CN112311163A - Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine - Google Patents

Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine Download PDF

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Publication number
CN112311163A
CN112311163A CN202011242163.2A CN202011242163A CN112311163A CN 112311163 A CN112311163 A CN 112311163A CN 202011242163 A CN202011242163 A CN 202011242163A CN 112311163 A CN112311163 A CN 112311163A
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China
Prior art keywords
winding
axis
thread
shearing
hooking
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Pending
Application number
CN202011242163.2A
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Chinese (zh)
Inventor
张帮伟
李胜权
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Jiangsu Nide Automation Tech Co ltd
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Jiangsu Nide Automation Tech Co ltd
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Priority to CN202011242163.2A priority Critical patent/CN112311163A/en
Publication of CN112311163A publication Critical patent/CN112311163A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/085Forming windings by laying conductors into or around core parts by laying conductors into slotted stators

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a thread end hooking and shearing winding mechanism of a winding, embedding and expanding integrated machine, which is used for hooking, shearing and winding the thread end after a winding machine finishes winding a stator, and comprises a thread end hooking and shearing mechanism and a thread end winding mechanism, wherein the thread end hooking and shearing mechanism comprises a first transfer assembly and a hooking and shearing assembly arranged on the first transfer assembly; the end of a thread winding mechanism includes that the second moves and carries the subassembly and set up the end of a thread winding subassembly that moves on the subassembly at the second, end of a thread winding subassembly includes winding rod and drive winding rod pivoted spiral motor, the head of winding rod is provided with the winding groove, the hooking and shearing subassembly is introduced the wire rod into the winding groove, the hooking and shearing subassembly is cut off the wire rod after, the winding motor drives the winding rod and rotates, and the end of a thread uses the winding rod to twine in the winding rod periphery as the axle center. After the wire winding is finished, the wire cutting machine is used for cutting the wire between the feeding barrel and the wire winding machine and winding redundant wire ends.

Description

Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine
Technical Field
The invention relates to the field of motor preparation, in particular to a wire end hooking, shearing and winding mechanism of a winding, embedding and expanding all-in-one machine.
Background
An electric machine (also known as "motor") refers to an electromagnetic device that converts or transmits electric energy according to the law of electromagnetic induction, and includes at least a stator and a rotor.
In the process of processing the stator, the processes of winding, inserting and slot expanding and the like need to be carried out, the traditional winding and inserting processes are usually completed through an independent winding machine and an independent coil inserting machine, and the two processes of winding and inserting are not integrated together, so that the processing speed is low, and the production efficiency is low; along with production automation's development, a winding is inlayed and is expanded all-in-one has appeared, but accomplish the wire winding at the coiling machine station, before need removing the coil inserting machine station with the stator, need cut off coiling machine and the line that supplies between the line bucket, traditional handicraft adopts the manual work to cut off, artifical labour and personnel cost have been increased, along with automatic further development, practical automatic cutting mechanism can accomplish to tailor, but after tailorring the completion, motor stator winding end can reserve out one section longer end of a thread, seriously influence subsequent rule process, cause the decline of rule quality, end of a thread winding equipment appears even, the condition that causes equipment damage takes place.
Disclosure of Invention
The invention aims to provide a thread end hooking, shearing and winding mechanism of a winding, embedding and expanding integrated machine, which is used for cutting a thread material between a feeding barrel and a winding machine and winding redundant thread ends after the thread winding is finished.
In order to solve the technical problem, the invention provides a wire end hooking and shearing winding mechanism of a winding, embedding and expanding integrated machine, which performs hooking and shearing and winding actions on a wire end after a winding machine finishes winding a stator, and comprises a wire end hooking and shearing mechanism and a wire end winding mechanism, wherein the wire end hooking and shearing mechanism comprises a first transfer component and a hooking and shearing component arranged on the first transfer component; the end of a thread winding mechanism includes that the second moves and carries the subassembly and set up the end of a thread winding subassembly that moves on the subassembly at the second, end of a thread winding subassembly includes winding rod and drive winding rod pivoted spiral motor, the head of winding rod is provided with the winding groove, the hooking and shearing subassembly is introduced the wire rod into the winding groove, the hooking and shearing subassembly is cut off the wire rod after, the winding motor drives the winding rod and rotates, and the end of a thread uses the winding rod to twine in the winding rod periphery as the axle center.
In a preferred embodiment of the present invention, the first transfer component further includes a first X-axis moving platform, a first Y-axis moving platform, and a first Z-axis moving platform, the first Y-axis moving platform is disposed on the first X-axis moving platform, the first Z-axis moving platform is disposed on the first Y-axis moving platform, the hooking and shearing component is disposed on the first Z-axis moving platform, and the first transfer component drives the hooking and shearing component to realize three-axis spatial movement.
In a preferred embodiment of the present invention, the first X-axis moving platform further includes a first X-axis screw rod extending along the X-axis direction, a first X-axis sliding table sleeved on the first X-axis screw rod and engaged therewith, and a first X-axis screw rod motor driving the first X-axis screw rod to rotate; the first Y-axis moving platform comprises a first Y-axis screw rod, a first Y-axis sliding table and a first Y-axis screw rod motor, wherein the first Y-axis screw rod is arranged on the first X-axis sliding table and extends along the Y-axis direction; first Z axle moving platform is including setting up the first Z axle lead screw that extends along the Z axle direction on first Y axle slip table, cover and establish first Z axle slip table and the first Z axle lead screw pivoted first Z axle lead screw motor of drive first Z axle lead screw with it complex first Z axle lead screw.
In a preferred embodiment of the present invention, the hooking and shearing assembly further includes a pushing cylinder, a shearing cylinder, and a shearing end, the shearing cylinder, and the shearing end are fixed to an end of the pushing cylinder, the pushing cylinder drives the shearing cylinder, and the shearing end to move, a cutter is disposed at an end of the shearing cylinder, the cutter cooperates with the shearing end to clamp the wire, and the shearing cylinder drives the shearing end to move toward the cutter to cut off the wire.
In a preferred embodiment of the present invention, the second transferring assembly further includes a second X-axis moving platform and a second Y-axis moving platform, the second Y-axis moving platform is disposed on the second X-axis moving platform, and the thread end winding assembly is disposed on the second Y-axis moving platform.
In a preferred embodiment of the present invention, the second X-axis moving platform further includes a second X-axis screw rod extending along the X-axis direction, a second X-axis sliding table sleeved on the second X-axis screw rod and engaged therewith, and a second X-axis screw rod motor driving the second X-axis screw rod to rotate; the second Y-axis moving platform comprises a second Y-axis screw rod, a second Y-axis sliding table and a second Y-axis screw rod motor, wherein the second Y-axis screw rod is arranged on the second X-axis sliding table and extends along the Y-axis direction, the second Y-axis sliding table is sleeved with the second Y-axis screw rod and matched with the second Y-axis screw rod, and the second Y-axis screw rod motor drives the second Y-axis screw rod to rotate.
In a preferred embodiment of the present invention, the thread end winding assembly further comprises a thread pushing assembly, the thread pushing assembly comprises a thread pushing cylinder and a thread pushing head sleeved on the thread winding rod, and the thread pushing cylinder drives the thread pushing head to push out the thread end wound around the periphery of the thread winding rod.
In a preferred embodiment of the present invention, the thread end hooking and shearing mechanism and the thread end winding mechanism are disposed on the same mounting plate, and the thread end hooking and shearing mechanism and the thread end winding mechanism are suspended on the mounting plate.
In a preferred embodiment of the present invention, the mounting plate is disposed at one side of the winding machine in a protruding manner.
The invention has the beneficial effects that:
the invention adopts the thread end hooking and shearing mechanism and the thread end winding mechanism to hook, shear and wind the thread end after the winding machine finishes the winding of the stator, firstly, the thread end hooking and shearing mechanism leads the thread material into the thread winding groove in the thread end winding mechanism, then the hooking and shearing assembly shears the thread material, the thread winding motor drives the thread winding rod to rotate, the thread end is wound on the periphery of the thread winding rod by taking the thread winding rod as an axis to finish the winding of the thread end, and the thread end is prevented from being overlong to influence the normal use of the subsequent process equipment.
Drawings
FIG. 1 is a schematic front view of the thread end hooking and cutting winding mechanism of the present invention;
FIG. 2 is a schematic view of the reverse configuration of the end of thread hooking and cutting winding mechanism of the present invention;
FIG. 3 is a schematic structural view of the thread end hooking and cutting mechanism of the present invention;
fig. 4 is a schematic structural view of the thread end winding mechanism of the present invention.
The reference numbers in the figures illustrate: 1. mounting a plate; 2. a first transfer assembly; 21. a first X-axis moving platform; 22. a first Y-axis moving stage; 23. a first Z-axis moving platform; 3. a hook and shear assembly; 31. propelling the cylinder; 32. a thread trimming arm; 33. a trimming cylinder; 34. trimming the end of the thread; 35. a cutter; 4. a second transfer assembly; 41. a second X-axis moving platform; 42. a second Y-axis moving stage; 5. a thread end winding assembly; 51. a wire winding rod; 52. a wire winding motor; 53. winding a wire groove; 6. a wire pushing assembly; 61. a wire pushing cylinder; 62. and pushing the wire head.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
The embodiment of the end hooking, shearing and winding mechanism of the winding, embedding and expanding all-in-one machine is arranged between a wire supply barrel and a winding machine and used for hooking, shearing and winding the end of a wire wound by a stator by the winding machine.
Referring to fig. 1-2, the thread end hooking and shearing mechanism and the thread end winding mechanism are arranged on the same mounting plate 1, the mounting plate 1 is arranged on one side of the winding machine in a protruding mode, the thread end hooking and shearing mechanism and the thread end winding mechanism are arranged on the mounting plate 1 in a hanging mode, and the thread end hooking and shearing mechanism comprises a first transfer component 2 and a hooking and shearing component 3 arranged on the first transfer component 2; the end of a thread winding mechanism includes that the second moves and carries subassembly 4 and set up the end of a thread winding subassembly 5 that moves on the second moves and carries subassembly 4, end of a thread winding subassembly 5 includes winding rod 51 and drive winding rod 51 pivoted spiral motor 52, the head of winding rod 51 is provided with winding groove 53, hook cut subassembly 3 introduces the wire rod into winding groove 53, hook cut subassembly 3 cuts the back with the wire rod, spiral motor 52 drives winding rod 51 and rotates, and the end of a thread uses winding rod 51 to twine in winding rod 51 periphery as the axle center.
Referring to fig. 3, the first transfer assembly 2 is a three-axis moving assembly, and drives the hook shear assembly to move in six directions of three dimensions of an X/Y/Z axis in space, the first transfer assembly 2 includes a first X-axis moving platform 21, a first Y-axis moving platform 22 and a first Z-axis moving platform 23, the X-axis platform 21 is disposed on the mounting plate 1, and the first X-axis moving platform 21 includes a first X-axis lead screw extending along the X-axis direction, a first X-axis sliding table sleeved on the first X-axis lead screw and matched with the first X-axis lead screw, and a first X-axis lead screw motor driving the first X-axis lead screw to rotate; the first Y-axis moving platform 22 is arranged on the first X-axis moving platform 21, and the first Y-axis moving platform 22 comprises a first Y-axis screw rod arranged on the first X-axis sliding table and extending along the Y-axis direction, a first Y-axis sliding table sleeved on the first Y-axis screw rod and matched with the first Y-axis screw rod, and a first Y-axis screw rod motor driving the first Y-axis screw rod to rotate; first Z axle moving platform 23 sets up on first Y axle moving platform 22, first Z axle moving platform 23 establishes first Z axle lead screw and first Z axle lead screw pivoted first Z axle lead screw motor of drive first Z axle lead screw complex with it including setting up on first Y axle slip table along the first Z axle direction extension, cover, the subassembly 3 sets up on first Z axle moving platform 23 is cut to the hook.
Specifically, the hooking and shearing assembly 3 comprises a pushing cylinder 31, a shearing arm 32, a shearing cylinder 33 and a shearing end 34, the shearing arm 32, the shearing cylinder 33 and the shearing end 34 are fixed on the end of the pushing cylinder 31, the pushing cylinder 31 drives the shearing arm 32, the shearing cylinder 33 and the shearing end 34 to move, a cutter 35 is arranged at the end of the shearing arm 32, the cutter 35 and the shearing end 34 are matched to clamp the wire, the shearing cylinder 33 drives the shearing end 34 to move towards the cutter 35 to cut off the wire, the hooking and shearing assembly 3 has the functions of pulling the wire and shearing the wire, the wire is clamped by matching the cutter 35 and the shearing end 34 to pass through a wire winding groove 53 in the wire end winding assembly 5, then the shearing end 34 is driven by the shearing cylinder 33 to move towards the cutter 35, and finally the wire is cut off by extrusion.
Referring to fig. 4, the second transfer assembly 4 is a two-axis moving assembly, and drives the thread end winding assembly to move in four directions of two dimensions of an X/Y axis in space, the second transfer assembly 4 includes a second X-axis moving platform 41 and a second Y-axis moving platform 42, the second X-axis moving platform 41 is disposed on the mounting plate 1, and the second X-axis moving platform 41 includes a second X-axis lead screw extending along the X-axis direction, a second X-axis sliding table sleeved on the second X-axis lead screw and matched with the second X-axis lead screw, and a second X-axis lead screw motor driving the second X-axis lead screw to rotate; second Y axle moving platform 42 sets up on second X axle moving platform 41, second Y axle moving platform 42 establishes second Y axle lead screw and drive second Y axle lead screw pivoted second Y axle lead screw motor with it complex second Y axle lead screw and its complex including setting up on second X axle slip table along second Y axle direction extension, cover, end of a thread winding subassembly 5 sets up on second Y axle moving platform 42
Specifically, in order to take off the thread end wound on the winding rod 51 conveniently, the thread end winding assembly 5 is further provided with a thread pushing assembly 6, the thread pushing assembly 6 comprises a thread pushing cylinder 61 and a thread pushing head 62 sleeved on the winding rod 51, the thread pushing cylinder 61 drives the thread pushing head 62 to move along the extension direction of the winding rod 51, and the thread pushing cylinder 61 drives the thread pushing head 62 to push out the thread end wound on the periphery of the winding rod 51.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (9)

1. A thread end hooking and shearing winding mechanism of a winding, embedding and expanding integrated machine is characterized by comprising a thread end hooking and shearing mechanism and a thread end winding mechanism, wherein the thread end hooking and shearing mechanism comprises a first transfer assembly and a hooking and shearing assembly arranged on the first transfer assembly; the end of a thread winding mechanism includes that the second moves and carries the subassembly and set up the end of a thread winding subassembly that moves on the subassembly at the second, end of a thread winding subassembly includes winding rod and drive winding rod pivoted spiral motor, the head of winding rod is provided with the winding groove, the hooking and shearing subassembly is introduced the wire rod into the winding groove, the hooking and shearing subassembly is cut off the wire rod after, the winding motor drives the winding rod and rotates, and the end of a thread uses the winding rod to twine in the winding rod periphery as the axle center.
2. The end-of-wire hooking, shearing and winding mechanism of winding, embedding and expanding all-in-one machine as claimed in claim 1, wherein the first transfer component comprises a first X-axis moving platform, a first Y-axis moving platform and a first Z-axis moving platform, the first Y-axis moving platform is arranged on the first X-axis moving platform, the first Z-axis moving platform is arranged on the first Y-axis moving platform, the hooking and shearing component is arranged on the first Z-axis moving platform, and the first transfer component drives the hooking and shearing component to realize three-axis movement in space.
3. The thread end hooking, shearing and winding mechanism of the winding, embedding and expanding all-in-one machine as claimed in claim 2, wherein the first X-axis moving platform comprises a first X-axis screw rod extending along the X-axis direction, a first X-axis sliding table sleeved on the first X-axis screw rod and matched with the first X-axis screw rod, and a first X-axis screw rod motor driving the first X-axis screw rod to rotate; the first Y-axis moving platform comprises a first Y-axis screw rod, a first Y-axis sliding table and a first Y-axis screw rod motor, wherein the first Y-axis screw rod is arranged on the first X-axis sliding table and extends along the Y-axis direction; first Z axle moving platform is including setting up the first Z axle lead screw that extends along the Z axle direction on first Y axle slip table, cover and establish first Z axle slip table and the first Z axle lead screw pivoted first Z axle lead screw motor of drive first Z axle lead screw with it complex first Z axle lead screw.
4. The end hooking, cutting and winding mechanism of a winding, embedding and expanding all-in-one machine according to claim 1, wherein the hooking and cutting assembly comprises a pushing cylinder, a cutting arm, a cutting cylinder and a cutting end, the cutting arm, the cutting cylinder and the cutting end are fixed on the end of the pushing cylinder, the pushing cylinder drives the cutting arm, the cutting cylinder and the cutting end to move, the end of the cutting arm is provided with a cutter, the cutter cooperates with the cutting end to clamp the wire, and the cutting cylinder drives the cutting end to move towards the cutter to cut the wire.
5. The end-of-thread hooking, shearing and winding mechanism of a winding, embedding and expanding all-in-one machine as claimed in claim 1, wherein the second transfer component comprises a second X-axis moving platform and a second Y-axis moving platform, the second Y-axis moving platform is arranged on the second X-axis moving platform, and the end-of-thread winding component is arranged on the second Y-axis moving platform.
6. The thread end hooking, shearing and winding mechanism of the winding, embedding and expanding all-in-one machine as claimed in claim 5, wherein the second X-axis moving platform comprises a second X-axis screw rod extending along the X-axis direction, a second X-axis sliding table sleeved on the second X-axis screw rod and matched with the second X-axis screw rod, and a second X-axis screw rod motor driving the second X-axis screw rod to rotate; the second Y-axis moving platform comprises a second Y-axis screw rod, a second Y-axis sliding table and a second Y-axis screw rod motor, wherein the second Y-axis screw rod is arranged on the second X-axis sliding table and extends along the Y-axis direction, the second Y-axis sliding table is sleeved with the second Y-axis screw rod and matched with the second Y-axis screw rod, and the second Y-axis screw rod motor drives the second Y-axis screw rod to rotate.
7. The end-of-thread hooking, shearing and winding mechanism of a winding, embedding and expanding all-in-one machine as claimed in claim 1, wherein the end-of-thread winding assembly is further provided with a thread pushing assembly, the thread pushing assembly comprises a thread pushing cylinder and a thread pushing head sleeved on the winding rod, and the thread pushing cylinder drives the thread pushing head to push out the thread wound on the periphery of the winding rod.
8. The thread end hooking, shearing and winding mechanism of the winding, embedding and expanding all-in-one machine as claimed in claim 1, wherein the thread end hooking, shearing and winding mechanism and the thread end winding mechanism are arranged on the same mounting plate, and the thread end hooking, shearing and winding mechanism and the thread end winding mechanism are arranged on the mounting plate in a hanging manner.
9. The end hooking, shearing and winding mechanism of a winding, embedding and expanding all-in-one machine as claimed in claim 8, wherein the mounting plate is protrusively arranged on one side of the winding machine.
CN202011242163.2A 2020-11-09 2020-11-09 Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine Pending CN112311163A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011242163.2A CN112311163A (en) 2020-11-09 2020-11-09 Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine

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Application Number Priority Date Filing Date Title
CN202011242163.2A CN112311163A (en) 2020-11-09 2020-11-09 Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine

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CN112311163A true CN112311163A (en) 2021-02-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114465422A (en) * 2021-12-22 2022-05-10 常州金康精工机械股份有限公司 Wire cutting device of winding machine

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4856180A (en) * 1988-12-06 1989-08-15 General Electric Company Method of terminating winding leads
JPH01202137A (en) * 1988-02-03 1989-08-15 Makita Electric Works Ltd Wire cutting method for winding machine
JP2001023846A (en) * 1999-07-05 2001-01-26 Matsushita Electric Ind Co Ltd Connected coil winder
CN107086739A (en) * 2017-05-27 2017-08-22 江苏本格自动化科技有限公司 A kind of adjustable winding mechanism around embedding all-in-one
CN107546934A (en) * 2017-09-05 2018-01-05 东莞拓蓝自动化科技有限公司 The method for winding of vertical coil winding machine and vertical coil winding machine
CN207766114U (en) * 2017-10-26 2018-08-24 金华市捷欣智能科技有限公司 The end of a thread operating mechanism for generator unit stator spooling equipment
CN108648908A (en) * 2018-06-15 2018-10-12 珠海航宇自动化设备有限公司 A kind of hanging wire component of transformer
CN208424143U (en) * 2018-07-23 2019-01-22 广州桂电工控科技有限公司 A kind of motor stator side coil winding machine
CN213585500U (en) * 2020-11-09 2021-06-29 江苏本格自动化科技有限公司 Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01202137A (en) * 1988-02-03 1989-08-15 Makita Electric Works Ltd Wire cutting method for winding machine
US4856180A (en) * 1988-12-06 1989-08-15 General Electric Company Method of terminating winding leads
JP2001023846A (en) * 1999-07-05 2001-01-26 Matsushita Electric Ind Co Ltd Connected coil winder
CN107086739A (en) * 2017-05-27 2017-08-22 江苏本格自动化科技有限公司 A kind of adjustable winding mechanism around embedding all-in-one
CN107546934A (en) * 2017-09-05 2018-01-05 东莞拓蓝自动化科技有限公司 The method for winding of vertical coil winding machine and vertical coil winding machine
CN207766114U (en) * 2017-10-26 2018-08-24 金华市捷欣智能科技有限公司 The end of a thread operating mechanism for generator unit stator spooling equipment
CN108648908A (en) * 2018-06-15 2018-10-12 珠海航宇自动化设备有限公司 A kind of hanging wire component of transformer
CN208424143U (en) * 2018-07-23 2019-01-22 广州桂电工控科技有限公司 A kind of motor stator side coil winding machine
CN213585500U (en) * 2020-11-09 2021-06-29 江苏本格自动化科技有限公司 Wire end hooking, shearing and winding mechanism of winding, embedding and expanding integrated machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114465422A (en) * 2021-12-22 2022-05-10 常州金康精工机械股份有限公司 Wire cutting device of winding machine

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