CN103714970A - Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method - Google Patents
Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method Download PDFInfo
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- CN103714970A CN103714970A CN201310713372.4A CN201310713372A CN103714970A CN 103714970 A CN103714970 A CN 103714970A CN 201310713372 A CN201310713372 A CN 201310713372A CN 103714970 A CN103714970 A CN 103714970A
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Abstract
The invention discloses a method for continuously winding thick wires. The method is characterized by comprising the steps that the conductive wires are arranged in wire conveying pipelines, and conveying driving force of the conductive wires is provided by a wire conveying mechanism so as to achieve feeding; meanwhile, a magnetic ring is input into a working space of a positioning mechanism through a vibrating disk, and when working, the positioning mechanism drives the magnetic ring to rotate clockwise or anticlockwise at constant speed; the conductive wires are driven by a power source to move around an annular groove of a wire winding disk at constant speed, and the positions of the conductive wires are ceaselessly adjusted by an adjusting mechanism under the control of a control device so that the conductive wires can be evenly and flatly wound around the magnetic ring; after winding of a specified coil is finished, a cutting mechanism is used for cutting off the conductive wires, and automatic discharging is conducted. Meanwhile, the invention discloses a full automatic magnetic-ring thick-wire winding machine for implementing the method. The full automatic magnetic-ring thick-wire winding machine can be used for achieving winding of different types of thin wires and thick wires, and the adjusting mechanism can guarantee that the conductive wires can be evenly wound in the magnetic ring, avoid the situation that the conductive wires intersect, and improve product quality.
Description
Technical field
The present invention relates to magnet ring process equipment field, particularly a kind of method of continuous coarse wire-wound line and the full-automatic magnet ring thick line coil winding machine of realizing the method.
Background technology
Electromagnetic assembly is widely used in every field, inevitably often uses electromagnetic assembly in various dissimilar electronic products, and therefore, it is closely bound up that it makes the quality of quality and the useful life of this electronic product and quality.
The application of magnet ring induction coil in electromagnetic assembly is more extensive, and existing coil winding machine is generally to comprise defence line device, line sending group, coiling group, feeding group and hopper in the market, line is delivered to coiling group by wire dispenser, magnet ring is put into the hopper that can vibrate and is sent into coiling service position by feeding group, then the oblique wheels of two couples of being organized by coiling and wire winding needle guiding wire harness move in a circle in annulus, and a circle encloses wire-wound to magnet ring.The machining speed of this structure is fast, structure is less complex also, but can only process the magnet ring that internal diameter is larger, and can only be around a kind of line on magnet ring, this has limited the range of work of machine to a great extent, problem due to wire actuating force generally need to separately wind the line fine rule and thick line in addition, the coil winding machine actuating force that is mainly fine rule causes driving thick line to rotate not, conventionally need to use the motor that power is larger to process thick line, if use high-power motor, to fine rule, processing can cause the waste of resource.The size of small-sized magnet rings is less, general use manual operations, first electromagnetic wire is cut into a section, then with hand or with instrument, magnet ring is fixed, the mode being wound around by hand is again wrapped in segment electromagnetic wire on magnet ring, process one or more windings, finally arrange and upper tin etc. completes the processing of bead inductance or electronic transformer.This magnet ring method for winding efficiency is extremely low, and cost of labor is high, and exists the existence of human factor easily to occur the appearance of the unfavorable conditions such as wire intersection, causes the rising of defect rate.
Summary of the invention
The full-automatic magnet ring thick line coil winding machine that the object of the present invention is to provide a kind of novel method that realizes continuous coarse wire-wound line and realize the method.
According to an aspect of the present invention, provide a kind of method of continuous coarse wire-wound line, comprised the steps:
(1), by wire being arranged in defeated spool road, by wire delivery mechanism, provide the conveyance drive force of wire to realize charging;
(2) by vibrating disk, magnet ring is inputted to the working space of detent mechanism, detent mechanism drives magnet ring to do clockwise rotating or rotating counterclockwise at the uniform velocity in when work, simultaneously;
(3), through step (1), wire rod is inputted after wire spool, wire carries out the uniform motion around the cannelure of wire spool under the drive of power source, and by control device, controls the adjustment that adjusting mechanism ceaselessly carries out position to wire and make wire evenly entirely be wound on magnetosphere;
(4), complete after the winding of regulation coil, cutting mechanism can cut off wire, carries out automatic blanking.
Especially, step (1) idiographic flow is: by a plurality of defeated spool road arranging, each defeated spool road is provided with different wire rods, by wire delivery mechanism, provides actuating force respectively or simultaneously to the wire rod in each defeated spool road, realizes the charging of single line material or multi-thread material.
Especially, step (3) also comprises the steps: the process in coiling, and the reinforcement that carries out around actuating force by the material-guiding wheel that is provided with to wire meets the thick line required actuating force of moving, described material-guiding wheel and described wire delivery mechanism adopt the same power source, realize synchronous operation.
Especially, step (3) also comprises the steps: before wire enters cannelure, in the guiding of guide mechanism, through magnet ring, then enters cannelure.
A full-automatic magnet ring thick line coil winding machine of realizing said method, comprises as follows:
Support, is provided with on support top for the workbench of each mechanism is installed;
Control device, it is arranged in support, for controlling the running of each mechanism/means;
Wire delivery mechanism, include line bracket, directive wheel, top line mechanism, the first servomotor and at least one group of defeated spool road, describedly enter the side that line bracket is arranged at workbench, described top line mechanism is close to into line bracket, and its output is connected with described defeated spool road, and described directive wheel is arranged between top line mechanism and defeated spool road, and described directive wheel is connected with described the first servomotor;
Winding mechanism, comprise wire spool, cutting mechanism and force-increasing mechanism, on described wire spool, be provided with guide channel and the breach of connection, described cutting mechanism is arranged on wire spool, realize the cut-out of wire, described force-increasing mechanism is arranged on wire spool, and the output of described force-increasing mechanism and described guide channel intersect;
Fixture, comprise guide pin mechanism and detent mechanism, described detent mechanism is arranged on breach, and be formed for carrying the spatial accommodation of magnet ring, this spatial accommodation is arranged on the movement locus of described wire, and described guide pin mechanism is arranged at wire spool one side, and described guide pin mechanism is provided with coiling guide pin, this coiling guide pin retractable, can wear as the interior ring of magnet ring and be positioned on the center of circle of this ring during work;
Adjusting mechanism, described adjusting mechanism is connected with described the first servomotor, and described adjusting mechanism is arranged on wire spool, and its working end flushes with described breach, and is provided with adjustment block, the adjustment of position while realizing the coiling to wire;
Pay-off, comprises feed mechanism and delivery needle mechanism, and feed mechanism is connected with described delivery needle mechanism, and described feed mechanism is arranged at the top of described breach, the magnet ring that is positioned at feed mechanism can be transported to spatial accommodation process by delivery needle mechanism.
Especially, enter and on line bracket, be provided with at least one auxiliary wheel, described material jacking mechanism comprises the liftout seat of honour, material ejection cylinder and liftout movable block, on described liftout movable block, be provided with for carrying the guide groove of wire, and described liftout movable block is movably set on the liftout seat of honour, described material ejection cylinder is connected with described liftout movable block, is provided with at least one liftout movable block and material ejection cylinder on the described liftout seat of honour.
Especially, on described wire spool, be provided with a through hole, inwall at described wire spool is annular inner wall, and on inwall, form guide channel, this guide channel is the cannelure being located on outside through hole, on described wire spool, be provided with a breach, this breach is communicated with described guide channel, on wire spool, be provided with the contiguous block with defeated line pipeline communication, on this contiguous block, be provided with an entrance and be communicated with described guide channel, described force-increasing mechanism comprises at least two group guide wheel group, described two groups of guide wheel group are uniformly distributed on wire spool and by movable axis and are arranged on wire spool, described movable axis is connected with described the first servomotor with synchronizing wheel by Timing Belt, every group of guide wheel group is provided with two material-guiding wheels, described material-guiding wheel distributes and is arranged at the both sides up and down of guide channel, described material-guiding wheel is a taper cone pulley, its angle is 4 °～20 °, on described material-guiding wheel, be provided with reinforcement groove, described cutting mechanism comprises cutting cylinder, cutting trace and cutting knife, described cutting knife is arranged in wire spool, and be positioned at the side of guide channel, described cutting cylinder is fixed on workbench and is connected with described cutting knife by described cutting trace.
Especially, adjusting mechanism comprises adjusts cylinder, adjustment holder, adjustment sliding seat and adjustment block, described adjustment holder is fixed on wire spool, described adjustment cylinder is arranged in adjustment sliding seat and its output is connected with described adjustment holder, described adjustment block connects in described adjustment sliding seat, in described adjustment block, be provided with the holding tank mating with described guide channel, its front end is provided with the adjusting hole of one " U " font.
Especially, guide pin mechanism comprises the guide pin seat of honour, the first cylinder and coiling guide pin, the described guide pin seat of honour is fixed on the side of wire spool, at described the first cylinder, be fixed on the guide pin seat of honour and with described coiling guide pin and be connected, on described coiling guide pin, be provided with buffer structure, described detent mechanism comprises left governor motion and right governor motion, described left governor motion comprises the second cylinder, left adjustment seat, the first stepper motor and the first regulating wheel, described the first stepper motor, the second cylinder is all fixed on workbench, and be connected with described left adjustment seat, described the first regulating wheel is arranged at the end of left adjustment seat and is connected with described the first stepper motor, on described the first regulating wheel, be provided with the first adjusting grooves, described right governor motion comprises right adjustment seat, the second stepper motor, adjusting gear, the second regulating wheel and the 3rd regulating wheel, described the second stepper motor, right adjustment seat is all fixed on workbench, and be connected with described adjusting gear, at the second regulating wheel and the 3rd regulating wheel near the end that is arranged at right adjustment seat, described adjusting gear is arranged in right adjustment seat and with described the second regulating wheel and the 3rd regulating wheel and is connected, at the second regulating wheel and the 3rd regulating wheel, be provided with the second adjusting grooves, and both the second adjusting grooves mate with size and the magnet ring of the first adjusting grooves.
Especially, feed mechanism involving vibrations dish and the feeding seat of honour, described vibrating disk is arranged on the feeding seat of honour, the described feeding seat of honour is provided with the feed track being communicated with described vibrating disk, the output of this feed track is located at the top of described spatial accommodation, described delivery needle mechanism is arranged on the feeding seat of honour, and the output in described feed track connects, described delivery needle mechanism comprises and send pin cylinder, send pin holder and delivery needle, a described side of sending pin holder to be arranged at the feeding seat of honour, describedly send pin cylinder to be fixed on to send on pin holder, and be connected with described delivery needle, in the end of the described feeding seat of honour, be provided with an opening, and the size of this opening is mated with described delivery needle, on described opening, be provided with an elastic card tablet, described delivery needle and this opening form certain angle, in the end of the described feeding seat of honour, be also provided with the fixture block of a flexible connection.
Especially, control device comprises PLC controller, man-machine control interface and control button, and described man-machine control interface is that touch-screen is controlled interface.
Tool of the present invention has the following advantages: adopt the unified work of controlling and monitoring each mechanism of high intelligent controlling device, precision is high and automaticity is high, the design of the taper material-guiding wheel by force-increasing mechanism can effectively improve wire spool inside conductor around actuating force, can realize the coiling of fine rule and the dissimilar wire rod of thick line, the angle of material-guiding wheel is the special setting of 4 °～20 °, can make wire in entering the process of magnet ring, material-guiding wheel to the reinforcement of wire along with wire increases away from the distance of annular inner wall gradually, be conducive to the tight winding of wire and the effect that assist location is cut short, the setting of adjusting mechanism can guarantee wire can uniform winding in magnet ring, avoid the appearance of the situations such as wire intersection, increase the quality of product, by material jacking mechanism and coordinating of directive wheel realizing single, bilateral or polygon material loading, thus realize single line be wound around,, the multi-thread function being simultaneously wound around, can effectively improve practicality of the present invention and efficiency, the guide pin mechanism and the detent mechanism that in fixture, are provided with, can adjust flexibly the size of the spatial accommodation of detent mechanism formation, and then realize the magnet ring of different-diameter is processed, the setting of guide pin mechanism simultaneously can increase the precision of coiling effectively, reduction in the numbers of seconds, improves income, vibrating disk, the feeding seat of honour and delivery needle mechanism can guarantee the accurate pan feeding of magnet ring, avoid pan feeding mistake to cause mechanical damage.
Accompanying drawing explanation
Fig. 1 is the structural representation of full-automatic magnet ring thick line coil winding machine of the present invention.
Fig. 2 is the schematic diagram of wire spool.
Fig. 3 is another schematic diagram of wire spool
Embodiment
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Fig. 1 to Fig. 3 has schematically shown the full-automatic magnet ring thick line coil winding machine according to one embodiment of the present invention.
According to an aspect of the present invention, provide a kind of method of continuous coarse wire-wound line, comprised the steps:
(1), by wire being arranged in defeated spool road, by a plurality of defeated spool road arranging, each defeated spool road is provided with different wire rods, by wire delivery mechanism, provides actuating force respectively or simultaneously to the wire rod in each defeated spool road, realizes the charging of single line material or multi-thread material;
(2) by vibrating disk, magnet ring is inputted to the working space of detent mechanism, detent mechanism drives magnet ring to do clockwise rotating or rotating counterclockwise at the uniform velocity in when work, simultaneously;
(3), through step (1), wire rod is inputted to wire spool, before wire enters cannelure, in the guiding of guide mechanism through magnet ring, enter again cannelure, wire carries out the uniform motion around the cannelure of wire spool under the drive of power source, and by control device, control the adjustment that adjusting mechanism ceaselessly carries out position to wire and make wire evenly entirely be wound on magnetosphere, process in coiling, the reinforcement that carries out around actuating force by the material-guiding wheel that is provided with to wire, meet the thick line required actuating force of moving, described material-guiding wheel and described wire delivery mechanism adopt the same power source, realize synchronous operation,
(4), complete after the winding of regulation coil, cutting mechanism can cut off wire, carries out automatic blanking.
A full-automatic magnet ring thick line coil winding machine of realizing said method, comprises as follows:
Control device, it is arranged in support 001, and control device comprises PLC controller, man-machine control interface 003 and control button 004, and described man-machine control interface 003 is for touch-screen control interface, for controlling the running of each mechanism/means;
Wire delivery mechanism, include line bracket 005, directive wheel 006, top line mechanism, the first servomotor 009 and at least one group of defeated spool road 008, describedly enter the side that line bracket 005 is arranged at workbench 002, this enters on line bracket 005, to be provided with at least one auxiliary wheel 007, described top line mechanism is close to into line bracket 005, and its output is connected with described defeated spool road 008, described material jacking mechanism comprises the liftout seat of honour 010, material ejection cylinder 011 and liftout movable block 012, on described liftout movable block 012, be provided with for carrying the guide groove of wire, and described liftout movable block 012 is movably set on the liftout seat of honour 010, described material ejection cylinder 011 is connected with described liftout movable block 012, on the described liftout seat of honour 010, be provided with at least one liftout movable block 012 and material ejection cylinder 011, described directive wheel 006 is arranged between top line mechanism and defeated spool road 008, and described directive wheel 006 is connected with described the first servomotor 009,
Winding mechanism, comprise wire spool 013, cutting mechanism and force-increasing mechanism, on described wire spool 013, be provided with a through hole 014, inwall at described wire spool 013 is annular inner wall, and on inwall, form guide channel 015, this guide channel 015 is the cannelure being located on outside through hole 014, on described wire spool 013, be provided with a breach 016, this breach 016 is communicated with described guide channel 015, on wire spool 013, be provided with the contiguous block 017 being communicated with defeated spool road 008, on this contiguous block 017, be provided with an entrance and be communicated with described guide channel 015, described force-increasing mechanism is arranged on wire spool 013, the output of described force-increasing mechanism and described guide channel 015 intersect, this force-increasing mechanism comprises at least two group guide wheel group, described two groups of guide wheel group are uniformly distributed on wire spool 013 and by movable axis and are arranged on wire spool 013, described movable axis is connected with described the first servomotor 009 with synchronizing wheel by Timing Belt, every group of guide wheel group is provided with two material-guiding wheels 019, described material-guiding wheel 019 distributes and is arranged at the both sides up and down of guide channel 015, described material-guiding wheel 019 is a taper cone pulley, its angle is 4 °～20 °, on described material-guiding wheel 019, be provided with reinforcement groove 020, described cutting mechanism is arranged on wire spool 013, realize the cut-out of wire, this cutting mechanism comprises cutting cylinder 021, cutting trace 022 and cutting knife (not shown), described cutting knife is arranged in wire spool 013, and be positioned at the side of guide channel 015, described cutting cylinder 021 is fixed on workbench 002 and is connected with described cutting knife by described cutting trace 022,
Fixture, comprise guide pin mechanism and detent mechanism, described detent mechanism is arranged on breach 016, and be formed for carrying the spatial accommodation 026 of magnet ring, this spatial accommodation 026 is arranged on the movement locus of described wire, described guide pin mechanism is arranged at wire spool 013 1 sides, guide pin mechanism comprises the guide pin seat of honour 023, the first cylinder 024 and coiling guide pin 025, the described guide pin seat of honour 023 is fixed on the side of wire spool 013, at described the first cylinder 024, be fixed on the guide pin seat of honour 023 and with described coiling guide pin 025 and be connected, on described coiling guide pin 025, be provided with buffer structure, coiling guide pin 025 retractable, during work, can wear as the interior ring of magnet ring and be positioned on the center of circle of this ring, described detent mechanism comprises left governor motion and right governor motion, described left governor motion comprises the second cylinder 027, left adjustment seat 028, the first stepper motor 029 and the first regulating wheel 030, described the first stepper motor 029, the second cylinder 027 is all fixed on workbench 002, and be connected with described left adjustment seat 028, described the first regulating wheel 030 is arranged at the end of left adjustment seat 028 and is connected with described the first stepper motor 029, on described the first regulating wheel 030, be provided with the first adjusting grooves, described right governor motion comprises right adjustment seat 031, the second stepper motor 032, adjusting gear 033, the second regulating wheel 034 and the 3rd regulating wheel 035, described the second stepper motor 032, right adjustment seat 031 is all fixed on workbench 002, and be connected with described adjusting gear 033, at the second regulating wheel 034 and the 3rd regulating wheel 035 near the end that is arranged at right adjustment seat 031, described adjusting gear 033 is arranged in right adjustment seat 031 and with described the second regulating wheel 034 and the 3rd regulating wheel 035 and is connected, at the second regulating wheel 034 and the 3rd regulating wheel 035, be provided with the second adjusting grooves, and both the second adjusting grooves mate with size and the magnet ring of the first adjusting grooves,
Adjusting mechanism, described adjusting mechanism is connected with described the first servomotor 009, described adjusting mechanism is arranged on wire spool 013, its working end flushes with described breach 016, the adjustment of realization position during to the coiling of wire, adjusting mechanism comprises adjusts cylinder 036, adjust holder 037, adjust sliding seat 038 and adjustment block 039, described adjustment holder 037 is fixed on wire spool 013, described adjustment cylinder 036 is arranged in adjustment sliding seat 038 and its output is connected with described adjustment holder 037, described adjustment block 039 connects in described adjustment sliding seat 038, in described adjustment block 039, be provided with the holding tank mating with described guide channel 015, its front end is provided with the adjusting hole 040 of one " U " font,
Pay-off, comprise feed mechanism and delivery needle mechanism, feed mechanism is connected with described delivery needle mechanism, described feed mechanism is arranged at the top of described breach 016, by delivery needle mechanism, the magnet ring that is positioned at feed mechanism can be transported to spatial accommodation 026 processing, feed mechanism involving vibrations dish 041 and the feeding seat of honour 042, described vibrating disk 041 is arranged on the feeding seat of honour 042, the described feeding seat of honour 042 is provided with the feed track 043 being communicated with described vibrating disk 041, the output of this feed track 043 is located at the top of described spatial accommodation 026, described delivery needle mechanism is arranged on the feeding seat of honour 042, and the output in described feed track 043 connects, described delivery needle mechanism comprises and send pin cylinder 044, send pin holder 045 and delivery needle 046, a described side of sending pin holder 045 to be arranged at the feeding seat of honour 042, describedly send pin cylinder 044 to be fixed on to send on pin holder 045, and be connected with described delivery needle 046, in the end of the described feeding seat of honour 042, be provided with an opening, and the size of this opening is mated with described delivery needle 046, on described opening, be provided with an elastic card tablet 047, described delivery needle 046 forms certain angle with this opening, in the end of the described feeding seat of honour 042, be also provided with the fixture block of a flexible connection.
Workflow of the present invention is as follows: first by man-machine control interface 003, carry out input and the adjustment of data, select suitable mode of operation, then magnet ring is positioned in vibrating disk 041, wire is twined in entering on line bracket 005, through auxiliary wheel 007, enter the guide groove that liftout movable block 012 is provided with, and by the below of directive wheel 006, under the control of control device, by material ejection cylinder 011 one of drive or polylith liftout movable block 012 jack-up wire, make it contact acquisition actuating force with directive wheel 006 and realize monolateral or polygon material loading, magnet ring is realized and is vertically entered feed track 043 under the effect of vibrating disk 041 simultaneously, when wire enters contiguous block 017, delivery needle 046 under the drive of sending pin cylinder 044 forward by feed track 043 end, magnet ring is sent to feed track 043, delivery needle 046 resets simultaneously, main second magnet ring of elastic card tablet 047 card realized single magnet ring material loading, and because the output of feed track 043 is arranged at the top of spatial accommodation 026, so magnet ring is ejected rear directly entering in this spatial accommodation 026, wire is by behind defeated spool road 008, entrance by contiguous block 017 enters guide channel 015, the first auxiliary hitch drives wire, while guide pin organisation operations, the first cylinder 024 promotes the center of circle that coiling guide pin 025 inserts magnet ring, under the guiding of coiling guide pin 025, wire penetrates magnet ring and passes, adjustment block 039 is stretched out under the drive of adjusting cylinder 036 simultaneously, make the adjusting hole 040 of adjustment block 039 be placed in a side of magnet ring, when wire drives drive again to enter through magnet ring by wire spool 013, adjustment block 039 can withstand the position of wire, avoid the juxtaposition of itself and topping wire, along with the increase adjustment block 039 of wire pitch of the laps number can be wrapped up wire gradually, then wire continues motion also gradually away from annular inner wall, mode with diameter reduction, towards magnet ring motion until be closely wound on magnet ring, at wire, be wound around in the process of magnet ring, magnet ring is along with the first regulating wheel 030, the rotation of the second regulating wheel 034 and the 3rd regulating wheel 035 and rotating, by the first stepper motor 029 and the second stepper motor 032, can realize according to the speed of wire coiling and regulate the rotating speed of magnet ring and turn to, and then can make wire to be wound in equably on magnet ring, also can realize clockwise rotating or rotating counterclockwise of magnet ring by the first stepper motor 029 and the second stepper motor 032, more be conducive to the winding of multiple wire, last cutting cylinder 021 drives cutting knife action, clamping wire, make it closely be wound around after magnet ring, shear again step, after completing a kind of winding of wire, the second wire enters winding mechanism in the control of PLC controller and carries out winding work, until complete after needed wire, left adjustment seat 028 certain distance that rises under the drive of the second cylinder 027, this distance is greater than the diameter of magnet ring, the second regulating wheel 034 and the 3rd regulating wheel 035 keep rolling to drive magnet ring to depart from spatial accommodation 026 simultaneously, magnet ring enters blanking groove, complete out material process, then left adjustment seat 028 resets and enters next magnet ring processing.
Tool of the present invention has the following advantages: adopt the unified work of controlling and monitoring each mechanism of high intelligent controlling device, precision is high and automaticity is high, the design of the taper material-guiding wheel 019 by force-increasing mechanism can effectively improve wire spool 013 inside conductor around actuating force, can realize the coiling of fine rule and the dissimilar wire rod of thick line, the angle of material-guiding wheel 019 is the special setting of 4 °～20 °, can make wire in entering the process of magnet ring, the reinforcement of 019 pair of wire of material-guiding wheel is along with wire increases away from the distance of annular inner wall gradually, be conducive to the tight winding of wire and the effect that assist location is cut short, the setting of adjusting mechanism can guarantee wire can uniform winding in magnet ring, avoid the appearance of the situations such as wire intersection, increase the quality of product, by material jacking mechanism and coordinating of directive wheel 006 realizing single, bilateral or polygon material loading, thus realize single line be wound around,, the multi-thread function being simultaneously wound around, can effectively improve practicality of the present invention and efficiency, the guide pin mechanism and the detent mechanism that in fixture, are provided with, can adjust flexibly the size of the spatial accommodation 026 of detent mechanism formation, and then realize the magnet ring of different-diameter is processed, the setting of guide pin mechanism simultaneously can increase the precision of coiling effectively, reduction in the numbers of seconds, improves income, vibrating disk 041, the feeding seat of honour 042 and delivery needle 046 mechanism can guarantee the accurate pan feeding of magnet ring, avoid pan feeding mistake to cause mechanical damage.
The foregoing is only the preferred embodiment of the present invention, for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, all belong to protection scope of the present invention.
Claims (10)
1. a method for continuous coarse wire-wound line, is characterized in that, comprises the steps:
(1), by wire being arranged in defeated spool road, by wire delivery mechanism, provide the conveyance drive force of wire to realize charging;
(2) by vibrating disk, magnet ring is inputted to the working space of detent mechanism, detent mechanism drives magnet ring to do clockwise rotating or rotating counterclockwise at the uniform velocity in when work, simultaneously;
(3), through step (1), wire rod is inputted after wire spool, wire carries out the uniform motion around the cannelure of wire spool under the drive of power source, and by control device, controls the adjustment that adjusting mechanism ceaselessly carries out position to wire and make wire evenly entirely be wound on magnetosphere;
(4), complete after the winding of regulation coil, cutting mechanism can cut off wire, carries out automatic blanking.
2. the method for a kind of continuous coarse wire-wound line according to claim 1, it is characterized in that, described step (1) idiographic flow is: by a plurality of defeated spool road arranging, each defeated spool road is provided with different wire rods, by wire delivery mechanism, to the wire rod in each defeated spool road, provide actuating force respectively or simultaneously, realize the charging of single line material or multi-thread material.
3. the method for a kind of continuous coarse wire-wound line according to claim 1, it is characterized in that, described step (3) also comprises the steps: the process in coiling, the reinforcement that carries out around actuating force by the material-guiding wheel that is provided with to wire, meet the thick line required actuating force of moving, described material-guiding wheel and described wire delivery mechanism adopt the same power source, realize synchronous operation.
4. the method for a kind of continuous coarse wire-wound line according to claim 1, is characterized in that, described step (3) also comprises the steps: before wire enters cannelure, in the guiding of guide mechanism, through magnet ring, then enters cannelure.
5. a full-automatic magnet ring thick line coil winding machine of realizing a kind of method of continuous coarse wire-wound line described in claim 1 to 4 any one, is characterized in that, comprises as follows:
Support, is provided with on support top for the workbench of each mechanism is installed;
Control device, it is arranged in support, for controlling the running of each mechanism/means;
Wire delivery mechanism, include line bracket, directive wheel, top line mechanism, the first servomotor and at least one group of defeated spool road, describedly enter the side that line bracket is arranged at workbench, described top line mechanism is close to into line bracket, and its output is connected with described defeated spool road, and described directive wheel is arranged between top line mechanism and defeated spool road, and described directive wheel is connected with described the first servomotor;
Winding mechanism, comprise wire spool, cutting mechanism and force-increasing mechanism, on described wire spool, be provided with guide channel and the breach of connection, described cutting mechanism is arranged on wire spool, realize the cut-out of wire, described force-increasing mechanism is arranged on wire spool, and the output of described force-increasing mechanism and described guide channel intersect;
Fixture, comprise guide pin mechanism and detent mechanism, described detent mechanism is arranged on breach, and be formed for carrying the spatial accommodation of magnet ring, this spatial accommodation is arranged on the movement locus of described wire, and described guide pin mechanism is arranged at wire spool one side, and described guide pin mechanism is provided with coiling guide pin, this coiling guide pin retractable, can wear as the interior ring of magnet ring and be positioned on the center of circle of this ring during work;
Adjusting mechanism, described adjusting mechanism is connected with described the first servomotor, and described adjusting mechanism is arranged on wire spool, and its working end flushes with described breach, and is provided with adjustment block, the adjustment of position while realizing the coiling to wire;
Pay-off, comprises feed mechanism and delivery needle mechanism, and feed mechanism is connected with described delivery needle mechanism, and described feed mechanism is arranged at the top of described breach, the magnet ring that is positioned at feed mechanism can be transported to spatial accommodation process by delivery needle mechanism.
6. full-automatic magnet ring thick line coil winding machine according to claim 5, it is characterized in that, describedly enter on line bracket to be provided with at least one auxiliary wheel, described material jacking mechanism comprises the liftout seat of honour, material ejection cylinder and liftout movable block, on described liftout movable block, be provided with for carrying the guide groove of wire, and described liftout movable block is movably set on the liftout seat of honour, described material ejection cylinder is connected with described liftout movable block, is provided with at least one liftout movable block and material ejection cylinder on the described liftout seat of honour.
7. full-automatic magnet ring thick line coil winding machine according to claim 5, it is characterized in that, on described wire spool, be provided with a through hole, inwall at described wire spool is annular inner wall, and on inwall, form guide channel, this guide channel is the cannelure being located on outside through hole, on described wire spool, be provided with a breach, this breach is communicated with described guide channel, on wire spool, be provided with the contiguous block with defeated line pipeline communication, on this contiguous block, be provided with an entrance and be communicated with described guide channel, described force-increasing mechanism comprises at least two group guide wheel group, described two groups of guide wheel group are uniformly distributed on wire spool and by movable axis and are arranged on wire spool, described movable axis is connected with described the first servomotor with synchronizing wheel by Timing Belt, every group of guide wheel group is provided with two material-guiding wheels, described material-guiding wheel distributes and is arranged at the both sides up and down of guide channel, described material-guiding wheel is a taper cone pulley, its angle is 4 ° ~ 20 °, on described material-guiding wheel, be provided with reinforcement groove, described cutting mechanism comprises cutting cylinder, cutting trace and cutting knife, described cutting knife is arranged in wire spool, and be positioned at the side of guide channel, described cutting cylinder is fixed on workbench and is connected with described cutting knife by described cutting trace.
8. full-automatic magnet ring thick line coil winding machine according to claim 5, it is characterized in that, described adjusting mechanism comprises adjusts cylinder, adjustment holder, adjustment sliding seat and adjustment block, described adjustment holder is fixed on wire spool, described adjustment cylinder is arranged in adjustment sliding seat and its output is connected with described adjustment holder, described adjustment block connects in described adjustment sliding seat, in described adjustment block, be provided with the holding tank mating with described guide channel, its front end is provided with the adjusting hole of one " U " font.
9. full-automatic magnet ring thick line coil winding machine according to claim 5, it is characterized in that, described guide pin mechanism comprises the guide pin seat of honour, the first cylinder and coiling guide pin, the described guide pin seat of honour is fixed on the side of wire spool, at described the first cylinder, be fixed on the guide pin seat of honour and with described coiling guide pin and be connected, on described coiling guide pin, be provided with buffer structure, described detent mechanism comprises left governor motion and right governor motion, described left governor motion comprises the second cylinder, left adjustment seat, the first stepper motor and the first regulating wheel, described the first stepper motor, the second cylinder is all fixed on workbench, and be connected with described left adjustment seat, described the first regulating wheel is arranged at the end of left adjustment seat and is connected with described the first stepper motor, on described the first regulating wheel, be provided with the first adjusting grooves, described right governor motion comprises right adjustment seat, the second stepper motor, adjusting gear, the second regulating wheel and the 3rd regulating wheel, described the second stepper motor, right adjustment seat is all fixed on workbench, and be connected with described adjusting gear, at the second regulating wheel and the 3rd regulating wheel near the end that is arranged at right adjustment seat, described adjusting gear is arranged in right adjustment seat and with described the second regulating wheel and the 3rd regulating wheel and is connected, at the second regulating wheel and the 3rd regulating wheel, be provided with the second adjusting grooves, and both the second adjusting grooves mate with size and the magnet ring of the first adjusting grooves.
10. full-automatic magnet ring thick line coil winding machine according to claim 5, it is characterized in that, described feed mechanism involving vibrations dish and the feeding seat of honour, described vibrating disk is arranged on the feeding seat of honour, the described feeding seat of honour is provided with the feed track being communicated with described vibrating disk, the output of this feed track is located at the top of described spatial accommodation, described delivery needle mechanism is arranged on the feeding seat of honour, and the output in described feed track connects, described delivery needle mechanism comprises and send pin cylinder, send pin holder and delivery needle, a described side of sending pin holder to be arranged at the feeding seat of honour, describedly send pin cylinder to be fixed on to send on pin holder, and be connected with described delivery needle, in the end of the described feeding seat of honour, be provided with an opening, and the size of this opening is mated with described delivery needle, on described opening, be provided with an elastic card tablet, described delivery needle and this opening form certain angle, in the end of the described feeding seat of honour, be also provided with the fixture block of a flexible connection.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310713372.4A CN103714970A (en) | 2013-12-20 | 2013-12-20 | Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310713372.4A CN103714970A (en) | 2013-12-20 | 2013-12-20 | Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method |
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| CN103714970A true CN103714970A (en) | 2014-04-09 |
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| CN201310713372.4A Pending CN103714970A (en) | 2013-12-20 | 2013-12-20 | Method for continuously winding thick wires and full automatic magnetic-ring thick-wire winding machine for implementing method |
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| CN105405642A (en) * | 2015-12-30 | 2016-03-16 | 杭州众拓科技有限公司 | Special coil winding machine for binding machine |
| CN107768132A (en) * | 2017-10-18 | 2018-03-06 | 德清鼎兴电子有限公司 | A kind of multi-thread centre cap coil winding machine |
| CN108761150A (en) * | 2018-04-23 | 2018-11-06 | 李树龙 | A kind of needle-like insulation meter pen device and operating method |
| CN109036838A (en) * | 2018-10-09 | 2018-12-18 | 珠海市科瑞思机械科技有限公司 | A kind of thick line diameter magnet ring circle automatic coil winding machine and its method for winding |
| CN115274291A (en) * | 2022-09-29 | 2022-11-01 | 广东力王高新科技股份有限公司 | Annular coil winding method and equipment |
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