CN218447554U

CN218447554U - Full-automatic winding machine of transformer

Info

Publication number: CN218447554U
Application number: CN202222729615.0U
Authority: CN
Inventors: 潘立刚; 沈燕; 姜银兵
Original assignee: Wuxi Huade Electronic Technology Co ltd
Current assignee: Wuxi Huade Electronic Technology Co ltd
Priority date: 2022-10-17
Filing date: 2022-10-17
Publication date: 2023-02-03
Anticipated expiration: 2032-10-17

Abstract

The utility model discloses a full-automatic transformer winding machine, which comprises a bottom plate, a feeding mechanism for conveying a coil skeleton, a three-dimensional table mechanism for driving the coil skeleton to move, a sleeve mechanism for winding an enameled wire on the coil skeleton, a wire clamping mechanism for clamping the enameled wire, an adhesive tape wrapping mechanism for pasting an adhesive tape on the wound enameled wire, and a scissor mechanism for cutting off the redundant enameled wire; the three-dimensional table mechanism and the tape wrapping mechanism are respectively arranged at two ends of the bottom plate; the sleeve mechanism and the wire clamping mechanism are arranged on the left side; the feeding mechanism is arranged between the three-dimensional table mechanism and the adhesive tape wrapping mechanism; the scissors mechanism is fixedly connected between the wire clamping mechanism and the adhesive tape wrapping mechanism. The problem of current transformer wire winding technology adopt manual operation more, and artifical handheld coil skeleton carries out the wire winding on the coiling machine, transformer wire winding's the number of turns and the uneven tension of wire is solved.

Description

Full-automatic winding machine of transformer

Technical Field

The utility model relates to an automatic coil winding machine field especially relates to a full-automatic coil winding machine of transformer.

Background

A transformer is a device that changes an alternating voltage using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil, and an iron core (magnetic core). In electrical equipment and wireless circuits, the high-voltage power supply is often used for voltage rise and fall, impedance matching, safety isolation and the like. In the production process of the transformer, the coil framework needs to be wound, and after winding, an insulating adhesive tape needs to be attached to the coil.

However, in the process of implementing the technical solution of the present invention, the inventor of the present invention finds that the above-mentioned technology has at least the following technical problems:

the existing transformer winding process mostly adopts manual operation, a coil skeleton is manually held on a winding machine for winding, and the number of turns of winding of the transformer and the tension of a lead are uneven.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic coiling machine of transformer has solved current transformer wire winding technology and has adopted manual operation more, and artifical handheld coil skeleton winds on the coiling machine, the inhomogeneous problem of tension of the wire winding number of turns of transformer and wire.

The technical scheme adopted by the embodiment of the application is as follows:

a full-automatic winding machine for a transformer.

The automatic wire winding machine comprises a bottom plate, a feeding mechanism for conveying a coil framework, a three-dimensional table mechanism for driving the coil framework to move, a sleeve mechanism for winding an enameled wire on the coil framework, a wire clamping mechanism for clamping the enameled wire, an adhesive tape wrapping mechanism for bonding an adhesive tape on the wound enameled wire and a scissor mechanism for cutting off redundant enameled wires; the three-dimensional table mechanism and the tape wrapping mechanism are respectively arranged at two ends of the bottom plate; the sleeve mechanism and the wire clamping mechanism are arranged on the opposite sides; the feeding mechanism is arranged between the three-dimensional table mechanism and the adhesive tape wrapping mechanism; the scissors mechanism is fixedly connected between the wire clamping mechanism and the adhesive tape wrapping mechanism.

The further technical scheme is as follows: the feeding mechanism comprises a first material tray for conveying the coil framework, a vibrator for driving the first material tray to vibrate, a first support for supporting the vibrator, a second material tray for supporting the coil framework, a first plate for supporting the second material tray and a second support for supporting the first plate; the first bracket is arranged on the bottom plate; the vibrator is fixedly connected to the first bracket; the first material tray is fixedly connected to the vibrator; the second bracket is arranged on the bottom plate; the first plate body is arranged on the second bracket in a sliding manner; the second tray is fixedly connected to the first plate body.

The further technical scheme is as follows: the three-dimensional table mechanism comprises a fifth motion mechanism, a fourth motion mechanism, a third motion mechanism, a second motion mechanism and a first motion mechanism, wherein the fifth motion mechanism is abutted against and wound on a coil framework to form an enameled wire; the first movement mechanism is fixedly connected to the bottom plate; the second motion mechanism is arranged on the first motion mechanism, and the second motion mechanism moves along the first motion mechanism; the third motion mechanism is arranged on the second motion mechanism and moves along the second motion mechanism; the fifth motion mechanism and the fourth motion mechanism are arranged on the third motion mechanism, and the fifth motion mechanism and the fourth motion mechanism move along the third motion mechanism.

The further technical scheme is as follows: the first motion mechanism comprises a third bracket for supporting the second motion mechanism, a first sliding block for supporting the third bracket, a first guide rail for limiting the moving direction of the first sliding block and a first driving device for driving the third bracket to move; the first driving device and the first guide rail are fixedly connected to the bottom plate; the first sliding block is arranged on the first guide rail in a sliding mode; the third support is fixedly connected to the first sliding block.

The further technical scheme is as follows: the second motion mechanism comprises a fourth bracket for supporting the third motion mechanism, a second sliding block for supporting the fourth bracket, a second guide rail for limiting the moving direction of the second sliding block and a second driving device for driving the fourth bracket to move; the second driving device and the second guide rail are fixedly connected to the third bracket; the second sliding block is arranged on the second guide rail in a sliding mode; the fourth support is fixedly connected to the second sliding block.

The further technical scheme is as follows: the third movement mechanism comprises a fifth bracket for supporting the fourth movement mechanism, a third sliding block for supporting the fifth bracket, a third guide rail for limiting the movement direction of the third sliding block and a third driving device for driving the fifth bracket to move; the third driving device and the third guide rail are fixedly connected to the fourth bracket; the third sliding block is arranged on the third guide rail in a sliding manner; and the fifth bracket is fixedly connected to the third sliding block.

The further technical scheme is as follows: the sleeve mechanism comprises a sixth support, a first wire guide for guiding the enameled wire to move, a second wire guide for guiding the sleeve to move, a fifth driving device for driving the enameled wire to move, a sixth driving device for driving the sleeve to move, a third power device for clamping the enameled wire, a fourth power device for clamping the sleeve, a fourth sliding block for supporting the fourth power device, a fourth guide rail for limiting the moving direction of the fourth sliding block and a fifth power device for driving the fourth power device to move; the sixth bracket is fixedly connected to the bottom plate; the fifth driving device and the first conduit are arranged at one end of the sixth bracket; the second conduit and the sixth driving device are arranged at the other end of the sixth bracket; the fourth guide rail and the third power device are fixedly connected to the sixth support; the fourth sliding block is arranged on the fourth guide rail in a sliding mode; and the fourth power device is fixedly connected to the fourth sliding block.

The further technical scheme is as follows: the wire clamping mechanism comprises an eighth power device for clamping the enameled wire, a seventh power device for shearing the enameled wire, a rotating base for supporting the seventh power device, a sixth motion mechanism for moving the rotating base and a seventh driving device for rotating the rotating base; the sixth motion mechanism is fixedly connected with the bottom plate; the rotating base is arranged on the sixth motion mechanism, and the sixth motion mechanism drives the rotating base to move along the sixth motion mechanism; the seventh driving device is fixedly connected to the sixth movement mechanism, and the seventh driving device drives the rotating base to rotate; the eighth power device and the seventh power device are arranged on the rotating base.

The further technical scheme is as follows: the tape wrapping mechanism comprises a tape disc for hanging a tape, a tenth support for supporting the tape disc, a tape cutting mechanism for cutting the tape, a ninth power device for driving the tape cutting mechanism to move, a tape pressing mechanism for pressing the tape and a tenth power device for driving the tape pressing mechanism to move; the tenth bracket is fixedly connected to the bottom plate; the adhesive tape disc is rotationally arranged on the tenth bracket; the ninth power device is fixedly connected to the tenth bracket; the adhesive tape cutting mechanism is arranged at the driving end of the ninth power device; the tenth power device is fixedly connected to the tenth bracket; the adhesive tape pressing mechanism is arranged at the driving end of the tenth power device.

The further technical scheme is as follows: the transformer full-automatic winding machine also comprises a blanking mechanism and a winding wheel for hanging the enameled wire; the blanking mechanism comprises a blanking plate for taking down the processed transformer from the three-dimensional table mechanism, a blanking guide groove for guiding the transformer to move and a twelfth support for supporting the blanking guide groove; the twelfth bracket is fixedly connected to the bottom plate; the blanking guide groove is fixedly connected to the twelfth bracket; the blanking plate is fixedly connected to the blanking guide groove; the reel is rotatably provided on the bottom plate.

One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

1. because the three-dimensional table mechanism for driving the coil framework to move, the sleeve mechanism for sleeving the enameled wire, the wire clamping mechanism for clamping the enameled wire and the tape wrapping mechanism for sticking the adhesive tape are adopted, the enameled wire is automatically wound on the transformer coil framework, and the number of turns of the wound enameled wire and the tension of the enameled wire are uniform.

2. Because the feeding mechanism for conveying the transformer coil framework is adopted, the vibrator drives the first material plate to vibrate, and the first material plate vibrates the transformer coil framework to the second material plate, the automatic transportation of the transformer framework is realized, and the three-dimensional table mechanism can position and move the transformer framework.

3. Because a three-dimensional table mechanism for driving the transformer coil framework to move is adopted, the first motion mechanism drives the second motion mechanism to move, the second motion mechanism drives the third motion mechanism to move, the third motion mechanism drives the fourth motion mechanism to move, and the fourth motion mechanism drives the transformer coil framework to rotate, the transformer coil framework is moved among the devices, and the operations of winding, adhesive tape pasting and the like are completed.

4. Because the third support for supporting the second movement mechanism and the first sliding block for supporting the third support are adopted, the first sliding block slides on the first guide rail, and the first driving device drives the third support to move, the first movement mechanism drives the second movement mechanism to move along the first guide rail, and the transformer coil framework is driven by the three-dimensional table mechanism to move along the direction of the first guide rail.

5. Because the fourth support for supporting the third movement mechanism and the second sliding block for supporting the fourth support are adopted, the second sliding block slides on the second guide rail, and the second driving device drives the fourth support to move, the second movement mechanism drives the third movement mechanism to move along the second guide rail, and the transformer coil framework is driven by the three-dimensional table mechanism to move along the direction of the second guide rail.

6. Because the fifth support for supporting the fourth movement mechanism and the third sliding block for supporting the fifth support are adopted, the third sliding block slides on the third guide rail, and the third driving device drives the fifth support to move, the third movement mechanism drives the fourth movement mechanism to move along the third guide rail, and the transformer coil framework is driven by the three-dimensional platform mechanism to move along the direction of the third guide rail.

7. Because the sleeve mechanism for sleeving the enameled wire is adopted, the fourth power device clamps the sleeve and moves to the right side of the first wire conduit, and the fifth driving device drives the enameled wire to be inserted into the sleeve, the sleeve is sleeved on the enameled wire, and the pin part of the transformer is subjected to insulation protection.

8. Because the eighth power device for clamping the enameled wire is adopted, the sixth motion mechanism drives the rotating base to rotate, the rotating base drives the eighth power device to rotate, the three-dimensional table mechanism drives the coil framework to rotate, the eighth power device winds the enameled wire on the pins of the transformer coil framework, and the seventh power device cuts off the enameled wire, so that the enameled wire is wound on the transformer coil framework.

9. The adhesive tape disc for hanging the adhesive tape, the tenth support for supporting the adhesive tape disc and the adhesive tape cutting mechanism for cutting the adhesive tape are adopted, the three-dimensional table mechanism drives the coil framework to be close to the adhesive tape wrapping mechanism, the three-dimensional table mechanism drives the coil framework to rotate to wind the adhesive tape on the coil framework, and the adhesive tape cutting mechanism cuts the adhesive tape, so that the adhesive tape is wound on the transformer coil framework.

10. Because the blanking mechanism for taking down the transformer wound with the enameled wire and the adhesive tape and the winding wheel for hanging the enameled wire are adopted, the processed transformer can be taken down from the three-dimensional platform mechanism, and the enameled wire can be hung on the winding wheel to rotate freely, so that the processing process is smoother.

Drawings

Fig. 1 shows a front view of a transformer automatic winding machine according to a first embodiment of the present invention.

Fig. 2 shows the first embodiment of the present invention of a full-automatic transformer winding machine overlooking structure diagram.

Fig. 3 shows a front view of the feeding mechanism in the first embodiment of the present invention.

Fig. 4 is a front view of a three-dimensional stage mechanism according to a first embodiment of the present invention.

Fig. 5 is a left side view structural view of the three-dimensional stage mechanism according to the first embodiment of the present invention.

Fig. 6 is a front view of the jacketing mechanism, the scissor mechanism, and the taping mechanism in the first embodiment of the present invention.

Fig. 7 shows a right side view of the casing mechanism in the first embodiment of the present invention.

Fig. 8 is a front view of the wire clamping mechanism according to the first embodiment of the present invention.

Fig. 9 shows a front view of a second embodiment of the full-automatic transformer winding machine of the present invention.

Fig. 10 shows a front view of a blanking mechanism in a second embodiment of the present invention.

In the figure: 1. a feeding mechanism; 11. a first tray; 12. a second tray; 121. a first adjusting member; 13. a vibrator; 14. a first bracket; 15. a second bracket; 16. a first plate body; 161. a first through hole; 2. a three-dimensional stage mechanism; 21. a first movement mechanism; 211. a first driving device; 212. a first guide rail; 213. a first slider; 214. a third support; 22. a second movement mechanism; 221. a second driving device; 222. a second guide rail; 223. a second slider; 224. a fourth bracket; 23. a third motion mechanism; 231. a third driving device; 232. a third guide rail; 233. a third slider; 234. a fifth bracket; 24. a fourth motion mechanism; 241. a fourth drive device; 242. a pickup lever; 25. a fifth movement mechanism; 251. a first power unit; 252. a second power unit; 253. pressing a plate; 3. a bushing mechanism; 31. a sixth support; 32. a fifth driving device; 321. a first wire pressing wheel; 322. a second wire pressing wheel; 323. a sixth driving device; 324. a third wire pressing wheel; 325. a fourth wire pressing wheel; 33. a first conduit; 331. a first block; 332. a second conduit; 34. a first wire guide wheel; 341. a first wire loop; 35. a reel; 351. a seventh support; 36. a third power unit; 361. a second block; 362. a third block body; 363. an eighth bracket; 37. a fourth power unit; 371. a fourth block; 372. a fifth block; 38. a fourth guide rail; 381. a fourth slider; 382. a fifth power plant; 4. a wire clamping mechanism; 41. a seventh driving device; 42. a sixth movement mechanism; 421. a sixth power plant; 422. a fifth guide rail; 423. a fifth slider; 424. a ninth support; 43. rotating the base; 44. a seventh power plant; 441. a thread cutting mechanism; 45. an eighth power plant; 451. a wire clamping device; 5. a tape wrapping mechanism; 51. a tenth bracket; 52. an adhesive tape disc; 53. a ninth power plant; 531. a tape cutting mechanism; 54. a tenth power plant; 541. a tape pressing mechanism; 6. a scissor mechanism; 61. an eleventh bracket; 62. an eleventh power plant; 63. a blade; 7. a blanking mechanism; 71. a twelfth bracket; 72. a blanking guide groove; 73. a blanking plate; 8. a base plate; 9. a coil skeleton.

Detailed Description

The embodiment of the application provides a full-automatic winding machine of transformer, has solved current transformer winding technology and has adopted manual operation more, and artifical handheld coil skeleton winds on the winding machine, the inhomogeneous problem of tension of the wire number of turns of transformer winding.

In order to solve the above problems, the technical solution in the embodiment of the present application has the following general idea:

in order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.

First embodiment

Fig. 1 is a front view of the first embodiment of the present invention of a full-automatic transformer winding machine. Fig. 2 is a top view structure diagram of the first embodiment of the full-automatic transformer winding machine of the present invention. Fig. 3 is a front view of the feeding mechanism in the first embodiment of the present invention. Fig. 4 is a front view of a three-dimensional stage mechanism according to a first embodiment of the present invention. Fig. 5 is a left side view structural diagram of a three-dimensional stage mechanism according to a first embodiment of the present invention. Fig. 6 is a front view of the jacketing mechanism, the scissor mechanism, and the tape wrapping mechanism according to the first embodiment of the present invention. Fig. 7 is a right side view of the casing mechanism according to the first embodiment of the present invention. Fig. 8 is a front view of the wire clamping mechanism according to the first embodiment of the present invention. As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, and fig. 8, the present invention discloses a full-automatic winding machine for transformers. The direction of X in the figure is the right end of the front view of the utility model, and the direction of Y in the figure is the upper end of the front view of the utility model.

The full-automatic transformer winding machine comprises a bottom plate 8, a feeding mechanism 1 for conveying a coil framework, a three-dimensional table mechanism 2 for driving the coil framework to move, a sleeve mechanism 3 for winding an enameled wire on the coil framework, a wire clamping mechanism 4 for clamping the enameled wire, a tape wrapping mechanism 5 for pasting an adhesive tape on the wound enameled wire, and a scissor mechanism 6 for cutting off redundant enameled wires. The three-dimensional table mechanism 2 and the taping mechanism 5 are respectively arranged at two ends of the bottom plate 8. The bushing mechanism 3 and the wire clamping mechanism 4 are arranged on the opposite side of 5. The feeding mechanism 1 is arranged between the three-dimensional table mechanism 2 and the taping mechanism 5. The scissors mechanism 6 is fixedly connected between the wire clamping mechanism 4 and the tape wrapping mechanism 5.

The bottom plate 8 is horizontally arranged on the frame of the transformer full-automatic winding machine. Preferably, the frame of the transformer automatic winding machine is a frame for supporting the parts of the transformer automatic winding machine. The upper surface of the bottom plate 8 is provided with a feeding mechanism 1, a three-dimensional table mechanism 2, a sleeve mechanism 3, a wire clamping mechanism 4, an adhesive tape wrapping mechanism 5 and a scissors mechanism 6. The feed mechanism 1 is arranged at the right end of the bottom plate 8. Preferably, the connection mode of the feeding mechanism 1 and the bottom plate 8 is bolt connection. The left side of the feeding mechanism 1 is provided with an adhesive tape wrapping mechanism 5. Preferably, the connection mode of the tape wrapping mechanism 5 and the bottom plate 8 is bolt connection. The left side of the adhesive tape wrapping mechanism 5 is provided with a scissors mechanism 6. Preferably, the scissors mechanism 6 is connected to the base plate 8 by bolts. The left side of the scissors mechanism 6 is provided with a thread clamping mechanism 4. Preferably, the connection mode of the wire clamping mechanism 4 and the bottom plate 8 is bolt connection. The left side of the wire clamping mechanism 4 is provided with a sleeve mechanism 3. Preferably, the connection mode of the sleeve mechanism 3 and the bottom plate 8 is bolt connection. The three-dimensional table mechanism 2 is arranged behind the sleeve mechanism 3. Preferably, the three-dimensional table mechanism 2 is connected to the base plate 8 by bolts.

Coil frameworks 9 are placed on the feeding mechanism 1, and the coil frameworks 9 are arranged orderly by the vibration of the feeding mechanism 1. The front end of the three-dimensional table mechanism 2 is inserted into a through hole in the middle of the bobbin 9 to lift the bobbin 9. Preferably, the through hole in the middle of the bobbin 9 is a through hole formed in the transformer bobbin for accommodating a transformer core. The three-dimensional table mechanism 2 drives the coil framework 9 to move leftwards to be close to the wire clamping mechanism 4. The sleeve mechanism 3 cuts a section of sleeve, and the sleeve mechanism 3 moves the enameled wire rightwards, so that one end of the enameled wire penetrates into the sleeve. The wire clamping mechanism 4 clamps the enameled wire sleeved with the sleeve and winds the enameled wire on one pin of the coil framework 9. Preferably, the pins of the bobbin 9 are conductive pins for facilitating welding of the transformer. The three-dimensional platform mechanism 2 drives the coil framework 9 to rotate, so that the enameled wire is wound on the coil framework 9. The three-dimensional table mechanism 2 drives the coil framework 9 to move rightwards to be close to the adhesive tape wrapping mechanism 5, and the adhesive tape wrapping mechanism 5 sticks adhesive tapes to the coil framework 9. Preferably, the adhesive tape is an insulating and heat-insulating adhesive tape. The three-dimensional table mechanism 2 drives the coil framework 9 to rotate, so that the adhesive tape is wound on the coil framework 9, and the adhesive tape coats the enameled wire wound on the coil framework 9. The three-dimensional platform mechanism 2 drives the coil framework 9 to move leftwards to be close to the wire clamping mechanism 4, and the wire clamping mechanism 4 clamps the enameled wire and enables the enameled wire to be wound on the other pin of the coil framework 9. The wire clamping mechanism 4 cuts off the enameled wires which are wound on the coil framework 9, the three-dimensional platform mechanism 2 drives the coil framework 9 to move backwards, and the scissors mechanism 6 cuts off the redundant enameled wires.

The feeding mechanism 1 comprises a first material tray 11 for conveying a coil framework, a vibrator 13 for driving the first material tray 11 to vibrate, a first support 14 for supporting the vibrator 13, a second material tray 12 for supporting the coil framework, a first plate 16 for supporting the second material tray 12 and a second support 15 for supporting the first plate 16. The first bracket 14 is provided on the base plate 8. The vibrator 13 is fixedly attached to the first bracket 14. The first tray 11 is fixedly connected to the vibrator 13. The second bracket 15 is provided on the base plate 8. The first plate 16 is slidably disposed on the second bracket 15. The second tray 12 is fixedly connected to the first plate 16.

The first bracket 14 is fixedly connected to the base plate 8. Preferably, the first bracket 14 is connected with the bottom plate 8 by bolts. The vibrator 13 is fixedly attached to the first bracket 14. Preferably, the vibrator 13 is coupled to the first bracket 14 by a bolt. Preferably, the vibrator 13 is an electric vibrator. The first tray 11 is fixedly connected to the vibrator 13. Preferably, the first tray 11 is connected with the vibrator 13 by bolts. The second bracket 15 is fixedly connected to the base plate 8. Preferably, the second bracket 15 is connected to the bottom plate 8 by bolts. The first plate 16 is fixedly connected to the second bracket 15. Preferably, the first plate 16 is connected to the second bracket 15 by bolts. The first plate 16 has a first through hole 161 formed in parallel in the vertical direction, and preferably, the first through hole 161 is a kidney-shaped hole. The bolt is connected to the second bracket 15 through the first through hole 161. The second tray 12 is fixedly connected to the first plate 16. Preferably, the second tray 12 is connected to the first plate 16 by bolts. The first adjusting member 121 is screwed on the left end of the second tray 12. Preferably, the right end of the first adjusting member 121 is provided with a first external thread. Preferably, the left end of the second tray 12 is provided with a first internal thread. The first external thread at the right end of the first adjusting piece 121 is meshed with the first internal thread at the left end of the second tray 12. The right end of the second tray 12 is aligned with the left end of the first tray 11. The second tray 12 is provided with a first groove, and the first groove extends rightwards to the right side face of the second tray 12. A second groove is formed in the first material tray 11, and the second groove extends to the left side face of the first material tray 11 leftwards. The first and second grooves accommodate a number of bobbin 9.

The first bracket 14 supports the vibrator 13 on the bottom plate 8, the vibrator 13 vibrates to drive the first material tray 11 to vibrate, and the first material tray 11 vibrates to enable the coil framework 9 to move leftwards. The second support 15 supports the first plate body 16 on the bottom plate 8, the first plate body 16 supports the second material tray 12, the coil framework 9 moves leftwards along the second groove, the coil framework 9 continues to move leftwards to enter the first groove, the coil framework 9 on the right side of the first coil framework 9 continues to move leftwards, and the first coil framework 9 is pushed to move leftwards until the first coil framework is abutted against the left end of the second material tray 12. The first adjusting part 121 is screwed at the left end of the second tray 12, and the distance between the coil bobbin 9 and the left end of the second tray 12 can be adjusted by rotating the first adjusting part 121. The first through hole 161 can adjust the position of the first plate 16 on the second bracket 15.

The three-dimensional table mechanism 2 comprises a fifth motion mechanism 25 which abuts against and is wound on the coil framework to form an enameled wire, a fourth motion mechanism 24 which drives the coil framework to move, a third motion mechanism 23 which moves the fourth motion mechanism 24, a second motion mechanism 22 which moves the third motion mechanism 23, and a first motion mechanism 21 which moves the second motion mechanism 22. The first movement mechanism 21 is fixedly connected to the base plate 8. The second movement mechanism 22 is provided on the first movement mechanism 21, and the second movement mechanism 22 moves along the first movement mechanism 21. The third movement mechanism 23 is provided on the second movement mechanism 22, and the third movement mechanism 23 moves along the second movement mechanism 22. The fifth movement mechanism 25 and the fourth movement mechanism 24 are provided on the third movement mechanism 23, and the fifth movement mechanism 25 and the fourth movement mechanism 24 move along the third movement mechanism 23.

The first movement mechanism 21 includes a third support 214 supporting the second movement mechanism 22, a first slider 213 supporting the third support 214, a first guide rail 212 restricting a moving direction of the first slider 213, and a first driving device 211 driving the third support 214 to move. The first drive means 211 and the first guide rail 212 are fixedly connected to the base plate 8. The first slider 213 is slidably disposed on the first guide rail 212. The third bracket 214 is fixedly coupled to the first slider 213.

The second movement mechanism 22 includes a fourth support 224 supporting the third movement mechanism 23, a second slider 223 supporting the fourth support 224, a second guide rail 222 restricting a movement direction of the second slider 223, and a second driving device 221 driving the fourth support 224 to move. The second driving unit 221 and the second guide rail 222 are fixedly coupled to the third bracket 214. The second slider 223 is slidably disposed on the second guide rail 222. The fourth bracket 224 is fixedly coupled to the second slider 223.

The third motion mechanism 23 includes a fifth frame 234 supporting the fourth motion mechanism 24, a third slider 233 supporting the fifth frame 234, a third rail 232 restricting a moving direction of the third slider 233, and a third driving device 231 driving the fifth frame 234 to move. The third driving device 231 and the third guide rail 232 are fixedly connected to the fourth bracket 224. The third slider 233 is slidably disposed on the third rail 232. The fifth bracket 234 is fixedly coupled to the third slider 233.

The first guide rails 212 are provided on the base plate 8 in the left-right direction, and the first guide rails 212 are fixedly connected to the base plate 8 in parallel in the front-rear direction. Preferably, the first guide rail 212 is connected to the base plate 8 by bolts. The first guide rail 212 is slidably provided with a first slider 213, the first slider 213 moves in the left-right direction along the first guide rail 212, and the first slider 213 is fixedly connected with a third bracket 214. Preferably, the third bracket 214 is connected to the first slider 213 by a bolt. A first driving device 211 is fixedly connected to the left side of the first guide rail 212. Preferably, the first driving device 211 is connected to the bottom plate 8 by bolts. Preferably, the first driving device 211 is a servo motor. The driving end of the first driving device 211 is fixedly connected with a first threaded rod, the first threaded rod is provided with a second external thread, and the lower end of the third support 214 is provided with a second internal thread. The second external threads are meshed with the second internal threads, the first driving device 211 drives the first threaded rod to rotate, and the first threaded rod drives the third support 214 to move in the left-right direction along the first guide rail 212.

The second rail 222 is vertically disposed on the third bracket 214, and the second rail 222 is fixedly connected to the third bracket 214 in a front-rear direction. Preferably, the second rail 222 is connected to the third bracket 214 by bolts. A second slider 223 is slidably disposed on the second guide rail 222, the second slider 223 moves up and down along the second guide rail 222, and a fourth bracket 224 is fixedly connected to the second slider 223. Preferably, the fourth bracket 224 is connected to the second slider 223 by bolts. A second driving device 221 is fixedly connected to an upper portion of the second guide rail 222. Preferably, the second driving device 221 and the third bracket 214 are connected by bolts. Preferably, the second driving device 221 is a servo motor. A second threaded rod is fixedly connected to the driving end of the second driving device 221, a third external thread is formed on the second threaded rod, and a third internal thread is formed at the lower end of the fourth support 224. The third external thread is engaged with the third internal thread, the second driving device 221 drives the second threaded rod to rotate, and the second threaded rod drives the fourth support 224 to move up and down along the second guide rail 222.

The third rail 232 is provided on the fourth bracket 224 in the front-rear direction, and the third rail 232 is vertically aligned and fixedly connected to the fourth bracket 224. Preferably, the third rail 232 is connected to the fourth bracket 224 by bolts. The third rail 232 is slidably provided with a third slider 233, the third slider 233 moves along the front and rear directions of the third rail 232, and the third slider 233 is fixedly connected with a fifth bracket 234. Preferably, the fifth bracket 234 is connected to the third slider 233 by a bolt. A third driving device 231 is fixedly connected to the front of the third rail 232. Preferably, the third driving device 231 is connected to the fifth bracket 234 by bolts. Preferably, the third driving device 231 is a servo motor. A third threaded rod is fixedly connected to the driving end of the third driving device 231, a fourth external thread is formed on the third threaded rod, and a fourth internal thread is formed at the lower end of the fifth bracket 234. The fourth external thread is engaged with the fourth internal thread, the third driving device 231 drives the third threaded rod to rotate, and the third threaded rod drives the fifth bracket 234 to move along the third guide rail 232 in the front-back direction.

The fourth driving unit 241 is fixedly coupled to the fifth bracket 234 in the front-rear direction. Preferably, the fourth driving device 241 is connected to the fifth bracket 234 by bolts. A pick-up lever 242 is fixedly connected to a driving end of the fourth driving device 241. Preferably, the driving end of the fourth driving device 241 is the rear end of the fourth driving device 241. Preferably, the fourth driving device 241 is a servo motor. The fourth driving device 241 drives the pickup rod 242 to rotate, the rear end of the pickup rod 242 is inserted into the through hole in the middle of the bobbin 9 to lift the bobbin 9, and the fourth driving device 241 drives the bobbin 9 to rotate.

The fifth moving mechanism 25 is disposed on the fifth frame 234, and the first power unit 251 is fixedly connected to the upper end of the fifth frame 234 in the front-rear direction. A second power unit 252 is fixedly connected to the driving end of the first power unit 251. Preferably, the first power unit 251 is a push rod cylinder. The first power unit 251 drives the second power unit 252 to move forward and backward. The second power unit 252 is disposed in the up-down direction. Preferably, the driving end of the first power device 251 is the rear end of the first power device 251. Preferably, the first power device 251 and the second power device 252 are connected by bolts. A pressing plate 253 is fixedly connected to the driving end of the second power device 252 in the vertical direction. Preferably, the drive end of the second power means 252 is the lower end of the second power means 252. The second power unit 252 drives the platen 253 to move in the up-down direction.

The bushing mechanism 3 includes a sixth support 31, a first wire guide 33 guiding the movement of the enamel wire, a second wire guide 332 guiding the movement of the bushing, a fifth driving device 32 driving the movement of the enamel wire, a sixth driving device 323 driving the movement of the bushing, a third power device 36 gripping the enamel wire, a fourth power device 37 gripping the bushing, a fourth slider 381 supporting the fourth power device 37, a fourth guide rail 38 limiting the movement direction of the fourth slider 381, and a fifth power device 382 driving the movement of the fourth power device 37. The sixth bracket 31 is fixedly connected to the base plate 8. A fifth driving device 32 and a first wire guide 33 are provided at one end of the sixth supporter 31. A second wire guide 332 and a sixth driving device 323 are provided at the other end of the sixth supporter 31. The fourth rail 38 and the third power unit 36 are fixedly connected to the sixth bracket 31. The fourth slider 381 is slidably disposed on the fourth guide rail 38. The fourth power unit 37 is fixedly connected to the fourth slider 381.

The lower end of the sixth bracket 31 is fixedly connected with the bottom plate 8. A fourth wire pressing wheel 325 is rotatably arranged at the left end of the upper surface of the sixth support 31, a sixth driving device 323 is fixedly connected below the upper surface of the sixth support 31, and a driving end of the sixth driving device 323 upwards penetrates through the sixth support 31. Preferably, the driving end of the sixth driving means 323 is the upper end of the sixth driving means 323. A third wire pressing wheel 324 is fixedly connected to the driving end of the sixth driving device 323. The fourth wire pressing wheel 325 and the third wire pressing wheel 324 are in contact with each other in the front-back direction, a sleeve is arranged between the fourth wire pressing wheel 325 and the third wire pressing wheel 324, the sixth driving device 323 drives the third wire pressing wheel 324 to rotate, and the third wire pressing wheel 324 rotates to drive the sleeve to move. Preferably, the sleeve is a plastic hose for insulation. The second wire conduits 332 are provided on the left and right sides of the fourth creasing roller 325 and the third creasing roller 324, sleeves are provided in the second wire conduits 332, and the second wire conduits 332 guide the sleeves to move rightward.

An eighth bracket 363 is arranged at the right end of the sixth bracket 31, and a fourth guide rail 38 is fixedly connected to the eighth bracket 363. Preferably, the sixth bracket 31 and the eighth bracket 363 are connected by bolts. Preferably, the eighth bracket 363 is connected to the fourth guide rail 38 by bolts. The fourth guide rail 38 is slidably provided with a fourth slider 381, and the fourth slider 381 slides in the front-rear direction of the fourth slider 381. The rear end of the fourth guide rail 38 is provided with a fifth power device 382, and the fifth power device 382 is fixedly connected with the eighth bracket 363. Preferably, the fifth power device 382 is connected to the eighth bracket 363 by welding. The driving end of the fifth power device 382 is fixedly connected with the rear end of the fifth power device 382. Preferably, the driving end of the fifth power device 382 is the front end of the fifth power device 382. Preferably, the fifth power device 382 is connected to the fourth slider 381 by bolts. The fifth power unit 382 drives the fourth slider 381 to move in the front-rear direction of the fourth guide rail 38. The fourth slider 381 is fixedly connected with a fourth power device 37, and the driving end of the fourth power device 37 is fixedly connected with a fourth block 371 and a fifth block 372. Preferably, the driving end of the fourth power device 37 is the front end of the fourth power device 37. The fourth block 371 and the fifth block 372 are vertically juxtaposed. Preferably, the fourth block 371 is connected to the fourth power unit 37 by bolts. Preferably, the fifth block 372 is connected to the fourth power device 37 by bolts. The fourth power unit 37 drives the fourth block 371 and the fifth block 372 toward or away from each other. The fifth block 372 and the fourth block 371 clamp the ferrule. The left side of the fifth block 372 is provided with a cutting knife for cutting off the sleeve, and the cutting knife arranged on the left side of the fifth block 372 can move upwards to cut off the sleeve.

A second wire pressing wheel 322 is rotatably arranged at the right end of the upper surface of the sixth support 31, a fifth driving device 32 is fixedly connected below the upper surface of the sixth support 31, and a driving end of the fifth driving device 32 penetrates through the sixth support 31 upwards. Preferably, the driving end of the fifth driving device 32 is the upper end of the fifth driving device 32. A first wire pressing wheel 321 is fixedly connected to the driving end of the fifth driving device 32. The first wire pressing wheel 321 and the second wire pressing wheel 322 are in contact with each other in the front-back direction, an enameled wire is arranged between the first wire pressing wheel 321 and the second wire pressing wheel 322, the fifth driving device 32 drives the first wire pressing wheel 321 to rotate, and the first wire pressing wheel 321 rotates to drive the enameled wire to move rightwards. First wire conduits 33 are arranged on the left and right sides of the first wire pressing wheel 321 and the second wire pressing wheel 322, a first block 331 is arranged below the first wire conduits 33, and the first block 331 supports the first wire conduits 33. Preferably, the first block 331 and the sixth bracket 31 are connected by bolts. Preferably, the first conduit 33 is connected to the first block 331 by a bolt. The enameled wire is disposed in the first wire guide 33, and the first wire guide 33 guides the enameled wire to move rightward.

The right end of the first conduit 33 is provided with a third power unit 36. The lower end of the third power device 36 is fixedly connected to the eighth support 363. The driving end of the third power unit 36 is provided with a second block 361 and a third block 362. Preferably, the drive end of the third power means 36 is the rear end of the third power means 36. Preferably, the second block 361 is connected to the third power unit 36 by bolts. Preferably, the third body 362 is connected to the third power unit 36 by bolts. The third power unit 36 drives the second block 361 and the third block 362 toward or away from each other. The third block 362 and the second block 361 clamp the enameled wire sleeved with the sleeve.

The sixth driving device 323 drives the third wire pressing wheel 324 to rotate, the third wire pressing wheel 324 drives the sleeve to move rightwards along the second wire guide 332, the fifth block body 372 and the fourth block body 371 clamp the sleeve, the cutting knife arranged on the left side of the fifth block body 372 moves upwards to cut off the sleeve, the fifth power device 382 drives the fourth slide block 381 to move forwards, and the fourth slide block 381 drives the fourth power device 37 to move forwards, so that the cut-off section of the sleeve is aligned to the first wire guide 33. The fifth driving device 32 drives the first wire pressing wheel 321 to rotate, and the first wire pressing wheel 321 drives the enameled wire to move rightwards, so that the right end of the enameled wire is inserted into the cut section of the sleeve. The fourth power device 37 drives the fifth block 372 and the fourth block 371 to move away from each other, and the third power device 36 drives the second block 361 and the third block 362 to move close to each other, so that the second block 361 and the third block 362 clamp the enameled wire sleeved with the sleeve.

The left end of the sixth bracket 31 is respectively provided with a first wire wheel 34 and a first wire loop 341, and the first wire wheel 34 is used for supporting the enameled wire, so that the enameled wire can smoothly enter the first wire guide 33. Preferably, the first wire guide wheel 34 is connected to the sixth bracket 31 by welding. The first wire loop 341 is used to support the sleeve so that the sleeve can smoothly enter the second wire conduit 332. Preferably, the connection mode of the first wire loop 341 and the sixth support 31 is welding.

The wire clamping mechanism 4 includes an eighth power unit 45 for clamping the enamel wire, a seventh power unit 44 for shearing the enamel wire, a rotating base 43 for supporting the seventh power unit 44, a sixth movement mechanism 42 for moving the rotating base 43, and a seventh driving unit 41 for rotating the rotating base 43. The sixth movement mechanism 42 is fixedly connected to the base plate 8. The rotating base 43 is disposed on the sixth moving mechanism 42, and the sixth moving mechanism 42 drives the rotating base 43 to move along the sixth moving mechanism 42. The seventh driving device 41 is fixedly connected to the sixth moving mechanism 42, and the seventh driving device 41 drives the rotating base 43 to rotate. An eighth power unit 45 and a seventh power unit 44 are provided on the rotating base 43.

The fifth guide rails 422 are provided in the left-right direction, and the fifth guide rails 422 are fixedly connected in parallel to the upper surface of the base plate 8. Preferably, the fifth rail 422 is connected to the base plate 8 by bolts. A fifth sliding block 423 is slidably disposed on the fifth guiding rail 422, and a ninth bracket 424 is fixedly connected to the fifth sliding block 423. The left end of the ninth bracket 424 is connected with the driving end of the sixth power device 421. The sixth power device 421 is fixedly connected to the bottom plate 8. Preferably, the sixth power device 421 is connected to the bottom plate 8 by bolts. Preferably, the driving end of the sixth power device 421 is the right end of the sixth power device 421. The sixth power unit 421 drives the ninth bracket 424 to move along the fifth guide rail 422 in the left-right direction. A rotating base 43 is rotatably arranged on the ninth bracket 424, and an eighth power device 45 and a seventh power device 44 are fixedly connected to the upper end of the rotating base 43.

The driving end of the seventh power device 44 is oppositely provided with a thread cutting mechanism 441. Preferably, the thread cutting mechanism 441 is connected with the seventh power device 44 by bolts. Preferably, the drive end of the seventh power means 44 is the upper end of the seventh power means 44. The seventh power means 44 drives the oppositely disposed thread cutting mechanisms 441 toward or away from each other. The driving end of the eighth power device 45 is provided with a wire clamping device 451. Preferably, the connection mode of the wire clamping device 451 and the eighth power device 45 is bolt connection. Preferably, the driving end of the eighth power means 45 is the upper end of the eighth power means 45. The eighth power unit 45 drives the oppositely disposed thread take-up devices 451 toward or away from each other. The lower end of the rotating base 43 is connected with the driving end of the seventh driving device 41 through a first synchronous belt, the right end of the first synchronous belt is wound at the lower end of the rotating base 43, and the left end of the first synchronous belt is wound at the driving end of the seventh driving device 41. Preferably, the upper end of the seventh driving device 41 is the driving end of the seventh driving device 41. The seventh driving device 41 is fixedly connected to the bottom plate 8, and the upper surface of the seventh driving device 41 contacts the lower surface of the bottom plate 8. Preferably, the seventh driving device 41 is connected to the bottom plate 8 by bolts. The upper end of the seventh driving means 41 extends upwardly through the bottom plate 8.

The sixth power device 421 drives the ninth support 424 to move along the fifth guide rail 422 in the left-right direction, the ninth support 424 drives the rotating base 43 to move in the left-right direction, so that the wire clamping device 451 is close to the enameled wire sleeved with the sleeve, and the eighth power device 45 drives the wire clamping device 451 to clamp the enameled wire sleeved with the sleeve. The three-dimensional table mechanism 2 moves the coil bobbin 9 to the left side of the wire clamping device 451, and the wire clamping device 451 winds one end of the enameled wire on one pin of the coil bobbin 9. The three-dimensional table mechanism 2 drives the coil framework 9 to rotate, and the three-dimensional table mechanism 2 simultaneously drives the coil framework 9 to move forwards, so that the enameled wires are uniformly wound on the coil framework 9. The seventh power device 44 drives the wire cutting mechanism 441 to cut off the enameled wire, the eighth power device 45 drives the wire clamping device 451 to loosen the enameled wire on the sleeve mechanism 3, the eighth power device 45 drives the wire clamping device 451 to clamp the other end of the enameled wire on the bobbin 9, and the wire clamping device 451 winds the other end of the enameled wire wound on the bobbin 9 around the other pin of the bobbin 9.

The eleventh bracket 61 is fixedly connected to the bottom plate 8, the eleventh bracket 61 supports an eleventh power unit 62, and a blade 63 is oppositely arranged on the driving end of the eleventh power unit 62. Preferably, the eleventh bracket 61 is connected to the bottom plate 8 by bolts. The eleventh power means 62 drives the blades 63 towards or away from each other. The three-dimensional table mechanism 2 moves the redundant enameled wires on the bobbin 9 to a position between the blades 63 which are arranged oppositely, and the eleventh power device 62 drives the blades 63 to cut off the redundant enameled wires on the bobbin 9.

The tape wrapping mechanism 5 comprises a tape disc 52 for hanging a tape, a tenth bracket 51 for supporting the tape disc 52, a tape cutting mechanism 531 for cutting the tape, a ninth power device 53 for driving the tape cutting mechanism 531 to move, a tape pressing mechanism 541 for pressing the tape, and a tenth power device 54 for driving the tape pressing mechanism 541 to move. The tenth bracket 51 is fixedly coupled to the base plate 8. The tape reel 52 is rotatably disposed on the tenth holder 51. The ninth power unit 53 is fixedly connected to the tenth bracket 51. The tape cutting mechanism 531 is provided on the driving end of the ninth power unit 53. The tenth power unit 54 is fixedly connected to the tenth bracket 51. A tape pressing mechanism 541 is provided on the driving end of the tenth power unit 54.

The tenth bracket 51 is fixedly connected to the bottom plate 8, and an adhesive tape disc 52 is rotatably disposed at an upper end of the tenth bracket 51. Preferably, the direction of the rotation axis of the tape reel 52 is a front-rear direction. A tenth power unit 54 is fixedly connected to a left end of the tenth bracket 51. A ninth power device 53 is disposed on the left side of the tenth power device 54, the ninth power device 53 is fixedly connected with the tenth bracket 51, and preferably, the tenth bracket 51 is connected with the bottom plate 8 by bolts. Preferably, the tenth power unit 54 is connected to the tenth bracket 51 by bolts. Preferably, the ninth power unit 53 is connected to the tenth bracket 51 by bolts. The driving end of the ninth power unit 53 is provided with a tape cutting mechanism 531, and the driving end of the tenth power unit 54 is provided with a tape pressing mechanism 541. Preferably, the driving end of the ninth power unit 53 is the upper end of the ninth power unit 53. Preferably, the drive end of the tenth power means 54 is the upper end of the tenth power means 54. The adhesive tape is hung on the adhesive tape tray 52, and one end of the adhesive tape is disposed at the upper end of the seventh driving device 41 around the upper end of the tenth bracket 51.

The three-dimensional table mechanism 2 moves the coil skeleton 9 wound with the enameled wire rightwards to the left end of the tenth support 51, the three-dimensional table mechanism 2 drives one end of the coil skeleton 9 close to the adhesive tape, the tenth power device 54 drives the adhesive tape pressing mechanism 541 to move upwards, and the adhesive tape pressing mechanism 541 presses the adhesive tape on the enameled wire wound on the coil skeleton 9. The three-dimensional platform mechanism 2 drives the coil framework 9 to rotate, so that the adhesive tape is wound on the coil framework 9 to wrap the enameled wire. The ninth power unit 53 drives the tape cutting mechanism 531 to move upward, thereby cutting the tape.

The technical scheme in the embodiment of the application at least has the following technical effects or advantages:

1. because the three-dimensional platform mechanism 2 for driving the coil framework 9 to move, the sleeve mechanism 3 for sleeving the enameled wire, the wire clamping mechanism 4 for clamping the enameled wire and the tape wrapping mechanism 5 for sticking the adhesive tape are adopted, the enameled wire is automatically wound on the transformer coil framework 9, and the number of turns of the wound enameled wire and the tension of the enameled wire are uniform.

2. Because the feeding mechanism 1 for conveying the transformer coil framework 9 is adopted, the vibrator 13 drives the first material disc 11 to vibrate, and the first material disc 11 vibrates the transformer coil framework 9 to the second material disc 12, the automatic transportation of the transformer framework is realized, and the three-dimensional table mechanism 2 can position the transformer framework and move.

3. Because the three-dimensional table mechanism 2 driving the transformer coil framework 9 to move is adopted, the first motion mechanism 21 drives the second motion mechanism 22 to move, the second motion mechanism 22 drives the third motion mechanism 23 to move, the third motion mechanism 23 drives the fourth motion mechanism 24 to move, and the fourth motion mechanism 24 drives the transformer coil framework 9 to rotate, the transformer coil framework 9 moves among the devices, and operations such as winding, adhesive tape pasting and the like are completed.

4. Because the third support 214 for supporting the second movement mechanism 22 and the first sliding block 213 for supporting the third support 214 are adopted, the first sliding block 213 slides on the first guide rail 212, and the first driving device 211 drives the third support 214 to move, the first movement mechanism 21 drives the second movement mechanism 22 to move along the first guide rail 212, and the transformer coil framework 9 is driven by the three-dimensional table mechanism 2 to move along the first guide rail 212.

5. Because the fourth support 224 supporting the third moving mechanism 23 and the second sliding block 223 supporting the fourth support 224 are adopted, the second sliding block 223 slides on the second guide rail 222, and the second driving device 221 drives the fourth support 224 to move, the second moving mechanism 22 drives the third moving mechanism 23 to move along the second guide rail 222, and the transformer coil framework 9 is driven by the three-dimensional table mechanism 2 to move along the second guide rail 222.

6. Because the fifth support 234 supporting the fourth movement mechanism 24 and the third slide block 233 supporting the fifth support 234 are adopted, the third slide block 233 slides on the third guide rail 232, and the third driving device 231 drives the fifth support 234 to move, the third movement mechanism 23 drives the fourth movement mechanism 24 to move along the third guide rail 232, and the transformer coil framework 9 is driven by the three-dimensional table mechanism 2 to move along the third guide rail 232.

7. Because the sleeve mechanism 3 for sleeving the enameled wire is adopted, the fourth power device 37 clamps the sleeve and moves to the right side of the first wire guide 33, and the fifth driving device 32 drives the enameled wire to be inserted into the sleeve, the sleeve is sleeved on the enameled wire, and the pin part of the transformer is subjected to insulation protection.

8. Because the eighth power device 45 for clamping the enameled wire is adopted, the sixth motion mechanism 42 drives the rotating base 43 to rotate, the rotating base 43 drives the eighth power device 45 to rotate, the three-dimensional table mechanism 2 drives the coil frame 9 to rotate, the enameled wire is wound on the pin of the transformer coil frame 9 by the eighth power device 45, and the enameled wire is cut off by the seventh power device 44, the winding of the enameled wire on the transformer coil frame 9 is realized.

9. Because the adhesive tape disc 52 for hanging the adhesive tape, the tenth support 51 for supporting the adhesive tape disc 52 and the adhesive tape cutting mechanism 531 for cutting the adhesive tape are adopted, the three-dimensional table mechanism 2 drives the coil framework 9 to be close to the adhesive tape wrapping mechanism 5, the three-dimensional table mechanism 2 drives the coil framework 9 to rotate to wind the adhesive tape on the coil framework 9, and the adhesive tape cutting mechanism 531 cuts the adhesive tape, the adhesive tape is wound on the transformer coil framework 9.

Second embodiment

Fig. 9 is a front view of a second embodiment of the full-automatic winding machine for transformers of the present invention. Fig. 1 is a front view of a blanking mechanism in a second embodiment of the present invention. As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10, the second embodiment is different from the first embodiment in that:

the full-automatic transformer winding machine further comprises a blanking mechanism 7 and a winding wheel 35 for hanging the enameled wire. The blanking mechanism 7 includes a blanking plate 73 for removing the processed transformer from the three-dimensional table mechanism 2, a blanking guide groove 72 for guiding the movement of the transformer, and a twelfth bracket 71 for supporting the blanking guide groove 72. The twelfth bracket 71 is fixedly connected to the base plate 8. The blanking guide groove 72 is fixedly connected to the twelfth bracket 71. The blanking plate 73 is fixedly connected to the blanking guide groove 72. Reels 35 are rotatably provided on the base plate 8.

The twelfth bracket 71 is fixedly connected to the bottom plate 8 in parallel in the front-rear direction, the blanking guide groove 72 is fixedly connected to the twelfth bracket 71, and the blanking plate 73 is fixedly connected to the rear end of the blanking guide groove 72. Preferably, the twelfth bracket 71 is connected to the bottom plate 8 by bolts. Preferably, the connection mode of the blanking guide groove 72 and the twelfth bracket 71 is welding. Preferably, the connection mode of the blanking plate 73 and the blanking guide groove 72 is welding.

The three-dimensional table mechanism 2 drives the coil skeleton 9 to move backwards to the position above the blanking plate 73, the three-dimensional table mechanism 2 moves the front end of the coil skeleton 9 to the rear of the blanking plate 73, the three-dimensional table mechanism 2 moves downwards, the lower end of the three-dimensional table mechanism 2 abuts against the upper end of the blanking plate 73, the three-dimensional table mechanism 2 moves forwards, and the blanking plate 73 takes the coil skeleton 9 off the three-dimensional table mechanism 2.

The seventh bracket 351 is fixedly coupled to the left end of the base plate 8. Preferably, the seventh bracket 351 is connected to the base plate 8 by bolts. A reel 35 is rotatably provided on the seventh bracket 351. Enameled wires are wound on the winding wheel 35.

The winding wheel 35 is wound with an enameled wire, the enameled wire is threaded through the sleeve mechanism 3, and the wire clamping mechanism 4 is wound on the coil framework 9 to realize winding of the enameled wire on the coil framework 9.

1. because the blanking mechanism 7 for taking down the transformer wound with the enameled wire and the adhesive tape and the reel 35 for hanging the enameled wire are adopted, the processed transformer is taken down from the three-dimensional platform mechanism 2, and the enameled wire can be hung on the reel 35 to rotate freely, so that the processing process is smoother.

While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including the preferred embodiment and all changes and modifications that fall within the scope of the invention.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. The utility model provides a full-automatic coiling machine of transformer which characterized in that: the automatic wire winding machine comprises a bottom plate, a feeding mechanism for conveying a coil framework, a three-dimensional table mechanism for driving the coil framework to move, a sleeve mechanism for winding an enameled wire on the coil framework, a wire clamping mechanism for clamping the enameled wire, an adhesive tape wrapping mechanism for bonding an adhesive tape on the wound enameled wire and a scissor mechanism for cutting off redundant enameled wires; the three-dimensional table mechanism and the tape wrapping mechanism are respectively arranged at two ends of the bottom plate; the sleeve mechanism and the wire clamping mechanism are arranged on the opposite sides; the feeding mechanism is arranged between the three-dimensional table mechanism and the adhesive tape wrapping mechanism; the scissors mechanism is fixedly connected between the wire clamping mechanism and the adhesive tape wrapping mechanism.

2. The transformer automatic winding machine according to claim 1, wherein: the feeding mechanism comprises a first material tray for conveying the coil framework, a vibrator for driving the first material tray to vibrate, a first support for supporting the vibrator, a second material tray for supporting the coil framework, a first plate for supporting the second material tray and a second support for supporting the first plate; the first bracket is arranged on the bottom plate; the vibrator is fixedly connected to the first bracket; the first material tray is fixedly connected to the vibrator; the second bracket is arranged on the bottom plate; the first plate body is arranged on the second bracket in a sliding manner; the second tray is fixedly connected to the first plate body.

3. The full-automatic winding machine of the transformer according to claim 1, characterized in that: the three-dimensional table mechanism comprises a fifth motion mechanism abutting against and winding an enameled wire on a coil framework, a fourth motion mechanism driving the coil framework to move, a third motion mechanism moving the fourth motion mechanism, a second motion mechanism moving the third motion mechanism and a first motion mechanism moving the second motion mechanism; the first movement mechanism is fixedly connected to the bottom plate; the second motion mechanism is arranged on the first motion mechanism, and the second motion mechanism moves along the first motion mechanism; the third motion mechanism is arranged on the second motion mechanism and moves along the second motion mechanism; the fifth motion mechanism and the fourth motion mechanism are arranged on the third motion mechanism, and the fifth motion mechanism and the fourth motion mechanism move along the third motion mechanism.

4. The transformer automatic winding machine according to claim 3, wherein: the first motion mechanism comprises a third bracket for supporting the second motion mechanism, a first sliding block for supporting the third bracket, a first guide rail for limiting the moving direction of the first sliding block and a first driving device for driving the third bracket to move; the first driving device and the first guide rail are fixedly connected to the bottom plate; the first sliding block is arranged on the first guide rail in a sliding mode; the third support is fixedly connected to the first sliding block.

5. The full-automatic winding machine of the transformer according to claim 4, characterized in that: the second motion mechanism comprises a fourth bracket for supporting the third motion mechanism, a second sliding block for supporting the fourth bracket, a second guide rail for limiting the moving direction of the second sliding block and a second driving device for driving the fourth bracket to move; the second driving device and the second guide rail are fixedly connected to the third bracket; the second sliding block is arranged on the second guide rail in a sliding manner; the fourth support is fixedly connected to the second sliding block.

6. The transformer automatic winding machine according to claim 5, wherein: the third motion mechanism comprises a fifth bracket for supporting the fourth motion mechanism, a third slide block for supporting the fifth bracket, a third guide rail for limiting the moving direction of the third slide block and a third driving device for driving the fifth bracket to move; the third driving device and the third guide rail are fixedly connected to the fourth bracket; the third sliding block is arranged on the third guide rail in a sliding manner; and the fifth bracket is fixedly connected to the third sliding block.

7. The transformer automatic winding machine according to claim 1, wherein: the sleeve mechanism comprises a sixth support, a first wire guide for guiding the enameled wire to move, a second wire guide for guiding the sleeve to move, a fifth driving device for driving the enameled wire to move, a sixth driving device for driving the sleeve to move, a third power device for clamping the enameled wire, a fourth power device for clamping the sleeve, a fourth sliding block for supporting the fourth power device, a fourth guide rail for limiting the moving direction of the fourth sliding block and a fifth power device for driving the fourth power device to move; the sixth bracket is fixedly connected to the bottom plate; the fifth driving device and the first conduit are arranged at one end of the sixth bracket; the second conduit and the sixth driving device are arranged at the other end of the sixth bracket; the fourth guide rail and the third power device are fixedly connected to the sixth support; the fourth sliding block is arranged on the fourth guide rail in a sliding manner; and the fourth power device is fixedly connected to the fourth sliding block.

8. The full-automatic winding machine of the transformer according to claim 1, characterized in that: the wire clamping mechanism comprises an eighth power device for clamping the enameled wire, a seventh power device for shearing the enameled wire, a rotating base for supporting the seventh power device, a sixth motion mechanism for moving the rotating base and a seventh driving device for rotating the rotating base; the sixth motion mechanism is fixedly connected with the bottom plate; the rotating base is arranged on the sixth motion mechanism, and the sixth motion mechanism drives the rotating base to move along the sixth motion mechanism; the seventh driving device is fixedly connected to the sixth movement mechanism, and the seventh driving device drives the rotating base to rotate; the eighth power device and the seventh power device are arranged on the rotating base.

9. The transformer automatic winding machine according to claim 1, wherein: the adhesive tape wrapping mechanism comprises an adhesive tape disc for hanging an adhesive tape, a tenth support for supporting the adhesive tape disc, an adhesive tape cutting mechanism for cutting the adhesive tape, a ninth power device for driving the adhesive tape cutting mechanism to move, an adhesive tape pressing mechanism for pressing the adhesive tape and a tenth power device for driving the adhesive tape pressing mechanism to move; the tenth bracket is fixedly connected to the bottom plate; the adhesive tape disc is rotatably arranged on the tenth bracket; the ninth power device is fixedly connected to the tenth bracket; the adhesive tape cutting mechanism is arranged at the driving end of the ninth power device; the tenth power device is fixedly connected to the tenth bracket; the adhesive tape pressing mechanism is arranged at the driving end of the tenth power device.

10. The transformer automatic winding machine according to any one of claims 1 to 9, characterized in that: the transformer full-automatic winding machine also comprises a blanking mechanism and a winding wheel for hanging the enameled wire; the blanking mechanism comprises a blanking plate for taking down the processed transformer from the three-dimensional table mechanism, a blanking guide groove for guiding the transformer to move and a twelfth support for supporting the blanking guide groove; the twelfth bracket is fixedly connected to the bottom plate; the blanking guide groove is fixedly connected to the twelfth bracket; the blanking plate is fixedly connected to the blanking guide groove; the reel is rotatably provided on the bottom plate.