CN108648903B - Transformer sleeve penetrating and winding integrated machine - Google Patents
Transformer sleeve penetrating and winding integrated machine Download PDFInfo
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- CN108648903B CN108648903B CN201810621445.XA CN201810621445A CN108648903B CN 108648903 B CN108648903 B CN 108648903B CN 201810621445 A CN201810621445 A CN 201810621445A CN 108648903 B CN108648903 B CN 108648903B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a transformer sleeve penetrating and winding integrated machine which comprises a frame, a feeding mechanism, a sleeve clamping mechanism, a winding mechanism and a winding mechanism, wherein the feeding mechanism, the sleeve clamping mechanism, the winding mechanism and the winding mechanism are arranged on the frame, the feeding mechanism is used for conveying a sleeve and a wire, the wire penetrates through the sleeve, before winding, a wire head of the wire penetrates through a wire nozzle and is clamped by a wire clamping device, the wire head is bent and wound on a terminal of a transformer under the action of the winding mechanism, the plug-in head drives the transformer to rotate so as to wind the wire on the transformer, after winding is completed, the wire cutting device is used for cutting the wire, and a wire tail of the wire is bent and wound on the other terminal of the transformer under the action of the winding mechanism. The all-in-one machine adopts an automatic design, can integrate and complete the operation procedures of feeding, sleeving, winding, cutting and winding the terminals, replaces manual operation, has high efficiency, has consistent appearance and quality of the transformer, is applicable to a vertical transformer and a horizontal transformer, and has high universality.
Description
Technical Field
The invention relates to transformer processing equipment, in particular to a transformer bushing and winding and hanging integrated machine.
Background
The existing transformer processing production mode is that a semi-automatic sleeve penetrating machine penetrates through three layers of insulated wires or enameled wires and other wires, then the semi-automatic sleeve penetrating machine is manually matched for operation, the sheathed wires are manually wound on terminals of a framework, redundant wire heads are cut off, winding is performed on the semi-automatic winding machine, after winding is completed, wire tails are manually wound on the other terminals of the framework, redundant wire tails are cut off, the whole process needs about 30-40 seconds, the whole process efficiency is low, more manpower is occupied, and the consistency of the appearance and quality of products is difficult to guarantee.
Although the invention patent application document with publication number CN107452502a, entitled "a transformer bushing winding taping machine", discloses an automatic device for bushing, winding and taping, the device is not suitable for transformers requiring winding of wire ends and wire tails on terminals, and two different devices are required for vertical and horizontal transformers.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a transformer bushing and winding and hanging wire integrated machine which can integrate bushing, winding and hanging wire bushing operation of a transformer and has high automation level, efficiency and quality.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a transformer wears sleeve pipe and winds hanging wire all-in-one, includes frame and installs the feed mechanism in the frame, sleeve pipe fixture, wire winding mechanism and winding mechanism, feed mechanism carries sleeve pipe and wire, and the wire wears to locate in the sleeve pipe, sleeve pipe fixture is located feed mechanism one side to can fix the centre gripping sleeve pipe so that the wire is relative to sleeve pipe displacement, winding mechanism includes four-axis numerical control system and is used for inserting the plug-in components head of transformer, the plug-in components head can drive the transformer and make relative frame removal and rotatory motion under four-axis numerical control system's the action, winding mechanism is located winding mechanism one side, including can relative frame horizontal migration and rotatory rotary support platform, be equipped with wire mouth, wire clamping device and wire cutting device from front to back on the rotary support platform in proper order, before the wire winding, buckle winding on the terminal of transformer after the wire winding mechanism is buckled winding, the plug-in components head is rotatory in order to wind the wire on the transformer, after accomplishing, the wire winding device is buckled on the winding device is wound on the transformer terminal of another winding mechanism.
As the improvement of above-mentioned technical scheme, still include and twine sticky tape mechanism, twine sticky tape mechanism including installing sticky tape roll and the pay-off platform in the frame, the back of sticky tape is placed on the pay-off platform, the pay-off platform front end is equipped with the blade holder that can vertically remove, be equipped with the cutter that is used for cutting off the sticky tape on the blade holder, the blade holder front end is fixed to be equipped with first silica gel, the pay-off platform is equipped with the second silica gel that can vertically remove at the blade holder rear, the cutter is close to the preceding terminal surface of second silica gel.
As an improvement of the technical scheme, the feeding table is further provided with a tension adjusting mechanism, the tension adjusting mechanism comprises a swinging shaft and two fixing shafts which are distributed in a triangular mode, the swinging shaft and the fixing shafts are respectively provided with a bearing and jointly support the inner ring of the adhesive tape roll, the swinging shaft is connected with one fixing shaft through a swinging rod, and a torsion spring is arranged between the swinging rod and the fixing shaft.
As the improvement of the technical scheme, the feeding mechanism comprises a wire feeding barrel for guiding and conveying wires and a wire feeding barrel for guiding and conveying the wires, the front end of the wire feeding barrel is further provided with a sleeve transferring clamp and a pipe cutter, the pipe cutter can move up and down and cut off the sleeve, and the sleeve transferring clamp can clamp the sleeve and transfer the sleeve to the front end of the wire feeding barrel for the wires to pass through.
As the improvement of the technical scheme, the sleeve clamping mechanism comprises a clamping table, an upper clamping piece and a lower clamping piece are respectively arranged above and below the sleeve, the upper clamping piece and the lower clamping piece can be folded or separated, clamping grooves are formed in opposite sides of the upper clamping piece and the lower clamping piece, and the clamping grooves of the upper clamping piece and the clamping grooves of the lower clamping piece are matched with the sleeve in shape when being folded, and can be used for fixing the clamping sleeve.
As the improvement of above-mentioned technical scheme, the below of lower holder is connected with first actuating cylinder, the spout has been seted up to lower holder one end, the middle part activity of going up the holder is erect on pressing from both sides the material platform, goes up the one end of holder through round pin axle slidable mounting in the spout, and when the holder rose on the first actuating cylinder drive, the other end of going up the holder was rotatory towards lower holder.
As the improvement of the technical scheme, the front end of the plug-in head is branched into two elastically openable or closable shrinking nozzles, the front end of each shrinking nozzle is provided with a guide inclined plane, the guide inclined plane is a curved surface with gradually smaller outer diameter from back to front, the shrinking nozzles can be inserted into the framework of the transformer to fix the framework, the plug-in head is also provided with a pressing head for pressing the wire ends of the transformer, the outer side of each shrinking nozzle is also provided with a hidden wire groove extending to the pressing head, and the wire ends are accommodated in the hidden wire groove.
As the improvement of the technical scheme, the four-axis numerical control system comprises a second servo motor, an X-axis linear driving mechanism, a Y-axis linear driving mechanism and a Z-axis linear driving mechanism, wherein the plug-in head is arranged on the second servo motor, the second servo motor is arranged on the Z-axis linear driving mechanism, the Z-axis linear driving mechanism is arranged on the Y-axis linear driving mechanism, the Y-axis linear driving mechanism is arranged on the X-axis linear driving mechanism, and the X-axis linear driving mechanism is arranged on the frame.
As the improvement of the technical scheme, the winding mechanism comprises two openable first clamping blocks and two openable second clamping blocks, the first clamping blocks and the second clamping blocks are hinged to the rotary supporting table, a first inclined wedge block and a second inclined wedge block are respectively inserted between the lower parts of the two first clamping blocks and between the lower parts of the two second clamping blocks, the lower ends of the first inclined wedge block and the lower ends of the second inclined wedge block are respectively connected with a second driving cylinder and a third driving cylinder, the wire nozzle comprises two half pipes, the two half pipes are respectively arranged on the two first clamping blocks, the wire clamping device comprises two wire clamping pieces, the wire clamping device comprises two cutting heads, one wire clamping piece and one cutting head are arranged on one second clamping block, and the other wire clamping piece and the other cutting head are arranged on the other second clamping block.
As the improvement of above-mentioned technical scheme, winding mechanism still includes and removes seat, first servo motor and fourth actuating cylinder, first servo motor installs and removes the seat lower extreme, rotary support platform is connected to first servo motor's output, the level is provided with the guide rail in the frame, remove the seat and pass through the slider movably to be installed on the guide rail, the output of fourth actuating cylinder is connected and is removed the seat, the frame is located the guide rail both ends and all is equipped with the location dog.
The invention has the beneficial effects that:
the all-in-one machine adopts an automatic design, and can integrate and complete the operation procedures of feeding, sleeving, winding, trimming and winding the terminals through the matching of the feeding mechanism, the sleeve clamping mechanism, the winding mechanism and the winding mechanism, replace manual operation, shorten the production period of a single product by more than 50%, improve the efficiency by 2 times, operate a plurality of devices by one person, improve the per-person capacity by about 4-6 times, and have very high efficiency, and the appearance and the quality of the transformer have consistency, so that the all-in-one machine is applicable to a vertical transformer and a horizontal transformer, and has very high universality.
Drawings
The invention will be further described with reference to the accompanying drawings and specific examples, in which:
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a feeding mechanism and a sleeve clamping mechanism in an embodiment of the present invention;
FIG. 3 is a schematic view of a casing clamping mechanism in accordance with an embodiment of the present invention;
FIG. 4 is a schematic view of a part of a winding mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic view of the structure of an insert head according to an embodiment of the present invention;
FIG. 6 is a schematic view of a wire winding mechanism in accordance with an embodiment of the present invention;
FIG. 7 is a schematic view of a part of a winding mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic view of the internal structure of a winding mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of the cooperation of an embodiment of the present invention with a horizontal transformer;
FIG. 10 is a schematic diagram of the cooperation of an embodiment of the present invention with a vertical transformer;
fig. 11 is a schematic structural view of a tape winding mechanism in an embodiment of the present invention.
Detailed Description
Referring to fig. 1, the transformer bushing and winding and hanging integrated machine comprises a frame 1, and a feeding mechanism 2, a bushing clamping mechanism 3, a winding mechanism 4, a winding mechanism 5 and a tape winding mechanism 6 which are arranged on the frame 1, wherein the feeding mechanism 2 is used for conveying a bushing 8 and a wire 7, the wire 7 is arranged in the bushing 8 in a bushing penetrating manner, and the bushing clamping mechanism 3 is positioned on one side of the feeding mechanism 2 and can be used for fixedly clamping the bushing 8 so as to enable the wire to displace relative to the bushing.
With further reference to fig. 2, the feeding mechanism 2 comprises a feeding barrel 21 for guiding and conveying the wires and a feeding barrel 22 for guiding and conveying the sleeves, the front end of the feeding barrel is further provided with a sleeve transferring clamp 23 and a pipe cutter 24, the pipe cutter 24 can move up and down and cut off the sleeves, and the sleeve transferring clamp 23 can clamp the sleeves and transfer the sleeves to the front end of the feeding barrel 21 for the wires to pass through the sleeves.
Referring to fig. 3, the sleeve clamping mechanism 3 includes a clamping table 31, an upper clamping member 32 and a lower clamping member 33 are respectively disposed above and below the sleeve, the upper clamping member 32 and the lower clamping member 33 can be folded or separated, a clamping groove 34 is disposed on opposite sides of the upper clamping member and the lower clamping member, the clamping groove of the upper clamping member and the clamping groove of the lower clamping member are in fit with the sleeve in shape when being folded and can fix the sleeve, a first driving cylinder 35 is connected below the lower clamping member, a sliding groove 36 is disposed at one end of the lower clamping member, the middle of the upper clamping member is movably mounted on the clamping table 31, and rotates relative to the clamping table 31 by taking a rotation pin 37 as a pivot, one end of the upper clamping member 32 is slidably mounted in the sliding groove 36 through a pin 38, and when the first driving cylinder 35 drives the upper clamping member 32 to rise, the other end of the upper clamping member 32 rotates toward the lower clamping member 33.
Referring to fig. 4 and 5, the winding mechanism 4 includes a four-axis numerical control system 41 and an insert head 42 for inserting the transformer 9, the insert head 42 can drive the transformer 9 to move and rotate relative to the stand 1 under the action of the four-axis numerical control system 41, the front end of the insert head 42 branches out two retractable nozzles 43 capable of being opened or closed elastically, the front end of the retractable nozzles 43 is provided with a guiding inclined plane 44, the guiding inclined plane 44 is a curved surface with gradually smaller outer diameter from back to front, the retractable nozzles 43 can be inserted into a framework of the transformer to fix the framework, when the wire ends are wound on terminals of the transformer, in order to prevent the wire ends from falling off in the winding process, a pressing head 45 for pressing the wire ends of the transformer is further arranged on the insert head 42, the pressing head 45 is rotatably arranged on the insert head 42 through a shaft pin 46 and a torsion spring, the winding mechanism 4 is vertically and downwardly provided with a fifth driving cylinder 47, the output end of the fifth driving cylinder 47 is located above one end of the pressing head 45, the fifth driving cylinder 47 can drive the pressing head 45 to rotate around the shaft pin 46 so as to avoid the wire ends from falling off, and the other end of the pressing head 45 is further prevented from being pulled out of the wire ends or from being hidden by other wire ends 48, and the wire ends are further prevented from falling off, and the wire ends are prevented from being hidden by the pressing heads 48.
As shown in fig. 1, the four-axis numerical control system 41 includes a second servo motor 411, an X-axis linear driving mechanism 412, a Y-axis linear driving mechanism 413 and a Z-axis linear driving mechanism 414, the plug-in head 42 is mounted on the second servo motor 411, the second servo motor 411 is mounted on the Z-axis linear driving mechanism 414, the Z-axis linear driving mechanism 414 is mounted on the Y-axis linear driving mechanism 413, the Y-axis linear driving mechanism 413 is mounted on the X-axis linear driving mechanism 412, and the X-axis linear driving mechanism 412 is mounted on the frame 1, in this embodiment, the X-axis linear driving mechanism, the Y-axis linear driving mechanism and the Z-axis linear driving mechanism all adopt a transmission structure that the servo motor is directly connected with a screw nut, so that the plug-in head 42 can drive the transformer to move and rotate relative to the frame 1 under the action of the four-axis numerical control system 41.
Referring further to fig. 7, the winding mechanism 5 is located at one side of the winding mechanism 4, and comprises a rotary supporting table 51 capable of horizontally moving and rotating relative to the frame 1, a wire nozzle 52, a wire clamping device 53 and a wire cutting device 54 are sequentially arranged on the rotary supporting table 51 from front to back, before winding, wire ends of wires pass through the wire nozzle 52 and are clamped by the wire clamping device 53, the wire ends are bent and wound on terminals of a transformer under the action of the winding mechanism 5, the plug-in head 42 drives the transformer 9 to rotate so as to wind the wires on the transformer, after winding is completed, the wire cutting device 54 cuts the wires, wire tails of the wires are bent and wound on the other terminals of the transformer under the action of the winding mechanism 5, and in addition, the frame 1 is further provided with pneumatic scissors 10 capable of cutting off redundant wire ends and wire tails.
With further reference to fig. 8, the winding mechanism 5 includes two openable first clamping blocks 55a and two openable second clamping blocks 55b, the first clamping blocks 55a and the second clamping blocks 55b are hinged on the rotary supporting table 51, a first wedge 56a and a second wedge 56b are inserted between the lower portions of the two first clamping blocks 55a and between the lower portions of the two second clamping blocks 55b, the lower ends of the first wedge and the second wedge are respectively connected with a second driving cylinder 57a and a third driving cylinder 57b, the wire mouth 52 includes two half pipes 521, the two half pipes 521 are respectively mounted on the two first clamping blocks 55a, the wire clamping device 53 includes two clamping pieces 531, the wire cutting device 54 includes two cutting heads 541, one clamping piece 531 and one cutting head 541 are mounted on one second clamping block 55b, and the other clamping piece 531 and the other cutting head 541 are mounted on the other second clamping block 55 b.
Referring further to fig. 6, the winding mechanism 5 further includes a moving seat 58, a first servo motor 59 and a fourth driving cylinder 510, the first servo motor 59 is installed at the lower end of the moving seat 58, the output end of the first servo motor 59 is connected with the rotary supporting table 51, the frame 1 is horizontally provided with a guide rail 511, the moving seat 58 is movably installed on the guide rail 511 through a sliding block 512, the output end of the fourth driving cylinder 510 is connected with the moving seat 58, and positioning stoppers 513 are respectively provided at two ends of the guide rail of the frame 1.
Referring to fig. 9, after the horizontal transformer 9b is sleeved into the plug-in unit 42, at the initial stage of winding, after the wire ends are sleeved, the wire ends are clamped by the wire clamping device 53, the wire mouths 52 are parallel to the stitch, the wire mouths 52 and the wire ends are rotated by 90 ° by the wire winding mechanism 5, so that the wire ends can be bent and wound on the terminals of the horizontal transformer 9b, and after the winding of the horizontal transformer 9b is completed, the wire cutting device 54 cuts off the wires, and the wire ends can be bent and wound on the terminals of the horizontal transformer 9 b.
Referring to fig. 10, after the vertical transformer 9a is sleeved into the plug 42, at the initial stage of winding, after the wire ends are threaded through the sleeve, the wire clamping device 53 clamps the wire ends, the wire mouth 52 is perpendicular to the stitch, the wire winding mechanism 5 drives the wire mouth 52 and the wire ends to rotate 90 ° to keep the wire mouth 52 parallel to the stitch, the wire ends can be bent and wound on the terminals of the vertical transformer 9a by controlling the four-axis numerical control system 41 and the movement of the fourth driving cylinder 510, and after the winding of the vertical transformer 9a is completed, the wire cutting device 54 cuts the wires, and the wire tail can be bent and wound on the terminals of the vertical transformer 9 a. By changing the initial angle of the winding, the vertical transformer 9a and the horizontal transformer 9b can be simultaneously applied, and the universality is high.
Referring further to fig. 11, the tape winding mechanism 6 includes a tape roll 61 and a feeding table 62 mounted on the frame 1, the back of the tape is placed on the feeding table 62, a vertically movable cutter holder 63 is provided at the front end of the feeding table 62, a cutter 64 for cutting off the tape is provided on the cutter holder 63, a first silica gel 65 is fixedly provided at the front end of the cutter holder 63, a vertically movable second silica gel 66 is provided at the rear of the cutter holder 63 on the feeding table 62, and the cutter 64 is close to the front end face of the second silica gel 66. The upper part of the feeding table 62 is also provided with a lifting material pressing head 67, when the cutter 64 cuts one end of the adhesive tape, the material pressing head 67 fixedly presses the middle part of the adhesive tape on the feeding table 62, the feeding table 62 is provided with a limit groove 68 for preventing the adhesive tape from sliding left and right, and the adhesive tape can move along the length direction of the limit groove 68.
In the process of winding the adhesive tape on the transformer 9, the plug-in head 42 drives the transformer 9 to press against and be adhered to the adhesive tape on the upper surface of the second silica gel 66, the plug-in head 42 and the second silica gel 66 synchronously descend to pull out the adhesive tape on the adhesive tape roll 61, the plug-in head 42 rotates to wind the adhesive tape on the transformer 9 when the plug-in head and the adhesive tape synchronously ascend, the cutter 64 ascends to cut off the adhesive tape after the winding is finished and moves to the first silica gel 65, and the plug-in head 42 drives the transformer 9 to rotate on the first adhesive tape 65 for a certain angle, so that the tail part of the adhesive tape is firmly adhered to the transformer 9.
In order to ensure moderate tension of the adhesive tape, the feeding table 62 is further provided with a tension adjusting mechanism 69, the tension adjusting mechanism 69 comprises a swinging shaft 691 and two fixing shafts 692 which are distributed in a triangular mode, the swinging shaft 691 and the fixing shafts 692 are respectively provided with a bearing 693 and jointly support the inner ring of the adhesive tape roll 61, the swinging shaft 691 is connected with one fixing shaft 692 through a swinging rod 694, a torsion spring 695 is arranged between the swinging rod 694 and the fixing shaft 692, the feeding table 62 is further provided with a stop part 695 for limiting the swinging amplitude of the swinging shaft 691, the adhesive tape roll 61 drives the swinging shaft 691 to move to the left side of fig. 11 when the adhesive tape is excessively tensioned in an emergency, so that the adhesive tape is slightly loosened, the buffering effect is realized, the adhesive tape is prevented from being broken, and after being recovered, the swinging shaft 691 is driven by the reset force of the torsion spring 695 to reset the adhesive tape roll 61.
In addition, for the transformer needing to be covered with the retaining wall, the operation of covering the retaining wall can be completed later, and after all working procedures are completed, the transformer can be transferred to the blanking sliding table 11, packaged in whole and removed.
The invention adopts an automatic design, can integrate and complete the operation procedures of feeding, sleeving, fixing the sleeve, winding, trimming and winding the terminal, wire arranging, tape winding and discharging, replaces manual operation, shortens the production period of a single product by more than 50%, improves the efficiency by 2 times, can operate a plurality of devices by one person, improves the per-unit productivity by about 4-6 times, has high efficiency, and has consistency in appearance and quality of the transformer.
The present invention is not limited to the above embodiments, but is intended to be within the scope of the present invention as long as the technical effects of the present invention can be achieved by any same or similar means.
Claims (10)
1. The utility model provides a transformer wears sleeve pipe and winds hanging wire all-in-one which characterized in that: the wire winding mechanism comprises a frame, a feeding mechanism, a sleeve clamping mechanism, a winding mechanism and a wire winding mechanism, wherein the feeding mechanism is arranged on the frame, the sleeve and the wire are conveyed by the feeding mechanism, the wire is penetrated into the sleeve, the sleeve clamping mechanism is arranged on one side of the feeding mechanism and can fix the sleeve to enable the wire to move relative to the sleeve, the winding mechanism comprises a four-axis numerical control system and an inserting head for inserting a transformer, the inserting head can drive the transformer to move and rotate relative to the frame under the action of the four-axis numerical control system, the wire winding mechanism is arranged on one side of the winding mechanism and comprises a rotary supporting table capable of horizontally moving and rotating relative to the frame, the rotary supporting table is sequentially provided with a wire nozzle, a wire clamping device and a wire cutting device from front to back, the wire head of the wire is clamped by the wire clamping device after passing through the wire nozzle before winding, the inserting head of the wire is bent and wound on a terminal of the transformer under the action of the wire winding mechanism, the inserting head of the transformer is rotated to wind the wire on the transformer, after the completion of the wire cutting device is driven by the inserting head, the wire of the wire cutting device can cut off the wire on the other winding head of the winding mechanism under the action of the winding mechanism, and the winding device can cut off the wire on the other winding head of the winding device.
2. The transformer bushing and wire winding integrated machine according to claim 1, wherein: still include tape winding mechanism, tape winding mechanism is including installing adhesive tape roll and the delivery table in the frame, and the back of sticky tape is placed on the delivery table, the delivery table front end is equipped with the blade holder that can vertically remove, be equipped with the cutter that is used for cutting off the sticky tape on the blade holder, the blade holder front end is fixed to be equipped with first silica gel, the delivery table is equipped with the second silica gel that can vertically remove at the blade holder rear, the cutter is close to the preceding terminal surface of second silica gel.
3. The transformer bushing and wire winding integrated machine according to claim 2, wherein: the feeding table is also provided with a tension adjusting mechanism, the tension adjusting mechanism comprises a swinging shaft and two fixed shafts which are distributed in a triangular mode, the swinging shaft and the fixed shafts are respectively provided with a bearing and jointly support an inner ring of the adhesive tape roll, the swinging shaft is connected with one fixed shaft through a swinging rod, and a torsion spring is arranged between the swinging rod and the fixed shaft.
4. The transformer bushing and wire winding integrated machine according to claim 1, wherein: the feeding mechanism comprises a wire feeding barrel for guiding and conveying wires and a wire feeding barrel for guiding and conveying the wires, the front end of the wire feeding barrel is further provided with a sleeve transferring clamp and a pipe cutter, the pipe cutter can move up and down and cut off the sleeve, and the sleeve transferring clamp can clamp the sleeve and transfer the sleeve to the front end of the wire feeding barrel for the wires to pass through the sleeve.
5. The transformer bushing and wire winding integrated machine according to claim 1, wherein: the sleeve clamping mechanism comprises a clamping table, an upper clamping piece and a lower clamping piece are respectively arranged above and below the sleeve, the upper clamping piece and the lower clamping piece can be folded or separated, clamping grooves are formed in one sides of the upper clamping piece and the lower clamping piece in opposite directions, and the clamping grooves of the upper clamping piece and the clamping grooves of the lower clamping piece are matched with the sleeve in shape when being folded, and can be used for fixing the clamping sleeve.
6. The transformer bushing and wire winding integrated machine according to claim 5, wherein: the lower part of the lower clamping piece is connected with a first driving cylinder, a chute is formed in one end of the lower clamping piece, the middle part of the upper clamping piece is movably erected on the clamping table, one end of the upper clamping piece is slidably mounted in the chute through a pin shaft, and when the first driving cylinder drives the upper clamping piece to ascend, the other end of the upper clamping piece rotates towards the lower clamping piece.
7. The transformer bushing and wire winding integrated machine according to claim 1, wherein: the front end of the plug-in unit head branches out two elastically openable or closable shrinking nozzles, the front end of the shrinking nozzle is provided with a guide inclined plane, the guide inclined plane is a curved surface with gradually smaller outer diameter from back to front, the shrinking nozzle can be inserted into a framework of a transformer to fix the framework, a pressing head for pressing a wire end of the transformer is further arranged on the plug-in unit head, a hidden wire groove extending to the pressing head is further formed in the outer side of the shrinking nozzle, and the wire end is accommodated in the hidden wire groove.
8. The transformer bushing and winding integrated machine according to claim 1 or 7, wherein: the four-axis numerical control system comprises a second servo motor, an X-axis linear driving mechanism, a Y-axis linear driving mechanism and a Z-axis linear driving mechanism, wherein the plug-in head is arranged on the second servo motor, the second servo motor is arranged on the Z-axis linear driving mechanism, the Z-axis linear driving mechanism is arranged on the Y-axis linear driving mechanism, the Y-axis linear driving mechanism is arranged on the X-axis linear driving mechanism, and the X-axis linear driving mechanism is arranged on the rack.
9. The transformer bushing and wire winding integrated machine according to claim 1, wherein: the wire winding mechanism comprises two openable first clamping blocks and two openable second clamping blocks, the first clamping blocks and the second clamping blocks are hinged to a rotary supporting table, a first inclined wedge block and a second inclined wedge block are respectively inserted between the lower parts of the two first clamping blocks and between the lower parts of the two second clamping blocks, the lower ends of the first inclined wedge block and the second inclined wedge block are respectively connected with a second driving cylinder and a third driving cylinder, the wire nozzle comprises two half pipes, the two half pipes are respectively installed on the two first clamping blocks, the wire clamping device comprises two wire clamping pieces, the wire cutting device comprises two cutting heads, one wire clamping piece and one cutting head are installed on one second clamping block, and the other wire clamping piece and the other cutting head are installed on the other second clamping block.
10. The transformer bushing and winding integrated machine according to claim 1 or 9, wherein: the winding mechanism further comprises a moving seat, a first servo motor and a fourth driving cylinder, the first servo motor is installed at the lower end of the moving seat, the output end of the first servo motor is connected with a rotary supporting table, a guide rail is horizontally arranged on the frame, the moving seat is movably installed on the guide rail through a sliding block, the output end of the fourth driving cylinder is connected with the moving seat, and positioning stop blocks are arranged at two ends of the guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810621445.XA CN108648903B (en) | 2018-06-15 | 2018-06-15 | Transformer sleeve penetrating and winding integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810621445.XA CN108648903B (en) | 2018-06-15 | 2018-06-15 | Transformer sleeve penetrating and winding integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108648903A CN108648903A (en) | 2018-10-12 |
| CN108648903B true CN108648903B (en) | 2023-05-30 |
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| CN201810621445.XA Active CN108648903B (en) | 2018-06-15 | 2018-06-15 | Transformer sleeve penetrating and winding integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109346316A (en) * | 2018-11-20 | 2019-02-15 | 珠海市日创工业自动化设备有限公司 | A kind of Transformer shielding line assembling equipment |
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| CN111785499B (en) * | 2020-07-08 | 2021-09-24 | 苏州创易技研股份有限公司 | Sleeve retaining wall rubber coating and winding integrated machine and winding process thereof |
| CN112466662B (en) * | 2020-11-02 | 2022-07-12 | 丽水正阳电力建设有限公司 | Automatic production equipment for transformer winding of power system |
| CN113581930B (en) * | 2021-06-07 | 2023-02-21 | 宁波欧胜渔具有限公司 | Horizontal core winding device |
| CN113436880B (en) * | 2021-07-07 | 2022-02-18 | 新沂市向荣电子有限公司 | Avoid chaotic full-automatic spooling equipment who is used for miniature transformer of wire winding |
| CN114512331B (en) * | 2022-01-26 | 2022-09-20 | 广东鑫微米智能装备有限公司 | Integrated transformer bushing, winding and rubber coating equipment |
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| CN208284346U (en) * | 2018-06-15 | 2018-12-25 | 珠海航宇自动化设备有限公司 | A kind of transformer sleeve-penetrating and around hanging wire all-in-one machine |
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| CN107452502A (en) * | 2017-08-16 | 2017-12-08 | 珠海航宇自动化设备有限公司 | A kind of transformer sleeve-penetrating coiling adhesive tape wrapping machine |
| CN208284346U (en) * | 2018-06-15 | 2018-12-25 | 珠海航宇自动化设备有限公司 | A kind of transformer sleeve-penetrating and around hanging wire all-in-one machine |
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