CN113327764A - Full-automatic alpha multilayer multi-connection winding machine - Google Patents
Full-automatic alpha multilayer multi-connection winding machine Download PDFInfo
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- CN113327764A CN113327764A CN202110779264.1A CN202110779264A CN113327764A CN 113327764 A CN113327764 A CN 113327764A CN 202110779264 A CN202110779264 A CN 202110779264A CN 113327764 A CN113327764 A CN 113327764A
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- 238000004804 winding Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 230000000694 effects Effects 0.000 claims abstract description 6
- 230000004323 axial length Effects 0.000 claims description 12
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000006073 displacement reaction Methods 0.000 description 11
- 238000009966 trimming Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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- 230000002093 peripheral effect Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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Abstract
The invention relates to the technical field of automatic production equipment, in particular to a full-automatic alpha multilayer multi-wire winder, which comprises a machine body, a right main shaft mechanism and a left main shaft mechanism, wherein a mold core is arranged on the right main shaft mechanism, a sliding assembly for driving the right main shaft mechanism is arranged on the machine body, a rotating assembly for driving the mold core to rotate is arranged on the machine body, the left main shaft mechanism comprises a pay-off shaft seat and a left main shaft, a through hole and a through hole are formed in the left main shaft, a raw wire passes through the through hole and is wound on the mold core, a driving assembly is arranged on the machine body, a wire winding piece for driving the left main shaft to rotate is arranged on the pay-off shaft seat, a manipulator for clamping the raw wire is arranged on the machine body, an X-axis driving mechanism for driving the manipulator to move along an X axis, a Y-axis driving mechanism for driving the manipulator to move along a Y axis, and a Z-axis driving mechanism for driving the manipulator to move along a Z axis are arranged on the machine body, the machine body is provided with a thread cutting piece. The invention has the effect of winding multi-layer coils.
Description
Technical Field
The invention relates to the technical field of automatic production equipment, in particular to a full-automatic alpha multilayer multi-connection winding machine.
Background
Coils generally refer to a winding of wire in the shape of a loop, the most common coil applications being: motors, inductors, transformers, loop antennas, and the like. The wires are wound and insulated from each other. The induction coil is mostly needed for electric products, and the winding machine can be used for finishing one or more processing. A winding machine is a machine that winds a linear object around a specific workpiece. The winding machine is needed to be used when most of electric appliance products need to be wound into an inductance coil by using a copper wire.
However, the winding machine in the market at present has a single method, and can only be used for manufacturing a single-layer coil, and when a multi-layer coil is needed, the requirement of the market cannot be met, so that improvement is needed.
Disclosure of Invention
The invention provides a full-automatic alpha multilayer multi-connection winding machine aiming at the problems in the prior art and aims to solve the technical problems in the prior art.
The invention provides a full-automatic alpha multilayer multi-connection winding machine, which adopts the following technical scheme:
a full-automatic alpha multilayer multi-connection winding machine comprises a machine body, a right main shaft mechanism and a left main shaft mechanism, wherein the right main shaft mechanism and the left main shaft mechanism are arranged on two opposite sides of the machine body, a mold core is arranged at one end, close to the left main shaft mechanism, of the right main shaft mechanism, a sliding component used for driving the right main shaft mechanism to be close to or far away from the left main shaft mechanism is arranged on the machine body, a rotating component used for driving the mold core to rotate is arranged on the machine body, the left main shaft mechanism comprises a pay-off shaft seat arranged on the machine body in a sliding mode, a left main shaft arranged on the pay-off shaft seat in a rotating mode, a through hole is arranged at one end, far away from the right main shaft mechanism, of the left main shaft mechanism, a through hole is formed in the outer side surface of the left main shaft, a raw wire is arranged on the mold core in a through hole in a penetrating mode, and a driving component used for driving the left main shaft mechanism to be close to or far away from the right main shaft mechanism is arranged on the machine body, the paying-off machine is characterized in that a wire winding piece for driving the left main shaft to rotate is arranged on the paying-off shaft seat, a manipulator for clamping a primary wire is arranged on the machine body, an X-axis driving mechanism for driving the manipulator to move along an X axis, a Y-axis driving mechanism for driving the manipulator to move along a Y axis, a Z-axis driving mechanism for driving the manipulator to move along a Z axis are arranged on the machine body, and a wire cutting piece is arranged on the machine body.
Preferably, the right main shaft mechanism including the activity set up in take out core bar on the organism, coaxial fixed cover connect in take out right main shaft on the core bar and the activity cup joint in right main shaft sliding sleeve on the right main shaft, the mold core fix set up in take out the core bar and be close to in the one end of left main shaft, right main shaft sliding sleeve slide connect in the organism, right main shaft with be connected with the bearing between the right main shaft sliding sleeve, the runner assembly including set up in driving motor on the organism, cup joint in last location axle of right main shaft and connect in driving motor's output shaft with the first belt of location axle, the medial surface of location axle is provided with the stopper, the lateral surface of right main shaft is provided with the spacing groove along the axial length direction of right main shaft, the stopper with the spacing groove slides and connects.
Preferably, the sliding assembly comprises a screw rod connecting block arranged on the machine body in a sliding manner, a sliding motor arranged on the machine body along the axial length direction of the right main shaft, and a driving screw rod coaxially and fixedly connected to an output shaft of the sliding motor, and the driving screw rod is in threaded connection with the screw rod connecting block.
Preferably, the X-axis driving mechanism includes an X-axis motor disposed on the machine body, and a third belt connected to an output shaft of the X-axis motor, and the third belt is connected to the Z-axis driving mechanism; the Z-axis driving mechanism comprises a sliding block connected to the third belt, a Z-axis cylinder arranged on the sliding block and a connecting block arranged on a piston rod of the Z-axis cylinder, and the manipulator is arranged on the connecting block; the Y-axis driving mechanism comprises a Y-axis cylinder arranged on the connecting block, and a piston rod of the Y-axis cylinder is connected to the manipulator.
Preferably, the driving assembly comprises a winding displacement motor arranged on the machine body and a winding displacement screw rod coaxially and fixedly connected to an output shaft of the winding displacement motor, and the winding displacement screw rod is in threaded connection with the pay-off shaft seat.
Preferably, the winding part comprises a rotating motor arranged on the paying-off shaft seat, and the rotating motor is connected with the left main shaft through a second belt.
Preferably, the thread trimming member comprises a thread trimming cylinder arranged on the machine body and pneumatic scissors arranged on a piston rod of the thread trimming cylinder.
Preferably, be provided with the regulating block that is used for adjusting first belt elasticity on the organism, be provided with adjusting bearing on the regulating block, adjusting bearing's lateral surface butt in first belt, the regulating block with through bolt fixed connection between the organism, be provided with long waist hole on the regulating block, the bolt activity runs through long waist hole.
Preferably, a fly fork is fixedly arranged on the left main shaft, a guide wheel is arranged on the fly fork, and the original wire is wound on the guide wheel.
In summary, the invention includes at least one of the following beneficial technical effects:
1. an operator passes a raw wire through the left main shaft and the wire nozzle sleeve to bypass the guide wheel, then the raw wire bypasses the mold core, meanwhile, the manipulator clamps the wire end of the raw wire, the X-axis motor works to drive the third belt to drive the manipulator to move in the direction far away from the mold core, the manipulator clamps the raw wire, after the raw wire is pulled out for a certain distance, the rotary motor and the drive motor work simultaneously to drive the left main shaft and the right main shaft to rotate synchronously, meanwhile, the X-axis motor works to drive the third belt to drive the manipulator to move in the direction close to the mold core, and the mold core rotates to wind the raw wire between the mold core and the manipulator into a coil; meanwhile, a winding displacement motor and a sliding motor work to drive a left main shaft and a right main shaft to continuously reciprocate along the axial length direction of the left main shaft so as to reciprocally wind the original wire on the mold core, thus obtaining a multi-layer coil, after the coil is wound, the left main shaft mechanism is separated from the right main shaft mechanism, a manipulator clamps the original wire between the mold core and the flying fork and moves to a pneumatic scissors, meanwhile, the coil is separated from the mold core, a piston rod of a scissors cylinder extends to drive the pneumatic scissors to be close to the original wire, the pneumatic scissors work to cut the original wire, the coil falls off, the manipulator re-clamps the original wire and pulls the original wire to move in the direction far away from the mold core, and then the production flow of the next coil is entered.
2. When the first belt is loosened after long-time use, the bolt is loosened by an operator, the adjusting block is moved, the adjusting bearing is pressed against the inner side surface of the first belt until the first belt is tightened again, and then the bolt is tightened, so that the tightness of the first belt can be adjusted.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the left main shaft structure of the present invention.
FIG. 3 is a schematic view showing the assembly relationship between the left main shaft, the nozzle sleeve and the fly fork of the present invention.
Fig. 4 is a schematic structural view of the right spindle mechanism of the present invention.
FIG. 5 is a schematic view showing an assembly relationship of the plunger rod, the right main shaft and the right main shaft sliding sleeve in the present invention.
Fig. 6 is a schematic structural diagram of the adjusting block of the present invention.
FIG. 7 is a schematic structural diagram of an X-axis driving mechanism, a Y-axis driving mechanism and a Z-axis driving mechanism according to the present invention.
In the figure: 1. a machine platform; 11. a guard plate; 12. a foot cup; 2. a body; 21. a manipulator; 22. a drive motor; 221. a first belt; 23. a slip motor; 231. driving the screw rod; 24. a screw rod connecting block; 25. an X-axis motor; 251. an X-axis base plate; 26. a slider; 261. a Z-axis cylinder; 262. a coupling block; 27. a Y-axis cylinder; 28. a wire arranging motor; 281. a wire arranging screw rod; 29. a trimming cylinder; 291. pneumatic scissors; 3. a left spindle mechanism; 31. a left main shaft; 311. a through hole; 312. perforating; 32. a paying-off shaft seat; 321. rotating the motor; 33. flying forks; 331. a guide wheel; 34. a thread nozzle sleeve; 35. a female die head; 4. a right spindle mechanism; 41. a right main shaft; 411. positioning the shaft; 412. a limiting block; 413. a limiting groove; 42. a mold core; 43. drawing the core rod; 44. a right spindle sliding sleeve; 45. a sleeve; 46. fixing the sleeve; 461. locking the groove; 47. locking; 5. an adjusting block; 51. adjusting the bearing; 52. a long waist hole.
Detailed Description
The present invention is described in further detail below with reference to figures 1-7.
The embodiment of the invention discloses a full-automatic alpha multilayer multi-connection winding machine, which comprises a machine table 1 and a machine body 2 fixedly arranged on the upper surface of the machine table 1, wherein guard plates 11 are fixedly arranged on three side edges of the upper surface of the machine table 1, the guard plates 11 are vertically arranged, and the guard plates 11 can protect the machine body 2. Four end corners of the bottom of the machine table 1 are fixedly provided with foot cups 12.
Referring to fig. 2 and 3, the body 2 is in a shape of a Chinese character 'ao', the right spindle mechanism 4 and the left spindle mechanism 3 are installed on two opposite sides of the body 2, the left spindle mechanism 3 includes a pay-off shaft seat 32 slidably installed on the body 2, and a left spindle 31 horizontally installed on the pay-off shaft seat 32, and the left spindle 31 is rotatably supported on the pay-off shaft seat 32.
Referring to fig. 3 and 4, the right spindle mechanism 4 includes a core rod 43 movably disposed on the machine body 2, a right spindle 41 coaxially sleeved on the core rod 43, and a right spindle sliding sleeve 44 coaxially and movably sleeved on the right spindle 41; the right main shaft 41 and the left main shaft 31 are coaxially arranged, one end of the right main shaft 41 close to the left main shaft 31 is fixedly provided with a winding sleeve 45, two ends of the sleeve 45 are arranged in a penetrating mode, one end of the core pulling rod 43 close to the left main shaft 31 is fixedly provided with a mold core 42, the mold core 42 is located in the sleeve 45, the mold core 42 is in inserting fit with the sleeve 45, and one end of the mold core 42 protrudes out of the sleeve 45.
Referring to fig. 3 and 5, a fixing sleeve 46 is coaxially and fixedly mounted at one end of the right spindle 41, which is far away from the left spindle 31, the fixing sleeve 46 is arranged along the axial length direction of the right spindle 41, a locking groove 461 is formed in the fixing sleeve 46 along the axial length direction of the fixing sleeve 46, a lock catch 47 is fixedly mounted at one end of the rod pulling rod 43, which is far away from the left spindle 31, the lock catch 47 is in sliding fit with the locking groove 461, and the lock catch 47 protrudes out of the outer peripheral surface of the fixing sleeve 46. In addition, a female die 35 is fixedly mounted at one end of the left main shaft 31 close to the right main shaft 41, and when winding a coil, the female die 35 is attached to the die core 42, and the lock catch 47 abuts against an end face of the lock slot 461 far from the left main shaft 31.
Referring to fig. 2 and 3, a through hole 311 is formed at one end of the left main shaft 31 away from the right main shaft mechanism 4, a through hole 312 communicated with the through hole 311 is formed on the outer side surface of the left main shaft 31, meanwhile, one end of the left main shaft 31 close to the right main shaft 41 is fixedly sleeved with the wire covering nozzle sleeve 34, and the original wire passes through the through hole 311, the through hole 312 and the wire covering nozzle sleeve 34 and is wound on the mold core 42. Further, a fly fork 33 is fixedly attached to an outer side wall of the nozzle case 34, a guide wheel 331 is rotatably supported on the fly fork 33, the fly fork 33 is provided in a zigzag shape, one end of the fly fork 33 is fixedly connected to an outer side wall of the nozzle case 34, the guide wheel 331 is attached to the other end of the fly fork 33, and the original wire is wound around the guide wheel 331. The guide wheel 331 guides the original wire, so that the friction between the original wire and the machine body 2 in the winding process is reduced, and the original wire is not easy to be damaged; the operator passes the thread through the through hole 311, the through hole 312 and the nozzle cover 34, passes around the guide wheel 331, and winds the thread around the core 42.
Referring to fig. 2 and 3, a driving assembly for driving the left spindle mechanism 3 to approach or be away from the right spindle 41 is disposed on the machine body 2, specifically, the driving assembly includes a winding displacement motor 28 fixedly mounted on the machine body 2, and a winding displacement lead screw 281 coaxially and fixedly connected to an output shaft of the winding displacement motor 28, the winding displacement motor 28 is disposed along an axial length direction parallel to the left spindle 31, and the winding displacement lead screw 281 is in threaded connection with the paying-off shaft seat 32. The paying-off shaft seat 32 is provided with a winding piece for driving the left main shaft 31 to rotate, specifically, the winding piece comprises a rotating motor 321 fixedly installed on the paying-off shaft seat 32, the rotating motor 321 is connected with the left main shaft 31 through a second belt, the second belt is wrapped on an output shaft of the rotating motor 321 and the left main shaft 31, the rotating motor 321 works, and the left main shaft 31 can be driven to rotate through the action of the second belt.
Referring to fig. 4 and 5, a rotating assembly for driving the mold core 42 to rotate is disposed on the machine body 2, specifically, the rotating assembly includes a driving motor 22 fixedly mounted on the machine body 2, a positioning shaft 411 sleeved on the right spindle 41, and a first belt 221 connected to an output shaft of the driving motor 22 and the positioning shaft 411, and the first belt 221 is wrapped on the output shaft of the driving motor 22 and the positioning shaft 411. The driving motor 22 operates to drive the positioning shaft 411 and the right main shaft 41 to rotate through the transmission action of the first belt 221, so as to drive the core pulling rod 43 and the mold core 42 to rotate.
Referring to fig. 4 and 6, an adjusting block 5 for adjusting the tightness of the first belt 221 is disposed on the machine body 2, an adjusting bearing 51 is disposed on the adjusting block 5, the adjusting bearing 51 rotates on a side wall of the adjusting block 5, an outer ring of the adjusting bearing 51 abuts against an inner side surface of the first belt 221, the adjusting block 5 is fixedly connected with the machine body 2 through a bolt, a long waist hole 52 is formed in the adjusting block 5, the bolt movably penetrates through the long waist hole 52, when the first belt 221 is loosened after long-time use, an operator unscrews the bolt, then moves the adjusting block 5, the adjusting bearing 51 abuts against the inner side surface of the first belt 221 until the first belt 221 is tightened again, and then the bolt is tightened, so that the tightness of the first belt 221 can be adjusted.
Referring to fig. 4 and 5, a limiting block 412 is fixedly mounted on an inner side surface of the positioning shaft 411, a limiting groove 413 is formed in the outer side surface of the right spindle 41 along the axial length direction of the right spindle 41, the limiting block 412 is connected with the limiting groove 413 in a sliding manner, the right spindle sliding sleeve 44 is connected to the machine body 2 in a sliding manner, a bearing is connected between the right spindle 41 and the right spindle sliding sleeve 44, an outer ring of the bearing is fixedly connected to the inner side surface of the right spindle sliding sleeve 44, and an inner ring of the bearing is fixedly connected to the. A sliding component for driving the right main shaft mechanism 4 to be close to or far away from the left main shaft mechanism 3 is arranged on the machine body 2; specifically, the subassembly that slides sets up lead screw connecting block 24 on organism 2 including sliding, along the axial length direction fixed mounting of right main shaft 41 the slip motor 23 on organism 2, and coaxial fixed connection in the drive lead screw 231 of the 23 output shafts of slip motor, drive lead screw 231 threaded connection is in lead screw connecting block 24, the one end terminal surface fixed connection of right main shaft sliding sleeve 44 is in the lateral wall of lead screw connecting block 24, the work of slip motor 23 drives drive lead screw 231 and rotates, drive lead screw 231 drives the lead screw 231 connecting block and removes, thereby drive right main shaft mechanism 4 and remove.
Referring to fig. 7, a robot 21 for holding the original line is disposed on the machine body 2, an X-axis driving mechanism for driving the robot 21 to move along an X-axis, a Y-axis driving mechanism for driving the robot 21 to move along a Y-axis, and a Z-axis driving mechanism for driving the robot 21 to move along a Z-axis are disposed on the machine body 2, and the Y-axis is parallel to the axial length direction of the right spindle 41.
Referring to fig. 7, specifically, the X-axis driving mechanism includes an X-axis base plate 251 disposed on the machine body, an X-axis 25 disposed in a direction perpendicular to the X-axis and fixedly mounted on the X-axis base plate 251, and a third belt disposed on the X-axis base plate 251, both ends of the X-axis base plate 251 rotatably bear rotating shafts, the third belt is wrapped on the two rotating shafts, an output shaft of the X-axis motor 25 is coaxially and fixedly connected to one of the rotating shafts, and the third belt is fixedly connected to the Z-axis driving mechanism; specifically, the Z-axis driving mechanism comprises a sliding block 26 arranged on the X-axis bottom plate in a sliding manner, a Z-axis cylinder 261 fixedly arranged on the sliding block 26 along a direction parallel to the Z-axis, and a connecting block 262 fixedly arranged on a piston rod of the Z-axis cylinder 261, the manipulator 21 is arranged on the connecting block 262, and a third belt is fixedly connected to the sliding block 26; specifically, the Y-axis driving mechanism includes a Y-axis cylinder 27 fixedly mounted on the coupling block 262 in a direction parallel to the Y-axis, and a piston rod of the Y-axis cylinder 27 is fixedly connected to the robot 21.
Referring to fig. 2 and 3, a thread trimming member is disposed on the machine body 2, and specifically, the thread trimming member includes a thread trimming cylinder 29 fixedly mounted on the machine body 2 and a pneumatic scissors 291 fixedly mounted on a piston rod of the thread trimming cylinder 29. After the winding of the coil is completed, the manipulator 21 clamps the wire on the flying fork 33, and then the X-axis motor 25, the Z-axis motor and the Y-axis cylinder 27 operate to drive the manipulator 21 to move in the direction close to the pneumatic scissors 291, and at the same time, the wire shearing cylinder 29 operates to drive the pneumatic scissors 291 to move, and then the pneumatic scissors 291 shears the original wire.
The implementation principle of the full-automatic alpha multilayer multi-connection winding machine provided by the embodiment of the invention is as follows: an operator passes the original wire through the left main shaft 31 and the wire nozzle sleeve 34 to bypass the guide wheel 331, then the original wire bypasses the mold core 42, meanwhile, the manipulator 21 clamps the wire end of the original wire, the X-axis motor 25 works to drive the third belt to rotate so as to drive the manipulator 21 to move in the direction away from the mold core 42, the manipulator 21 clamps the original wire, after the original wire is pulled out for a certain distance, the rotating motor 321 and the driving motor 22 work simultaneously to drive the left main shaft 31 and the right main shaft 41 to rotate synchronously, meanwhile, the X-axis motor 25 works to drive the third belt to drive the manipulator 21 to move in the direction close to the mold core 42, and the mold core 42 rotates to wind the original wire between the mold core 42 and the manipulator 21 into a coil; meanwhile, the winding displacement motor 28 and the sliding motor 23 work to drive the left main shaft 31 and the right main shaft 41 to continuously reciprocate back and forth along the axial length direction of the left main shaft 31, so that the original wire is wound on the mold core 42 in a reciprocating manner to obtain a multi-layer coil, after the coil winding is completed, the left main shaft mechanism 3 is separated from the right main shaft mechanism 4, the manipulator 21 clamps the original wire between the mold core 42 and the flying fork 33 and moves to the position of the pneumatic scissors 291, the coil is separated from the mold core 42, the piston rod of the scissors cylinder extends to drive the pneumatic scissors 291 to be close to the original wire, the pneumatic scissors 291 works to cut the original wire, the coil falls off, the manipulator 21 clamps the original wire again to move in a direction far away from the mold core 42 and enters the production flow of the next coil.
Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides a full-automatic alpha multilayer allies oneself with coiling machine that allies oneself with which characterized in that: comprises a machine body (2), a right main shaft mechanism (4) and a left main shaft mechanism (3) which are arranged at two opposite sides of the machine body (2), wherein the right main shaft mechanism (4) is provided with a mold core (42) close to one end on the left main shaft mechanism (3), the machine body (2) is provided with a sliding component for driving the right main shaft mechanism (4) to be close to or far away from the left main shaft mechanism (3), the machine body (2) is provided with a rotating component for driving the mold core (42) to rotate, the left main shaft mechanism (3) comprises a pay-off shaft seat (32) which is arranged on the machine body (2) in a sliding way, a left main shaft (31) which is arranged on the pay-off shaft seat (32) in a rotating way, one end of the left main shaft (31) far away from the right main shaft mechanism (4) is provided with a through hole (311), the outer side surface of the left main shaft (31) is provided with a through hole (312) communicated with the through hole (311), the original line is threaded through hole (311) with perforation (312) are around locating on mold core (42), be provided with on organism (2) and be used for the drive left side main shaft mechanism (3) are close to or keep away from the drive assembly of right side main shaft mechanism (4), be provided with the drive on unwrapping wire axle bed (32) left side main shaft (31) pivoted wire winding spare, be provided with manipulator (21) that are used for the centre gripping original line on organism (2), be provided with on organism (2) and be used for the drive X axle actuating mechanism of X axle motion is followed to manipulator (21), the drive Y axle actuating mechanism of Y axle motion is followed to manipulator (21), the drive Z axle actuating mechanism of Z axle motion is followed to manipulator (21), be provided with on organism (2) and cut the line spare.
2. The fully-automatic alpha multilayer multiple winding machine according to claim 1, wherein: the right spindle mechanism (4) comprises a core pulling rod (43) movably arranged on the machine body (2), a right spindle (41) coaxially and fixedly sleeved on the core pulling rod (43), and a right spindle sliding sleeve (44) movably sleeved on the right spindle (41), the mold core (42) is fixedly arranged at one end of the core pulling rod (43) close to the left spindle (31), the right spindle sliding sleeve (44) is connected to the machine body (2) in a sliding manner, a bearing is connected between the right spindle (41) and the right spindle sliding sleeve (44), the rotating assembly comprises a driving motor (22) arranged on the machine body (2), a positioning shaft (411) sleeved on the right spindle (41), and a first belt (221) connected to an output shaft of the driving motor (22) and the positioning shaft (411), and a limit block (412) is arranged on the inner side face of the positioning shaft (411), the outer side surface of the right main shaft (41) is provided with a limiting groove (413) along the axial length direction of the right main shaft (41), and the limiting block (412) is connected with the limiting groove (413) in a sliding mode.
3. The fully-automatic alpha multilayer multi-link winding machine according to claim 2, wherein: the subassembly that slides including slide set up in lead screw connecting block (24) on organism (2), edge the axial length direction of right side main shaft (41) set up in slide motor (23) on organism (2) and coaxial fixed connection in the drive lead screw (231) of slide motor (23) output shaft, drive lead screw (231) threaded connection in lead screw connecting block (24), the one end fixed connection of right side main shaft sliding sleeve (44) is in the lateral wall of lead screw connecting block (24).
4. The fully-automatic alpha multilayer multiple winding machine according to claim 1, wherein: the X-axis driving mechanism comprises an X-axis bottom plate (251) arranged on the machine body (2), an X-axis motor (25) arranged on the X-axis bottom plate (251), and a third belt arranged on the X-axis bottom plate (251), wherein the X-axis motor (25) is used for driving the third belt to transmit, and the third belt is fixedly connected to the Z-axis driving mechanism;
the Z-axis driving mechanism comprises a sliding block (26) arranged on the X-axis bottom plate in a sliding mode, a Z-axis cylinder (261) arranged on the sliding block (26), and a connecting block (262) arranged on a piston rod of the Z-axis cylinder (261), the manipulator (21) is arranged on the connecting block (262), and the third belt is fixedly connected to the sliding block (26);
the Y-axis driving mechanism comprises a Y-axis cylinder (27) arranged on the connecting block (262), and a piston rod of the Y-axis cylinder (27) is connected to the manipulator (21).
5. The fully-automatic alpha multilayer multiple winding machine according to claim 1, wherein: the driving assembly comprises a flat cable motor (28) arranged on the machine body (2) and a flat cable screw rod (281) coaxially and fixedly connected to an output shaft of the flat cable motor (28), and the flat cable screw rod (281) is in threaded connection with the pay-off shaft seat (32).
6. The fully-automatic alpha multilayer multiple winding machine according to claim 1, wherein: the winding part comprises a rotating motor (321) arranged on the paying-off shaft seat (32), and the rotating motor (321) is connected with the left main shaft (31) through a second belt.
7. The fully-automatic alpha multilayer multiple winding machine according to claim 1, wherein: the thread cutting part comprises a thread cutting cylinder (29) arranged on the machine body (2) and pneumatic scissors (291) arranged on a piston rod of the thread cutting cylinder (29).
8. The fully-automatic alpha multilayer multi-link winding machine according to claim 2, wherein: be provided with regulating block (5) that are used for adjusting first belt (221) elasticity on organism (2), be provided with adjusting bearing (51) on regulating block (5), the lateral surface butt of adjusting bearing (51) in first belt (221), regulating block (5) with through bolt fixed connection between organism (2), be provided with long waist hole (52) on regulating block (5), the bolt activity runs through long waist hole (52).
9. The fully-automatic alpha multilayer multiple winding machine according to claim 1, wherein: a fly fork (33) is fixedly arranged on the left main shaft (31), a guide wheel (331) is arranged on the fly fork (33), and the original wire is wound on the guide wheel (331).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110779264.1A CN113327764A (en) | 2021-07-09 | 2021-07-09 | Full-automatic alpha multilayer multi-connection winding machine |
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| CN202110779264.1A CN113327764A (en) | 2021-07-09 | 2021-07-09 | Full-automatic alpha multilayer multi-connection winding machine |
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| CN113327764A true CN113327764A (en) | 2021-08-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115274290A (en) * | 2022-09-28 | 2022-11-01 | 深圳市星特科技有限公司 | Multilayer wire winding forming device based on alpha formula wire winding technique |
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Application publication date: 20210831 |