CN204740949U - Inductor automatic coil winding machine - Google Patents

Inductor automatic coil winding machine Download PDF

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Publication number
CN204740949U
CN204740949U CN201520433382.7U CN201520433382U CN204740949U CN 204740949 U CN204740949 U CN 204740949U CN 201520433382 U CN201520433382 U CN 201520433382U CN 204740949 U CN204740949 U CN 204740949U
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CN
China
Prior art keywords
automatic
blanking
winding machine
coil winding
plate
Prior art date
Application number
CN201520433382.7U
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Chinese (zh)
Inventor
尹光宇
Original Assignee
深圳市汇众森科技有限公司
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Priority to CN201520433382.7U priority Critical patent/CN204740949U/en
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Publication of CN204740949U publication Critical patent/CN204740949U/en

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Abstract

The utility model relates to an electronic components processing equipment field, concretely relates to inductance automatic coil winding machine. Inductor automatic coil winding machine, including frame and install controlling means and the winding device in the frame, still including locating the leading rail in winding device the place ahead and install automatic feeding device and the automatic unloader on leading rail, the automatic feeding device includes that one has magnetism and gets the tool of flitch and snatch the mechanism and drive the material loading drive arrangement that the tool snatched mechanism's back -and -forth movement. Through installation automatic feeding device and automatic unloader on the leading rail in winding device the place ahead, the drive of material loading drive arrangement the tool snatchs the mechanism and gets the action of flitch completion automatic feeding through magnetism, and automatic unloader is used for accomplishing the automatic unloading of the inductor after the wire winding. It is lower that inductance wire winding automation degree has been improved to the setting up of automatic feeding device and automatic unloader, and the wire winding in -process need not the artifical unloading of going up, and production efficiency is high.

Description

A kind of inductor automatic coil winding machine
Technical field
The utility model relates to electronic devices and components process equipment field, is specifically related to a kind of electrical inductance automatic winding machine.
Background technology
Inductor, as a kind of main electronic component, is used widely in various design of electronic circuits, is to realize the indispensable components and parts of many circuit functions.In prior art, inductor is based on magnetic core, coiling loop on magnetic core and form inductance element, produces electromagnetism with the On current on coil, is one of main element realizing the functions such as vibration, tuning, filtering.Application number to be 201320496140.3 patents and application number be 201320406929.5 patent all disclose a kind of Novel inductor being provided with terminal component bottom magnetic core, described terminal component is provided with at least two pins, and the end of a thread and the line tail of coil are separately fixed on pin.The production method of the inductor of this kind of band pin mainly contains two kinds: a kind of is chuck rotation Wound-rotor type, and another kind is flying trident Wound-rotor type.But in prior art, these two kinds of inductance spooling equipment automaticities are lower, and need artificial loading and unloading in winding process, production efficiency is low.
Utility model content
The technical problems to be solved in the utility model is, for the above-mentioned defect of prior art, provide a kind of electrical inductance automatic winding machine, overcome inductance spooling equipment automaticity in prior art lower, artificial loading and unloading are needed, the defect that production efficiency is low in winding process.
The utility model solves the technical scheme that its technical problem adopts: provide a kind of inductor automatic coil winding machine, the control device comprising frame and be installed in frame and Winder, also comprise the main guide rail and the automatic charging device be installed on described main guide rail and automatic blanking device of being located at described Winder front, described automatic charging device comprises a tool grasping mechanism with magnetic feeding plate and the feeding driving device driving described tool grasping mechanism movable.
Further preferred version of the present utility model is: described feeding driving device is drive motors, described automatic charging device also comprises the first line slideway be installed vertically on described main guide rail, described tool grasping mechanism is installed on described first line slideway, and described tool grasping mechanism is connected by ball-screw with described drive motors.
Further preferred version of the present utility model is: described automatic blanking device comprises blanking drive unit, the second line slideway be installed vertically on described main guide rail, the cutting agency that is installed on the sliding panel on described second line slideway and is installed on described sliding panel, and described sliding panel is connected by roller screw with described blanking drive unit.
Further preferred version of the present utility model is: described cutting agency comprises one and is installed on blanking motor on described sliding panel and by the motor-driven blanking plate of described blanking, the guide plate being installed on described blanking plate front, described blanking plate is provided with several blanking magnetic heads, and described guide plate is provided with the magnetic head cover that several and described blanking head relative are answered.
Further preferred version of the present utility model is: described Winder comprises several winding chucks and the thread depressing mechanism identical with described winding chuck quantity, and described winding chuck and thread depressing mechanism are installed on the sidewall of control device just to described main guide rail.
Further preferred version of the present utility model is: described thread depressing mechanism comprises with the line ball cylinder of described winding chuck equal number, for the swivel plate of installing described line ball cylinder and the drive motors driving described swivel plate to rotate.
Further preferred version of the present utility model is: described Winder comprises XYZ shaft movement mechanism, be installed on thread cutting mechanism on Z axis motion and threading mechanism.
Further preferred version of the present utility model is: the scissors bit that described thread cutting mechanism comprises scissors cylinder and promoted by described scissors cylinder.
Further preferred version of the present utility model is: described threading mechanism comprises an eyelet strip and runs through several line mouths of described eyelet strip setting along Z-direction.
The beneficial effects of the utility model are, by installing automatic charging device and automatic blanking device on the main guide rail in Winder front, described automatic charging device comprises a tool grasping mechanism with magnetic feeding plate and the feeding driving device driving described tool grasping mechanism movable, feeding driving device drives described tool grasping mechanism to complete automatic charging action by magnetic feeding plate, and automatic blanking device is for completing the automatic blanking of the inductor after coiling.It is lower that the setting of described automatic charging device and automatic blanking device improves inductance spooling equipment automaticity, and without the need to artificial loading and unloading in winding process, production efficiency is high.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail, in accompanying drawing:
Fig. 1 is electrical inductance automatic winding machine perspective view of the present utility model;
Fig. 2 is A position close-up schematic view in Fig. 1;
Fig. 3 is another perspective view of electrical inductance automatic winding machine of the present utility model;
Fig. 4 is another perspective view of electrical inductance automatic winding machine of the present utility model;
Fig. 5 is blanking device perspective view of the present utility model;
Fig. 6 is another perspective view of electrical inductance automatic winding machine of the present utility model;
Fig. 7 is control device of the present utility model and Winder perspective view.
Embodiment
Now by reference to the accompanying drawings, preferred embodiment of the present utility model is elaborated.
As shown in Figure 1, 2, the inductor automatic coil winding machine of the present embodiment, the control device 2 comprising frame 1 and be installed in frame 1 and Winder 3, also comprise the main guide rail 4 and the feeding device 5 be installed on described main guide rail 4 and blanking device 6 of being located at described Winder 3 front, described feeding device 5 comprises a tool grasping mechanism 51 with magnetic feeding plate 511 and the feeding driving device 52 driving described tool grasping mechanism 51 movable.Adopt the inductor automatic coil winding machine of the present embodiment to carry out inductance coiling and add man-hour, the whole work flow machining rear blanking from expecting before coiling is all controlled by described control device 2.Described feeding driving device 52 can be drive motors, cylinder or hydraulic cylinder etc.Described feeding device 5 and the movement of blanking device 6 on main guide rail 4 realize by bel-drivenn mode, preferred described feeding device 5 and blanking device 6 synchronizing moving on main guide rail 4.By installing materials device 5 and blanking device 6 on the main guide rail 4 in Winder 3 front, described feeding device 5 comprises a tool grasping mechanism 51 with magnetic feeding plate 511 and the feeding driving device 52 driving described tool grasping mechanism 51 movable, feeding driving device 52 drives described tool grasping mechanism 51 to complete automatic charging action by magnetic feeding plate 511, and blanking device 6 is for completing the automatic blanking of the inductor after coiling.It is lower that the setting of described feeding device 5 and blanking device 6 improves inductance spooling equipment automaticity, and without the need to artificial loading and unloading in winding process, production efficiency is high.
As Figure 1-3, the described feeding driving device 52 of the present embodiment is drive motors, described feeding device 5 also comprises the first line slideway 53 be installed vertically on described main guide rail 4, described tool grasping mechanism 51 is installed on described first line slideway 53, and described tool grasping mechanism 51 is connected by ball-screw with described drive motors.Concrete, the screw rod of described ball-screw is connected with the main shaft of described drive motors, and nut and the described tool grasping mechanism 51 of ball-screw fix.When material loading starts, described feeding device 5 is positioned at one end of described main guide rail 4, drive motors rotates forward described for drive ball screw turns, described for promotion tool grasping mechanism 51 is reached assigned address along described first line slideway 53 by described ball-screw, the magnetic feeding plate 511 of tool grasping mechanism 51 front end passes through the inductor sample of the non-coiling of magnetic attraction automatic sucking, described drive motors reversion after drawing the inductor sample of non-coiling, tool grasping mechanism 51 carries sample and retracts to initial position along described first line slideway 53, then feeding device 5 entirety moves to Winder 3 position along main guide rail 4, and sample is transferred to Winder 3, thus complete material process, the whole process of above-mentioned upper material process is all controlled by described control device 2.
As Figure 4-Figure 6, the described blanking device 6 of the present embodiment comprises blanking drive unit 61, the second line slideway 62 be installed vertically on described main guide rail 4, the cutting agency 64 that is installed on the sliding panel 63 on described second line slideway 62 and is installed on described sliding panel 63, and described sliding panel 63 is connected by roller screw with described blanking drive unit 61.Described cutting agency 64 comprises and one is installed on blanking motor 641 on described sliding panel 63 and the blanking plate 642 driven by described blanking motor 641, is installed on the guide plate 643 in described blanking plate 642 front, described blanking plate 642 is provided with several blanking magnetic heads 644, and described guide plate 643 is provided with several magnetic heads corresponding with described blanking magnetic head 644 and overlaps 645.During blanking, described blanking device 6 first moves from the initial position of the other end of described main guide rail 4 to described Winder 3 position; When moving to described Winder 3 position, the drive motors of blanking device 6 rotates forward and drives described ball screw turns, described for promotion sliding panel 63 stretches out along described second line slideway 62 by described ball-screw, then described blanking motor 641 action, the magnetic head that the blanking magnetic head 644 promoted on described blanking plate 642 slips into described guide plate 643 overlaps the inductor sample that 645 go to have drawn coiling; After having drawn the inductor sample of coiling, the drive motors of described blanking device 6 rotates backward, and blanking plate 642 and sliding panel 63 carry sample and retract to initial position along described first line slideway 53; Then blanking device 6 entirety is along the travelling backwards of described main guide rail 4 to the initial position of blanking device 6; Last described blanking motor 641 is retracted and is driven described blanking magnetic head 644 to skid off described magnetic head cover 645, is unloaded by inductor sample.When described blanking device 6 carries out blanking procedure, described feeding device 5 synchronously carries out upper material process.The detailed process of above-mentioned blanking procedure controls by described control device 2.
As shown in fig. 6-7, the described Winder 3 of the present embodiment comprises several winding chucks 31 and the thread depressing mechanism 32 identical with described winding chuck 31 quantity, and described winding chuck 31 and thread depressing mechanism 32 are installed on the sidewall of control device 2 just to described main guide rail 4.Described winding chuck 31 transports the inductor sample of the non-coiling come for clamping described feeding device 5.Described winding chuck 31 can around own axis, thus drive the inductor sample of clamping non-coiling thereon to rotate, and the magnetic core being formed on inductor of being had mercy on by wire forms inductor coil.A pin on the end of a thread of wire (inductance coil) and inductor ends subassembly fixes by described thread depressing mechanism 32 before starting in coiling, is fixed by another pin on the line tail of inductance coil and inductor ends subassembly after coiling completes.Concrete, described thread depressing mechanism 32 comprises with the line ball cylinder 321 of described winding chuck 31 equal number, for the swivel plate 322 of installing described line ball cylinder 321 and the drive motors driving described swivel plate 322 to rotate, described line ball cylinder 321 is for direct pin the end of a thread of inductance coil and line tail being pressed to inductor ends subassembly.The drive motors that described driving swivel plate 322 rotates is mainly used in controlling described swivel plate 322 and drives line ball cylinder 321 to rotate, and prevents described line ball cylinder 321 from hindering normal loading and unloading and the coiling of Winder 3.Concrete, described Winder 3 also comprises XYZ shaft movement mechanism (X-axis motion 33, Y-axis motion 34, Z axis motion 35), be installed on thread cutting mechanism 36 on Z axis motion 35 and threading mechanism 37.The scissors bit 362 that described thread cutting mechanism 36 comprises scissors cylinder 361 and promoted by described scissors cylinder 361, be fixed to after on the pin of inductor ends subassembly by the line tail of inductance coil at described line ball cylinder 321, described for promotion scissors bit 362 moves downward along Z axis and cuts off wire by described scissors cylinder 361.Described threading mechanism 37 comprises an eyelet strip 371 and runs through several line mouth (not shown)s of described eyelet strip 371 setting along Z-direction, wire for coiling inductance coil is arranged in the line mouth on described eyelet strip 371, further, described eyelet strip 371 is provided with the through wires hole 372 for arranging line mouth.Concrete, feeding device 5 material loading after moving to Winder 3 position along main guide rail 4, tool grasping mechanism 51 is pushed out, the inductor sample on magnetic feeding plate 511 is docked with the winding chuck 31 of Winder 3, and winding chuck 31 clamps inductor sample; Then tool grasping mechanism 51 is retracted and is made it not interfere with coiling action.When coiling starts, line ball cylinder 321 turns to vertical direction with swivel plate 322 and is pressed to by the end of a thread of wire on a pin of terminal component, and then a pin of the end of a thread of wire and terminal component fixes by the action of XYZ shaft movement mechanism; After the end of a thread of wire and terminal component pin are fixed, line ball cylinder 321 turns to horizontal direction to avoid interference coiling action with swivel plate 322 again, then described winding chuck 31 starts to rotate around the axis of himself, is wound on by wire on the magnetic core of inductor; In order to prevent wire stacking coiling on magnetic core, while described winding chuck 31 rotates, described Y-axis motion 34 also synchronizing moving, thus guarantee that wire can be wound on magnetic core uniformly.After coiling completes, described line ball cylinder 321 turns to vertical direction with swivel plate 322 again and is fixed on another pin of terminal component by the wire of wire, then described scissors cylinder 361 drives scissors bit 362 to press down, cut off by wire, 321, described line ball cylinder goes back to horizontal direction again to prevent from interfering with follow-up blanking action.
As described above, be only the utility model most preferred embodiment, and not for limiting scope of the present utility model, all equivalences done according to the utility model claim change or modify, and are all the utility model and contain.

Claims (9)

1. an inductor automatic coil winding machine, the control device comprising frame and be installed in frame and Winder, it is characterized in that: also comprise the main guide rail and the automatic charging device be installed on described main guide rail and automatic blanking device of being located at described Winder front, described automatic charging device comprises a tool grasping mechanism with magnetic feeding plate and the feeding driving device driving described tool grasping mechanism movable.
2. automatic coil winding machine according to claim 1, it is characterized in that: described feeding driving device is drive motors, described automatic charging device also comprises the first line slideway be installed vertically on described main guide rail, described tool grasping mechanism is installed on described first line slideway, and described tool grasping mechanism is connected by ball-screw with described drive motors.
3. automatic coil winding machine according to claim 1, it is characterized in that: described automatic blanking device comprises blanking drive unit, the second line slideway be installed vertically on described main guide rail, the cutting agency that is installed on the sliding panel on described second line slideway and is installed on described sliding panel, and described sliding panel is connected by roller screw with described blanking drive unit.
4. automatic coil winding machine according to claim 3, it is characterized in that: described cutting agency comprises one and is installed on blanking motor on described sliding panel and by the motor-driven blanking plate of described blanking, the guide plate being installed on described blanking plate front, described blanking plate is provided with several blanking magnetic heads, and described guide plate is provided with the magnetic head cover that several and described blanking head relative are answered.
5. automatic coil winding machine according to claim 1, it is characterized in that: described Winder comprises several winding chucks and the thread depressing mechanism identical with described winding chuck quantity, and described winding chuck and thread depressing mechanism are installed on the sidewall of control device just to described main guide rail.
6. automatic coil winding machine according to claim 5, is characterized in that: described thread depressing mechanism comprises with the line ball cylinder of described winding chuck equal number, for the swivel plate of installing described line ball cylinder and the drive motors driving described swivel plate to rotate.
7. automatic coil winding machine according to claim 5, is characterized in that: described Winder comprises XYZ shaft movement mechanism, be installed on thread cutting mechanism on Z axis motion and threading mechanism.
8. automatic coil winding machine according to claim 7, is characterized in that: the scissors bit that described thread cutting mechanism comprises scissors cylinder and promoted by described scissors cylinder.
9. automatic coil winding machine according to claim 8, is characterized in that: described threading mechanism comprises an eyelet strip and runs through several line mouths of described eyelet strip setting along Z-direction.
CN201520433382.7U 2015-06-23 2015-06-23 Inductor automatic coil winding machine CN204740949U (en)

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Application Number Priority Date Filing Date Title
CN201520433382.7U CN204740949U (en) 2015-06-23 2015-06-23 Inductor automatic coil winding machine

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104882269A (en) * 2015-06-23 2015-09-02 深圳市汇众森科技有限公司 Automatic winding machine for inductor
CN105502080A (en) * 2015-12-15 2016-04-20 环宇平 Automatic rail changing circulation system
CN105800315A (en) * 2016-05-24 2016-07-27 揭阳市美得福电子有限公司 Unloading manipulator and coil winding machine for inductors
CN106384663A (en) * 2016-11-17 2017-02-08 珠海市艾森科技有限公司 Wire winding machine, wire winding machine production line and production method
CN107039172A (en) * 2017-05-22 2017-08-11 王操 A kind of Novel winding machine and method for winding
CN107068391A (en) * 2017-03-02 2017-08-18 刘双霞 A kind of multistation ring inductance coil winding machine

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104882269A (en) * 2015-06-23 2015-09-02 深圳市汇众森科技有限公司 Automatic winding machine for inductor
CN104882269B (en) * 2015-06-23 2018-09-11 深圳市汇众森科技有限公司 A kind of inductor automatic coil winding machine
CN105502080A (en) * 2015-12-15 2016-04-20 环宇平 Automatic rail changing circulation system
CN105502080B (en) * 2015-12-15 2018-08-24 环宇平 A kind of automatic change rail circulatory system
CN105800315A (en) * 2016-05-24 2016-07-27 揭阳市美得福电子有限公司 Unloading manipulator and coil winding machine for inductors
CN105800315B (en) * 2016-05-24 2018-08-24 揭阳市美得福电子有限公司 A kind of unloading manipulator and inductance coil winding machine
CN106384663A (en) * 2016-11-17 2017-02-08 珠海市艾森科技有限公司 Wire winding machine, wire winding machine production line and production method
CN107068391A (en) * 2017-03-02 2017-08-18 刘双霞 A kind of multistation ring inductance coil winding machine
CN107068391B (en) * 2017-03-02 2018-07-27 刘双霞 A kind of multistation ring inductance coil winding machine
CN107039172A (en) * 2017-05-22 2017-08-11 王操 A kind of Novel winding machine and method for winding

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Granted publication date: 20151104

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