CN210193073U - Full-automatic shaft-mounted winding equipment - Google Patents

Full-automatic shaft-mounted winding equipment Download PDF

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Publication number
CN210193073U
CN210193073U CN201920831490.8U CN201920831490U CN210193073U CN 210193073 U CN210193073 U CN 210193073U CN 201920831490 U CN201920831490 U CN 201920831490U CN 210193073 U CN210193073 U CN 210193073U
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China
Prior art keywords
shaft
assembly
base
guide
frame
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CN201920831490.8U
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Chinese (zh)
Inventor
Jinying Liang
梁锦营
Yang Liu
刘洋
Jiqing Sun
孙际庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou LTK Electronic Cable Co Ltd
LTK Electric Wire Huizhou Co Ltd
LTK Electric Wire Changzhou Co Ltd
Shenzhen Woer Special Cable Co Ltd
Original Assignee
Leting Wire Industry (changzhou) Co Ltd
Shenzhen Woer Heat Shrinkable Material Co Ltd
Huizhou LTK Electronic Cable Co Ltd
LTK Electric Wire Huizhou Co Ltd
Shenzhen Woer Special Cable Co Ltd
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Application filed by Leting Wire Industry (changzhou) Co Ltd, Shenzhen Woer Heat Shrinkable Material Co Ltd, Huizhou LTK Electronic Cable Co Ltd, LTK Electric Wire Huizhou Co Ltd, Shenzhen Woer Special Cable Co Ltd filed Critical Leting Wire Industry (changzhou) Co Ltd
Priority to CN201920831490.8U priority Critical patent/CN210193073U/en
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Publication of CN210193073U publication Critical patent/CN210193073U/en
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Abstract

The utility model discloses a full-automatic shaft-mounted winding device, which comprises a base, an upper shaft device, a shaft-changing device, a thread-cutting device and a lower shaft device, wherein the upper shaft device, the shaft-changing device, the thread-cutting device and the lower shaft device are respectively arranged on the base; trade a device including rotatory fixed subassembly and trade a group, rotatory fixed subassembly sets up on the base, rotatory fixed subassembly includes rotatory fixed disk and mounting bracket, the mounting bracket sets up on rotatory fixed disk, trade a group including the symmetry set up two wire winding runner assemblies on rotatory fixed disk, wire winding runner assembly includes the carousel, press from both sides and get manipulator and rotary actuator, the carousel sets up on rotatory fixed disk, press from both sides and get the manipulator and set up on the carousel, rotary actuator is connected with the carousel. The utility model discloses can utilize the automation to replace the manual work to trade axle and wire winding operation, simplify the operation flow, improve the wire winding and trade the efficiency of axle, and then improve the production output of spool, improve the shipment volume of wire rod.

Description

Full-automatic shaft-mounted winding equipment
Technical Field
The utility model relates to a spooling equipment field especially relates to a full-automatic axle dress rolling equipment.
Background
An automatic winding machine is a machine that winds a linear object around a specific workpiece. Most of electrical products need to be wound into an inductance coil by using an enameled copper wire (enameled wire for short), and a winding machine is needed. Such as various motors, fluorescent lamp ballasts, transformers of various sizes and televisions. The middle circumference and inductance coils of the radio, the line output transformer (high-voltage package), the high-voltage coils of the electronic igniter and the mosquito killer, the loudspeaker, the earphone, the voice coil of the microphone, various electric welding machines and the like can not be exemplified one by one, and the coils in the middle circumference and the inductance coils can be wound by a winding machine. The winding machine is used for winding various yarn balls and yarns suitable for the textile machine by using cotton yarns, artificial fiber yarns and the like in the textile industry.
However, the existing shaft-mounting, winding and winding equipment usually uses the manual work to replace the shaft and wind the wire, the manual operation is very complicated, and the process is complicated, so that the winding and shaft-mounting efficiency is low, the production yield of the spool is reduced, and the delivery quantity of the wire rod is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the weak point among the prior art, providing a full-automatic axle dress rolling equipment, can utilize the automation to replace the manual work to trade a and the operation of winding, simplified the operation flow, improved the wire winding and trade the efficiency of axle, and then improved the production output of spool, improved the volume of shipment of wire rod.
The purpose of the utility model is realized through the following technical scheme:
a fully automatic shaft-mounted winding apparatus, comprising: the wire cutting device comprises a base, an upper shaft device, a shaft replacing device, a wire cutting device and a lower shaft device, wherein the upper shaft device, the shaft replacing device, the wire cutting device and the lower shaft device are respectively arranged on the base;
the upper shaft device comprises a support frame, a shaft feeding assembly and a baffle plate assembly, the support frame is arranged on the base, and the shaft feeding assembly and the baffle plate assembly are respectively arranged on the support frame;
the shaft replacing device comprises a rotary fixing component and a shaft replacing group, the rotary fixing component is arranged on the base and comprises a rotary fixed disk and an installation frame, the installation frame is arranged on the rotary fixed disk, the shaft replacing group comprises two winding rotating components symmetrically arranged on the rotary fixed disk, each winding rotating component comprises a turntable, a clamping manipulator and a rotary driver, the turntables are arranged on the rotary fixed disk, the clamping manipulators are arranged on the turntables, and the rotary drivers are connected with the turntables;
the thread trimming device comprises a rack, a cutter assembly and a thread pulling assembly, wherein the rack is arranged on the base, and the cutter assembly and the thread pulling assembly are respectively arranged on the rack;
the lower shaft device comprises a base, a moving assembly and an infrared correlation assembly, wherein the base is arranged on the base, and the moving assembly and the infrared correlation assembly are respectively arranged on the base.
In one embodiment, the fully automatic shaft-mounted winding device further comprises a wire guiding device, and the wire guiding device is arranged on the base.
In one embodiment, the wire guiding device comprises a guide frame, a first guide component and a second guide component, wherein the guide frame is arranged on the base, and the first guide component and the second guide component are respectively arranged on the guide frame.
In one embodiment, the first guide assembly includes a first guide rod disposed on the guide frame and a first guide wheel disposed on the first guide rod.
In one embodiment, the second guide assembly includes a second guide rod disposed on the guide frame and a second guide wheel disposed on the second guide rod.
In one embodiment, the shaft changing device further comprises a fixed wire shaft assembly, and the fixed wire shaft assembly is arranged on the base.
In one embodiment, the fixed spool assembly includes a vertical driver, a mounting link, and a fixed frame, the vertical driver is disposed on the base, one end of the mounting link is connected to the vertical driver, and the other end of the mounting link is connected to the fixed frame.
In one embodiment, the vertical drive is a pneumatic cylinder.
In one embodiment, the fixed spool assembly further comprises a pushing member disposed on the fixed frame.
In one embodiment, the fixing frame comprises a first fixing plate, a second fixing plate and a fixing transverse plate, and the first fixing plate and the second fixing plate are respectively arranged on the fixing transverse plate.
The utility model discloses compare in prior art's advantage and beneficial effect as follows:
the utility model relates to a full-automatic axle dress rolling equipment through setting up the shaft mounting device, trades a device, trimming device and lower shaft device, can utilize the automation to replace the manual work to trade a and the operation of winding, has simplified the operation flow, has improved the wire winding and has traded the efficiency of axle, and then has improved the production output of spool, has improved the shipment volume of wire rod.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural view of the fully automatic shaft-mounted winding device of the present invention;
fig. 2 is a schematic structural diagram of an upper shaft device of the full-automatic shaft-mounted winding device shown in fig. 1;
FIG. 3 is a schematic structural view of the upper shaft assembly of the alternative embodiment of FIG. 2;
FIG. 4 is a schematic structural diagram of a shaft changing device of the fully automatic shaft-loading and winding device shown in FIG. 1;
FIG. 5 is a schematic structural view of another embodiment of the shaft changing device of FIG. 4;
FIG. 6 is a schematic structural diagram of a thread trimming device of the fully automatic shaft-mounted winding device shown in FIG. 1;
fig. 7 is a schematic structural diagram of a lower shaft device of the full-automatic shaft-mounted winding device shown in fig. 1.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, a fully automatic shaft-mounted winding apparatus includes: the thread cutting machine comprises a base 100, an upper shaft device 200, a shaft replacing device 300, a thread cutting device 400 and a lower shaft device 500, wherein the upper shaft device, the shaft replacing device, the thread cutting device and the lower shaft device are respectively arranged on the base. The base 100 is used for fixing the upper shaft device 200, the shaft changing device 300, the thread cutting device 400 and the lower shaft device 500; the upper shaft device 200 is used for feeding the winding shaft; the shaft changing device 300 is used for realizing shaft changing of the winding shaft; the thread trimming device 400 is used for trimming the thread between the two winding shafts; the bobbin discharging device 500 is used for discharging a bobbin around which a wire is wound.
Referring to fig. 2, the upper shaft device 200 includes a supporting frame 210, a shaft feeding assembly 220 and a baffle assembly 230, the supporting frame is disposed on the base, and the shaft feeding assembly and the baffle assembly are respectively disposed on the supporting frame; it should be noted that the supporting frame 210 is used for fixing an upper shaft device, and the shaft feeding assembly is used for placing the winding shafts in sequence, so that the operation of sequentially installing the winding shafts can be realized; the baffle assembly is used for blocking the empty winding shaft to be installed, so that the winding can be performed orderly, and after one winding shaft finishes winding, the winding of the next winding shaft is performed, thereby avoiding disorder and improving the stability of the shaft mounting device.
Referring to fig. 2, the shaft-entering assembly 220 includes a first slide plate frame 221, a second slide plate frame 222 and an inclined slide plate 223, the first slide plate frame and the second slide plate frame are respectively disposed on the support frame, one side edge of the inclined slide plate is disposed on the first slide plate frame, the other side edge of the inclined slide plate is disposed on the second slide plate frame, and the inclined slide plate is provided with a slide groove. It should be noted that the first sliding plate frame and the second sliding plate frame are used for fixing the inclined sliding plate, and one end, close to the winding machine, of the inclined sliding plate is lower than one end, far away from the winding machine, of the inclined sliding plate, so that when the winding shaft is placed on the inclined plate, due to the gravity, the winding shaft can slide downwards along the sliding groove of the inclined sliding plate, and the effect of external force is not needed.
Referring to fig. 2, the baffle assembly 230 includes a first correlation inductor 231, a second correlation inductor 232, and a plurality of baffle members 233, the first correlation inductor and the second correlation inductor are respectively disposed on the inclined sliding plate, and each baffle member is respectively embedded in the sliding groove. It should be noted that the first correlation inductor is arranged right above a baffle, when the material loading is needed, after the first bobbin passes through the first correlation inductor, the first correlation inductor immediately sends an induction signal to a baffle piece below the first correlation inductor, so that after the baffle piece rotates, the second bobbin is blocked from entering a region to be wound, namely, the material loading operation of the second bobbin is performed only after the first bobbin is loaded, and the bobbin can be sequentially subjected to the material loading operation. The second correlation inductor is used for setting up the tail end at the slope slide, sets up in the place that goes out to wait to go up the shaft region promptly, and after first correlation inductor sensed the spool and then waited to go up the shaft region, then can block the second spool, when needs carry out the material loading, then the second correlation inductor can send induction signal for baffle spare below the second correlation inductor rotates, makes first spool can enter into next station, realizes the material loading to the spool.
So, through setting up inlet assembly and baffle subassembly, can place the spool automatically in treating the upper shaft region to, after the spooling equipment starts, can carry out the material loading to the spool, easy operation, simple to operate improves the material loading efficiency of spool greatly, and then has improved the wire-wound quantity of spool and the wire-wound efficiency of wire rod.
It should be noted that the first skateboard frame is in a right-angled triangle structure, and the inclined skateboard is arranged on the inclined side of the right-angled triangle structure. Similarly, the second skateboard frame is a right triangle structure, and the inclined skateboard is arranged on the inclined side of the right triangle structure. So, can guarantee that the slope slide has certain inclination, make things convenient for the spool to slide and the material loading.
Please refer to fig. 3, a plurality of strip-shaped notches 223a are formed at the bottom of the sliding chute, and each baffle piece is correspondingly accommodated in each strip-shaped notch one by one. Specifically, in one of the barrier members, the barrier member includes a barrier plate 233a received in the elongated cutout, a rotary shaft (not shown) provided on the barrier plate, and a rotary actuator 233b provided on the inclined slide plate and connected to the rotary shaft. It should be noted that the baffle is used for separating the bobbin, and the rotary driver is a motor and is used for driving the rotary shaft to rotate, so that the baffle rotates.
It should be noted that the baffle assembly includes three baffle members, and the three baffle members are respectively arranged in the sliding groove at intervals. Each barrier has a different function, for example a first barrier for blocking the entry of the second spool into the area to be shafted and a third barrier for enabling the spooling in the area to be shafted, i.e. to be passed into the next station.
It should be noted that the first opposite-emitting inductor 231 includes a first emitting inductor 231a and a first receiving inductor 231b, and the first emitting inductor and the first receiving inductor are respectively disposed on the inclined sliding plate. The first transmitting inductor and the first receiving inductor are infrared inductors, during operation, the first transmitting inductor sends out an infrared signal, the first receiving inductor is used for receiving the infrared signal, if at a certain stage, the first receiving inductor can not receive the infrared induction signal, it is indicated that the winding shaft passes through the sliding groove, and after the winding shaft passes through, the first receiving inductor can continue to receive the infrared induction signal.
It should be noted that the second opposite-emitting inductor includes a second emitting inductor and a second receiving inductor, and the second emitting inductor and the second receiving inductor are respectively disposed on the inclined sliding plate. The induction principle of the second correlation inductor is the same as that of the first correlation inductor.
It should be noted that the inclined slide plate is further provided with a side groove, and the side groove is located at an edge of one side of the inclined slide plate. The side recess is used for placing the wire winding groove, and then makes things convenient for the spool to slide.
It should be noted that, referring to fig. 3, the upper shaft device further includes a splicing component 240, and the splicing component is disposed on the inclined sliding plate. The lap joint assembly 240 comprises a connecting plate body 241 and a rotary driver 242, wherein the connecting plate body is rotatably arranged on the inclined sliding plate, the rotary driver is arranged on the first sliding plate frame, and the rotary driver is connected with the connecting plate body. The lap joint assembly 400 is used for connecting an upper shaft device and the next station, and the connecting plate is used for transferring the winding shaft to the next station; the rotary driver is used for driving the connecting plate body to rotate, and then controlling whether the winding shaft enters the next station or not.
Referring to fig. 4, the shaft replacing device 300 includes a rotating fixing component 310, a shaft replacing group 320 and a bobbin positioning component 330, the rotating fixing component is disposed on the base, and it should be noted that the rotating fixing component 310 is used for fixing the shaft replacing group 320 and the bobbin positioning component 330; the shaft changing group 320 is used for realizing shaft changing of two winding shafts; the spool positioning assembly 330 is used to position the spool.
Referring to fig. 4, the rotating fixing assembly 310 includes a rotating fixing plate 311 and a mounting bracket 312, and the mounting bracket is disposed on the rotating fixing plate; it should be noted that the rotary fixed disk is used for realizing rotation; the mounting bracket is used for fixing the shaft changing group and the spool positioning assembly.
Referring to fig. 4, the shaft changing set 320 includes two winding rotation assemblies symmetrically disposed on the rotary fixing disk, each winding rotation assembly includes a turntable 321, a clamping manipulator 322 and a rotation driving part (not shown), the turntable is disposed on the rotary fixing disk, the clamping manipulator is disposed on the turntable, and the rotation driving part is connected to the turntable; the turntable is used for realizing rotation, so that the winding operation of the winding shaft is realized; the clamping manipulator is used for clamping the wire, and when the wire needs to rotate, the clamping manipulator also rotates along with the turntable; the rotary driving part is used for driving the rotary disc to rotate. In this embodiment, the rotation driving unit is a rotating electric machine.
Referring to fig. 4, the bobbin positioning assembly 330 includes two positioning members, each of the positioning members is disposed on each of the winding rotation assemblies in a one-to-one correspondence manner, the positioning member includes a reversing rod 331, a clamping plate 332, a plug 333, and a telescopic driver 334, the reversing rod is disposed on the turntable, the clamping plate is disposed on the reversing rod, the telescopic driver is disposed on the mounting frame, and the plug is disposed on the telescopic driver. The inverted shaft rod is used for fixing the clamping plate; the top is used for fixing the winding shaft; the telescopic driver is used for driving the ejector to move, and therefore the winding shaft is fixed. In this embodiment, the telescopic driver is a cylinder.
So, through setting up rotatory fixed subassembly, trade a group and spool locating component, when the wire has been wound to a spool, through rotating rotatory fixed disk to can realize changing the spool that has fully coiled automatically, rotate the winding area with another empty spool in, carry out the winding operation. Thereby improving the winding efficiency and the production of the bobbin; moreover, uniform winding can be realized, the condition that the winding on the winding shaft is not enough can not be caused, the problem of uneven winding can be avoided, and the winding quality is improved.
It should be noted that the clamping manipulator comprises a first clamping plate, a second clamping plate, a fixed block and a driving cylinder, the fixed block is arranged on the turntable, the first clamping plate, the second clamping plate and the driving cylinder are respectively arranged on the fixed block, and the driving cylinder is used for driving the first clamping plate and the second clamping plate to be close to or away from each other. So, through setting up first splint, second splint and driving actuating cylinder, can press from both sides the operation of getting to the wire rod, when needs carry out wire winding, then utilize and drive actuating cylinder and drive first splint and second splint and be close to each other, realize pressing from both sides the clamp of wire rod, then just carry out the wire winding operation.
It should be noted that a through hole is formed in the clamping plate, and the inverted shaft rod penetrates through the through hole. So, the handstand pole that passes the through-hole can wear to establish again on the spool to can carry out fixed operation to the spool. Specifically, the end part of the inverted shaft rod is provided with a supporting structure, and the supporting structure is arranged on the through hole in a leaking mode. Through setting up the top and holding the structure, can wear to establish the structure on the spool to can further fix the spool.
Please refer to fig. 5, the shaft changing apparatus further includes an active driving assembly 340, and the active driving assembly 340 is configured to drive the rotating fixing disk to rotate. Specifically, the driving assembly 340 includes a driving connecting rod 341, a connecting gear 342, and a motor 343, one end of the driving connecting rod is disposed on the rotating fixing plate, the other end of the driving connecting rod is sleeved on the connecting gear, an output end of the motor is connected to the connecting gear, and the motor is configured to drive the connecting gear to rotate, so as to drive the driving connecting rod to rotate. It should be noted that the driving connecting rod is used for fixing the rotary fixing disc; the connecting gear is used for realizing the connection of the motor and the driving connecting rod.
It should be noted that the active driving assembly further includes a connecting shaft 344, one end of the connecting shaft penetrates through the connecting gear, and the other end of the connecting shaft is connected to the motor.
It should be noted that the shaft replacing device 300 further includes a fixed wire shaft assembly 350, and the fixed wire shaft assembly is disposed on the base. The fixed wire shaft assembly 350 includes a vertical driver 351, a mounting link 352 and a fixing frame 353, the vertical driver is disposed on the base, one end of the mounting link is connected with the vertical driver, and the other end of the mounting link is connected with the fixing frame. In this embodiment, the vertical driver is a pneumatic cylinder. It should be noted that the fixed bobbin assembly 350 is used for loading the bobbin and also used for blanking the bobbin. When the material loading needs to be carried out, the bobbin enters the fixing frame from the upper shaft device, then the vertical driver 351 drives the installation connecting rod to move, the fixing frame is driven to move upwards, the bobbin reaches the bobbin positioning assembly to carry out positioning operation, and the material loading of the bobbin is achieved. Similarly, when the bobbin needs to be fed, the bobbin full of the bobbin is placed on the fixing frame from the bobbin positioning assembly, and then the vertical driver drives the fixing frame to move downwards, so that the bobbin is fed.
It should be noted that the fixed spool assembly further includes a pushing member 354, and the pushing member is disposed on the fixed rack. The pushing piece comprises a pushing cylinder and a pushing block, the pushing block is arranged at the output end of the pushing cylinder, when the bobbin needs to be fed, the pushing cylinder moves forwards, so that the pushing block pushes the bobbin to be fed and enters the bobbin feeding device, and the bobbin is fed.
It should be noted that the fixing frame includes a first fixing plate, a second fixing plate and a fixing transverse plate, and the first fixing plate and the second fixing plate are respectively disposed on the fixing transverse plate.
Referring to fig. 6, the thread trimming apparatus 400 includes a frame 410, a cutter assembly 420 and a thread pulling assembly 430, the frame is disposed on the base, and the cutter assembly and the thread pulling assembly are respectively disposed on the frame. It should be noted that the frame 410 is used for fixing the cutter assembly 420 and the wire pulling assembly 430; the cutter assembly is used for cutting wires; the wire pulling assembly is used for pulling the wire to the wire cutting area for cutting the wire.
Referring to fig. 6, the cutter assembly 420 includes a cutter holder 421 disposed on the frame, a fixed blade 422 disposed on the cutter holder, a cutting blade 423 disposed on the cutter holder, and a lift driver 424 for driving the cutting blade to approach or depart from the fixed blade. It should be noted that the tool holder is used for fixing each blade; the fixed blade is used for being fixed on the machine frame and is matched with the cutting blade to realize the operation of trimming; the cutting blade is used for realizing a thread cutting operation; the lifting driver is used for driving the cutting blade to move towards the direction of the fixed blade, and then the wire shearing operation of the wire rod is achieved.
Referring to fig. 6, the wire pulling assembly 430 includes a pulling hook 431, a fixing rod 432 and a horizontal driver 433, the horizontal driver is disposed on the rack, the fixing rod is disposed on the horizontal driver, and the pulling hook is disposed on the fixing rod. It should be noted that the draw hook 431 is used for drawing a wire into a wire cutting area, and the fixing rod 432 is used for fixing the draw hook; the horizontal driver 433 is used for driving the fixing rod to move, and then driving the draw hook to move. In this embodiment, the retractor has a V-shaped structure.
So, through setting up cutter unit spare and the subassembly of acting as go-between, after the wire winding has been accomplished on needs a spool, then rotate the carousel after, need with the wire rod winding on another spool, realize the wire winding operation after the axle change, and at this moment, the wire rod on first spool has not been cut, then need cut the back with the wire rod on first spool, just can be with the wire rod winding on the second spool. And after first spool coiled the line, and rotate to another station after, the wire rod spanes between two spools, at this moment, the initial position of drag hook is in the place of keeping away from the trimming district, and the wire rod spanes the position department between trimming district and drag hook again, then, horizontal drive dead lever removes, and then drives the drag hook and remove to the trimming region, and at the in-process that removes, the wire rod can be driven by the drag hook and enter into the trimming region in, thereby can conveniently cut the wire rod between two spools, can realize the wire winding operation of another spool fast.
It should be noted that a plurality of screw holes are formed in the fixed blade, and a space is respectively arranged between each screw hole. So, through setting up the screw to fix the screw in the screw, can improve the stability of fixed blade, the continuous condition of trimming scissors can not appear. It should be noted that the stationary blade and the cutting blade have the same structure.
It should be noted that the lifting driver includes a lifting driving portion, a connecting rod body and a fixing plate body, the lifting driving portion is disposed on the tool rest, the connecting rod body is disposed on the lifting driving portion, and the fixing plate body is disposed on the connecting rod body. In this embodiment, the lifting driving part is a cylinder. So, through setting up lift drive portion, the connection body of rod and fixed plate body, can improve the reliability that cutting blade removed.
It should be noted that the wire pulling assembly further comprises a guide rail, the guide rail is arranged on the rack, and the horizontal driver is slidably arranged on the guide rail. So, through setting up the guide rail, conveniently carry out the removal of drag hook.
It should be noted that the horizontal driver includes a horizontal driving portion and a slider, the slider is disposed on the horizontal driving portion, a sliding groove is disposed on the slider, and the guide rail is embedded in the sliding groove. In this embodiment, the horizontal driving part is a motor. So, through setting up horizontal drive portion and slider, conveniently realize the removal of drag hook.
It should be noted that the draw hook has a circular cross section. Thus, the wire can be conveniently pulled.
Referring to fig. 7, the lower shaft device 500 includes a base 510, a moving component 520, and an infrared radiation component 530, the base is disposed on the base, and the moving component and the infrared radiation component are respectively disposed on the base. It should be noted that the base is used for fixing the moving assembly and the infrared correlation assembly 300; the moving assembly is used for realizing the movement of the winding shaft; the infrared correlation assembly is used for sensing whether the winding shaft enters the lower shaft device or not.
Referring to fig. 7, the moving assembly 520 includes a first chain 521, a second chain (not shown), a rolling driver 522 and a plurality of limiting rods 523, the first chain and the second chain are respectively disposed on the base, a first end of each limiting rod is respectively disposed on the first chain, a second end of each limiting rod is respectively disposed on the second chain, a fixing region is disposed between every two adjacent limiting rods, the fixing region is used for limiting a winding shaft, the rolling driver is connected to the first chain, and the rolling driver is used for driving the first chain to rotate so as to drive the second chain to rotate. It should be noted that the first chain and the second chain are used for driving each limiting rod to move, so that the spool can move; the rolling driver is used for realizing the rotation of the two chains; the limiting rod is used for driving the winding shaft to move. In this embodiment, the stop rod has a circular cross-section.
Referring to fig. 7, the infrared correlation assembly 530 includes a first sensing group 531 and a second sensing group 532, and the first sensing group and the second sensing group are respectively disposed on the base. The first sensing group 531 is used for sensing whether a bobbin enters the bobbin discharging device, and the second sensing group 532 is used for sensing whether the bobbin on the bobbin discharging device is full, so that manual packaging or operation of the next station is required.
So, through setting up removal subassembly and infrared correlation subassembly, can respond to whether have the spool to wind the wire rod, and place the spool in the fixed area between two gag lever posts, thereby can take off the spool of winding the wire rod, and through setting up a plurality of gag lever posts, a spool can be placed again in the fixed area between every gag lever post, thereby makes every spool order put neatly, can also improve automatic coil winding machine's rolling efficiency.
It should be noted that the base includes first support, second support and mounting panel, first support is arranged in on one side position of mounting panel, the second support set up in on another side position of mounting panel. So, be used for two fixed chains through setting up first support, second support, improve structural stability.
It should be noted that the first sensing group includes a first transmitting infrared sensor and a first receiving infrared sensor, the first transmitting infrared sensor is disposed on the first bracket, and the first receiving infrared sensor is disposed on the second bracket. The first transmitting infrared sensor is used for transmitting infrared signals, and the first receiving infrared sensor is used for receiving the infrared signals.
It should be noted that the first sensing group further includes two first housings, and the two first housings are respectively sleeved on the first transmitting infrared sensor and the first receiving infrared sensor. So, through setting up first casing, can protect infrared inductor not receive the damage, improve life.
It should be noted that the second sensing group includes a second transmitting infrared sensor and a second receiving infrared sensor, the second transmitting infrared sensor is disposed on the first bracket, and the second receiving infrared sensor is disposed on the second bracket.
It should be noted that the second sensing group further includes two second housings, and the two second housings are respectively sleeved on the second transmitting infrared sensor and the second receiving infrared sensor.
It should be noted that the rolling driver includes a rotating motor and a spiral connecting rod, one end of the spiral connecting rod is disposed on the rotating motor, and the other end of the spiral connecting rod is disposed on the first chain. The rotating motor is used for driving the spiral connecting rod to rotate, and then the rotation of the two chains is achieved.
It should be noted that the moving assembly further includes a main rotating shaft, and the main rotating shaft is connected with the spiral connecting rod. The moving assembly further comprises a secondary rotating shaft, and the secondary rotating shaft is arranged on the base. The main rotating shaft is used for being connected with the spiral connecting rod and further driven by the spiral connecting rod to rotate, and therefore rotation of the two chains is achieved. The secondary rotating shaft is used for assisting the main rotating shaft to rotate.
Please refer to fig. 1, the fully automatic reel-on-reel apparatus further includes a wire guiding device 600, and the wire guiding device 600 is disposed on the base 100. Specifically, the wire guiding device 600 includes a guide frame 610 disposed on the base, a first guide member 620 and a second guide member 630 disposed on the guide frame, respectively. So, through setting up first guide subassembly 620 and second guide subassembly 630, can realize even wire winding, the not enough condition of wire winding on the spool can not appear, can also avoid the problem of wire winding unevenness, has improved wire-wound quality. When the winding is performed, the winding position on the winding shaft can be changed by moving the first guide assembly 620, so that the winding can be uniformly performed.
It should be noted that the first guide assembly includes a first guide rod and a first guide wheel, the first guide rod is disposed on the guide frame, and the first guide wheel is disposed on the first guide rod. The second guide assembly comprises a second guide rod and a second guide wheel, the second guide rod is arranged on the guide frame, and the second guide wheel is arranged on the second guide rod. So, through setting up first leading wheel and second leading wheel, realize the guide to the wire rod, improve wire-wound stability.
The utility model discloses compare in prior art's advantage and beneficial effect as follows:
the utility model relates to a full-automatic axle dress rolling equipment through setting up the shaft mounting device, trades a device, trimming device and lower shaft device, can utilize the automation to replace the manual work to trade a and the operation of winding, has simplified the operation flow, has improved the wire winding and has traded the efficiency of axle, and then has improved the production output of spool, has improved the shipment volume of wire rod.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. The utility model provides a full-automatic axle dress rolling equipment which characterized in that includes: the wire cutting device comprises a base, an upper shaft device, a shaft replacing device, a wire cutting device and a lower shaft device, wherein the upper shaft device, the shaft replacing device, the wire cutting device and the lower shaft device are respectively arranged on the base;
the upper shaft device comprises a support frame, a shaft feeding assembly and a baffle plate assembly, the support frame is arranged on the base, and the shaft feeding assembly and the baffle plate assembly are respectively arranged on the support frame;
the shaft replacing device comprises a rotary fixing component and a shaft replacing group, the rotary fixing component is arranged on the base and comprises a rotary fixed disk and an installation frame, the installation frame is arranged on the rotary fixed disk, the shaft replacing group comprises two winding rotating components symmetrically arranged on the rotary fixed disk, each winding rotating component comprises a turntable, a clamping manipulator and a rotary driver, the turntables are arranged on the rotary fixed disk, the clamping manipulators are arranged on the turntables, and the rotary drivers are connected with the turntables;
the thread trimming device comprises a rack, a cutter assembly and a thread pulling assembly, wherein the rack is arranged on the base, and the cutter assembly and the thread pulling assembly are respectively arranged on the rack;
the lower shaft device comprises a base, a moving assembly and an infrared correlation assembly, wherein the base is arranged on the base, and the moving assembly and the infrared correlation assembly are respectively arranged on the base.
2. The fully automatic shaft-mounted winding apparatus according to claim 1, further comprising a wire-guiding device disposed on the base.
3. The full automatic shaft-mounted winding apparatus according to claim 2, wherein the wire guiding device includes a guide frame, a first guide member and a second guide member, the guide frame being disposed on the base, the first guide member and the second guide member being respectively provided on the guide frame.
4. The full-automatic shaft winding device according to claim 3, wherein the first guide assembly comprises a first guide rod and a first guide wheel, the first guide rod is disposed on the guide frame, and the first guide wheel is disposed on the first guide rod.
5. The full automatic shaft winding apparatus according to claim 3, wherein the second guide assembly comprises a second guide rod and a second guide wheel, the second guide rod is disposed on the guide frame, and the second guide wheel is disposed on the second guide rod.
6. The fully automatic shaft loading and winding apparatus according to claim 1, wherein the shaft changing device further comprises a fixed wire shaft assembly disposed on the base.
7. The full-automatic shaft-mounted winding device according to claim 6, wherein the fixed bobbin assembly comprises a vertical driver, a mounting connecting rod and a fixing frame, the vertical driver is arranged on the base, one end of the mounting connecting rod is connected with the vertical driver, and the other end of the mounting connecting rod is connected with the fixing frame.
8. The fully automatic shaft-mounted winding apparatus of claim 7 wherein the vertical drive is a pneumatic cylinder.
9. The fully automatic shaft-mounted winding apparatus of claim 7, wherein the stationary spool assembly further comprises a pusher disposed on the stationary frame.
10. The full-automatic shaft-mounted winding device according to claim 7, wherein the fixing frame comprises a first fixing plate, a second fixing plate and a fixing transverse plate, and the first fixing plate and the second fixing plate are respectively arranged on the fixing transverse plate.
CN201920831490.8U 2019-05-31 2019-05-31 Full-automatic shaft-mounted winding equipment Active CN210193073U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920831490.8U CN210193073U (en) 2019-05-31 2019-05-31 Full-automatic shaft-mounted winding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920831490.8U CN210193073U (en) 2019-05-31 2019-05-31 Full-automatic shaft-mounted winding equipment

Publications (1)

Publication Number Publication Date
CN210193073U true CN210193073U (en) 2020-03-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920831490.8U Active CN210193073U (en) 2019-05-31 2019-05-31 Full-automatic shaft-mounted winding equipment

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110127453A (en) * 2019-05-31 2019-08-16 乐庭电线工业(惠州)有限公司 Shaft fills winding device
CN112125052A (en) * 2020-09-29 2020-12-25 王平堂 Low-voltage cable winding device
CN118025902B (en) * 2024-04-11 2024-06-07 盐城市翔盛碳纤维科技有限公司 Winding device for manufacturing carbon fiber

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110127453A (en) * 2019-05-31 2019-08-16 乐庭电线工业(惠州)有限公司 Shaft fills winding device
CN110127453B (en) * 2019-05-31 2024-03-22 乐庭电线工业(惠州)有限公司 Full-automatic shaft-mounted winding device
CN112125052A (en) * 2020-09-29 2020-12-25 王平堂 Low-voltage cable winding device
CN118025902B (en) * 2024-04-11 2024-06-07 盐城市翔盛碳纤维科技有限公司 Winding device for manufacturing carbon fiber

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Effective date of registration: 20210702

Address after: 516029 Desai No.3 Industrial Park, Zhongkai Avenue, Huizhou City, Guangdong Province

Patentee after: LTK ELECTRIC WIRE (HUIZHOU) Ltd.

Patentee after: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd.

Patentee after: SHENZHEN WOER SPECIAL CABLE Co.,Ltd.

Patentee after: LTK ELECTRIC WIRE (CHANGZHOU) Ltd.

Address before: 516006 Desai No.3 Industrial Park, Zhongkai Avenue, Huizhou City, Guangdong Province

Patentee before: LTK ELECTRIC WIRE (HUIZHOU) Ltd.

Patentee before: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd.

Patentee before: SHENZHEN WOER SPECIAL CABLE Co.,Ltd.

Patentee before: Shenzhen Woer Heat-shrinkable Material Co.,Ltd.

Patentee before: LTK ELECTRIC WIRE (CHANGZHOU) Ltd.