position rotating magnet ring driven unit that driven unit and band compress driven unit with the magnet ring band that is connected on the guide rail of walking of side plate one side; The output of driven unit was respectively arranged with and is provided with precision gear and following precision gear under wherein said band compressed driven unit and drives; Said going up between precision gear and the following precision gear is provided with positioning belt knurling rubber tire; The said push rod fixed block that send magnetic ring component to include to send magnet ring cylinder, cylinder contiguous block, is fixedly connected with side plate, be arranged on precision linear guide rail in the push rod fixed block, be connected with the cylinder contiguous block send the magnet ring bar; Said automatic jack-up assembly includes automatic jack-up cylinder and the cam that is connected with automatic jack-up cylinder; Said driven unit down includes and magnet ring walking guide rail lower end lower fixed seat that is connected and the lower end power transmission shaft that is connected with position rotating magnet ring driven unit; Said band compresses driven unit and includes the upper fixed seat that is arranged on lower fixed seat top, is arranged on lever briquetting on the upper fixed seat, is built-in with the hold down gag of spring, the upper end power transmission shaft that is connected with position rotating magnet ring driven unit, and wherein said hold down gag contacts with said cam.
Said automatic material taking module includes reclaimer robot assembly, retaining magnetic ring component, parallel material assembly, the blanking assembly got; Wherein said reclaimer robot assembly include with the operating platform support be fixedly connected get the material support, with get guide-localization clamping seats, the guide pad that is connected with the guide-localization clamping seats, the clamp that is arranged on the guide pad lower end that the material support is connected, be sleeved on guide-localization piece on the guide pad, be arranged on getting on the guide pad and encircle the cylinder supports piece and get the ring cylinder; Said retaining magnetic ring component includes and gets the flexible glue piece and retaining magnet ring support that ring cylinder supports piece contacts; The said parallel material assembly of getting includes towards what get ring cylinder supports piece and built-in magnet and parallelly gets the material connector, gets the parallel material cylinder of getting that the material connector connects with parallel, the blanking flexible glue that said blanking assembly includes the blanking support, be installed in the blanking cylinder of blanking support, be connected with the blanking cylinder piece that extends.
The beneficial effect of the utility model is: this coil winding machine adopts full-automatic twisted wire, at a high speed coiling, full-automatic line sending and magnet ring, automatically accurately gets magnet ring, full-automatic blanking and be the loose wire brand-new design to magnet ring product two end lines that magnet ring the end of a thread line tail, completion were arranged, automatically sheared to the Product organization of accomplishing, make produce magnet ring need not the high cost investment great amount of manpower and material resources just can accomplish high yield, high-quality product requirement.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the utility model is further specified.
Fig. 1 is the stereogram of the utility model;
Fig. 2 is the stereogram of a-quadrant parts among Fig. 1;
Fig. 3 is the stereogram of the utility model inlet wire burn out detection module;
Fig. 4 is the stereogram of the utility model tailing wire module;
Fig. 5 is the stereogram of the utility model the end of a thread twisted wire line ball assembly;
Fig. 6 is the stereogram of the utility model loose wire line ball assembly;
Fig. 7 is the stereogram of the automatic line sending transmission module of the utility model;
Fig. 8 is the stereogram of the utility model wire spool motion module;
Fig. 9 is the stereogram of the utility model the end of a thread tangent line assembly;
Figure 10 is the stereogram of the utility model band gradient line of motion assembly;
Figure 11 is the stereogram of the automatic position rotating magnet ring of the utility model module;
Figure 12 is the stereogram of another angle of the automatic position rotating magnet ring of the utility model module;
Figure 13 is the stereogram of the utility model automatic material taking module.
Embodiment
With reference to Fig. 1, Fig. 2; The ring-like high speed coil winding machine of a kind of automatic band twisted wire; Comprise control cabinet 11; Establish operating platform support 12 above the said control cabinet 11; One side of control cabinet 11 is provided with enamelled wire rack 13; Set gradually on the said operating platform support 12 and be useful on inlet wire burn out detection module 3, the twisted wire assembly module 4 that is used to make in order the enamelled wire group that detects enamelled wire broken string situation, the tailing wire module 5 that is used to carry the required enamelled wire of magnet ring line tail when winding the line, automatic line sending transmission module 6, wire spool motion module 7, automatic position rotating magnet ring module 8 and automatic material taking module 9, the output of said inlet wire burn out detection module 3 is provided with the inlet wire locating piece 35 that has cable-through hole, and the other end of this inlet wire locating piece 35 is a twisted wire assembly module 4.
With reference to Fig. 1, Fig. 3, said inlet wire burn out detection module 3 mainly is to be used to detect enamelled wire to prevent the testing agency that breaks.Inlet wire burn out detection module 3 comprises inlet wire tension adjustment assembly 31 and inlet wire arm component 32; Said inlet wire tension adjustment assembly 31 is disposed with precision traverse wheel 33, crosses line wool felt 35 and ceramic pigtail 37; Wherein said ceramic pigtail 37 has pottery eye 371; Pottery eye 371 supplies enamelled wire therefrom to pass, and passes through line wool felt 35 and compresses enamelled wire again through precision traverse wheel 33.Said inlet wire burn out detection module 3 also is provided with inlet wire thread break detector 34, and this inlet wire thread break detector 34 comprises transducer holder 341, built-in precise light electric transducer, crosses the line balancing weight.
With reference to Fig. 1～Fig. 6, twisted wire assembly module 4 is mainly used in two-wire or multi-thread above enamelled wire passes through following assembly, and the servomotor rotation drives transmission main shaft 422 rotations that twisted wire is used, and enamelled wire is stranded to be to be the purpose of loose wire in the middle of the twisted wire of two.Said twisted wire assembly module 4 comprises the end of a thread twisted wire line ball assembly 41 of being used to compress enamelled wire, loose wire line ball assembly 42, around magnet ring twisted wire line ball assembly 43, twisted wire through-drive assembly 44, back down line ball assembly 45.With reference to Fig. 5, wherein said the end of a thread twisted wire line ball assembly 41 comprises the end of a thread length adjustment piece 411, the line ball cylinder holder 413 that is connected with the end of a thread length adjustment piece 411 through screw cushion cover 412, the end of a thread line ball piece group 414 that is arranged on line ball cylinder holder 413 other ends.With reference to Fig. 6; Said loose wire line ball assembly 42 comprises twisted wire bearing pedestal 421, be installed in the transmission main shaft 422 on the twisted wire bearing pedestal 421 and be sleeved on the twisted wire main shaft 423 at transmission main shaft 422 two ends; Wherein said transmission main shaft 422 and twisted wire through-drive assembly 44 are connected through conveyer belt; Saidly comprise around magnet ring twisted wire length adjustment piece 431 with around magnet ring twisted wire line ball piece group 432, can realize adjusting the effect of backguy tail length through adjustment the end of a thread length adjustment piece 411 with around magnet ring twisted wire length adjustment piece 431 around magnet ring twisted wire line ball assembly 43.The said line ball assembly 45 that backs down includes accurate square cylinder 451 and cylinder mounting blocks 452, after having twisted line, unclamps the enamelled wire that compressed originally, lets the mechanism of backguy tail can continue to spur enamelled wire.Two-wire or multi-thread above enamelled wire pass inlet wire locating piece 35 and compress enamelled wire through it; Centre position through the end of a thread line ball piece group 414 rubber tires on the end of a thread twisted wire line ball assembly 41 compresses enamelled wire; Penetrate the twisted wire main shaft 423 and transmission main shaft 422 of loose wire line ball assembly 42 again, through on magnet ring twisted wire line ball assembly 43 around magnet ring twisted wire line ball piece group 432 centre positions, back down line ball assembly 45 and flick; Two loose wire line ball assemblies 42 unclamp simultaneously; The servomotor rotation drives twisted wire main shaft 423 and rotates, and enamelled wire is stranded to be to be loose wire in the middle of the twisted wire of two, gets into tailing wire module 5 at last.
With reference to Fig. 1, Fig. 4; Said tailing wire module 5 is installed in twisted wire assembly module 4 outputs; Include the mounting plate 51 that is fixed on the operating platform support 12, said mounting plate 51 two ends are provided with pulley 52, connect through being with synchronously between the pulley 52; Also be provided with line slideway 53 on the mounting plate 51; Line slideway 53 is provided with and slidably draws buttock line extension arm 54, and the said buttock line extension arm 54 that draws is connected with the synchronous band of pulley 52, draws the other end of buttock line extension arm 54 to be provided with pressure buttock line rubber cushion group 55; The direction of said pressure buttock line rubber cushion group 55 is towards the output of twisted wire assembly module 4, and presses to be provided with between buttock line rubber cushion group 55 and the twisted wire assembly module 4 and add buttock line wire guide fixed block 56.That on motor motion drives band and line slideway 53 synchronously, installs draws buttock line extension arm 54 moving linearlies; It acts on after when coiling deliver to before the automatic line sending transmission module 6 in advance the storage lines to the required length overall of magnet ring line tail; Little cylinder unclamps, and stepper motor is toward anti-motion, and control draws buttock line extension arm 54 to return original position; Mechanism can not cause the run duration of wasting twisted wire in the action that moves forward and backward of the distance of time of setting and walking.
With reference to Fig. 1, Fig. 7; Described automatic line sending transmission module 6 is positioned at the output of tailing wire module 5; Comprise self-feeding module 61 and transmission module 62; Wherein said self-feeding module 61 comprises line sending group base 611; Set gradually live conductor glue rod 612, line sending transmission clutch arm axle 613, line sending driving shaft 617 on the said line sending group base 611, wherein said line sending transmission clutch arm axle 613 is provided with the line sending transmission clutch arm 614 that extends to said tailing wire module 5 directions, and said line sending transmission clutch arm 614 has aperture; Said line sending driving shaft 617 is provided with line sending rubber tire 615 and self-feeding module travelling gear 616, when revolution line sending rubber tire 615, cooperates as departure motion with the line sending transmission clutch arm 614 of its bearing of trend and send enamelled wire.Establish the enamelled wire column rule piece 618 of crossed beam trunking in being provided with between said line sending driving shaft 617 and the line ball glue rod 612, wherein crossed beam trunking supplies enamelled wire in groove, to walk, and plays the enamelled wire guide effect.Said transmission module 62 include with the transmission module driven subassembly 621 of self-feeding module travelling gear 616 engagement, with the driven umbrella tooth group 622 of transmission module driven subassembly 621 other ends engagement.Aperture through tailing wire module 5 back entering line sending transmission clutch arms 614 after enamelled wire is accomplished from twisted wire assembly module 4 twisted wires passes line ball glue rod 612, enamelled wire column rule piece 618; In the middle of the encapsulate assembly that passes through the line sending rubber tire 615 of line sending driving shaft 617 then and divide into; Arrive spool again; Send wire spool motion module 7 to by the line sending rubber tire 615 moving handle enamelled wires on the servomotor rotation drive line sending driving shaft 617 of self-feeding module 61 at last, it acts on the length and the threading speed of control line sending.
With reference to Fig. 1, Fig. 8; Said wire spool motion module 7 comprises the wire spool holder 71 that is fixed on operating platform support 12, be arranged on precision coiling moving coil 72, the accurate optical fiber 73 that is connected with accurate coiling moving coil 72 on the wire spool holder 71, be used to adjust enamelled wire coiling degree of tightness of elasticity on the magnet ring adjust assembly 74, be arranged on wire spool holder 71 both sides band gradient line of motion assembly 75, be arranged on wire spool holder 71 bottoms the end of a thread tangent line assembly 76, be arranged on wire spool holder 71 1 sides derivation line needle assemblies 77, be arranged on the line tail tangent line assembly 78 of wire spool holder 71 opposite sides; Wherein said coiling degree of tightness adjustment assembly 74 compresses accurate optical fiber 73 through built-in spring assembly, thereby reaches the effect of enamelled wire through the degree of tightness on the magnet ring of the stressed adjusting on the spring assembly.Said derivation line needle assemblies 77 includes high-accuracy line needle 771, is used to limit line needle fixed block 772, line needle joint 773, the Spring hanging rod group 774 of high-accuracy line needle 771; Said Spring hanging rod group 774 is connected with line needle joint 773 with high-accuracy line needle 771 respectively, and said line tail tangent line assembly 78 includes the slitter shaft 781 that is arranged on the wire spool holder 71, is sleeved on the spill spin block 782 on the slitter shaft 781, the pull bar 783 that is connected with spill spin block 782, the line tail tangent line cylinder 784 that is used for control pull rod 783.
With reference to Fig. 9; Said the end of a thread tangent line assembly 76 includes the end of a thread tangent line cylinder fixed block 761, the end of a thread tangent line cylinder 762, the tangent line connector 763 that is connected with the end of a thread tangent line cylinder 762, the end of a thread tangent line pull bar 764 that is connected with tangent line connector 763 other ends that are connected with wire spool holder 71, is sleeved on the band gradient cutting knife 765 on the end of a thread tangent line pull bar 764, the gradient single hole tangent line seat 766 that is connected with band gradient cutting knife 765; It passes through the line that band gradient cutting knife 765 cuts off loose wires and twisted wire junction after acting on and accomplishing the coiling product; The line of loose wire is just all stayed on the magnet ring; Wherein be with gradient cutting knife 765 and gradient single hole tangent line seat 766 to regulate degree of tightness through the hoodle screw; Guarantee that band gradient cutting knife 765 is adjacent to gradient single hole tangent line seat 766, thereby the end of a thread of twisted wire can bifurcated not be avoided the end of a thread influence coiling of scattering when guaranteeing tangent line, this moment, self-feeding module 61 was seen the setting line length once more off; The end of a thread tangent line assembly 76 moves once more and cuts off twisted wire, makes the scrap wire of cut-out can not influence next product.
With reference to Figure 10; Said band gradient line of motion assembly 75 includes tiltedly wheel holder 751, declivity wheel holder 752, go up oblique wheel shaft 753, declivity wheel shaft 754, go up oblique rubber tire 755, declivity rubber tire 756, the Precision trimming that is used to regulate oblique rubber tire 755 and declivity rubber tire 756 degrees of tightness rubber tire device 757 up and down, said declivity wheel shaft 754 is connected with automatic line sending transmission module 6 through conveyer belt.The effect of band gradient line of motion assembly 75 is to utilize the declivity wheel shaft 754 of band gradient line of motion assembly 75 to pass through conveyer belts with the driven umbrella tooth group 622 on the line sending transmission module 6 automatically to be connected motion.
With reference to Fig. 1, Figure 11, Figure 12; Said automatic position rotating magnet ring module 8 includes band gradient base 81, be arranged on side plate 82 on the band gradient base 81, be arranged on magnet ring walking guide rail 83 on the side plate 82, be used to prevent retaining magnet ring shell fragment 84 that magnet ring deviates from, be arranged on sending magnetic ring component 85, the following driven unit 86 that is connected with magnet ring walking guide rail 83 lower ends, compressing driven unit 87, be arranged on the automatic jack-up assembly of side plate 82 opposite sides 88, be used to drive down driven unit 86 and be with the position rotating magnet ring driven unit 89 that compresses driven unit 87 with the magnet ring band that guide rail 83 upper ends are connected of walking of side plate 82 1 sides; The output of driven unit 86 was respectively arranged with and is provided with precision gear 875 and following precision gear 865 under wherein said band compressed driven unit 87 and drives; Said going up between precision gear 875 and the following precision gear 865 is provided with positioning belt knurling rubber tire 891; Positioning belt knurling rubber tire 891 is used to guarantee that magnet ring skids, and assurance is reached the standard grade around magnet ring and can not intersected.Position rotating magnet ring driven unit 89 has stepping motor, gear connecting axle, universal joint, goes up lower drive shaft, motor fixed block, cover plate, three precision gears, two gear fixed axis, four precision bearings etc.; It acts on, and upper end power transmission shaft 874 compresses driven unit 87 with band respectively with lower end power transmission shaft 862, driven unit 86 is connected down; Drive upper end power transmission shaft 874 when motor rotates and rotate magnet ring, thereby it is attractive in appearance to reach the magnet ring marshalling with lower end power transmission shaft 862.The said push rod fixed block 853 that send magnetic ring component 85 to include to send magnet ring cylinder 851, cylinder contiguous block 852, is fixedly connected with side plate 82, the precision linear guide rail 854 that is arranged on 853 li of push rod fixed blocks, be connected with cylinder contiguous block 852 send magnet ring bar 855; Said automatic jack-up assembly 88 includes automatic jack-up cylinder 881 and the cam 882 that is connected with automatic jack-up cylinder 881, and it acts on magnet ring and accomplishes the band hold down gag 873 convenient finished products that take out that coiling back jack-up band compresses driven unit 87.Said driven unit 86 down includes and magnet ring walking guide rail 83 lower ends lower fixed seat 861 that is connected and the lower end power transmission shaft 862 that is connected with position rotating magnet ring driven unit 89; Said band compresses driven unit 87 and includes the upper fixed seat 871 that is arranged on lower fixed seat 861 tops, is arranged on lever briquetting 872 on the upper fixed seat 871, is built-in with the hold down gag 873 of spring, the upper end power transmission shaft 874 that is connected with position rotating magnet ring driven unit 89; Wherein said hold down gag 873 contacts with said cam 882, and it acts on through hold down gag 873 and compresses magnet ring.
With reference to Fig. 1, Figure 13; Said automatic material taking module 9 includes reclaimer robot assembly 91, retaining magnetic ring component 92, parallel material assembly 93, the blanking assembly 94 got; Wherein said reclaimer robot assembly 91 include with operating platform support 12 be fixedly connected get material support 911, with get guide-localization clamping seats 912, the guide pad 913 that is connected with guide-localization clamping seats 912, the clamp 914 that is arranged on guide pad 913 lower ends that material support 911 is connected, be sleeved on guide-localization piece 915 on the guide pad 913, be arranged on getting of guide pad 913 upper ends and encircle cylinder supports piece 916 and get and encircle cylinder 917; Its role is to after wire spool motion module 7 is accomplished coiling, get 917 motions of ring cylinder and take off the completion magnet ring.Said retaining magnetic ring component 92 includes and gets the flexible glue piece 921 and retaining magnet ring support 922 that ring cylinder supports piece 916 contacts, and is used to keep off magnet ring.The said parallel material assembly 93 of getting includes towards what get ring cylinder supports piece 916 and built-in magnet and parallelly gets material connector 931, gets parallel the getting that material connector 931 connects and expect cylinder 932 with parallel; Its role is to the parallel magnet of material on the connector 931 of getting and draw magnet ring, previous taking-up and deliver to the position of setting.The blanking flexible glue lengthening piece 943 that said blanking assembly 94 includes blanking support 941, is installed in the blanking cylinder 942 of blanking support 941, is connected with blanking cylinder 942 its role is to take off the finished product magnet ring and places the material box.After coiling is accomplished; Reclaimer robot assembly 91 moves up and down; Before moving to automatic position rotating magnet ring module 8, the automatic jack-up assembly 88 on the position rotating magnet ring module 8 unclamps and compresses magnet ring originally automatically, and draws magnet ring through the parallel magnet of getting on the material connector 931; Reclaimer robot assembly 91 resets then, and magnet ring is just accomplished and taken out.
When real work, enamelled wire is detected through inlet wire burn out detection module 3 by automatic line sending transmission module 6 line sendings; Compress enamelled wire through twisted wire assembly module 4 through the end of a thread line ball piece group 414 on the end of a thread twisted wire line ball assembly 41 with around the centre position of magnet ring twisted wire line ball piece group 432; Penetrate the twisted wire main shaft 423 and transmission main shaft 422 of loose wire line ball assembly 42 again, the end of a thread line ball piece group 414 and unclamp simultaneously around magnet ring twisted wire line ball piece group 432, the servomotor rotation drives twisted wire main shaft 423 and rotates; Enamelled wire is stranded for after being the loose wire shape in the middle of the twisted wire of two; To automatic line sending transmission module 6, get into wire spool motion module 7 through tailing wire module 5 then, drive enamelled wires by the last oblique rubber tire 755 on the band gradient line of motion assembly 75 of rubber tire device 757 about the band Precision trimming on the wire spool motion module 7, declivity rubber tire 756 and do circumduction; Guiding enamelled wire the end of a thread to pass by the two wire spool motion module 7 driving magnet rings that drive of winding displacement stepper motor by high-accuracy line needle 771 winds the line; Store up line before when coiling, utilizing tailing wire module 5 to send on the length of the needs of buttock line automatic line sending transmission module 6, take out magnet ring by automatic material taking module 9 after coiling is accomplished, automatic material taking module 9 upper cylinders are set with three magnetic switchs simultaneously; Middle magnetic switch induction back band gradient cutting knife tangent line 765 first time and line tail tangent line assembly 78 be tangent line simultaneously; Cut off the part that links to each other of twisted wire and loose wire, the coiling finished product is that two ends all are loose wires, and line sending transmission module 6 is seen one section line off again by line tail tangent line assembly 78 subtangent more automatically then; Purpose guarantees that bobbin winding head is a twisted wire; It is smooth and easy to do circulatory motion during coiling, and magnet ring can rest on the magnet attracts on the automatic material taking module 9 then, when automatic material taking module 9 is got second magnet ring; Block magnet ring by retaining magnetic ring component 92; Magnet on the blanking cylinder 942 takes out magnet ring and delivers to another side, and 943 times pressure handle magnet rings of blanking flexible glue lengthening piece band is from magnet, and the magnet ring of completion successfully takes out and be fixed in the blowing box; From multiple above motivation machine mass motion mechanism is not have time of stopping, thereby reaches high-quality, wind the line that magnet ring the end of a thread line tail is the effect of loose wire after high yield, the completion at a high speed.
Claims (10)
1. be with the ring-like high speed coil winding machine of twisted wire automatically for one kind; Comprise control cabinet (11); Establish operating platform support (12) above the said control cabinet (11); One side of control cabinet (11) is provided with enamelled wire rack (13); It is characterized in that: set gradually on the said operating platform support (12) and be useful on inlet wire burn out detection module (3), the twisted wire assembly module (4) that is used to make in order the enamelled wire group that detects enamelled wire broken string situation, the tailing wire module (5) that is used to carry the required enamelled wire of magnet ring line tail when winding the line, automatic line sending transmission module (6), wire spool motion module (7), automatic position rotating magnet ring module (8) and automatic material taking module (9); The output of said inlet wire burn out detection module (3) is provided with the inlet wire locating piece (35) that has cable-through hole, and the other end of this inlet wire locating piece (35) is twisted wire assembly module (4).
2. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 1; It is characterized in that: said inlet wire burn out detection module (3) comprises inlet wire tension adjustment assembly (31) and inlet wire arm component (32); Said inlet wire tension adjustment assembly (31) is disposed with precision traverse wheel (33), crosses line wool felt (35) and ceramic pigtail (37); Wherein said ceramic pigtail (37) has pottery eye (371); Said inlet wire burn out detection module (3) also is provided with inlet wire thread break detector (34), and this inlet wire thread break detector (34) comprises transducer holder (341), built-in precise light electric transducer, crosses the line balancing weight.
3. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 1; It is characterized in that: said twisted wire assembly module (4) comprises the end of a thread twisted wire line ball assembly (41) of being used to compress enamelled wire, loose wire line ball assembly (42), around magnet ring twisted wire line ball assembly (43), twisted wire through-drive assembly (44), back down line ball assembly (45); Wherein said the end of a thread twisted wire line ball assembly (41) comprises the end of a thread length adjustment piece (411), the line ball cylinder holder (413) that is connected with the end of a thread length adjustment piece (411) through screw cushion cover (412), the end of a thread line ball piece group (414) that is arranged on line ball cylinder holder (413) other end; Said loose wire line ball assembly (42) comprises twisted wire bearing pedestal (421), be installed in the transmission main shaft (422) on the twisted wire bearing pedestal (421) and be sleeved on the twisted wire main shaft (423) at transmission main shaft (422) two ends; Wherein said transmission main shaft (422) is connected through conveyer belt with twisted wire through-drive assembly (44); Saidly comprise around magnet ring twisted wire length adjustment piece (431) with around magnet ring twisted wire line ball piece group (432) that around magnet ring twisted wire line ball assembly (43) the said line ball assembly (45) that backs down includes accurate square cylinder (451) and cylinder mounting blocks (452).
4. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 1; It is characterized in that: said tailing wire module (5) is installed in twisted wire assembly module (4) output; Include the mounting plate (51) that is fixed on the operating platform support (12); Said mounting plate (51) two ends are provided with pulley (52); Through band connection synchronously, also be provided with line slideway (53) on the mounting plate (51) between the pulley (52), line slideway (53) is provided with and slidably draws buttock line extension arm (54); The said buttock line extension arm (54) that draws is connected with the synchronous band of pulley (52); Draw the other end of buttock line extension arm (54) to be provided with to press buttock line rubber cushion group (55), the direction of said pressure buttock line rubber cushion group (55) is towards the output of twisted wire assembly module (4), and presses to be provided with between buttock line rubber cushion group (55) and the twisted wire assembly module (4) and add buttock line wire guide fixed block (56).
5. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 1; It is characterized in that: described automatic line sending transmission module (6) is positioned at the output of tailing wire module (5); Comprise self-feeding module (61) and transmission module (62); Wherein said self-feeding module (61) comprises line sending group base (611); Set gradually live conductor glue rod (612), line sending transmission clutch arm axle (613), line sending driving shaft (617) on the said line sending group base (611); Wherein said line sending transmission clutch arm axle (613) is provided with the line sending transmission clutch arm (614) that extends to said tailing wire module (5) direction; Said line sending transmission clutch arm (614) has aperture; Said line sending driving shaft (617) is provided with line sending rubber tire (615) and self-feeding module travelling gear (616); Establish the enamelled wire column rule piece (618) of crossed beam trunking in being provided with between said line sending driving shaft (617) and the line ball glue rod (612), said transmission module (62) include with the transmission module driven subassembly (621) of self-feeding module travelling gear (616) engagement, with the driven umbrella tooth group (622) of transmission module driven subassembly (621) other end engagement.
6. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 1; It is characterized in that: said wire spool motion module (7) comprises the wire spool holder (71) that is fixed on operating platform support (12), is arranged on the precision coiling moving coil (72) on the wire spool holder (71), the accurate optical fiber (73) that is connected with accurate coiling moving coil (72), the degree of tightness that winds the line are adjusted assembly (74), be arranged on wire spool holder (71) both sides band gradient line of motion assembly (75), be arranged on wire spool holder (71) bottom the end of a thread tangent line assembly (76), be arranged on wire spool holder (71) one sides derivation line needle assemblies (77), be arranged on the line tail tangent line assembly (78) of wire spool holder (71) opposite side; Wherein said derivation line needle assemblies (77) includes high-accuracy line needle (771), is used to limit the line needle fixed block (772) of high-accuracy line needle (771), line needle joint (773), Spring hanging rod group (774); Said Spring hanging rod group (774) is connected with line needle joint (773) with high-accuracy line needle (771) respectively, and said line tail tangent line assembly (78) includes the slitter shaft (781) that is arranged on the wire spool holder (71), is sleeved on the spill spin block (782) on the slitter shaft (781), the pull bar (783) that is connected with spill spin block (782), the line tail tangent line cylinder (784) that is used for control pull rod (783).
7. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 6 is characterized in that: said the end of a thread tangent line assembly (76) includes the end of a thread tangent line cylinder fixed block (761), the end of a thread tangent line cylinder (762), the tangent line connector (763) that is connected with the end of a thread tangent line cylinder (762), the end of a thread tangent line pull bar (764) that is connected with tangent line connector (763) other end that are connected with wire spool holder (71), is sleeved on the band gradient cutting knife (765) on the end of a thread tangent line pull bar (764), the gradient single hole tangent line seat (766) that is connected with band gradient cutting knife (765).
8. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 6; It is characterized in that: said band gradient line of motion assembly (75) includes tiltedly wheel holder (751), declivity wheel holder (752), go up oblique wheel shaft (753), declivity wheel shaft (754), go up oblique rubber tire (755), declivity rubber tire (756), be used for regulating the Precision trimming rubber tire device (757) up and down of going up oblique rubber tire (755) and declivity rubber tire (756) degree of tightness, and said declivity wheel shaft (754) is connected with automatic line sending transmission module (6) through conveyer belt.
9. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 1; It is characterized in that: said automatic position rotating magnet ring module (8) includes band gradient base (81), be arranged on side plate (82) on band gradient base (81), be arranged on magnet ring walking guide rail (83) on the side plate (82), be used to prevent retaining magnet ring shell fragment (84) that magnet ring deviates from, be arranged on sending magnetic ring component (85), the following driven unit (86) that is connected with magnet ring walking guide rail (83) lower end, compressing driven unit (87), be arranged on side plate (82) the automatic jack-up assembly of opposite side (88), be used to drive down the position rotating magnet ring driven unit (89) that driven unit (86) and band compress driven unit (87) with the magnet ring band that is connected on the guide rail (83) of walking of side plate (82) one sides; The output that wherein said band compresses driven unit (86) under driven unit (87) and the driving is respectively arranged with precision gear (875) and following precision gear (865); Said going up between precision gear (875) and the following precision gear (865) is provided with positioning belt knurling rubber tire (891); The said push rod fixed block (853) that send magnetic ring component (85) to include to send magnet ring cylinder (851), cylinder contiguous block (852), is fixedly connected with side plate (82), the precision linear guide rail (854) that is arranged on push rod fixed block (853) lining, be connected with cylinder contiguous block (852) send magnet ring bar (855); Said automatic jack-up assembly (88) includes automatic jack-up cylinder (881) and the cam (882) that is connected with automatic jack-up cylinder (881); Said driven unit (86) down includes and magnet ring walking guide rail (83) lower end lower fixed seat (861) that is connected and the lower end power transmission shaft (862) that is connected with position rotating magnet ring driven unit (89); Said band compresses driven unit (87) and includes the upper fixed seat (871) that is arranged on lower fixed seat (861) top, is arranged on lever briquetting (872) on the upper fixed seat (871), is built-in with the hold down gag (873) of spring, the upper end power transmission shaft (874) that is connected with position rotating magnet ring driven unit (89), and wherein said hold down gag (873) contacts with said cam (882).
10. the ring-like high speed coil winding machine of a kind of automatic band twisted wire according to claim 1; It is characterized in that: said automatic material taking module (9) includes reclaimer robot assembly (91), retaining magnetic ring component (92), parallel material assembly (93), the blanking assembly (94) got; Wherein said reclaimer robot assembly (91) include with operating platform support (12) be fixedly connected get material support (911), with get guide-localization clamping seats (912), the guide pad (913) that is connected with guide-localization clamping seats (912), the clamp (914) that is arranged on guide pad (913) lower end that material support (911) is connected, be sleeved on guide-localization piece (915) on the guide pad (913), be arranged on getting on the guide pad (913) and encircle cylinder supports piece (916) and get and encircle cylinder (917); Said retaining magnetic ring component (92) includes and gets flexible glue piece (921) and the retaining magnet ring support (922) that ring cylinder supports piece (916) contacts; The said parallel material assembly (93) of getting includes towards what get ring cylinder supports piece (916) and built-in magnet and parallelly gets material connector (931), gets the parallel material cylinder (932) of getting that material connector (931) connects with parallel, the blanking flexible glue that said blanking assembly (94) includes blanking support (941), be installed in the blanking cylinder (942) of blanking support (941), be connected with blanking cylinder (942) piece (943) that extends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220154576XU CN202585103U (en) | 2012-04-12 | 2012-04-12 | Annular high-speed winding machine capable of automatically stranding wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220154576XU CN202585103U (en) | 2012-04-12 | 2012-04-12 | Annular high-speed winding machine capable of automatically stranding wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202585103U true CN202585103U (en) | 2012-12-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220154576XU Expired - Lifetime CN202585103U (en) | 2012-04-12 | 2012-04-12 | Annular high-speed winding machine capable of automatically stranding wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202585103U (en) |
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| CN104465070A (en) * | 2014-09-27 | 2015-03-25 | 钟祥三富机电有限公司 | Automatic coil winding machine for electromagnetic oven coil production |
| CN104795231A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Full-automatic network transformer winding machine |
| CN104795232A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Wire twisting mechanism for T1 ring wire winding machine |
| CN105297274A (en) * | 2015-11-05 | 2016-02-03 | 曾勇军 | Semi-automatic sheet disassembling machine |
| CN105788851A (en) * | 2016-05-24 | 2016-07-20 | 中山展晖电子设备有限公司 | Wire-stranding machine |
| CN106887324A (en) * | 2017-03-17 | 2017-06-23 | 信华科技（厦门）有限公司 | A kind of twisting machine for automatically adjusting length of twisting thread |
| CN107026009A (en) * | 2017-05-11 | 2017-08-08 | 中山展晖电子设备有限公司 | A kind of copper cash auxiliary geometrical clamp of T2 coilings |
| CN107368027A (en) * | 2017-08-21 | 2017-11-21 | 山东师范大学 | A kind of magnet coil intelligently produces and detecting and controlling system and method |
| CN107946072A (en) * | 2017-11-21 | 2018-04-20 | 南浔双林永欣电子元件厂 | A kind of magnetic toroid winding machine with positioning function |
| CN108154971A (en) * | 2018-02-27 | 2018-06-12 | 昆山市富川机电科技有限公司 | A kind of wire stranding machine of internal unwrapping wire |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN108630429A (en) * | 2018-04-23 | 2018-10-09 | 深圳市深创华科自动化有限公司 | A kind of twisted wire type automatic pipe lining machine |
| CN108711509A (en) * | 2018-04-18 | 2018-10-26 | 张家港市欧微自动化研发有限公司 | A kind of magnet ring spooling equipment |
| CN110102669A (en) * | 2019-06-14 | 2019-08-09 | 聊城华瑞电气有限公司 | A kind of high efficient full automatic cable shearing equipment |
| CN110797184A (en) * | 2019-11-14 | 2020-02-14 | 黄家伟 | Magnetic ring wire winding and drawing machine convenient to assemble in combination |
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
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- 2012-04-12 CN CN201220154576XU patent/CN202585103U/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104465070A (en) * | 2014-09-27 | 2015-03-25 | 钟祥三富机电有限公司 | Automatic coil winding machine for electromagnetic oven coil production |
| CN104795231A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Full-automatic network transformer winding machine |
| CN104795232A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Wire twisting mechanism for T1 ring wire winding machine |
| CN105297274A (en) * | 2015-11-05 | 2016-02-03 | 曾勇军 | Semi-automatic sheet disassembling machine |
| CN105788851B (en) * | 2016-05-24 | 2018-02-23 | 中山展晖电子设备有限公司 | A kind of wire twisting machine |
| CN105788851A (en) * | 2016-05-24 | 2016-07-20 | 中山展晖电子设备有限公司 | Wire-stranding machine |
| CN106887324A (en) * | 2017-03-17 | 2017-06-23 | 信华科技（厦门）有限公司 | A kind of twisting machine for automatically adjusting length of twisting thread |
| CN106887324B (en) * | 2017-03-17 | 2018-06-19 | 信华科技（厦门）有限公司 | A kind of twisting machine for automatically adjusting length of twisting thread |
| CN107026009B (en) * | 2017-05-11 | 2018-07-13 | 中山展晖电子设备有限公司 | Folder is auxiliarily fixed in a kind of copper wire of T2 coilings |
| CN107026009A (en) * | 2017-05-11 | 2017-08-08 | 中山展晖电子设备有限公司 | A kind of copper cash auxiliary geometrical clamp of T2 coilings |
| CN107368027A (en) * | 2017-08-21 | 2017-11-21 | 山东师范大学 | A kind of magnet coil intelligently produces and detecting and controlling system and method |
| CN107368027B (en) * | 2017-08-21 | 2019-06-28 | 山东师范大学 | A kind of electromagnetic coil is intelligent to be produced and detecting and controlling system and method |
| CN107946072A (en) * | 2017-11-21 | 2018-04-20 | 南浔双林永欣电子元件厂 | A kind of magnetic toroid winding machine with positioning function |
| CN108154971A (en) * | 2018-02-27 | 2018-06-12 | 昆山市富川机电科技有限公司 | A kind of wire stranding machine of internal unwrapping wire |
| CN108711509A (en) * | 2018-04-18 | 2018-10-26 | 张家港市欧微自动化研发有限公司 | A kind of magnet ring spooling equipment |
| CN108711509B (en) * | 2018-04-18 | 2020-06-19 | 新沂市新润电子有限公司 | Magnetic ring winding equipment |
| CN108630429A (en) * | 2018-04-23 | 2018-10-09 | 深圳市深创华科自动化有限公司 | A kind of twisted wire type automatic pipe lining machine |
| CN108630429B (en) * | 2018-04-23 | 2024-01-16 | 深圳市深创华科自动化有限公司 | Stranded wire type automatic pipe penetrating machine |
| CN108447678A (en) * | 2018-06-22 | 2018-08-24 | 海盐伟佳电器科技有限公司 | A kind of coil automatic coiling device |
| CN108447678B (en) * | 2018-06-22 | 2024-02-06 | 海盐伟佳电器科技有限公司 | Automatic coil winding device |
| CN110102669A (en) * | 2019-06-14 | 2019-08-09 | 聊城华瑞电气有限公司 | A kind of high efficient full automatic cable shearing equipment |
| CN110797184A (en) * | 2019-11-14 | 2020-02-14 | 黄家伟 | Magnetic ring wire winding and drawing machine convenient to assemble in combination |
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
| CN113131693B (en) * | 2021-05-19 | 2023-11-24 | 苏州新智机电工业有限公司 | Winding machine with wire-shortage early warning function |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121205 |
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| CX01 | Expiry of patent term |