CN108648908A - A kind of hanging wire component of transformer - Google Patents
A kind of hanging wire component of transformer Download PDFInfo
- Publication number
- CN108648908A CN108648908A CN201810622623.0A CN201810622623A CN108648908A CN 108648908 A CN108648908 A CN 108648908A CN 201810622623 A CN201810622623 A CN 201810622623A CN 108648908 A CN108648908 A CN 108648908A
- Authority
- CN
- China
- Prior art keywords
- transformer
- pedestal
- driving mechanism
- axis linear
- linear driving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention discloses a kind of hanging wire components of transformer, including pedestal, four-shaft numerically controlled system, the wrapping mechanism being mounted on the base and plug head for fixing transformer, plug head can drive transformer to make relative to pedestal movement and rotary motion, the rotary shaft of plug head is parallel to pedestal, wrapping mechanism includes the rotary support table that can be moved horizontally and rotate relative to pedestal, it is equipped with line mouth, wire-clamping device and cutting facility on rotary support table successively from front to back, conducting wire is clamped by wire-clamping device after passing through line mouth and cut by cutting facility.This hanging wire component is under the cooperation of four-shaft numerically controlled system, line mouth can control kinking direction under the start of wrapping mechanism, the end of a thread/line tail after cutting to rotate bending to be wrapped on the terminal of transformer, clamping and accurate positioning, rotary support table is other than the action of the rotation hanging wire of control line mouth, change the start angle of kinking by being rotated by 90 °, you can while it being applicable in vertical transformer and horizontal type transformer, versatility is high.
Description
Technical field
The present invention relates to transformer process equipment more particularly to a kind of hanging wire components of transformer.
Background technology
Need at present sleeve-penetrating, coiling, twine terminal and encapsulated band transformer can only manual work, cannot achieve automation
The main reason for be：The end of a thread and line tail after sleeve-penetrating accurately can not be clamped and navigate to required terminal, moreover, vertical
It is different with the horizontal coil terminals direction of two kinds of transformers, it cannot achieve versatility.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a kind of hanging wire component of transformer, can expire
The foot any position positioning winding of the end of a thread/line tail on terminal before and after coiling, clamping and accurate positioning, and it is applicable in vertical change
Depressor and horizontal type transformer, versatility are high.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of hanging wire component of transformer, including pedestal, four-shaft numerically controlled system, the wrapping mechanism being mounted on the base and use
In the plug head of fixed transformer, the plug head can drive transformer to make opposite pedestal under the start of four-shaft numerically controlled system and move
The rotary shaft of dynamic and rotation movement, the plug head is parallel to pedestal, and the wrapping mechanism includes that can be moved with respect to pedestal level
Dynamic and rotation rotary support table is equipped with line mouth, wire-clamping device and cutting facility on the rotary support table successively from front to back,
Conducting wire is clamped and is cut by cutting facility, work of the end of a thread after the cutting/line tail in wrapping mechanism by wire-clamping device after passing through line mouth
Dynamic lower bending is wrapped on the terminal of transformer.
As an improvement of the above technical solution, the wrapping mechanism, which includes two openable and closable first fixture blocks and two, to open
The second fixture block closed, the first fixture block and the second fixture block be hinged on rotary support table, between the lower part of two the first fixture blocks and
The first tapered wedges and the second tapered wedges, the first tapered wedges and the second tapered wedges are inserted between the lower part of two the second fixture blocks respectively
Lower end is connected separately with the first driving cylinder and the second driving cylinder, and the line mouth includes two semicanals, and two semicanals are separately mounted to
On two the first fixture blocks, the wire-clamping device includes two clamping pieces, and the cutting facility includes two cutting heads, wherein a folder
In gripping member and a cutting head one second fixture block installed therein, another clamping piece and another cutting head are mounted on another second fixture block
On.
As an improvement of the above technical solution, the wrapping mechanism further includes that Mobile base, first servo motor and third are driven
Dynamic cylinder, the first servo motor are mounted on Mobile base lower end, and the output end of the first servo motor connects rotary support table,
Being horizontally disposed on the pedestal has guide rail, the Mobile base to be movably mounted on guide rail by sliding block, the third driving
The output end of cylinder connects Mobile base.
As an improvement of the above technical solution, the pedestal is located at guide rail both ends and is equipped with position block.
As an improvement of the above technical solution, the four-shaft numerically controlled system includes the second servo motor, X-axis linear driver
Structure, Y-axis linear driving mechanism and Z axis linear driving mechanism, the plug head are mounted on the second servo motor, and described second watches
Motor is taken on Z axis linear driving mechanism, the Z axis linear driving mechanism is mounted on Y-axis linear driving mechanism, described
Y-axis linear driving mechanism is mounted on X-axis linear driving mechanism, and the X-axis linear driving mechanism is mounted on the base.
Beneficial effects of the present invention have：
Wire-clamping device and cutting facility are installed, the conducting wire after sleeve-penetrating is oriented to by line mouth behind the online mouth of this hanging wire component
Positioning is clamped by wire-clamping device and is cut by cutting facility, under the cooperation of four-shaft numerically controlled system, work of the line mouth in wrapping mechanism
Kinking direction can be controlled under dynamic so that the end of a thread/line tail after cutting can rotate bending and be wrapped on the terminal of transformer, press from both sides
It holds and accurate positioning, rotary support table changes the starting of kinking by being rotated by 90 ° other than the action of the rotation hanging wire of control line mouth
Angle, you can while applicable vertical transformer and horizontal type transformer, versatility are very high.
Description of the drawings
Below in conjunction with the accompanying drawings and specific embodiment the invention will be further described, wherein：
Fig. 1 is the structural schematic diagram of the embodiment of the present invention；
Fig. 2 is the partial schematic diagram of wrapping mechanism in the embodiment of the present invention；
Fig. 3 is another partial schematic diagram of wrapping mechanism in the embodiment of the present invention；
Fig. 4 is the embodiment of the present invention and the cooperation schematic diagram of horizontal type transformer；
Fig. 5 is the embodiment of the present invention and the cooperation schematic diagram of vertical transformer.
Specific implementation mode
Referring to Fig. 1, a kind of hanging wire component of transformer of the invention, including pedestal 1, four-shaft numerically controlled system 2, be mounted on bottom
Wrapping mechanism 3 on seat 1 and the plug head 5 for fixing transformer 4, the rotary shaft of the plug head 5 are parallel to pedestal 1, have
Body, the four-shaft numerically controlled system 2 includes the second servo motor 21, X-axis linear driving mechanism 22, Y-axis linear driving mechanism 23
With Z axis linear driving mechanism 24, the plug head 5 is mounted on the second servo motor 21, and second servo motor 21 is installed
On Z axis linear driving mechanism 24, the Z axis linear driving mechanism 24 is mounted on Y-axis linear driving mechanism 23, the Y-axis
Linear driving mechanism 23 is mounted on X-axis linear driving mechanism 22, and the X-axis linear driving mechanism 22 is mounted on pedestal 1, this
In embodiment, X-axis linear driving mechanism 22, Y-axis linear driving mechanism 23 and Z axis linear driving mechanism 24 are all made of servo motor
The drive mechanism of direct-connected screw rod nut, the plug head 5 can drive transformer 4 to make relatively under the start of four-shaft numerically controlled system 2
Pedestal 1 moves and the movement of rotation.
With further reference to Fig. 2, the wrapping mechanism 3 includes rotary support table 31, Mobile base 38,39 and of first servo motor
Third driving cylinder 310, the first servo motor 39 are mounted on 38 lower end of Mobile base, the output end of the first servo motor 39
Connect rotary support table 31, being horizontally disposed on the pedestal 1 has guide rail 311, the Mobile base 38 by sliding block 312 movably
On guide rail 311, the output end of the third driving cylinder 310 connects Mobile base 38, and rotary support table 31 can be with respect to pedestal 1
It moves horizontally and rotates, the pedestal 1 is located at 311 both ends of guide rail and is equipped with position block 313.
In addition, it is equipped with line mouth 32, wire-clamping device 33 and cutting facility 34 on the rotary support table 31 successively from front to back,
Conducting wire is clamped by wire-clamping device 33 after passing through line mouth and is cut by cutting facility 34, and the end of a thread after cutting/line tail is in wrapping mechanism 3
Start under bend and be wrapped on the terminal of transformer 4.
With further reference to Fig. 3, specifically, the wrapping mechanism 3 includes two openable and closable first fixture block 35a and two can
Second fixture block 35b, the first fixture block 35a and the second fixture block 35b of folding is hinged on rotary support table 31, two the first fixture blocks
It is inserted with the first tapered wedges 36a and the second tapered wedges between the lower part of 35a respectively between the lower part of two the second fixture block 35b
36b, the first tapered wedges 36a and the second lower ends tapered wedges 36b are connected separately with the first driving cylinder 37a and the second driving cylinder 37a, institute
It includes two semicanals 321 to state line mouth 32, and two semicanals 321 are separately mounted on two the first fixture block 35a, the wire-clamping device 33
Including two clamping pieces 331, the cutting facility 34 includes two cutting heads 341, wherein a clamping piece 331 and a cutting head
On 341 one second fixture block 35b installed therein, another clamping piece 331 and another cutting head 341 are mounted on another second fixture block
On 35b, when the first driving cylinder 37a and the second driving cylinder 37a respectively drives the first tapered wedges 36a and the second tapered wedges 36b risings
When, the upper end of two the first fixture block 35a and two the second fixture block 35b are closed, and conducting wire, trimming is clamped in line mouth 32 and wire-clamping device 33
Device 34 cuts conducting wire, the clamping of wrapping mechanism 3 and accurate positioning simultaneously.
Referring to Fig. 4, after horizontal type transformer 4b is inserted in plug head 5, after coiling initial period, the end of a thread sleeve-penetrating, clamp
The end of a thread is clamped in device 33, and line mouth 32 is parallel with stitch, and wrapping mechanism 3 is rotated by 90 ° with moving-wire mouth 32 and the end of a thread, you can the end of a thread is curved
Folding is wrapped on the terminal of horizontal type transformer 4b, and after the completion of waiting for horizontal type transformer 4b coilings, cutting facility 34 cuts conducting wire, equally
Line tail can be bent and be wrapped on the terminal of horizontal type transformer 4b.
Referring to Fig. 5, after vertical transformer 4a is inserted in plug head 5, after coiling initial period, the end of a thread sleeve-penetrating, clamp
The end of a thread is clamped in device 33, and line mouth 32 is vertical with stitch, and wrapping mechanism 3 is rotated by 90 ° with moving-wire mouth 32 and the end of a thread, makes line mouth 32 and needle
Foot keeping parallelism, by the movement for controlling four-shaft numerically controlled system 2 and third driving cylinder 310, you can be wrapped in the end of a thread bending vertical
On the terminal of formula transformer 4a, after the completion of waiting for vertical transformer 4a coilings, cutting facility 34 cuts conducting wire, equally can be curved by line tail
Folding is wrapped on the terminal of vertical transformer 4a.By the start angle for changing kinking, you can while being applicable in vertical transformer 4a
With horizontal type transformer 4b, versatility is very high.
The above, only better embodiment of the invention, but the present invention is not limited to above-described embodiments, as long as
It reaches the technique effect of the present invention with any same or similar means, should all belong to the scope of protection of the present invention.
Claims (5)
1. a kind of hanging wire component of transformer, it is characterised in that：Including pedestal, four-shaft numerically controlled system, twining of being mounted on the base
Line mechanism and plug head for fixing transformer, the plug head can drive transformer to make under the start of four-shaft numerically controlled system
Relative to the movement that pedestal is mobile and rotates, the rotary shaft of the plug head is parallel to pedestal, and the wrapping mechanism includes can be opposite
The rotary support table that pedestal is moved horizontally and rotated is equipped with line mouth, wire-clamping device on the rotary support table successively from front to back
And cutting facility, conducting wire are clamped by wire-clamping device after passing through line mouth and are cut by cutting facility, the end of a thread after cutting/line tail is twining
Bending is wrapped on the terminal of transformer under the start of line mechanism.
2. a kind of hanging wire component of transformer according to claim 1, it is characterised in that：The wrapping mechanism includes two
Openable and closable first fixture block and two openable and closable second fixture blocks, the first fixture block and the second fixture block are hinged on rotary support table
On, it is inserted with the first tapered wedges and second respectively tiltedly between the lower part of two the second fixture blocks between the lower part of two the first fixture blocks
Voussoir, the first tapered wedges and the second tapered wedges lower end are connected separately with the first driving cylinder and the second driving cylinder, and the line mouth includes
Two semicanals, two semicanals are separately mounted on two the first fixture blocks, and the wire-clamping device includes two clamping pieces, the trimming
Device includes two cutting heads, wherein on a clamping piece and a cutting head one second fixture block installed therein, another clamping piece and
Another cutting head is mounted on another second fixture block.
3. a kind of hanging wire component of transformer according to claim 1 or 2, it is characterised in that：The wrapping mechanism also wraps
Mobile base, first servo motor and third driving cylinder are included, the first servo motor is mounted on Mobile base lower end, and described first watches
The output end connection rotary support table of motor is taken, being horizontally disposed on the pedestal has guide rail, the Mobile base removable by sliding block
It is mounted on guide rail dynamicly, the output end of the third driving cylinder connects Mobile base.
4. a kind of hanging wire component of transformer according to claim 3, it is characterised in that：The pedestal is located at guide rail both ends
It is equipped with position block.
5. a kind of hanging wire component of transformer according to claim 1, it is characterised in that：The four-shaft numerically controlled system includes
Second servo motor, X-axis linear driving mechanism, Y-axis linear driving mechanism and Z axis linear driving mechanism, the plug head installation
On the second servo motor, second servo motor is mounted on Z axis linear driving mechanism, the Z axis linear driving mechanism
On Y-axis linear driving mechanism, the Y-axis linear driving mechanism is mounted on X-axis linear driving mechanism, the X-axis line
Property driving mechanism is mounted on the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810622623.0A CN108648908B (en) | 2018-06-15 | 2018-06-15 | Hanging wire assembly of transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810622623.0A CN108648908B (en) | 2018-06-15 | 2018-06-15 | Hanging wire assembly of transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108648908A true CN108648908A (en) | 2018-10-12 |
| CN108648908B CN108648908B (en) | 2023-07-21 |
Family
ID=63752848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810622623.0A Active CN108648908B (en) | 2018-06-15 | 2018-06-15 | Hanging wire assembly of transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108648908B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110240024A (en) * | 2019-05-30 | 2019-09-17 | 四川中物技术股份有限公司威海分公司 | Kinking process automation equipment for fishing rod production |
| CN112311163A (en) * | 2020-11-09 | 2021-02-02 | 江苏本格自动化科技有限公司 | Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine |
| CN112530690A (en) * | 2020-11-27 | 2021-03-19 | 赣州和信诚电子有限公司 | Iron core winding device for transformer production and processing |
| CN113581930A (en) * | 2021-06-07 | 2021-11-02 | 宁波欧胜渔具有限公司 | Horizontal core winding device |
| CN114378224A (en) * | 2022-01-13 | 2022-04-22 | 广西昭信平洲电子有限公司 | Filter line tail correction thread trimmer |
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| JP2002057056A (en) * | 2000-08-11 | 2002-02-22 | Besutec:Kk | Wire winding machine |
| CN104795231A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Full-automatic network transformer winding machine |
| CN106062908A (en) * | 2014-03-04 | 2016-10-26 | 日特机械工程株式会社 | Wire winding apparatus and wire winding method |
| CN207367781U (en) * | 2017-09-08 | 2018-05-15 | 广东昭信智能装备有限公司 | A kind of magnetic core bobbin winder device |
| CN208284353U (en) * | 2018-06-15 | 2018-12-25 | 珠海航宇自动化设备有限公司 | A kind of hanging wire component of transformer |
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2018
- 2018-06-15 CN CN201810622623.0A patent/CN108648908B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2002057056A (en) * | 2000-08-11 | 2002-02-22 | Besutec:Kk | Wire winding machine |
| CN106062908A (en) * | 2014-03-04 | 2016-10-26 | 日特机械工程株式会社 | Wire winding apparatus and wire winding method |
| CN104795231A (en) * | 2015-04-16 | 2015-07-22 | 珠海市恒诺科技有限公司 | Full-automatic network transformer winding machine |
| US20160307698A1 (en) * | 2015-04-16 | 2016-10-20 | Zhuhai Hengnuo Science and Technology Co., Ltd. | Full-automatic Network Transformer Winding Machine |
| CN207367781U (en) * | 2017-09-08 | 2018-05-15 | 广东昭信智能装备有限公司 | A kind of magnetic core bobbin winder device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110240024A (en) * | 2019-05-30 | 2019-09-17 | 四川中物技术股份有限公司威海分公司 | Kinking process automation equipment for fishing rod production |
| CN112311163A (en) * | 2020-11-09 | 2021-02-02 | 江苏本格自动化科技有限公司 | Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine |
| CN112530690A (en) * | 2020-11-27 | 2021-03-19 | 赣州和信诚电子有限公司 | Iron core winding device for transformer production and processing |
| CN113581930A (en) * | 2021-06-07 | 2021-11-02 | 宁波欧胜渔具有限公司 | Horizontal core winding device |
| CN113581930B (en) * | 2021-06-07 | 2023-02-21 | 宁波欧胜渔具有限公司 | Horizontal core winding device |
| CN114378224A (en) * | 2022-01-13 | 2022-04-22 | 广西昭信平洲电子有限公司 | Filter line tail correction thread trimmer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108648908B (en) | 2023-07-21 |
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