CN113581930B - Horizontal core winding device - Google Patents

Horizontal core winding device Download PDF

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Publication number
CN113581930B
CN113581930B CN202110631887.4A CN202110631887A CN113581930B CN 113581930 B CN113581930 B CN 113581930B CN 202110631887 A CN202110631887 A CN 202110631887A CN 113581930 B CN113581930 B CN 113581930B
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China
Prior art keywords
wire
robbing
matching
mounting plate
electromagnet
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CN202110631887.4A
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Chinese (zh)
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CN113581930A (en
Inventor
贺以飞
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Ningbo Ou Sheng Fishing Gear Co ltd
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Ningbo Ou Sheng Fishing Gear Co ltd
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Priority to CN202110631887.4A priority Critical patent/CN113581930B/en
Publication of CN113581930A publication Critical patent/CN113581930A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/547Cantilever supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/06Annular guiding surfaces; Eyes, e.g. pigtails
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • D06H7/02Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments
    • B65H2701/314Carbon fibres

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention relates to the technical field of fishing rod manufacturing, and discloses a horizontal core winding device which comprises a rack, a pay-off mechanism arranged on the rack and a moving seat arranged in the rack and close to or far away from the pay-off mechanism, wherein the moving seat is controlled by a first driving part in moving, a clamping structure capable of clamping the end part of a core tube is rotatably arranged on the moving seat, the clamping structure is controlled by a second driving part in rotating, an auxiliary mechanism for supporting the core tube is arranged on the upper end surface of a rack end plate, the pay-off mechanism is arranged on one side of the auxiliary mechanism on the rack, a mounting plate is arranged between the auxiliary mechanism and the moving seat on the rack, the mounting plate is provided with a through hole for the core tube to pass through, an initial automatic winding mechanism and a tail automatic line cutting mechanism are arranged on the mounting plate, a line robbing component is rotatably matched with the mounting plate by bypassing the through hole, and the device can effectively reduce the labor intensity of operators and remarkably improve the production efficiency.

Description

Horizontal core winding device
Technical Field
The invention relates to the technical field of fishing rod manufacturing, in particular to a horizontal core winding device.
Background
The prior production method of the fishing rod is to cut the treated glass fiber cloth or carbon fiber cloth into a proper size to be wound on a core pipe, then to wind the glass paper or BOPP belt and then to send the glass paper or BOPP belt into a curing furnace for heating and forming, to take out the core pipe and to separate the glass paper or BOPP belt, and finally to polish and paint.
The glass fiber cloth or the carbon fiber cloth is cut into a linear shape and is accommodated on the transmission wheel, the transmission wheel is generally fixed on a mounting plate, the mounting plate is fixed on a rack end plate of the core tube winding machine, and one end of the glass fiber wire or the carbon fiber wire is wound and positioned with the core tube.
The structure of current core pipe coiler includes the frame, do the removal seat that is close to or keeps away from the transfer gear motion along the axial of frame in the frame, the axial motion that should remove the seat is controlled by a motor lead screw module, it is provided with the triangle chuck to rotate on the removal seat, be provided with two assistance-localization real-time rollers in the one end that is close to the transfer gear in the frame, the one end of core pipe is fixed by the triangle chuck centre gripping, the other end then is located the assistance-localization real-time roller, it drives triangle chuck and core pipe synchronous rotation to be provided with a motor on the removal seat, the core pipe evenly twines glass fiber line or carbon fiber line on the outer wall in rotation and axial displacement, along with the winding of glass fiber line or carbon fiber line on the core pipe, force the transfer gear constantly to pay off.
In the existing operation, every time one core tube is wound, an operator needs to operate five steps: 1. firstly, spraying glue at the head and the tail of the core pipe; 2. pulling out the end of the carbon fiber wire and winding the end of the carbon fiber wire on the glue layer at the head of the core pipe; 3. placing the core tube on an auxiliary positioning roller and inserting one end of the core tube into a triangular chuck for fixing; 4. the wound core tube is disconnected from the carbon fiber wire by the handheld cutter; 5. and taking the core tube out of the triangular chuck and taking down the core tube.
The following problems exist in the above steps: 1. in the five steps, the attention requirements of the second step and the fourth step on operators are high, the carbon fiber wire sags after being cut off every time, the operators need to bend down to pick up the carbon fiber wire and pull the carbon fiber wire to be fixed with the core pipe when taking the carbon fiber wire again, the time spent is different along with the different energy of the operators, and therefore the production efficiency cannot be guaranteed; 2. the time interval between five steps is short, so that the labor intensity of operators is greatly increased, the operators are easy to be tired, frequent rest or multi-person operation is needed, and the production efficiency is low or the cost of the operators is too high.
Disclosure of Invention
The invention aims to provide a horizontal core winding device which can automatically realize the initial winding of a core pipe and the automatic wire breaking after winding, thereby reducing the labor intensity of operators, saving the labor cost and improving the production efficiency.
In order to solve the technical problems, the invention provides the following technical scheme: a horizontal core winding device comprises a rack, a paying-off mechanism arranged on the rack and a moving seat arranged in the rack and capable of being close to or far away from the paying-off mechanism, wherein the moving seat is controlled by a first driving part in moving, a clamping structure capable of clamping the end part of a core tube is rotatably arranged on the moving seat, the rotating of the clamping structure is controlled by a second driving part, an auxiliary mechanism for supporting the core tube is arranged on the upper end face of a rack end plate, the paying-off mechanism is arranged on one side of the auxiliary mechanism on the rack, a mounting plate is arranged between the auxiliary mechanism and the moving seat on the rack and provided with a through hole for the core tube to pass through, an initial automatic winding mechanism and a tail automatic cutting mechanism are arranged on the mounting plate, the initial automatic winding mechanism comprises a telescopically arranged wire feeding mechanism and a first wire clamping mechanism which is matched with the wire feeding mechanism at an interval and is used for clamping a wire head when the wire feeding mechanism extends out, a wire-robbing part is matched with the hole on the mounting plate in a rotating way, the rotating of the wire-robbing part is controlled by a third driving part, a second wire-robbing mechanism is arranged on the mounting plate and comprises a fourth driving part which is arranged on one side of the first wire clamping mechanism close to the through hole and is arranged along the direction of a cutter controlled by a telescopic cutter.
Furthermore, the line feeding mechanism is vertically fixed on the mounting plate, and the first line clamping mechanism is fixed at one end, away from the mounting plate, of the line feeding mechanism through a support and has a line robbing distance with the line feeding mechanism for the line robbing part to cut in.
Furthermore, the wire feeding mechanism comprises a first matching sleeve with an opening facing the first wire clamping mechanism, a wire feeding head arranged in the first matching sleeve in a telescopic mode, a first electromagnet fixed in the first matching sleeve and a first spring fixed between the wire feeding head and the first electromagnet, the stretching of the wire feeding head is controlled by the power on or power off of the first electromagnet, a wire inlet for the wire head of the carbon fiber wire to penetrate through is formed in the side wall of the wire feeding head, and a wire outlet for the wire head to penetrate through is formed in one end, far away from the first spring, of the wire feeding head.
Furthermore, the first thread clamping mechanism comprises a second matching sleeve and an elastic clamping block, the second matching sleeve is fixed on the support, the opening of the second matching sleeve faces the thread feeding mechanism, the elastic clamping block is fixedly arranged in the second matching sleeve, and an engagement hole which can be used for allowing the thread end to be inserted in an interference mode and pre-engaging the thread end when the thread feeding end retracts is formed in one end, close to the thread feeding end, of the elastic clamping block.
Furthermore, a pressurizing mechanism which can be vertically inserted into the second matching sleeve and press the carbon fiber wire is arranged on the bracket.
Furthermore, the pressurizing mechanism comprises a third matching sleeve with an opening facing the side wall of the second matching sleeve, a pressing block arranged in the third matching sleeve in a telescopic mode and a second electromagnet fixed in the third matching sleeve, a second spring is arranged between the second electromagnet and the pressing block, and a yielding groove which can be used for the pressing block to insert and elastically abut against and press the other side wall is formed in the side wall of the third matching sleeve.
Furthermore, the third drive division include with the concentric normal running fit's of via hole driven gear, rotate on the mounting panel with driven gear meshing's drive gear and fix the third motor of ordering about drive gear on the mounting panel, robbing line part set up in the one end that the mounting panel was kept away from to driven gear.
Furthermore, the line-robbing part comprises a line-robbing rod which is convexly arranged at one end of the driven gear far away from the mounting plate, the line-robbing rod comprises a matching rod which is parallel to the mounting plate and penetrates into the line-robbing space along with the rotation of the driven gear, the upper end of the matching rod is sunken with a line-robbing groove for the carbon fiber line to enter, and a second line clamping mechanism is arranged in the line-robbing groove.
Furthermore, the second wire clamping mechanism comprises a matching groove which is recessed at one end, close to the gear, of the wire robbing groove, a wire pressing block which can be completely retracted into the matching groove or partially extended out of the matching groove and is abutted against one end, far away from the matching groove, of the wire robbing groove, and a third electromagnet which is fixedly arranged at the bottom of the matching groove, and a third spring is arranged between the third electromagnet and the wire pressing block.
Furthermore, an anti-winding mechanism which prevents the carbon fiber wire from being wound on the matching rod is arranged on the matching rod, and the anti-winding mechanism comprises a slide wire inclined plane or a slide wire cambered surface which inclines downwards from the upper end of one side of the matching rod close to the wire feeding head to the lower end of one side far away from the wire feeding head.
Compared with the prior art, the invention has the following beneficial effects:
1. the initial automatic winding mechanism is designed, the existing design does not have a structure capable of realizing automatic winding of the initial position of a core tube while realizing continuous winding operation of the core tube, the initial automatic winding mechanism comprises a feeding mechanism, a first wire clamping mechanism and a wire robbing component, a second wire clamping mechanism is arranged on the wire robbing component, a wire end is given to the first wire clamping mechanism through the feeding mechanism, a wire robbing interval exists between the feeding mechanism and the first wire clamping mechanism, a carbon fiber wire arranged in a hanging mode is arranged in the wire robbing interval, when the wire robbing mechanism rotates to the wire robbing interval, the carbon fiber wire enters a wire robbing groove, the second wire clamping mechanism clamps the carbon fiber wire, and the carbon fiber wire is automatically wound at the initial position of the core tube along with the continuous rotation of the wire robbing mechanism to be fixed, so that subsequent winding operation of the core tube is facilitated.
2. The tail automatic wire cutting mechanism is arranged, and when the carbon fiber wire is wound on the glue position at the tail of the core pipe, the carbon fiber wire can be automatically cut off by extending the cutter.
3. Add the fastness that line ball mechanism can further increase first thread clamping mechanism centre gripping carbon fiber line to ensure that the one end that the carbon fiber line kept away from the core pipe is fixed by the centre gripping of second fixture once more when the cutter cuts off the carbon fiber line, in order to realize subsequent continuity of operation, foretell improvement lets whole kinking in-process cost the originated kinking of operating personnel vigor and follow-up tangent line change machine automatic operation into, effectively reduced operating personnel's working strength, and machine operation is quick, can effectively improve production efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is an isometric view of a horizontal core winder of the present invention;
FIG. 2 is an enlarged view of A in FIG. 1;
FIG. 3 is an enlarged view of B of FIG. 1;
FIG. 4 is an enlarged view of C of FIG. 1;
FIG. 5 is a front view of the start automatic winding mechanism and the tail automatic cutting mechanism of the present invention;
FIG. 6 isbase:Sub>A sectional view A-A of FIG. 5;
FIG. 7 is an enlarged view of D in FIG. 6;
FIG. 8 is an isometric view of the start automatic spooling mechanism and the tail automatic cutting mechanism of the present invention;
fig. 9 is an enlarged view of E in fig. 8.
In the figure: 1. a frame; 2. a movable seat; 3. a screw rod; 4. a guide rail; 5. a first motor; 6. a second motor; 7. a material storage rack; 8. a core tube positioning member; 9. an auxiliary positioning roller; 10. an electric control cabinet; 11. mounting a bottom plate; 12. a wire storage coil; 13. a take-up reel; 14. mounting a plate; 15. a third motor; 16. a drive gear; 17. a driven gear; 18. a support; 19. a wire slot; 20. a mating rod; 21. a slide wire arc surface; 22. line robbing grooves; 23. a first mating sleeve; 24. a second mating sleeve; 25. a triangular chuck; 26. a clamping block; 27. a via hole; 28. a first electromagnet; 29. feeding a thread end; 30. a first spring; 31. a wire inlet; 32. an outlet; 33. a third electromagnet; 34. a line pressing block; 35. a third spring; 36. a yielding groove; 37. an elastic clamping block; 38. an occlusion hole; 39. a fourth electromagnet; 40. a cutter; 41. a fourth spring; 42. a third fitting sleeve; 43. a second electromagnet; 44. a second spring; 45. and (7) briquetting.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Examples
A horizontal core winding device is shown by referring to fig. 1-9 and comprises a frame 1, a paying-off mechanism arranged on the frame 1 and a moving seat 2 which is arranged in the frame 1 and can be close to or far away from the paying-off mechanism, the moving of the moving seat 2 is controlled by a first driving part, the first driving part comprises a lead screw 3 motor module and a guiding mechanism, the lead screw 3 motor module comprises a lead screw 3 which is arranged in the frame 1 along the axial extension of the frame 1, bearing seats which are fixedly arranged at the two ends of the frame 1 and are in running fit with the two ends of the lead screw 3, and a mounting block which is arranged at the bottom of the moving seat 2 and is provided with a nut matched with the lead screw 3, a first motor 5 for driving the lead screw 3 is arranged at one end of the frame 1, and the guiding mechanism comprises a guide rail 4 which is arranged in the frame 1 along the axial parallel of the frame 1 and a sliding block which is arranged at the bottom of the moving seat 2 and is in sliding fit with the guide rail 4 in an embedded guide way.
The movable base 2 is provided with a clamping structure capable of clamping the end part of the core tube in a rotating manner, as shown in fig. 1 and fig. 4, the rotation of the clamping structure is controlled by a second driving part, the clamping mechanism is an existing triangular chuck 25, a clamping block 26 is clamped in the triangular chuck 25, one end of the core tube close to the clamping block 26 is non-circular, one end of the clamping block 26 far away from the triangular chuck 25 is sunken with a clamping groove capable of allowing the non-circular end of the core tube to be inserted in an interference manner, the triangular chuck 25 is in rotating fit on the movable base 2 through a rotating shaft, the second driving part comprises a second motor 6 fixedly arranged on the movable base 2, and a motor shaft of the second motor 6 is connected with the rotating shaft through a coupling.
The upper end face of an end plate of the rack 1 is provided with an auxiliary mechanism for supporting a core pipe, the auxiliary mechanism is shown in a reference figure 1 and a reference figure 3, the auxiliary mechanism comprises two vertical parallel installation blocks and auxiliary positioning rollers 9 which are rotatably arranged on the installation blocks, one end of the rack 1 provided with the auxiliary mechanism is provided with a storage mechanism at intervals, the storage mechanism comprises a storage rack 7 with an upward opening, the bottom of the storage rack is an inclined plane which inclines downwards from one side to the other side, a core pipe positioning piece 8 extends from the upper end face of the storage rack 7 along the axial direction of the storage rack 7, the cross section of the core pipe positioning piece 8 is V-shaped, and when the core pipe is placed on the storage rack and pushed forwards, the storage rack can be directly inserted into a clamping groove, the middle part of the core pipe is just positioned at the centers of the two auxiliary positioning rollers 9, and the auxiliary positioning rollers 9 move forwards along with the rotation of the core pipe, and the auxiliary positioning rollers 9 rotate along with the positioning.
The paying-off mechanism is arranged on one side of the auxiliary mechanism on the rack 1, the paying-off mechanism is shown in a reference mode in fig. 1 and 3 and comprises a mounting base plate 11 arranged on the rack 1, a wire storage disc 12 arranged on the mounting base plate 11 in a rotating mode and a wire take-up disc 13 which is used for containing a protective film on a carbon fiber wire and rotates synchronously with the wire storage disc 12, and the wire storage disc 12 and the wire take-up disc 13 rotate synchronously through a gear set.
An installation plate 14 is arranged on the frame 1 between the auxiliary mechanism and the moving seat 2, the installation plate 14 is provided with a through hole 27 for the core tube to pass through, an initial automatic winding mechanism and a tail automatic cutting mechanism are arranged on the installation plate 14, and the initial automatic winding mechanism comprises a telescopic wire feeding mechanism and a first wire clamping mechanism which is matched with the wire feeding mechanism at intervals and clamps a wire end when the wire feeding mechanism extends out.
The thread feeding mechanism is vertically fixed on the mounting plate 14, the first thread clamping mechanism is fixed at one end of the thread feeding mechanism, which is far away from the mounting plate 14, through a support 18, and has a thread robbing distance with the thread feeding mechanism for the thread robbing part to cut in, the thread feeding mechanism comprises a first matching sleeve 23 with an opening facing the first thread clamping mechanism, a thread feeding head 29 telescopically arranged in the first matching sleeve 23, a first electromagnet 28 fixed in the first matching sleeve 23, and a first spring 30 fixed between the thread feeding head 29 and the first electromagnet 28, the telescopic movement of the thread feeding head 29 is controlled by the power on or power off of the first electromagnet 28, and when the first electromagnet 28 is powered, the thread feeding head 29 is contracted in the first matching sleeve 23; when the first electromagnet 28 loses power, the wire feeding head 29 partially extends out of the first matching sleeve 23, a wire inlet 31 through which a wire head of a carbon fiber wire passes is arranged on the side wall of the wire feeding head 29, a wire outlet 32 through which the wire head passes is arranged at one end of the wire feeding head 29, which is far away from the first spring 30, a wire slot 19 through which the wire head of the carbon fiber wire on the wire storage disc 12 passes is arranged on the support 18, which is opposite to the wire robbing distance, the first wire clamping mechanism comprises a second matching sleeve 24 and an elastic clamping block 37, the second matching sleeve 24 is fixed on the support 18, the opening of the second matching sleeve faces the wire feeding mechanism, the elastic clamping block 37 is fixedly arranged in the matching sleeve, and one end, close to the wire feeding head 29, of the elastic clamping block 37 is provided with a meshing hole 38 through which the wire head 29 can be inserted in an interference manner and can pre-mesh the wire head when the wire feeding head 29 retracts.
A pressurizing mechanism which can be vertically inserted into the second matching sleeve 24 and press the carbon fiber wire is arranged on the bracket 18, the pressurizing mechanism is shown in fig. 7 and comprises a third matching sleeve 42 with an opening facing the side wall of the second matching sleeve 24, a pressing block 45 telescopically arranged in the third matching sleeve 42 and a second electromagnet 43 fixed in the third matching sleeve 42, a second spring 44 is arranged between the second electromagnet 43 and the pressing block 45, the extension and retraction of the pressing block 45 are controlled by the power on or power off of the second electromagnet 43, and when the second electromagnet 43 is powered on, the pressing block 45 is contracted in the third matching sleeve 42; when the second electromagnet 43 is de-energized, the pressing block 45 extends out of the third matching sleeve 42 under the action of the second spring 44, the side wall of the third matching sleeve 42 is provided with a yielding groove 36 for the pressing block 45 to insert and elastically press against the other side wall, and the pressurizing mechanism is used for pressing the carbon fiber wire when the wire feeding head 29 retracts so as to prevent the carbon fiber wire from being pulled out of the meshing hole 38 under the action of excessive tensile force.
A wire-robbing component is rotatably matched on the mounting plate 14 around the hole 27, as shown in fig. 6-9, the rotation of the wire-robbing component is controlled by a third driving part, the third driving part comprises a driven gear 17 concentrically and rotatably matched with the via hole 27, a driving gear 16 which is rotatably arranged on the mounting plate 14 and is meshed with the driven gear 17, and a third motor 15 which is fixed on the mounting plate 14 and drives the driving gear 16, the wire-robbing component is arranged at one end of the driven gear 17 far away from the mounting plate 14, the wire-robbing component comprises a wire-robbing rod which is convexly arranged at one end of the driven gear 17 far away from the mounting plate 14, the wire-robbing rod comprises a matching rod 20 which is parallel to the mounting plate 14 and penetrates into the wire-robbing space along with the rotation of the driven gear 17, the upper end of the matching rod 20 is sunken with a wire-robbing groove 22 into which a carbon fiber wire can enter, a second wire clamping mechanism is arranged in the wire-robbing groove 22, the second wire clamping mechanism comprises a matching groove which is sunken at one end close to the gear, a matching groove, a wire-robbing block 34 which can be completely retracted into the matching groove or partially extended out of the matching groove, and a third wire-robbing block 34 which is abutted against one end of the wire-robbing groove 22, and a third telescopic block 33 which is arranged between the third wire-robbing block 33, and the third telescopic block 33 which is arranged between the electromagnet 33, and the third motor 33 which is arranged when the third motor 33, and the third motor 33 is arranged, and the third motor 33 which is arranged between the controlled electric motor 33; when the third electromagnet 33 is de-energized, the wire pressing block 34 is extended under the action of the third spring 35 to press the hijacked carbon fiber wire.
An anti-winding mechanism for preventing the carbon fiber wire from being wound on the matching rod 20 is arranged on the matching rod, as shown in fig. 9, the anti-winding mechanism comprises a slide wire inclined plane or a slide wire cambered surface 21 which is inclined downwards from the upper end of one side, close to the wire feeding head 29, of the matching rod 20 to the lower end of one side, far away from the wire feeding head 29, when the wire-robbing rod rotates, the carbon fiber wire can slide downwards from the slide wire inclined plane or the slide wire cambered surface 21 to avoid being stuck, and the arrangement ensures that the wire-robbing component can successfully loosen the carbon fiber wire when the third electromagnet 33 is electrified.
A tail automatic wire cutting mechanism is arranged on one side, close to the core tube, of the second matching sleeve 24, as shown in fig. 7, the tail automatic wire cutting mechanism comprises an accommodating groove which is sunken on one side of the second matching sleeve 24 and a cutter 40 which can be completely retracted into the accommodating groove or partially extended out of the accommodating groove, the extension and retraction of the cutter 40 are controlled by a fourth driving part, the fourth driving part comprises a fourth electromagnet 39 fixed at the bottom of the accommodating groove and a fourth spring 41 fixedly arranged between the fourth electromagnet 39 and the cutter 40, the extension and retraction of the cutter 40 are controlled by the power on or power off of the fourth electromagnet 39, and when the fourth electromagnet 39 is powered on, the cutter 40 is retracted; when the fourth electromagnet 39 loses power, the cutter 40 stretches out to cut off the carbon fiber wire.
An electric control cabinet 10 is arranged on one side of a rack 1, a PLC controller is arranged in the electric control cabinet 10, the first motor 5, the second motor 6 and the third motor 15 are all servo motors or stepping motors and are all connected with the PLC controller, the first electromagnet 28, the second electromagnet 43, the third electromagnet 33 and the fourth electromagnet 39 are all connected with the PLC controller, the pressing block 45, the wire pressing block 34, the wire feeding head 29 and the cutter 40 are all made of iron, the starting and closing time, the rotating speed, the rotating direction and the rotating number of turns of the first motor 5, the second motor 6 and the third motor 15 and the power-on and power-off time of the first electromagnet 28, the second electromagnet 43, the third electromagnet 33 and the fourth electromagnet 39 are all realized by a program of the PLC controller, and the logic programming related to the program is the prior art, so the description is omitted.
The specific operation steps are divided into manual operation steps and machine operation steps:
the manual operation steps are only three steps left, namely a first step: moving the core tube forward from the core tube positioning piece 8 until the core tube is inserted into the clamping groove; the second step: spraying glue at the head and the tail of the core pipe where the winding is needed by holding the glue spraying machine, wherein the glue is 3M glue spraying; and a final step: and pulling out the core tube from the clamping groove.
The machine operation steps are as follows:
1. threading: the carbon fiber wire on the wire storage disc 12 passes through the wire groove 19 and then enters from the wire inlet 31 and is drawn out from the wire outlet 32;
2. the wire feeding mechanism feeds a wire to the first wire clamping mechanism: the first electromagnet 28 is changed from the power-on state to the power-off state, the thread end 29 is inserted into the occlusion hole 38, the first electromagnet 28 is powered after 0.5-1 second of pause, the thread end 29 retracts, and the thread end is clamped in the occlusion hole 38 in advance;
4. pressing a wire by a wire pressing mechanism: after 0.5-1 second after the first electromagnet 28 is powered on, the second electromagnet 43 changes the power-on state into the power-off state, and the pressing block 45 passes through the abdicating groove 36 and then presses against the side wall of the third matching sleeve 42 to press the carbon fiber wire;
5. the wire-robbing rod rotates to the position that the carbon fiber wire enters the wire-robbing groove 22: the third motor 15 drives the driving gear 16 to drive the driven gear 17 and the line-robbing rod to rotate for 1-3 circles, and during the first circle, the carbon fiber line just enters the line-robbing groove 22 when the line-robbing rod is inserted into the line-robbing interval;
6. the second wire clamping mechanism clamps the wire in the wire robbing groove 22: after the carbon fiber wire enters the wire-robbing slot 22 (when the wire-robbing rod is separated from the wire-robbing slot 22), the third electromagnet 33 is changed from the power-on state to the power-off state, the wire pressing block 34 extends out under the action of the third spring 35 to press the carbon fiber wire, while the wire-robbing rod in the fourth step continues to rotate, and the part of the wire on the wire-robbing rod is wound at the gluing position for fixing;
7. paying off by a wire pressing mechanism: when the second wire clamping mechanism loses power, the wire pressing mechanism is powered on to pay off;
8. winding: the core tube is wound under the action of the first motor 5 and the second motor 6, and the rotation direction of the core rod is opposite to that of the wire robbing rod, so that the wires on the wire robbing rod and the wire winding core tube on the wire storage disc 12 can be pulled to wind at the same time;
9. paying off by the second wire clamping mechanism: when the first motor 5 and the second motor 6 rotate, the second wire clamping mechanism is powered on to loosen the carbon fiber wire;
10. thread is again fed to the thread feed head 29: when the first motor 5 carries the core tube to move to the tail end and the carbon fiber wire is wound at the glue at the tail part of the core tube, the first electromagnet 28 is switched from a power-on state to a power-off state, the wire head 29 is driven to supply the wire to the occlusion hole 38 again, and the first electromagnet 28 is powered on again for retracting after 0.5-1 second; when the first electromagnet 28 is powered on for 0.5-1 second, the second electromagnet 43 is switched from a powered-on state to a powered-off state to press the carbon fiber wire in the second matching sleeve 24 again;
11. cutting: when the second electromagnet 43 is powered off, the fourth electromagnet 39 is switched from the power-on state to the power-off state, and the cutter 40 extends out to cut off the section of the carbon fiber wire between the second matching pipe and the core pipe.
And (4) cutting the wire of the automatic winding of one core pipe, returning the second core to the initial position again by the second core-to-be-moved seat 2, and repeating the steps 4-11 after the operator puts the core pipe and sprays the glue.
Compared with the prior art, an operator only needs to simply insert the core pipe into the clamping block 26 from the core pipe positioning piece 8, spray glue and finally take off the core pipe, so that the initial steps of attaching to pick up the wire, winding the wire and subsequently cutting the wire can be omitted, the attention and the energy of the labor required can be greatly reduced, continuous operation can be realized in the front and the back, and the production efficiency is effectively improved.
The improvement point of the invention is a brand new design of an initial automatic winding mechanism and a tail automatic cutting mechanism, and the glue spraying step and the feeding and discharging step can be realized through the existing structure, so that the full-automatic operation of all the operation steps can be realized by combining the prior art and the improved scheme of our party.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a horizontal core device that twines, which comprises a frame (1), set up the paying out machine structure in frame (1) and set up removal seat (2) that can be close to or keep away from paying out machine structure in frame (1), the removal that removes seat (2) is controlled by first drive division, it is provided with the clamping structure that can press from both sides core pipe tip to rotate on removing seat (2), clamping structure's rotation is controlled by second drive division, be provided with the complementary unit who supports the core pipe at frame (1) end plate up end, be provided with paying out machine structure on one side of complementary unit on frame (1), its characterized in that: a mounting plate (14) is arranged between the auxiliary mechanism and the moving seat (2) on the frame (1), the mounting plate (14) is provided with a through hole (27) for the core tube to pass through, an initial automatic winding mechanism and a tail automatic cutting mechanism are arranged on the mounting plate (14), the initial automatic winding mechanism comprises a telescopic wire feeding mechanism and a first wire clamping mechanism which is matched with the wire feeding mechanism at intervals and clamps a wire head when the wire feeding mechanism extends out, a wire robbing component is rotationally matched on the mounting plate (14) around the through hole (27), the rotation of the wire robbing component is controlled by a third driving part, a second wire clamping mechanism is arranged on the wire robbing component, the wire feeding mechanism is vertically fixed on the mounting plate (14), the first wire clamping mechanism is fixed at one end, far away from the mounting plate (14), of the wire feeding mechanism through a support (18) and has a wire robbing interval for cutting in a wire robbing part with the wire feeding mechanism, the wire feeding mechanism comprises a first matching sleeve (23) with an opening facing the first wire clamping mechanism, a wire feeding head (29) arranged in the first matching sleeve (23) in a telescopic mode, a first electromagnet (28) fixed in the first matching sleeve (23) and a first spring (30) fixed between the wire feeding head (29) and the first electromagnet (28), the stretching of the wire feeding head (29) is controlled by the power on or power off of the first electromagnet (28), a wire inlet (31) for the wire head of a carbon fiber wire to penetrate through is formed in the side wall of the wire feeding head (29), and a wire feeding head is arranged at one end, far away from the first spring (30), of the wire feeding head (29) The outlet (32) that wear out, the automatic thread cutting mechanism of afterbody include on mounting panel (14) in the first thread clamping mechanism near one side of via hole along the cutter (40) of the flexible setting of the direction of motion of thread feeding head, the flexible fourth drive division that is controlled by of cutter (40).
2. A horizontal core winding apparatus according to claim 1, wherein: the first thread clamping mechanism comprises a second matching sleeve (24) which is fixed on the support (18) and has an opening facing the thread feeding mechanism and an elastic clamping block (37) which is fixedly arranged in the matching sleeve, wherein one end of the elastic clamping block (37) close to the thread feeding head (29) is provided with an occlusion hole (38) which can be used for interference insertion of the thread feeding head (29) and pre-occluding the thread feeding head (29) when the thread feeding head (29) retracts.
3. A horizontal core winding apparatus according to claim 2, wherein: a pressurizing mechanism which can be vertically inserted into the second matching sleeve (24) and press the carbon fiber wire is arranged on the bracket (18).
4. A horizontal core winding apparatus according to claim 3, wherein: the pressurizing mechanism comprises a third matching sleeve (42) with an opening facing the side wall of the second matching sleeve (24), a pressing block (45) arranged in the third matching sleeve (42) in a telescopic mode and a second electromagnet (43) fixed in the third matching sleeve (42), a second spring (44) is arranged between the second electromagnet (43) and the pressing block (45), and a yielding groove (36) which can be used for the pressing block (45) to insert and elastically abut against the other side wall is formed in the side wall of the third matching sleeve (42).
5. A horizontal core winding apparatus according to claim 1, wherein: the third driving part comprises a driven gear (17) which is in concentric rotation fit with the through hole (27), a driving gear (16) which rotates on the mounting plate (14) and is meshed with the driven gear (17), and a third motor (15) which is fixed on the mounting plate (14) and drives the driving gear (16), and the line-robbing part is arranged at one end, far away from the mounting plate (14), of the driven gear (17).
6. A horizontal core winding device according to claim 5, wherein: the line-robbing part comprises a line-robbing rod which is convexly arranged at one end of the driven gear (17) far away from the mounting plate (14), the line-robbing rod comprises a matching rod (20) which is parallel to the mounting plate (14) and penetrates into the line-robbing space along with the rotation of the driven gear (17), a line-robbing groove (22) for carbon fiber lines to enter is sunken in the upper end of the matching rod (20), and a second line clamping mechanism is arranged in the line-robbing groove (22).
7. A horizontal core winder according to claim 6, wherein: the second wire clamping mechanism comprises a matching groove which is recessed at one end, close to the gear, of the wire-robbing groove (22), a wire pressing block (34) which can be completely retracted into the matching groove or partially extended out of the matching groove and is abutted against one end, far away from the matching groove, of the wire-robbing groove (22), and a third electromagnet (33) which is fixedly arranged at the bottom of the matching groove, wherein a third spring (35) is arranged between the third electromagnet (33) and the wire pressing block (34).
8. The horizontal core winding device according to claim 6, wherein: an anti-winding mechanism for preventing the carbon fiber wire from being wound on the matching rod (20) is arranged on the matching rod, and the anti-winding mechanism comprises a slide wire inclined plane or a slide wire cambered surface (21) which inclines downwards from the upper end of one side of the matching rod (20) close to the wire feeding head (29) to the lower end of one side far away from the wire feeding head (29).
CN202110631887.4A 2021-06-07 2021-06-07 Horizontal core winding device Active CN113581930B (en)

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Citations (6)

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Publication number Priority date Publication date Assignee Title
CN108648908A (en) * 2018-06-15 2018-10-12 珠海航宇自动化设备有限公司 A kind of hanging wire component of transformer
CN108648903A (en) * 2018-06-15 2018-10-12 珠海航宇自动化设备有限公司 A kind of transformer sleeve-penetrating and around hanging wire all-in-one machine
CN110240024A (en) * 2019-05-30 2019-09-17 四川中物技术股份有限公司威海分公司 Kinking process automation equipment for fishing rod production
CN209906124U (en) * 2019-05-13 2020-01-07 饶焕 Automatic wire feeding device and winding machine thereof
CN210458728U (en) * 2019-08-19 2020-05-05 太仓市泽记新材料有限公司 Cutting device for producing textile yarns
CN212101511U (en) * 2020-04-28 2020-12-08 徐纪田 Adhesive tape winding machine for slender fishing rod

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7753307B2 (en) * 2004-12-06 2010-07-13 Alho Clyde R Wrapping device for fishing rods

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108648908A (en) * 2018-06-15 2018-10-12 珠海航宇自动化设备有限公司 A kind of hanging wire component of transformer
CN108648903A (en) * 2018-06-15 2018-10-12 珠海航宇自动化设备有限公司 A kind of transformer sleeve-penetrating and around hanging wire all-in-one machine
CN209906124U (en) * 2019-05-13 2020-01-07 饶焕 Automatic wire feeding device and winding machine thereof
CN110240024A (en) * 2019-05-30 2019-09-17 四川中物技术股份有限公司威海分公司 Kinking process automation equipment for fishing rod production
CN210458728U (en) * 2019-08-19 2020-05-05 太仓市泽记新材料有限公司 Cutting device for producing textile yarns
CN212101511U (en) * 2020-04-28 2020-12-08 徐纪田 Adhesive tape winding machine for slender fishing rod

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